A residual material cleaning device for automated cement pole production

Through the automated residual material cleaning device for cement pole production, the problem of low residual material cleaning efficiency in cement pole production is solved, efficient and accurate residual material cleaning and recycling is achieved, and product quality and production efficiency are improved.

CN119567401BActive Publication Date: 2025-08-26HEBEI WUFENG POWER EQUIP TECH CO LTD
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Patent Information

Application Number
CN202411772232.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2025-08-26
Estimated Expiration
2044-12-04

AI Technical Summary

Technical Problem

In the prior art, the residual material cleaning efficiency in the production process of cement poles is low, which is difficult to be comprehensive and thorough, affecting product quality and production efficiency.

Method used

An automated residual material cleaning device for cement pole production is designed, including cleaning components, lifting components and collection components. Through the coordinated work of cleaning brushes, support frames and pushing plates, the residual material cleaning and recycling of the molding mold surface is realized.

Benefits of technology

It improves the dimensional accuracy and appearance quality of cement poles, reduces labor dependence, reduces labor costs, ensures the accuracy and consistency of cleaning, improves production efficiency, and extends the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention belongs to the technical field of cement pole production, and in particular relates to a residual material cleaning device for automated cement pole production, comprising a frame and a forming mold placed on a conveying roller of the frame, wherein a cleaning component is installed on the surface of the frame. By being provided with the cleaning component, the device can comprehensively and efficiently remove residual cement concrete from the surface of the forming mold, thereby preventing residual cement concrete from adhering to the forming mold and affecting the subsequent forming effect of the cement pole, thereby improving the quality of the cement pole, ensuring that the surface of the forming mold is clean and smooth, and enabling the newly poured cement concrete to be perfectly formed according to the shape of the cement pole steel frame, thereby improving the dimensional accuracy and appearance quality of the cement pole, reducing dependence on manual labor, reducing labor costs, avoiding negligence and errors that may occur during manual cleaning, improving the accuracy and consistency of cleaning, and further ensuring production efficiency and product quality.
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Description

Technical Field

[0001] The invention belongs to the technical field of cement pole production, and particularly relates to a residual material cleaning device for automated cement pole production. Background Art

[0002] Cement poles are a type of building material commonly used for support and reinforcement in building structures, such as bridges, tunnels, and high-rise buildings. During the production of cement poles, some messy leftovers are often produced, which have a negative impact on production efficiency and the production environment. Therefore, the cleaning of the leftovers plays a vital role in the quality of cement poles.

[0003] In the prior art, the removal of excess material is done manually by workers after pouring is completed, which is inefficient and difficult to clean thoroughly. In addition, workers are often tired or distracted, which makes it difficult to fully and thoroughly clean the excess material on the surface of the forming mold. This will have many adverse effects on subsequent production, such as reduced dimensional accuracy of cement poles and appearance defects such as bulges or depressions, thereby affecting the stability of product quality.

[0004] In order to solve the above problems, the present application proposes an automated cement pole production residual material cleaning device. Summary of the Invention

[0005] The present invention provides a residual material cleaning device for automated cement pole production, which can effectively solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solutions: an automated cement pole production waste material cleaning device, comprising a frame and a forming mold placed on a conveying roller of the frame;

[0007] Material toggling mechanism, its both sides respectively have a cylinder pressure, and the cylinder pressure bar connects swing arm, and the swing arm end face has hook portion, and a bar passes position between the end of two swing arms and the hook portion.

[0008] As a preferred residual material cleaning device for automated cement pole production of the present invention, the surface of the discharge hopper is symmetrically screwed with a discharge cylinder on both sides, the output end of the discharge cylinder is fixed with a discharge rack, and a positioning sleeve is fixed on the side of the discharge hopper surface close to the discharge rack, and the discharge rack is slidably connected to the inside of the positioning sleeve.

[0009] As a preferred residual material cleaning device for automated cement pole production of the present invention, the surface of the unloading rack is meshedly connected with a unloading gear, a driving shaft is fixed inside the unloading gear, and the driving shaft is rotatably connected to the surface of the unloading hopper, and two groups of driven gears that are meshed with each other are arranged below the unloading gear, and one group of the driven gears is meshedly connected to the unloading gear, and a driven shaft is fixed inside the two groups of driven gears, and the driven shaft is rotatably connected to the surface of the unloading hopper, and opening and closing plates are respectively fixed on the surfaces of the two groups of driven shafts, and a baffle plate is welded to the bottom end of the opening and closing plate, and the baffle plate is tightly attached to the discharge end surface of the unloading hopper.

