A dual-axis automatic bending device and a cutting and bending integrated machine
By adopting a dual-axis automatic bending device in the bending equipment and using the cooperation of the top and bottom positioning devices, the problem of poor rigidity of the drive mechanism in the existing equipment is solved, and high-precision bending and forming of metal sheets or profiles is achieved.
Patent Information
- Application Number
- CN202411836747.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2044-12-13
AI Technical Summary
The existing bending equipment has poor rigidity between the bending wheel drive device and the bending wheel, resulting in poor bending accuracy when bending metal sheets or profiles.
The double-axis automatic bending device is adopted to achieve reciprocating movement of the lower pallet through the cooperation of the top positioning device and the pallet drive device, so that the double-bending shaft is concentric with the rotation axis, and the slide plate and the slide rail fixing plate are locked through the bottom positioning device to improve the overall rigidity.
The overall rigidity of the bending mechanism is improved, ensuring high-precision molding of metal sheets or profiles when bending.
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Figure CN119566839B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of metal sheet or profile processing, and particularly relates to a double-axis automatic bending device and a cutting and bending integrated machine. Background Art
[0002] In the machining of metal sheets or profiles, it is often necessary to bend them into shape, which requires the use of bending equipment. When bending a metal sheet or profile, one end clamps the material, and the other end drives the material to rotate around the rotation axis through a bending wheel to achieve the bending of the material. Currently, there is a problem in the bending equipment on the market that the driving mechanism between the bending wheel driving device and the bending wheel has poor connection rigidity, resulting in poor bending accuracy when bending metal sheets or profiles. Summary of the Invention
[0003] Aiming at the defects existing in the prior art, the purpose of the present utility model is to provide a double-axis automatic bending device and a cutting and bending integrated machine to solve the problems of poor rigidity and poor bending accuracy existing in the existing bending equipment.
[0004] To achieve the above purpose, the technical solution adopted by the present utility model is as follows:
[0005] In the first aspect, the present application provides a double-axis automatic bending device, including:
[0006] A pair of bending shafts arranged vertically and parallel to each other;
[0007] A pallet assembly, including a lower pallet, a double-axis conversion block, a pallet driving device, and a top positioning device. A pair of the bending shafts are installed on the top end surface of the lower pallet. The bending shafts can rotate horizontally relative to the lower pallet. The bottom end of the lower pallet forms a horizontal sliding connection with the double-axis conversion block. The pallet driving device is fixedly connected to one side of the lower pallet. The top positioning device is fixedly installed on the top end surface of the lower pallet;
[0008] A rotation driving assembly, including a rotating shaft, a sliding plate, a slide rail fixing plate, a rotating device, and a bottom positioning device. The top end surface of the sliding plate is fixed to the bottom end of the double-axis conversion block. The bottom end of the sliding plate forms a sliding connection with the top end of the slide rail fixing plate. The sliding direction of the sliding plate is parallel to the sliding direction of the lower pallet. The rotating shaft vertically penetrates through the sliding plate and the slide rail fixing plate. The rotating shaft forms a rotating connection with the sliding plate and the slide rail fixing plate respectively. The top end of the rotating shaft is fixedly connected to the bottom end of the double-axis conversion block. The bottom end of the rotating shaft is fixedly connected to the rotating device. The sliding plate and the slide rail fixing plate can be locked and connected through the bottom positioning device. The rotating device is fixedly installed at the bottom end of the sliding plate.
[0009] Second aspect, the present application further provides a cutting and bending integrated machine, including a double-axis automatic bending device as described above, and further including:
[0010] A frame, including an input end and an output end for inputting and outputting metal plates or profiles which are oppositely arranged, and the double-axis automatic bending device is installed on one side of the frame near the output end;
[0011] A feeding device, installed on one side of the frame near the input end;
[0012] A starting point positioning device, installed inside the frame near the feeding device;
[0013] A guide plate, fixedly installed on the frame along the conveying direction of the metal plate or profile;
[0014] A pair of saw blade cutting devices, the pair of saw blade cutting devices are arranged in sequence along the conveying direction of the metal plate or profile in the frame, the pair of saw blade cutting devices are oppositely arranged, and a conveying channel for the metal plate or profile to pass through is formed between the guide plate and each of the pair of saw blade cutting devices;
[0015] An automatic feeding device, arranged on the frame between the double-axis automatic bending device and the saw blade cutting device, and used for conveying the metal plate or profile into the double-axis automatic bending device.
[0016] Further, the top positioning device includes a top lifting cylinder, a top table positioning pin and a top guiding flange assembly. The top guiding flange assembly includes a top flange seat, a top guiding sleeve fixing seat and a top guiding sleeve. The top guiding sleeve fixing seat is fixedly installed on the top end surface of the lower support plate. The top flange seat is fixedly installed on the top end surface of the top guiding sleeve fixing seat. The bottom end of the top table positioning pin is fixedly connected with the top lifting cylinder. The top end of the top table positioning pin vertically passes through the top guiding sleeve fixing seat and the top flange seat in sequence and extends outwards. The top table positioning pin forms a vertically sliding connection with the top guiding sleeve fixing seat and the top flange seat. The top guiding sleeve is sleeved on the outer surface of the top table positioning pin in the area between the bottom end surface of the top guiding sleeve fixing seat and the top end surface of the lower support plate.
