Passivating treatment device for lathe tool manufacturing and passivating method of passivating treatment device
By designing a passivation treatment device for lathe tool manufacturing, using the combination of gain components, motion components and auxiliary components, the problems of uneven passivation in chemical agents and low protection efficiency after passivation are solved, achieving more efficient passivation treatment and protection effects.
Patent Information
- Application Number
- CN202411830941.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-03-07
AI Technical Summary
When the lathe tool is passivated in chemical agents, the fluidity of the agent is low, resulting in incomplete passivation of some areas on the tool surface, and the air-drying and oiling protection cannot be carried out simultaneously after passivation, which is inefficient.
A passivation treatment device for lathe tool manufacturing is designed, including a gain assembly, a motion assembly and an auxiliary assembly. The gain assembly shaking the agent before the tool is inserted by pushing the disc and the moving rod. The moving assembly drives the rotating chamber to rotate through incomplete gears and large gears, so that the tool rotates in the agent to increase the contact area. The auxiliary assembly realizes oiling and air-drying treatment of the tool surface through the first cam and telescopic plate.
It effectively avoids the problem of uneven passivation of the tool surface, improves the passivation effect and efficiency, and improves the corrosion resistance and service life of the tool by simultaneously air-drying and oiling protection.
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Figure CN119571303A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of mechanical manufacturing equipment, in particular to a passivation treatment device for lathe tool manufacturing and a passivation method thereof. Background Art
[0002] In the machinery manufacturing industry, various metal plates and parts are often processed. In order to slow down the corrosion rate of the metal, most of the metal plates and parts are passivated to improve the corrosion resistance of the metal.
[0003] Lathe tool passivation refers to a process of treating the surface of lathe tools to improve their wear resistance, corrosion resistance and service life. Passivation treatment usually adopts chemical or electrochemical methods to form a dense oxide film on the surface of the tool, which can effectively prevent the tool from wear and corrosion caused by oxidation or chemical reactions during the processing process.
[0004] When the chemical immersion method is used to passivate the tool, the tool needs to be immersed in the chemical agent. Although the passivation effect can be achieved by directly immersing the tool in the agent, the low fluidity of the agent may cause uneven passivation effects in certain areas of the tool surface, thereby affecting the overall passivation effect of the tool. After the tool is immersed in the passivation treatment, it is necessary to air-dry the surface and apply oil for lubrication protection. However, the existing device cannot perform air-drying and oiling at the same time, which will increase the overall operation time and reduce the work efficiency. In addition, if the tool is directly air-dried, oxygen will directly contact the passivated tool surface, which will cause oxidation of the tool surface treatment. The risk of oxidation is high. In addition, the tool after air-drying will reduce the adhesion between the lubricating oil and the tool surface, increase the consumption of the lubricating oil, and reduce the lubrication effect. Therefore, a passivation treatment device and a passivation method for lathe tool manufacturing are proposed. Summary of the invention
[0005] The purpose of the present invention is to provide a passivation treatment device and a passivation method for lathe tool manufacturing, so as to solve the problem that when the tool is passivated in a chemical agent, the fluidity of the agent is low, the tool cannot be passivated in all directions, and some areas of the tool surface are easily passivated incompletely. Moreover, after the tool is passivated, the surface of the tool cannot be protected, resulting in low work efficiency.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a passivation treatment device for lathe tool manufacturing, comprising a housing and a tool box, wherein the tool box is installed on the side of the housing, a gain component for passivating the tool is arranged inside the housing, a motion component for transporting the tool is arranged directly above the gain component, an auxiliary component for air-drying and oiling the tool is also arranged inside the housing, a soaking bin is arranged at the bottom of the housing, and a hair dryer is also arranged on the side of the housing; The motion component includes a second motor and an upper friction disk, the second motor is fixedly connected to the housing, the output end of the second motor is fixedly connected to a rotating shaft, the motion component controls the gain component through the upper friction disk to rub the inner side of the tool, a slider is movably connected to the surface of the rotating shaft, a rotating bin is rotatably clamped on one side of the slider, and a slide groove is opened above the rotating bin, and a large gear is fixedly connected to the top of the rotating bin.
[0007] Preferably, an incomplete gear is meshedly connected to the side of the large gear, the incomplete gear is splined to the rotating shaft, the incomplete gear is rotatably clamped to the slider, the side of the rotating bin is also rotatably clamped with a threaded block, the internal thread of the threaded block is connected to a screw, the surface of the screw is fixedly connected to a first cam, the top of the screw is fixedly connected to a first motor, the first motor is fixedly connected to the outer casing, the inside of the large gear is fixedly connected to a cylinder, the output end of the cylinder is slidably connected to a push rod, and the bottom of the push rod is rotatably connected to a push plate.
[0008] Preferably, the push plate and the rotating bin are rotatably clamped, and multiple groups of sliding rods are slidably clamped at the bottom of the push plate. The surface of the sliding rod is slidably connected to a fixed frame, and the side of the fixed frame is fixedly connected to a fixed block. The fixed block is fixedly connected to the inner surface of the rotating bin, and a wedge block is fixedly connected at the bottom of the sliding rod. Clamping blocks are slidably clamped on both sides of the wedge block, and a splint is fixedly connected at the bottom of the clamping block, and the splint is made of strong magnetic material.
[0009] Preferably, a telescopic rod is fixedly connected to the bottom of the push plate, and the bottom of the telescopic rod is detachably connected to the upper friction plate, a second cam is fixedly connected to the surface of the rotating shaft, the rotating shaft and the screw are both rotatably connected to the outer shell, the fixed frame is provided with multiple groups inside the rotating bin, the clamping plates are provided with multiple groups below the fixed frame, and the clamping block is slidably connected to the fixed frame.