[0010] As a preferred residual material cleaning device for automated cement pole production of the present invention, the four corners of the movable seat are rotatably connected to guide wheels, a guide rail is welded on the side of the frame surface close to the guide wheel, and the movable seat is slidably connected to the surface of the guide rail through four sets of guide wheels.

[0011] As a preferred residual material cleaning device for automated cement pole production of the present invention, a lifting assembly is installed between the lower hopper and the support frame, and the lifting assembly includes a fixed frame welded on both sides of the lower hopper surface, a rotating shaft rotatably connected to the inside of the fixed frame, and a lifting arm fixed to the surface of the rotating shaft, a lifting slide rod is provided at one end of the lifting arm, a lifting slot adapted to the lifting slide rod is provided inside the fixed frame, and the bottom end of the lifting slide rod is fixedly connected to the top end of the support frame.

[0012] As a preferred residual material cleaning device for automated cement pole production of the present invention, the frame is symmetrically provided with a material receiving frame on both sides, the material receiving frame is slidably connected to a push plate inside the material receiving frame, and the surface of the push plate is fixedly connected to the end of the support frame away from the rotating shaft, and guide hoppers are symmetrically welded on both sides of the material receiving frame, the bottom of the guide hopper is fixed with a loading hopper, the bottom of the loading hopper is fixed with a recovery frame, the interior of the recovery frame is rotatably connected to a spiral auger, the surface of the recovery frame is screwed to a recovery motor, the output end of the recovery motor and one end of the spiral auger are respectively connected to chains through sprockets, the top of the recovery frame is fixed with a discharge hopper, the bottom of the discharge hopper is fixed with a blanking plate, and one end of the blanking plate faces the surface of the forming mold.

[0013] As a preferred residual material cleaning device for automated cement pole production of the present invention, the lifting arm is hinged with a threaded block at one end close to the lower hopper, and the internal thread of the threaded block is connected to a threaded rod. A support plate is fixed to the side of the lower hopper surface close to the threaded rod, and the threaded rod is rotatably connected between the support plate and the fixed frame, and a bevel gear group 2 is fixed on the surface of the threaded rod, and the bevel gear of the bevel gear group 2 is coaxially fixedly connected to the driving shaft, and a movable connecting rod is hinged at the end of the lifting arm away from the threaded block, and one end of the movable connecting rod is hinged to the surface of the lifting slide rod.

[0014] As a preferred residual material cleaning device for automated cement pole production of the present invention, collection components are symmetrically installed on both sides of the surface of the frame, and the collection components include push cylinders screwed to both sides of the frame surface, and a material receiving plate fixed between the output ends of the two groups of push cylinders and a cleaning scraper arranged inside the material receiving plate, the surface of the cleaning scraper is in contact with the surface of the material receiving plate, and the surface of the material receiving frame is facing the bottom end of the material receiving plate.

[0015] As a preferred residual material cleaning device for automated cement pole production of the present invention, push racks are symmetrically fixed on both sides of the surface of the material receiving plate, and a push seat with an L-shaped structure is provided on the outer side of the push rack. The surface of the push seat is screwed to a push motor, and a push gear is fixed to the output end of the push motor. The surface of the push gear is meshedly connected with a push tooth plate, and the push tooth plate is fixed to the surface of the push rack.

[0016] As a preferred residual material cleaning device for automated cement pole production of the present invention, the inner surface of the pushing seat is fixed with positioning wheel one and positioning wheel two, and the surface of the pushing frame is provided with positioning grooves adapted to positioning wheel one and positioning wheel two, and the two ends of the frame surface close to the guide rail are fixed with touch switch one and touch switch two.