[0017] Further, a plurality of upper pressing cylinder devices are arranged on the material guiding plate, and the plurality of upper pressing cylinder devices are arranged at intervals along the conveying direction of the metal plate or profile. Each upper pressing cylinder device includes an upper pressing cylinder fixing seat, an upper pressing cylinder, and a pressing plate. The upper pressing cylinder fixing seat is fixedly installed on the material guiding plate, the upper pressing cylinder is fixedly installed on the upper pressing cylinder fixing seat, the pressing plate is fixedly installed on the piston rod below the upper pressing cylinder, and the pressing plate is horizontally arranged above the conveying channel for pressing the top end of the metal plate or profile located in the conveying channel.
[0018] Further, a plurality of side pressing cylinder assemblies are arranged at intervals along the conveying direction of the metal plate or profile on the material guiding plate for supporting the side of the metal plate or profile located in the conveying channel away from the material guiding plate.
[0019] Further, the side pressing cylinder assembly includes a side pressing cylinder, a side pressing cylinder fixing plate, an "L"-shaped side pressing cylinder head, and a side pressing rubber head. The side pressing cylinder is fixedly installed on the side of the material guiding plate away from the conveying channel through the side pressing cylinder fixing plate. The "L"-shaped side pressing cylinder head horizontally penetrates the bottom end of the material guiding plate and extends to the other side of the material guiding plate. The "L"-shaped side pressing cylinder head forms a horizontal sliding connection with the material guiding plate. One end of the "L"-shaped side pressing cylinder head is fixedly connected to the side pressing cylinder, and the side pressing rubber head is horizontally installed at the other end of the "L"-shaped side pressing cylinder head.
[0020] Further, the saw blade cutting device includes a saw blade cutting assembly, a rotating assembly, a vertical lifting fixing seat, a vertical lifting seat connecting plate, and a horizontal driving assembly. The rotating assembly is installed at the bottom end of the saw blade cutting assembly for driving the saw blade cutting assembly to rotate. The rotating assembly is vertically slidably installed on the vertical lifting fixing seat. The vertical lifting assembly is connected to the rotating assembly for driving the rotating assembly to vertically lift and move. The vertical lifting assembly is installed on the vertical lifting seat connecting plate. The vertical lifting seat connecting plate forms a horizontal sliding connection with the machine frame, and the vertical lifting seat connecting plate is connected to the horizontal driving assembly.
[0021] Further, a bottom waste receiving hopper is installed at the bottom of the machine frame. The bottom waste receiving hopper is arranged in a downward inclined manner. The lower end of the bottom waste receiving hopper is arranged at the bottom of the machine frame near the input end. A waste hopper for receiving waste generated during cutting is arranged in the saw blade cutting device, and the outlet of the waste hopper is arranged adjacent to the upper part of the bottom waste receiving hopper.
[0022] Furthermore, the top positioning device and the bottom positioning device are respectively a pair. A pair of the top positioning devices are symmetrically arranged on opposite sides of the lower support plate, and a pair of the bottom positioning devices are symmetrically arranged on opposite sides of the slide rail fixing plate.
[0023] Furthermore, the slide rail fixing plate is provided with an opening groove for accommodating the rotating device.
[0024] The beneficial effects of the present utility model are as follows:
[0025] 1. By adopting the above-mentioned double-axis automatic bending device, with the cooperation between the top positioning device and the pallet driving device, the lower support plate can move reciprocally, so that one of the bending axes in the double bending axes is concentric with the lower rotating shaft, and the slide plate and the slide rail fixing plate are locked by the bottom positioning device. In this way, when the rotating device drives the bending shaft to rotate, the slide plate will not drive the lower support plate to shake, improving the overall rigidity of the entire bending mechanism, thereby ensuring the bending accuracy when bending metal plates or profiles.
[0026] 2. By adopting the above-mentioned cutting and bending integrated machine, a feeding device, a starting point positioning device, a saw blade cutting device, an automatic feeding device, and a double-axis automatic bending device are sequentially arranged on the frame along the conveying direction of the metal plate or profile. It can realize the automatic conveying, fixed-length cutting, and automatic bending and forming of the metal plate or profile along the frame, that is, the metal plate or profile can complete the automatic cutting and bending and forming processing on one device, solving the problem of high processing production cost caused by the need to perform the cutting and forming of the existing metal plate or profile on two or more devices. Description of the Drawings
[0027] Figure 1 It is a three-dimensional structural schematic diagram of the cutting and bending integrated machine in the embodiment of the present application.
[0028] Figure 2 It is an internal structural schematic diagram of the cutting and bending integrated machine in the embodiment of the present application.
[0029] Figure 3 It is a three-dimensional structural schematic diagram of the double-axis automatic bending device installed on the workbench of the frame in the embodiment of the present application.
[0030] Figure 4 It is a structural schematic diagram of the double-axis automatic bending device installed on the workbench of the frame in the embodiment of the present application in the top view direction.
[0031] Figure 5 It is a three-dimensional structural schematic diagram of the double-axis automatic bending device in the embodiment of the present application.