[0017] Compared with the prior art, the present invention has the following beneficial effects: the present invention has a scientific and reasonable structure and is safe and convenient to use:

[0018] 1. A cleaning component is provided to comprehensively and efficiently remove the cement concrete residue on the surface of the forming mold, so as to prevent the cement concrete residue from sticking to the forming mold and affecting the subsequent forming effect of the cement pole, which is beneficial to improving the quality of the cement pole. It can ensure that the surface of the forming mold is clean and smooth, so that the newly poured cement concrete can be perfectly formed according to the shape of the cement pole steel frame, improve the dimensional accuracy and appearance quality of the cement pole, reduce dependence on manual labor, reduce labor costs, and avoid possible negligence and errors in the manual cleaning process, improve the accuracy and consistency of cleaning, and further ensure production efficiency and product quality.

[0019] 2. A lifting component is provided, which can drive the support frame and the cleaning brush to move upward and reset, thereby avoiding the cement pole after pouring, preventing the cement pole from being blocked, and avoiding the cement pole from being damaged during the solidification process due to the presence of the support frame and the cleaning brush, ensuring the appearance and shape of the cement pole, and realizing the automatic operation of avoidance without manual intervention. Timely avoidance will not cause any interference to the newly poured cement pole, ensuring the smoothness and flatness of the cement pole surface, improving the overall quality of the product, and timely rising and avoiding can protect the cleaning brush from damage and extend its service life.

[0020] 3. A collection component is provided to promptly scrape off the remaining material that falls on the surface of the receiving plate, preventing it from accumulating and solidifying on the surface of the receiving plate. Timely scraping can remove the remaining material before it solidifies, keeping the surface of the receiving plate smooth and flat, and extending the service life of the receiving plate. At the same time, after the cleaning scraper scrapes off the remaining material, the remaining material can be more concentrated and easier to handle. This is very beneficial for the recycling of the remaining material. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0022] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0023] Figure 2 It is a schematic structural diagram of the cleaning component and the lifting component in the present invention;

[0024] Figure 3 It is a structural schematic diagram of the lower hopper and lifting assembly in the present invention;

[0025] Figure 4 For the present invention Figure 3 A magnified view of point A;

[0026] Figure 5 Schematic diagram of the structure of the forming mold and the cleaning brush in the present invention;

[0027] Figure 6 Schematic diagram of the structure of the lifting assembly in the present invention;

[0028] Figure 7 It is a schematic diagram of the partial structure of the lifting assembly in the present invention;

[0029] Figure 8 It is a structural diagram of the collection component in the present invention;

[0030] Figure 9 A schematic diagram of the partial structure of the collecting component in the present invention;

[0031] Figure 10 It is a structural schematic diagram of the push frame and the push seat in the present invention.

[0032] In the figure: 1, frame; 2, forming mold; 3, cleaning assembly; 31, screw slide; 32, moving seat; 33, guide wheel; 34, guide rail; 35, unloading hopper; 36, unloading cylinder; 37, unloading rack; 38, positioning sleeve; 39, unloading gear; 310, driving shaft; 311, driven gear; 312, driven shaft; 313, opening and closing plate; 314, baffle plate; 315, support frame; 316, rotating rod; 317, moving wheel; 318, supporting plate; 319, bevel gear group 1; 320, rotating shaft; 321, cleaning brush; 4, lifting assembly; 41, fixed frame; 42, rotating shaft; 43, lifting arm; 45, push plate; 4 6. Material receiving frame; 47. Guide hopper; 48. Upper hopper; 49. Threaded block; 410. Threaded rod; 411. Bevel gear group 2; 412. Support plate; 413. Movable connecting rod; 414. Lifting slide; 415. Recovery frame; 416. Auger; 417. Recovery motor; 418. Chain; 419. Discharge hopper; 420. Unloading plate; 5. Collecting assembly; 51. Push cylinder; 52. Material receiving plate; 53. Push rack; 54. Push seat; 55. Push motor; 56. Push gear; 57. Push gear plate; 58. Positioning wheel 1; 59. Positioning wheel 2; 510. Touch switch 1; 511. Touch switch 2; 512. Cleaning scraper. DETAILED DESCRIPTION

[0033] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0034] Example: Figure 1 - Figure 10 As shown, the present invention provides a technical solution, a residual material cleaning device for automated cement pole production, comprising a frame 1 and a forming mold 2 placed on a conveying roller of the frame 1;

[0035] A cleaning assembly 3 is mounted on the surface of the frame 1. The cleaning assembly 3 includes a screw slide 31, a moving seat 32, a guide wheel 33, a guide rail 34, a discharge hopper 35, a discharge cylinder 36, a discharge rack 37, a positioning sleeve 38, a discharge gear 39, a driving shaft 310, a driven gear 311, a driven shaft 312, an opening and closing plate 313, a baffle plate 314, a support frame 315, a rotating rod 316, a moving wheel 317, a supporting plate 318, a bevel gear group 1 319, a rotating shaft 320, and a cleaning brush 321.

[0036] The surface of the frame 1 is fixedly connected to a screw slide 31, the moving end of the screw slide 31 is fixedly connected to a moving seat 32, and the four corners of the moving seat 32 are rotatably connected to guide wheels 33. A guide rail 34 is welded on the side of the frame 1 surface close to the guide wheel 33, and the moving seat 32 is slidably connected to the surface of the guide rail 34 through four sets of guide wheels 33. The lower surface of the moving seat 32 is fixedly connected to a discharge hopper 35, and the surface of the discharge hopper 35 is symmetrically screwed on both sides with a discharge cylinder 36. The discharge cylinder 36 The output end of the material feeding rack 37 is fixed, and a positioning sleeve 38 is fixed on the side of the material feeding rack 37 near the material feeding rack 37, and the material feeding rack 37 is slidably connected to the inside of the positioning sleeve 38. The surface of the material feeding rack 37 is meshed with a material feeding gear 39, and a driving shaft 310 is fixed inside the material feeding gear 39, and the driving shaft 310 is rotatably connected to the surface of the material feeding hopper 35. Two sets of mutually meshing driven gears 311 are provided below the material feeding gear 39, and one set of driven gears 311 is meshed with each other. 1 is meshed with the material discharging gear 39, and a driven shaft 312 is fixed inside the two sets of driven gears 311. The driven shaft 312 is rotatably connected to the surface of the lower hopper 35, and an opening and closing plate 313 is fixed to the surface of the two sets of driven shafts 312 respectively. The bottom end of the opening and closing plate 313 is welded with a baffle plate 314, and the baffle plate 314 is closely attached to the discharge end surface of the lower hopper 35. Support frames 315 are symmetrically provided on both sides of the lower hopper 35, and a rotating rod 316 is rotatably connected between the two sets of support frames 315. Moving wheels 317 are symmetrically fixed at both ends of the rotating rod 316, and a supporting plate 318 is welded on the side of the surface of the frame 1 close to the moving wheel 317. The surface of the supporting plate 318 is provided with a moving groove adapted to the moving wheel 317, and a bevel gear group 319 is symmetrically fixed on both sides of the surface of the rotating rod 316. A rotating shaft 320 is coaxially fixed inside the bevel gear of the bevel gear group 319, and the rotating shaft 320 is rotatably connected to the inside of the support frame 315, and a cleaning brush 321 is fixed to the bottom end of the rotating shaft 320.

[0037] A lifting assembly 4 is installed between the lower hopper 35 and the support frame 315. The lifting assembly 4 includes a fixed frame 41, a rotating shaft 42, a lifting arm 43, a push plate 45, a receiving frame 46, a guide hopper 47, an upper hopper 48, a threaded block 49, a threaded rod 410, a second bevel gear set 411, a support plate 412, a movable connecting rod 413, a lifting slide bar 414, a recovery frame 415, a spiral auger 416, a recovery motor 417, a chain 418, a discharge hopper 419 and a lower plate 420.