[0032] Figure 6 It is a three-dimensional structural schematic diagram of the pallet assembly in the embodiment of the present application.
[0033] Figure 7 This is a schematic three-dimensional structure diagram of the rotation drive assembly in the embodiment of the present application.
[0034] Figure 8 This is a schematic three-dimensional structure diagram of the bottom positioning device in the embodiment of the present application installed on the slide rail fixing plate.
[0035] Figure 9 is Figure 6 a partial enlarged structure diagram at position A in
[0036] Figure 10 This is a schematic structure diagram of the side pressure cylinder assembly in the embodiment of the present application installed on the guide plate.
[0037] Figure 11 is Figure 10 a partial enlarged structure diagram at position B in
[0038] Figure 12 This is a schematic installation and cooperation structure diagram between the saw blade cutting device and the guide plate in the embodiment of the present application.
[0039] Figure 13 This is a schematic three-dimensional structure diagram of the saw blade cutting device in the embodiment of the present application.
[0040] Figure 14 is Figure 12 a partial enlarged structure diagram at position C in
[0041] In the figure:
[0042] 34b - Side pressure feeding cylinder 34b. Specific embodiments
[0043] The following further elaborates on the present utility model in detail in conjunction with the description drawings and specific embodiments.
[0044] Referring to the attached Figure 1 to the attached Figure 2 As shown, this embodiment provides a cutting and bending integrated machine 10, including a frame 100. The frame 100 includes opposite ends. According to the processing and conveying direction of the metal sheet or profile 200, one end of the frame 100 is defined as the input end, and the other end of the frame 100 is defined as the output end. The metal sheet or profile 200 is input from the input end and output from the output end.
[0045] Continuing to refer to the attached Figure 1 to the attached Figure 2As shown in the figure, a feeding device 30b, a starting point positioning device 60e, a pair of saw blade cutting devices 40c, an automatic feeding device 50d, and a double-axis automatic bending device 10a are arranged in sequence on the frame 100 along the direction from the input end to the output end. In this way, one end of the metal sheet or profile 200 is driven by the feeding device 30b to move forward for conveying. The starting point positioning device 60e is used to position the starting point of the metal sheet or profile 200. A pair of saw blade cutting devices 40c are used to perform fixed-length cutting on the metal sheet or profile 200. The automatic feeding device is used to continue to convey the metal sheet or profile 200 after the fixed-length cutting is completed, and the double-axis automatic bending device is used to perform bending and forming on it.
[0046] Referring to the appendix Figure 12 and the appendix Figure 14 As shown in the figure, in this embodiment, the feeding device 30b includes a feeding driven wheel 33b, a feeding driving wheel 31b, and a side pressure feeding cylinder 34b. The feeding driving wheel 31b and the feeding driven wheel 33b are installed relatively left and right at the input end of the frame 100. An input port for placing the metal sheet or profile 200 is reserved between the feeding driving wheel 31b and the feeding driven wheel 33b. The feeding driving wheel 31b is rotatably installed on the frame 100, and the feeding driving wheel 31b is driven by a feeding driving device 32b, that is, the feeding driving wheel 31b can rotate horizontally relative to the frame 100 to drive the metal sheet or profile 200 to move forward for conveying.
[0047] The side pressure feeding cylinder 34b is fixedly installed on the frame 100. The piston rod of the side pressure feeding cylinder 34b is connected to the feeding driven wheel 33b through a connecting plate. The side pressure feeding cylinder 34b can push the feeding driven wheel 33b to approach or move away from the other feeding driving wheel 31b.
[0048] In this embodiment, the feeding driving device 32b is arranged above the frame 100. The feeding driving device 32b drives the feeding rotating wheel to rotate through a feeding main transmission shaft 35b. In this embodiment, the feeding driving device 32b adopts a driving transmission structure formed by a synchronous pulley + synchronous belt. The reason for adopting the driving transmission structure of synchronous pulley + synchronous belt in this embodiment is that the automatic feeding device in this embodiment can also adopt the feeding driving device 32b as the power source. And for the feeding device and the automatic feeding device to adopt the same driving power source, the structure of the whole equipment can be made more compact, and the manufacturing cost can also be made lower. It can be understood that the feeding driving device 32b can also adopt other common power driving structures, which is not limited.
[0049] Continue to refer to the appendix Figure 12 and the appendix Figure 14As shown, the starting point positioning device 60e is installed on the inner side of the frame 100 near the feeding device, that is, when the metal sheet or profile 200 is driven forward by the feeding device, the entry end of the metal sheet or profile 200 will cooperate with the starting point positioning device 60e, and the starting point positioning device 60e will resist and contact the input end of the metal sheet or profile 200 so as to calculate the forward moving length of the metal sheet or profile 200.