[0038] The two sides of the lower hopper 35 are symmetrically welded with a fixing frame 41, and the interior of the fixing frame 41 is rotatably connected to a rotating shaft 42 (such as Figure 7 As shown), a lifting arm 43 is fixed to the surface of the rotating shaft 42, and a material receiving frame 46 is symmetrically provided on both sides of the frame 1. The internal sliding connection of the material receiving frame 46 is connected to a push plate 45, and the surface of the push plate 45 is fixedly connected to the end of the support frame 315 away from the rotating shaft 320. A guide hopper 47 is symmetrically welded on both sides of the material receiving frame 46, and an upper hopper 48 is fixed to the bottom of the guide hopper 47. A recovery frame 415 is fixed to the bottom of the upper hopper 48. The internal rotation of the recovery frame 415 is connected to a spiral auger 416. The surface of the recovery frame 415 is screwed to a recovery motor 417. The output end of the recovery motor 417 and one end of the spiral auger 416 are respectively connected by chains. The wheel is connected with a chain 418, a discharge hopper 419 is fixed to the top of the recovery frame 415, a blanking plate 420 is fixed to the bottom of the discharge hopper 419, and one end of the blanking plate 420 is facing the surface of the forming mold 2, and the lifting arm 43 is hinged with a threaded block 49 at one end close to the discharge hopper 35, and the internal thread of the threaded block 49 is connected to the threaded rod 410, and a support plate 412 is fixed on the side of the surface of the discharge hopper 35 close to the threaded rod 410, and the threaded rod 410 is rotatably connected between the support plate 412 and the fixed frame 41, and a bevel gear group 2 411 is fixed on the surface of the threaded rod 410, and the bevel gear of the bevel gear group 2 411 is coaxially fixed to the driving shaft 310 (combined with Figure 4 and Figure 6 ), the end of the lifting arm 43 away from the threaded block 49 is hinged with a movable connecting rod 413, and one end of the movable connecting rod 413 is hinged with a lifting slide 414. A lifting slot adapted to the lifting slide 414 is provided inside the fixed frame 41, and the bottom end of the lifting slide 414 is fixedly connected to the top end of the support frame 315.

[0039] The collecting components 5 are symmetrically mounted on both sides of the surface of the frame 1. The collecting components 5 include a pushing cylinder 51, a receiving plate 52, a pushing frame 53, a pushing seat 54, a pushing motor 55, a pushing gear 56, a pushing gear plate 57, a positioning wheel 1 58, a positioning wheel 2 59, a touch switch 1 510, a touch switch 2 511 and a cleaning scraper 512.

[0040] The surface of the frame 1 is symmetrically connected with two sets of push cylinders 51 by screws, and a material receiving plate 52 is fixed between the output ends of the two sets of push cylinders 51. A push frame 53 is symmetrically fixed on the surface of the material receiving plate 52. A push seat 54 with an L-shaped structure is provided on the outside of the push frame 53. A push motor 55 is connected with screws on the surface of the push seat 54. A push gear 56 is fixed to the output end of the push motor 55. The surface of the push gear 56 is meshed with a push tooth plate 57, and the push tooth plate 57 is fixed to the push frame 53. The inner surface of the push seat 54 is fixed with a positioning wheel 1 58 and a positioning wheel 2 59, and the surface of the push frame 53 is provided with positioning grooves compatible with the positioning wheel 1 58 and the positioning wheel 2 59. The surface of the frame 1 is close to the two ends of the guide rail 34 and is fixed with a touch switch 1 510 and a touch switch 2 511, and a cleaning scraper 512 is fixed between the two groups of push seats 54. The surface of the cleaning scraper 512 is in contact with the surface of the receiving plate 52, and the surface of the receiving frame 46 is facing the bottom end of the receiving plate 52.

[0041] During the cement pole production process, the cement pole steel frame is laid horizontally in the forming mold 2, and cement concrete is loaded into the lower hopper 35. Then, the driving motor in the lowering cylinder 36 and the screw slide 31 is turned on to drive the movable seat 32 to drive the lower hopper 35 to cast the cement pole steel frame inside the forming mold 2.

[0042] Furthermore, by starting the discharge cylinder 36, the discharge rack 37 can be driven to slide along the inside of the positioning sleeve 38, thereby driving the discharge gear 39 and the driving shaft 310 to rotate on the surface of the discharge hopper 35. The rotation of the discharge gear 39 can drive the two sets of driven gears 311 to mesh with each other and rotate, thereby driving the two sets of driven shafts 312 and the opening and closing plates 313 to move relative to each other, which can respectively drive the two sets of baffle plates 314 to move in the directions away from each other, thereby automatically opening the discharge hopper 35, and then the cement concrete loaded inside the discharge hopper 35 will be automatically discharged and poured. During this period, the rotation of the driving shaft 310 can drive the bevel gear group 2 411 to rotate, thereby driving the threaded rod 410 to rotate between the support plate 412 and the fixed frame 41, and then the rotation of the threaded rod 410 can The lifting mechanism 42 is fixed on the fixing frame 41, and the lifting mechanism 42 is fixed on the fixing frame 41, thereby the lifting mechanism 42 is fixed on the fixing frame 41, and the lifting mechanism 42 is fixed on the fixing frame 41.