[0050] In this embodiment, the starting point positioning device 60e includes a positioning pressure cylinder 61e and a positioning baffle 62e. The positioning pressure cylinder 61e is fixedly mounted on the frame 100. The piston rod of the positioning pressure cylinder 61e is fixedly connected to the positioning baffle 62e, and is used to drive the positioning baffle 62e to move telescopically. Before the metal sheet or profile 200 enters the input port of the feeding device, the positioning pressure cylinder 61e pushes the positioning baffle 62e to extend outward, and the positioning baffle moves to the input port of the feeding device, which can block the metal sheet or profile 200 entering the frame 100 from the input port. When the metal sheet or profile 200 enters from the input port of the feeding device, the entry end of the metal sheet or profile 200 will come into contact with the positioning baffle 62e, and the control system will detect that the metal sheet or profile 200 begins to be in the input state. Subsequently, the positioning pressure cylinder 61e drives the positioning baffle 62e to move in the reverse direction, leaving space for the metal sheet or profile 200 to move forward, and the control system can control the moving distance of the metal sheet or profile 200 by controlling the number of revolutions of the feeding driving wheel 31b in the feeding device, thereby laying a foundation for the subsequent fixed-length cutting of the metal sheet or profile 200. It is understandable that the control of the moving distance of the metal sheet or profile 200 can adopt other commonly used control transmission structures, without limitation.
[0051] Combined with reference to Figure 2 , Attachment Figure 12 And attached Figure 13 As shown, in this embodiment, the metal sheet or profile 200 is cut to length by the pair of saw blade cutting devices 40c. At the same time, in order to facilitate the cutting of the metal sheet or profile 200, a guide plate 80g is fixedly installed on one side of the conveying direction of the metal sheet or profile 200 inside the frame 100.
[0052] A pair of saw blade cutting devices 40c are arranged in sequence in the frame 100 along the conveying direction of the metal plate or profile 200. The pair of saw blade cutting devices 40c are arranged opposite to each other, and a conveying channel for the metal plate or profile 200 to pass through is formed between the guide plate 80g and the pair of saw blade cutting devices 40c.
[0053] To prevent shaking during the cutting of metal sheets or profiles 200, which may affect the cutting quality, multiple groups of upper pressing cylinder devices 92k are provided on the material guiding plate 80g. The multiple groups of upper pressing cylinder devices 92k are arranged at intervals along the conveying direction of the metal sheets or profiles 200. Each upper pressing cylinder device 92k includes an upper pressing cylinder fixing seat 923k, an upper pressing cylinder 922k, and a pressing plate 921k. The upper pressing cylinder fixing seat 923k is fixedly installed on the material guiding plate 80g. The upper pressing cylinder 922k is fixedly installed on the upper pressing cylinder fixing seat 923k. The pressing plate 921k is fixedly installed on the piston rod below the upper pressing cylinder 922k. The pressing plate 921k is horizontally arranged above the conveying channel and is used to press tightly against the top of the metal sheets or profiles 200 located in the conveying channel, achieving the effect of straightening the top of the metal sheets or profiles 200 during cutting.
[0054] Refer to the attached Figure 10 and the attached Figure 11 As shown, multiple groups of side pressing cylinder assemblies 70f are arranged at intervals along the conveying direction of the metal sheets or profiles 200 on the material guiding plate 80g, and are used to support the side of the metal sheets or profiles 200 located in the conveying channel that is away from the material guiding plate 80g.
[0055] Specifically, the side pressing cylinder assembly 70f includes a side pressing cylinder 71f, a side pressing cylinder fixing plate 72f, an "L"-shaped side pressing cylinder head 73f, and a side pressing rubber head 74f. The side pressing cylinder 71f is fixedly installed on the side of the material guiding plate 80g away from the conveying channel through the side pressing cylinder fixing plate 72f. The "L"-shaped side pressing cylinder head 73f horizontally passes through the bottom end of the material guiding plate 80g and extends to the other side of the material guiding plate 80g. The "L"-shaped side pressing cylinder head 73f forms a horizontal sliding connection with the material guiding plate 80g. One end of the "L"-shaped side pressing cylinder head 73f is fixedly connected to the side pressing cylinder 71f, and the side pressing rubber head 74f is horizontally installed at the other end of the "L"-shaped side pressing cylinder head 73f. By adopting the "L"-shaped side pressing cylinder head 73f and slidingly installing it at the bottom of the material guiding plate 80g, it is possible to ensure a simple pressing structure while not interfering with the moving path of the metal sheets or profiles 200.
[0056] When the cutting saw blade assembly cuts the metal sheets or profiles 200, the side pressing cylinder 71f pushes the side pressing rubber head 74f to move towards the side close to the material guiding plate 80g, so that the side pressing rubber head 74f fits tightly against the outer surface of the metal sheets or profiles 200, applying a pressing force to make the metal sheets or profiles 200 fit on the material guiding plate 80g. This can prevent the metal sheets or profiles 200 from shaking during the cutting process and ensure the cutting quality.
[0057] Refer to the attached Figure 13As shown, in this embodiment, the saw blade cutting device 40c includes a saw blade cutting assembly 41c. At the bottom end of the saw blade cutting assembly 41c, there is a rotating assembly 42c for driving its rotation. The rotating assembly 42c is vertically slidably mounted on a vertically lifting and fixing seat 43c provided. On the rotating assembly 42c, there is a vertical lifting assembly 46c for driving its vertical lifting movement. The vertical lifting assembly 46c is mounted on a vertically lifting seat connecting plate 45c provided. The vertically lifting seat connecting plate 45c forms a horizontal sliding connection with the frame 100, and the vertically lifting seat connecting plate 45c is connected to a horizontally driving assembly 44c provided.