[0043] Furthermore, with the opening of the screw slide 31 and the discharge cylinder 36, during the pouring operation, the cement concrete raw materials can be evenly poured into the interior of the forming mold 2 through the movement of the moving seat 32 and the discharge hopper 35, and with the cooperation of the fixed frame 41 and the lifting slide 414, the support frame 315 can be driven to move accordingly, thereby driving the moving wheel 317 attached to the support plate 318 to move synchronously. As the moving wheel 317 moves, the rotating rod 316 can be driven to rotate between the two sets of support frames 315, thereby driving the bevel gear group 1 319 to rotate, thereby driving the rotating shaft 320 to rotate inside the support frame 315, which can drive the cleaning brush 321 to move along the surface of the forming mold 2 while rotating. At this time, through the pressure between the cleaning brush 321 and the forming mold 2, it can ensure that the bristles of the cleaning brush 321 are in close contact with the surface of the forming mold 2, so that the cleaning brush 321 can effectively rotate when rotating. The forming mold 2 is cleaned, and when the cleaning brush 321 rotates, the bristles at its bottom tend to slide or roll relatively on the forming mold 2. The direction of the friction force generated by the rotation is along the tangential direction of the surface of the forming mold 2, so that the cement concrete residue scattered on the forming mold 2 can be cleaned into the interior of the forming mold 2 and the receiving plate 52 along the tangential direction. In this way, the cement concrete residue on the surface of the forming mold 2 can be completely and efficiently removed, and the cement concrete residue can be prevented from sticking to the forming mold 2 and affecting the subsequent forming effect of the cement pole, which is beneficial to improving the quality of the cement pole, ensuring that the surface of the forming mold 2 is clean and smooth, so that the newly poured cement concrete can be perfectly formed according to the shape of the cement pole steel frame, improving the dimensional accuracy and appearance quality of the cement pole, and reducing dependence on manual labor, reducing labor costs, and avoiding negligence and errors that may occur during manual cleaning, improving the accuracy and consistency of cleaning, and further ensuring production efficiency and product quality.

[0044] It is worth noting that by combining the movement and rotation of the cleaning brush 321, the surface of the forming mold 2 can be cleaned in a shorter time. Compared with traditional cleaning methods, this efficient cleaning method greatly shortens the cleaning time and improves production efficiency. It can be cleaned immediately after the cement pole is poured once to prepare for the next pouring without waiting for manual cleaning, which greatly improves the continuity and efficiency of production. In addition, the residual material on the surface of the forming mold 2 is cleaned and recycled into the interior of the forming mold 2, which can realize the reuse of the residual material, reduce the consumption of raw materials, and save production costs.

[0045] When the support frame 315 and the cleaning brush 321 move to one end of the forming mold 2, the pushing plate 45 will also move to the end of the material receiving frame 46, and all the remaining cement concrete can be pushed into the guide hopper 47, and sent to the upper hopper 48 by the guide hopper 47. At this time, the moving wheel 317 will trigger the touch switch 2 511. The opening of 511 can not only control the screw slide 31 to reversely drive the moving seat 32 to move above the forming mold 2, thereby driving the unloading hopper 35 and the cleaning brush 321 to return to unload and clean, but also start the recovery motor 417 to drive the spiral auger 416 through the chain 418 to rotate inside the recovery frame 415, thereby transporting the cement concrete residue inside the upper hopper 48, and finally returning it to the interior of the forming mold 2 through the discharge hopper 419 and the unloading plate 420, to achieve the cleaning and collection of the residue. Compared with the traditional manual cleaning method, the whole process is automated, and the rotating cleaning brush 321 can cover a larger area in a shorter time, ensuring that there is no residue residue, greatly improving the cleaning efficiency, and can continuously perform cleaning work without being affected by factors such as manual fatigue, ensuring the consistency and stability of the cleaning work, thereby improving the efficiency of the entire production process.

[0046] It is worth noting that the rotating cleaning brush 321 can contact the cement concrete residue at different angles and directions, making it easier to peel the residue from the surface of the forming mold 2. For example, for some more stubborn residues, simple moving cleaning may not be able to completely remove them, and the rotating action can generate greater friction, making the residue easier to clean up.

[0047] When the cleaning brush 321 is lifted up, the cleaning brush 321 is lifted up and the cleaning brush 321 is lifted up, thereby preventing the cleaning brush 321 from being damaged during the solidification process.

[0048] When the cleaning brush 321 is running and cleaning, the pushing motor 55 will be started. The operation of the pushing motor 55 can drive the pushing gear 56 to rotate along the surface of the pushing tooth plate 57, thereby driving the pushing seat 54 to move on the surface of the pushing frame 53 through the positioning wheel 1 58 and the positioning wheel 2 59, thereby driving the cleaning scraper 512 to slide close to the surface of the receiving plate 52, so as to scrape off the residual material falling on the surface of the receiving plate 52 in time, avoiding the residual material from accumulating on the surface of the receiving plate 52 and preventing the residual material from accumulating on the surface of the receiving plate 52. The surface of the material plate 52 is solidified and attached, and timely scraping can remove the residual material before it solidifies, keeping the surface of the receiving plate 52 smooth and flat, and extending the service life of the receiving plate 52. At the same time, after the cleaning scraper 512 scrapes off the residual material, the residual material can be more concentrated and easier to handle, which is very beneficial for the recycling of the residual material. The scraped residual material will fall into the interior of the receiving frame 46, and finally under the push of the pushing plate 45, it will all flow back into the interior of the forming mold 2, realizing the reuse of the residual material, reducing the consumption of raw materials, and saving production costs.

[0049] Finally, it should be noted that the above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or substitute equivalents for some of the technical features. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A residual material cleaning device for automated cement pole production, comprising a frame (1) and a forming die (2) placed on a conveying roller of the frame (1); Its characteristics are: A cleaning assembly (3) is installed on the surface of the frame (1), and the cleaning assembly (3) includes a screw slide (31) fixed on the surface of the frame (1), a moving seat (32) fixed at the moving end of the screw slide (31), and a lower hopper (35) fixed on the lower surface of the moving seat (32). Support frames (315) are symmetrically arranged on both sides of the lower hopper (35). A rotating rod (316) is rotatably connected between the two groups of support frames (315). Moving wheels (316) are symmetrically fixed at both ends of the rotating rod (316). 7), a support plate (318) is welded on one side of the surface of the frame (1) close to the moving wheel (317), a moving groove adapted to the moving wheel (317) is provided on the surface of the support plate (318), a bevel gear set (319) is symmetrically fixed on both sides of the surface of the rotating rod (316), a rotating shaft (320) is coaxially fixed inside the bevel gear of the bevel gear set (319), and the rotating shaft (320) is rotatably connected to the inside of the support frame (315), and a cleaning brush (321) is fixed at the bottom end of the rotating shaft (320); A lifting assembly (4) is installed between the lower hopper (35) and the support frame (315), and the lifting assembly (4) includes a fixed frame (41) welded on both sides of the surface of the lower hopper (35), a rotating shaft (42) rotatably connected to the inside of the fixed frame (41), and a lifting arm (43) fixed to the surface of the rotating shaft (42), one end of the lifting arm (43) is provided with a lifting slide (414), a lifting slot adapted to the lifting slide (414) is provided inside the fixed frame (41), and the bottom end of the lifting slide (414) is fixedly connected to the top end of the support frame (315).

2. The automated cement pole production waste material cleaning device according to claim 1, characterized in that: A feeding cylinder (36) is symmetrically screwed on both sides of the surface of the feeding hopper (35), a feeding rack (37) is fixed to the output end of the feeding cylinder (36), a positioning sleeve (38) is fixed on one side of the surface of the feeding hopper (35) close to the feeding rack (37), and the feeding rack (37) is slidably connected to the inside of the positioning sleeve (38).

3. The device for cleaning up residual materials for automated cement pole production according to claim 2, characterized in that: The surface of the unloading rack (37) is meshedly connected with a unloading gear (39), a driving shaft (310) is fixed inside the unloading gear (39), and the driving shaft (310) is rotatably connected to the surface of the unloading hopper (35), and two groups of mutually meshing driven gears (311) are provided below the unloading gear (39), and one group of the driven gears (311) is meshedly connected with the unloading gear (39), and a driven shaft (312) is fixed inside the two groups of driven gears (311), and the driven shaft (312) is rotatably connected to the surface of the unloading hopper (35), and an opening and closing plate (313) is fixed to the surface of the two groups of driven shafts (312), respectively, and a baffle plate (314) is welded to the bottom end of the opening and closing plate (313), and the baffle plate (314) is closely attached to the discharge end surface of the unloading hopper (35).