[0058] By providing a rotating assembly 42c at the bottom end of the saw blade cutting assembly 41c, the saw blade cutting assembly 41c can be horizontally rotated to adjust the horizontal cutting angle. At the same time, since the rotating assembly 42c is mounted on the vertically lifting and fixing seat 43c, and a vertical lifting assembly 46c is mounted at the bottom end of the vertically lifting and fixing seat 43c, the vertical lifting assembly 46c is used to drive the rotating assembly 42c to perform lifting and sliding, so as to realize the lifting adjustment of the cutting position of the saw blade cutting assembly 41c. In addition, since the vertical lifting assembly 46c is mounted on the vertically lifting seat connecting plate 45c, and the vertically lifting seat connecting plate 45c is connected to the horizontally driving assembly 44c, the horizontal movement of the vertically lifting seat connecting plate 45c is driven by the horizontally driving assembly 44c to realize the adjustment of the cutting position of the saw blade cutting assembly 41c in the horizontal direction. With the above structure, through the movement of the saw blade cutting assembly 41c in the horizontal and vertical directions and its horizontal rotation, the saw blade cutting assembly 41c can perform grooving cutting at any angle.
[0059] Refer to the attached Figure 10 and the attached Figure 11 As shown, in order to be able to centrally collect the waste chips generated when the saw blade cutting assembly 41c cuts metal plates or profiles 200, a bottom waste receiving hopper 90h is installed at the bottom of the frame 100. The bottom waste receiving hopper 90h is arranged in a downward inclined manner. The lower end of the bottom waste receiving hopper 90h is provided at the bottom of one end of the frame 100 near the input end. In the saw blade cutting device 40c, there is a waste hopper 91j for receiving the waste generated during cutting. The outlet of the waste hopper 91j is arranged adjacent to the upper part of the bottom waste receiving hopper 90h.
[0060] In this way, when the cutting saw blade assembly cuts the metal plate or profile 200, the waste chips generated during cutting can slide down through the waste hopper 91j and fall into the bottom waste receiving hopper 90h for centralized collection.
[0061] See the attached Figure 3 to the attached Figure 6As shown, the dual-axis automatic bending device 10a in this embodiment includes a pair of bending shafts 100a, a pallet assembly 200a, and a rotary drive assembly 300a.
[0062] The output ends of the pair of bending shafts 100a vertically extend into the workbench 20a and extend outward. Two sets of arc-shaped clearance grooves 21a intersecting at 0-180 degrees are formed on the tabletop of the workbench 20a. The output ends of the pair of bending shafts 100a are respectively matched with the two sets of arc-shaped clearance grooves 21a, that is, the output ends of the bending shafts 100a can rotate relative to the arc-shaped clearance grooves 21a. The input ends of the pair of bending shafts 100a are installed in the pallet assembly 200a through a connecting plate 400a, and the input ends of the pair of bending shafts 100a are rotatably installed on the connecting plate 400a through bearings provided, and the connecting plate 400a is fixedly installed in the pallet assembly 200a.
[0063] Refer to the attached Figure 6 and the attached Figure 7 As shown, the pallet assembly 200a includes a lower pallet 201a, a dual-axis conversion block 202a, a pallet drive device 203a, and a top positioning device 204a. The top end surface of the lower pallet 201a is fixedly connected to the bottom end of the connecting plate 400a. A slide rail and a slide groove are formed between the bottom end of the lower pallet 201a and the top end surface of the dual-axis conversion block 202a, that is, the lower pallet 201a and the dual-axis conversion block 202a can move relative to each other.
[0064] The pallet drive device 203a is installed at one end of the lower pallet 201a and is used to drive the relative movement between the lower pallet 201a and the dual-axis conversion block 202a.
[0065] In this embodiment, the pallet drive device 203a includes a pallet servo motor 2031a. The pallet servo motor 2031a is fixedly installed on a provided motor connection seat 2032a. The motor connection seat 2032a is fixedly installed at one end of the lower pallet 201a. The output end of the pallet servo motor 2031a is fixedly connected to one end of a provided lead screw. The lead screw is arranged between the bottom end surface of the lower pallet 201a and the top end surface of the dual-axis conversion block 202a. A ball screw nut is installed on the lead screw, and the ball screw nut is fixedly connected to the bottom end surface of the lower pallet 201a. In this way, when the pallet servo motor 2031a drives the lead screw to rotate, the lead screw will drive the ball screw nut thereon to move. The moving ball screw nut will then synchronously drive the lower pallet 201a fixedly connected thereto to move, thereby realizing the relative movement between the lower pallet 201a and the dual-axis conversion block 202a. It should be noted here that the pallet drive device 203a can also adopt other common drive mechanisms, such as a cylinder drive mechanism, without limitation.
[0066] The top positioning device 204a is installed at the upper end surface of the connecting plate 400a. There can be a pair of top positioning devices 204a, and the pair of top positioning devices 204a are symmetrically arranged on the opposite sides of the connecting plate 400a. The top positioning device 204a is used to cooperate with the workbench 20a, and the connecting plate 400a can be locked with the workbench 20a through the top positioning device 204a, that is, there is no relative movement between the connecting plate 400a and the workbench 20a.
[0067] Refer to the attached Figure 7 and the attached Figure 10 As shown, in this embodiment, the top positioning device 204a includes a top lifting cylinder 2041a, a top table positioning pin 2043a, and a top guiding flange assembly. The top guiding flange assembly includes a top flange seat 2045a, a top guiding sleeve fixing seat 2042a, and a top guiding sleeve 2044a. The fixing seat 2042a of the top guiding sleeve 2044a is fixedly installed on the top end surface of the lower support plate 201a, the top flange seat 2045a is fixedly installed on the top end surface of the top guiding sleeve fixing seat 2042a. The bottom end of the top table positioning pin 2043a is fixedly connected to the top lifting cylinder 2041a. The top end of the top table positioning pin 2043a vertically passes through the top guiding sleeve fixing seat 2042a and the top flange seat 2045a and extends outwards. The top table positioning pin 2043a forms a sliding connection in the vertical direction with the top guiding sleeve fixing seat 2042a and the top flange seat 2045a. The top guiding sleeve 2044a is sleeved on the outer surface of the top table positioning pin 2043a in the region between the bottom end surface of the top guiding sleeve fixing seat 2042a and the top end surface of the lower support plate 201a. In some embodiments, the top guiding sleeve 2044a is sleeved on the outer surface of the top table positioning pin 2043a through a top copper sleeve provided to improve the wear resistance between the top guiding sleeve 2044a and the top table positioning pin 2043a.
[0068] Refer to the attached Figure 5 and the attached Figure 6 As shown, pin holes 22a are correspondingly arranged on the table surface of the workbench 20a. When it is necessary to adjust the position of the double-axis slider, it is necessary to drive the top table positioning pin 2043a to move upwards by means of the lifting cylinder in the top positioning device 204a, so that the top table positioning pin 2043a extends into the pin hole 22a on the workbench 20a. At this time, the lower support plate 201a is fixed to the workbench 20a as a whole, and there is no relative movement between the two. At this time, the servo motor operates. Since the lower support plate 201a is fixed to the workbench 20a at this time, the double-axis rotating slider can move relative to the lower support plate 201a. The moving double-axis conversion block 202a drives the rotating shaft 301a (described in detail later) connected to its lower part to move, so that the rotating shaft 301a is concentric with one of the bending shafts 100a in the pair of bending shafts 100a.
[0069] Referring to the attached Figure 6 and the attached Figure 8 As shown, in this embodiment, the rotation drive assembly 300a includes a rotating shaft 301a, a slide plate 302a, a slide rail fixing plate 303a, a rotating device 304a, and a bottom positioning device 305a. The top surface of the slide plate 302a is fixed to the bottom end of the double-axis conversion block 202a. The bottom end of the slide plate 302a forms a sliding connection with the top end of the slide rail fixing plate 303a. The sliding direction of the slide plate 302a is parallel to the sliding direction of the lower support plate 201a. The rotating shaft 301a vertically penetrates through the slide plate 302a and the slide rail fixing plate 303a, and the rotating shaft 301a forms a rotating connection with the slide plate 302a and the slide rail fixing plate 303a respectively. The top end of the rotating shaft 301a is fixedly connected to the bottom end of the double-axis conversion block 202a, and the bottom end of the rotating shaft 301a is fixedly connected to the rotating device 304a. The slide plate 302a and the slide rail fixing plate 303a can be locked and connected by the bottom positioning device 305a, and the rotating device 304a is fixedly installed at the bottom end of the slide plate 302a.
[0070] Referring to the attached Figure 8 and the attached Figure 9 As shown, an opening groove 307a is formed on the slide rail fixing plate 303a. The opening direction of the opening groove 307a is parallel to the moving direction of the slide plate 302a. In this way, when the slide plate 302a moves relative to the slide rail fixing plate 303a, the slide plate 302a will synchronously drive the rotating device 304a below it to move, and the setting of the opening groove 307a reserves a space for the movement of the rotating device 304a.
[0071] Continuing to refer to the attached Figure 8 and the attached Figure 9 As shown, in this embodiment, the bottom positioning device 305a can be a pair, and the pair of bottom positioning devices 305a are symmetrically arranged on the opposite sides of the slide rail fixing plate 303a. The bottom positioning device 305a is used to lock the slide plate 302a and the slide rail fixing plate 303a, that is, the slide plate 302a and the slide rail fixing plate 303a cannot move relative to each other.