4. The device for cleaning up residual materials for automated cement pole production according to claim 1, characterized in that: The four corners of the movable seat (32) are rotatably connected to guide wheels (33), a guide rail (34) is welded on one side of the surface of the frame (1) close to the guide wheel (33), and the movable seat (32) is slidably connected to the surface of the guide rail (34) through four groups of guide wheels (33).

5. The device for cleaning up residual materials for automated cement pole production according to claim 1, characterized in that: The frame (1) is symmetrically provided with a material receiving frame (46) on both sides, and a push plate (45) is slidably connected to the interior of the material receiving frame (46), and the surface of the push plate (45) is fixedly connected to the end of the support frame (315) away from the rotating shaft (320). The material guide hopper (47) is symmetrically welded on both sides of the material receiving frame (46), and a top hopper (48) is fixed to the bottom of the material guide hopper (47), and a recovery frame (415) is fixed to the bottom of the top hopper (48). The recovery frame (415) ) is connected to a spiral auger (416) for internal rotation, a recovery motor (417) is connected to the surface of the recovery frame (415) by screws, an output end of the recovery motor (417) and one end of the spiral auger (416) are connected to a chain (418) via a sprocket, a discharge hopper (419) is fixed to the top of the recovery frame (415), a blanking plate (420) is fixed to the bottom of the discharge hopper (419), and one end of the blanking plate (420) faces the surface of the forming mold (2).

6. The device for cleaning up residual materials for automated cement pole production according to claim 1, characterized in that: The lifting arm (43) is hinged to a threaded block (49) at one end close to the lower hopper (35), and the internal thread of the threaded block (49) is connected to a threaded rod (410). A support plate (412) is fixed to the side of the surface of the lower hopper (35) close to the threaded rod (410), and the threaded rod (410) is rotatably connected between the support plate (412) and the fixed frame (41). A second bevel gear group (411) is fixed to the surface of the threaded rod (410), and the bevel gear of the second bevel gear group (411) is coaxially fixedly connected to the driving shaft (310). The lifting arm (43) is hinged to a movable connecting rod (413) at one end away from the threaded block (49), and one end of the movable connecting rod (413) is hinged to the surface of the lifting slide rod (414).

7. The device for cleaning up residual materials for automated cement pole production according to claim 5, characterized in that: Collection assemblies (5) are symmetrically mounted on both sides of the surface of the frame (1), and the collection assemblies (5) comprise push cylinders (51) screwed to both sides of the surface of the frame (1), a material receiving plate (52) fixed between the output ends of the two groups of push cylinders (51), and a cleaning scraper (512) arranged inside the material receiving plate (52), wherein the surface of the cleaning scraper (512) is in contact with the surface of the material receiving plate (52), and the surface of the material receiving frame (46) is directly opposite to the bottom end of the material receiving plate (52).

8. The device for cleaning up residual materials for automated cement pole production according to claim 7, characterized in that: Pushing racks (53) are symmetrically fixed on both sides of the surface of the material receiving plate (52), and a pushing seat (54) with an L-shaped structure is provided on the outer side of the pushing rack (53). The surface of the pushing seat (54) is screwed to a pushing motor (55), and the output end of the pushing motor (55) is fixed with a pushing gear (56), and the surface of the pushing gear (56) is meshed with a pushing tooth plate (57), and the pushing tooth plate (57) is fixed to the surface of the pushing rack (53).

9. The device for cleaning up residual materials for automated cement pole production according to claim 8, characterized in that: The inner surface of the push seat (54) is fixed with a first positioning wheel (58) and a second positioning wheel (59), and the surface of the push frame (53) is provided with positioning grooves adapted to the first positioning wheel (58) and the second positioning wheel (59), and the surface of the frame (1) is fixed with a first touch switch (510) and a second touch switch (511) at both ends close to the guide rail (34).

Citation Information

Patent Citations

  • Excess material removing device for concrete pole production

    CN116117989A