[0072] In this embodiment, the bottom positioning device 305a includes a bottom lifting cylinder 3051a, a bottom table positioning pin 3053a, a slide flange 306a, and a bottom guide flange assembly. The bottom guide flange assembly includes a bottom flange seat 3055a, a bottom guide sleeve fixing seat 3052a, and a bottom guide sleeve 3054a. The bottom guide sleeve fixing seat 3052a is fixedly installed on the top surface of the slide rail fixing plate 303a. The bottom flange seat 3055a is fixedly installed on the top surface of the bottom guide sleeve fixing seat 3052a. The bottom end of the bottom table positioning pin 3053a is fixedly connected to the bottom lifting cylinder 3051a. The top end of the bottom table positioning pin 3053a vertically passes through the bottom guide sleeve fixing seat 3052a and the bottom flange seat 3055a and extends outward. The bottom table positioning pin 3053a forms a sliding connection in the vertical direction with the bottom guide sleeve fixing seat 3052a and the bottom flange seat 3055a. The bottom guide sleeve 3054a is sleeved on the outer surface of the bottom table positioning pin 3053a in the region between the bottom end surface of the bottom guide sleeve fixing seat 3052a and the top surface of the slide rail fixing plate 303a. The slide flange 306a is fixedly installed on the slide 302a. The slide flange 306a is provided with a slide pin hole that is tightly engaged with the bottom table positioning pin 3053a. A pair of slide flanges 306a is provided on each side of the slide 302a. In this way, by using the cooperation between the bottom table positioning pin 3053a and the slide flanges 306a at different positions, the rotating shaft 301a can be concentrically mated with a pair of bending shafts 100a respectively to meet different bending requirements.
[0073] In some embodiments, the bottom guide sleeve 3054a is sleeved on the outer surface of the bottom table positioning pin 3053a through a provided bottom copper sleeve to improve the wear resistance between the bottom guide sleeve 3054a and the bottom table positioning pin 3053a.
[0074] To better understand the double-axis automatic bending device 10a in this embodiment, the following describes its working principle:
[0075] When bending, the top lifting cylinder 2041a first drives the top table positioning pin 2043a to extend outwards, so that the top table positioning pin 2043a is inserted into the pin hole on the workbench 20a, realizing the fixation of the lower support plate 201a and the workbench 20a as a whole, and no relative movement can occur between the two; Subsequently, the servo motor operates. Since the lower support plate 201a is fixed on the workbench 20a at this time, the double-axis rotating slider can move relative to the lower support plate 201a. The moving double-axis conversion block 202a drives the rotating shaft 301a connected to it below to move, so that the rotating shaft 301a is concentric with one of the bending shafts 100a in the pair of bending shafts 100a; Then the bottom lifting cylinder 3051a drives the bottom table positioning pin 3053a to extend outwards, so that the bottom table positioning pin 3053a is inserted into the slide plate pin hole on the slide plate flange 306a, realizing the fixation between the slide plate 302a and the slide rail fixing plate 303a. At the same time, the top lifting cylinder 2041a drives the top table positioning pin 2043a to retract and reset. Finally, the rotating device 304a drives the rotating shaft 301a to drive the upper double-axis conversion block 202a to rotate, and uses the bending shaft 100a concentric with the rotating shaft 301a at this time to rotate relative to the other bending shaft 100a along the arc-shaped clearance groove 21a on the workbench surface of the workbench 20a, realizing the bending and forming work of the metal plate or profile 200.
[0076] During the above bending process, by using the cooperation between the top positioning device 204a and the support plate driving device 203a, the lower support plate 201a can move reciprocally, so that one of the bending shafts 100a in the double bending shafts 100a is concentric with the lower rotating shaft 301a, and the slide plate 302a and the slide rail fixing plate 303a are locked by the bottom positioning device 305a. In this way, when the rotating device 304a drives the bending shaft 100a to rotate, the slide plate 302a will not drive the lower support plate 201a to shake, improving the overall rigidity of the entire bending mechanism, thereby ensuring the bending accuracy when the metal plate or profile 200 is bent.
[0077] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and its equivalent technologies, the present invention also intends to include these changes and modifications.
Claims
1. A biaxial automatic bending device, characterized in that: include: A pair of bending axes arranged vertically and in parallel; A pallet assembly includes a lower pallet, a dual-axis conversion block, a pallet drive device, and a top positioning device, a pair of bending shafts are installed on the top surface of the lower pallet, the bending shafts can rotate horizontally relative to the lower pallet, the bottom end of the lower pallet forms a horizontal sliding connection with the dual-axis conversion block, the pallet drive device is fixedly connected to one side of the lower pallet, and the top positioning device is fixedly installed on the top surface of the lower pallet; The rotary drive assembly comprises a rotary shaft, a slide plate, a slide rail fixing plate, a rotary device and a bottom positioning device, the top surface of the slide plate is fixed to the bottom end of the dual-axis conversion block, the bottom end of the slide plate is slidably connected with the top end of the slide rail fixing plate, the sliding direction of the slide plate is parallel to the sliding direction of the lower support plate, the rotary shaft vertically penetrates the slide plate and the slide rail fixing plate, the rotary shaft is respectively rotatably connected with the slide plate and the slide rail fixing plate, the top end of the rotary shaft is fixedly connected to the bottom end of the dual-axis conversion block, the bottom end of the rotary shaft is fixedly connected to the rotary device, the slide plate and the slide rail fixing plate can be locked and connected by a bottom positioning device, and the rotary device is fixedly installed at the bottom end of the slide plate.
2. A cutting and bending machine, characterized in that: The invention comprises a biaxial automatic bending device as described in claim 1, further comprising: A frame, comprising an input end and an output end for inputting and outputting metal plates or profiles arranged opposite to each other, wherein the biaxial automatic bending device is installed on one side of the frame adjacent to the output end; A feeding device, mounted on one side of the frame adjacent to the input end; A starting point positioning device is installed on the frame at the inner side of the feeding device; A material guide plate, fixedly mounted on the frame along the conveying direction of the metal sheet or profile; A pair of saw blade cutting devices, the pair of saw blade cutting devices are sequentially arranged in the frame along the conveying direction of the metal plate or profile, the pair of saw blade cutting devices are arranged opposite to each other, and a conveying channel for the metal plate or profile to pass through is formed between the guide plate and the pair of saw blade cutting devices; The automatic feeding device is arranged on the frame between the double-axis automatic bending device and the saw blade cutting device, and is used for conveying metal plates or profiles into the double-axis automatic bending device.
3. The integrated cutting and bending machine according to claim 2, characterized in that: The top positioning device includes a top lifting cylinder, a top table positioning pin and a top guide flange assembly, the top guide flange assembly includes a top flange seat, a top guide sleeve fixing seat and a top guide sleeve, the top guide sleeve fixing seat is fixedly installed on the top end surface of the lower support plate, the top flange seat is fixedly installed on the top end surface of the top guide sleeve fixing seat, the bottom end of the top table positioning pin is fixedly connected to the top lifting cylinder, the top end of the top table positioning pin vertically passes through the top guide sleeve fixing seat and the top flange seat in sequence to extend outward, the top table positioning pin forms a vertical sliding connection with the top guide sleeve fixing seat and the top flange seat, and the top guide sleeve is sleeved on the top table positioning pin and is located on the outer surface of the area between the bottom end surface of the top guide sleeve fixing seat and the top end surface of the lower support plate.
4. The integrated cutting and bending machine according to claim 2, characterized in that: A plurality of groups of upward pressure cylinder devices are arranged on the material guide plate, and the plurality of groups of upward pressure cylinder devices are arranged at intervals along the conveying direction of the metal sheet or profile. Each of the upward pressure cylinder devices includes an upward pressure cylinder fixing seat, an upward pressure cylinder and a pressure plate. The upward pressure cylinder fixing seat is fixedly mounted on the material guide plate, the upward pressure cylinder is fixedly mounted on the upward pressure cylinder fixing seat, the pressure plate is fixedly mounted on the piston rod below the upward pressure cylinder, and the pressure plate is horizontally arranged above the conveying channel for pressing the top end of the metal sheet or profile located in the conveying channel.
5. The cutting and bending machine according to any one of claims 2 to 4, characterized in that: A plurality of groups of side pressure cylinder assemblies are arranged on the guide plate at intervals along the conveying direction of the metal sheet or profile, so as to support the side of the metal sheet or profile in the conveying channel away from the guide plate.
6. The integrated cutting and bending machine according to claim 5, characterized in that: The side pressure cylinder assembly includes a side pressure cylinder, a side pressure cylinder fixing plate, an "L"-shaped side pressure cylinder head and a side pressure rubber head. The side pressure cylinder is fixedly mounted on a side of the material guide plate away from the conveying channel through the side pressure cylinder fixing plate. The "L"-shaped side pressure cylinder head horizontally passes through the bottom end of the material guide plate and extends to the other side of the material guide plate. The "L"-shaped side pressure cylinder head is horizontally slidably connected to the material guide plate. One end of the "L"-shaped side pressure cylinder head is fixedly connected to the side pressure cylinder, and the side pressure rubber head is horizontally mounted on the other end of the "L"-shaped side pressure cylinder head.
7. The integrated cutting and bending machine according to claim 2, characterized in that: The saw blade cutting device includes a saw blade cutting assembly, a rotating assembly, a vertical lifting fixed seat, a vertical lifting seat connecting plate and a horizontal driving assembly. The rotating assembly is installed at the bottom end of the saw blade cutting assembly and is used to drive the saw blade cutting assembly to rotate. The rotating assembly is vertically slidably installed on the vertical lifting fixed seat. The vertical lifting assembly is connected to the rotating assembly and is used to drive the rotating assembly to move vertically. The vertical lifting assembly is installed on the vertical lifting seat connecting plate. The vertical lifting seat connecting plate forms a horizontal sliding connection with the frame, and the vertical lifting seat connecting plate is connected to the horizontal driving assembly.
8. The integrated cutting and bending machine according to claim 2 or 7, characterized in that: A bottom waste hopper is installed at the bottom of the frame, and the bottom waste hopper is tilted downward. The lower end of the bottom waste hopper is arranged at the bottom of one end of the frame adjacent to the input end. The saw blade cutting device is provided with a waste hopper for receiving waste generated during cutting, and the outlet of the waste hopper is arranged adjacent to and above the bottom waste hopper.
9. The integrated cutting and bending machine according to claim 2, characterized in that: The top positioning device and the bottom positioning device are a pair respectively. The top positioning devices are symmetrically arranged on opposite sides of the lower support plate, and the bottom positioning devices are symmetrically arranged on opposite sides of the slide rail fixing plate.
10. The integrated cutting and bending machine according to claim 2, characterized in that: The slide rail fixing plate is provided with an open groove for accommodating the rotating device.
Citation Information
Patent Citations
Continuous automatic bent pipe bending and cutting-off device
CN210280296U
multifunction molding machine
DE202018102781U1