[0010] Preferably, the gain component includes a pushing plate, which is fixedly connected to the screw rod, one side of the pushing plate is in sliding contact with a moving rod, and a return spring is arranged between the moving rod and the soaking bin, one end of the moving rod is movably clamped with a mesh plate, a through hole is provided on the surface of the mesh plate, an arc plate is fixedly connected to the top of the mesh plate, the side of the mesh plate is fixedly connected to a fixing rod, the side of the fixing rod is in sliding contact with a protrusion, and the protrusion is fixedly connected to the soaking bin.
[0011] Preferably, the interior of the soaking bin is fixedly connected to a bottom plate, and a cylindrical cam is rotatably connected to the top of the bottom plate. A slide groove is provided on the surface of the cylindrical cam, and there are multiple groups of matching rods in sliding contact inside the slide groove. One end of the matching rod is fixedly connected to a wiping plate, and the wiping plate is made of wear-resistant material. Two groups of telescopic machines are arranged on the outside of the outer shell, and the output end of the telescopic machine is fixedly connected to a first telescopic plate, and one end of the first telescopic plate is fixedly connected to a baffle, the baffle is slidably connected to the soaking bin, and a gasket is arranged at the sliding position, the surface of the matching rod is slidably connected to a support plate, and the support plate is fixedly connected to the bottom plate, and a shock-absorbing spring is also arranged between the matching rod and the support plate.
[0012] Preferably, the auxiliary component includes a first matching column, which is located directly below the first cam, a movable telescopic frame is fixedly connected below the first matching column, a second telescopic plate is fixedly connected below the movable telescopic frame, an oil sleeve is detachably connected to one side of the second telescopic plate, a connecting rod is fixedly connected to the side of the second telescopic plate, the lower end of the connecting rod is fixedly connected to the first telescopic plate, the connecting rod is slidably connected to the soaking bin, and the movable telescopic frame and the second telescopic plate are both arranged in a telescopic state.
[0013] Preferably, a second matching column is in sliding contact with the upper part of the second cam, a piston rod is fixedly connected to the lower part of the second matching column, a piston cylinder is slidably connected to the surface of the piston rod, a liquid inlet pipe and a hose are fixedly connected to the surface of the piston cylinder, the liquid inlet pipe is connected to the inside of the immersion bin, one end of the hose is fixedly connected to a liquid spray ring, the liquid spray ring is fixedly connected to the immersion bin, the inner side surface of the liquid spray ring is fixedly connected to multiple groups of liquid spray ports, a one-way valve is provided inside the piston cylinder, and a detachable filter is provided inside the piston cylinder.
[0014] Preferably, the air outlet of the hair dryer is provided with an air outlet duct, and a blocking plate is slidably provided on the side of the air outlet duct, and the bottom of the blocking plate is fixedly connected to the second matching column, and the side of the blocking plate is rotatably connected with two groups of air guide plates through a pin shaft, and the air guide plates are connected by a film, and the side of the air guide plate is fixedly connected with a hinge rod fixing plate, one side of the fixing plate is hingedly connected with a hinge rod, one end of the hinge rod is hinged with a folding rod through a hinge ball, and one end of the folding rod is rotatably engaged in a slide groove opened on the surface of the rotating bin, and a filter is installed inside the piston cylinder.
[0015] Preferably, the present invention further proposes a passivation method for a passivation treatment device for lathe tool manufacturing, and the method steps are as follows: S1: The large gear is driven to rotate intermittently by the rotation of the incomplete gear, and the rotation of the large gear drives the rotation of the rotating chamber. The rotation of the rotating chamber can drive the rotation of the clamping plates inside the multiple fixed frames through the fixed blocks, so that the tools clamped in the clamping plates can rotate during the soaking process, which can stir the medicine and improve the contact between the medicine and the tool; S2: The friction transmission of the upper friction disc drives the lower friction disc to rotate, and the lower friction disc drives multiple sets of matching rods to move up and down through the cylindrical cam. The movement of the matching rods drives the wiping plates to move up and down on the inner surface of the tool being soaked and passivated, which can clean the impurities on the surface of the tool and further improve the contact between the reagent and the tool. At the same time, the movement of the multiple sets of wiping plates can further improve the fluidity of the reagent, making it easier to passivate the tool. S3: The screw drives the push plate to rotate, and the push plate drives the mesh plate and the arc plate to move through the moving rod, so that the medicine can be shaken before the tool is immersed in the medicine, and the medicine can flow in advance, so that the medicine can be slapped on the surface of the tool, which can avoid the phenomenon of incomplete passivation on the surface of the tool; S4: The first cam is rotated forward and reversely to drive the clamping plate below the rotating bin to move up and down through the threaded block. At the same time, the first cam rotates to drive the second telescopic plate at one end of the movable telescopic frame below the first matching column to move. The movement of the second telescopic plate can drive the oil sleeve to move up and down, and the two can be made to move alternately to lubricate and protect the surface of the tool. At the same time, the wind blown by the hair dryer is guided by two sets of wind guide plates to the surface of the tool being oiled, which can improve the adhesion of the lubricating oil to the surface of the tool and prevent the tool from oxidizing during the air-drying process.
[0016] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention drives the large gear to rotate through the rotation of the incomplete gear. The large gear can drive multiple groups of cutting tools to rotate when they are immersed in chemical agents through the rotating chamber. On the one hand, the agent inside the immersion chamber can be stirred to improve the fluidity of the agent. On the other hand, the contact range between the cutting tools clamped by the clamping plate and the agent can be increased, which can effectively avoid the phenomenon that some areas of the cutting tools cannot be completely passivated when the cutting tools are passivated in the agent, and can effectively improve the passivation effect of the cutting tools; at the same time, the lower friction plate is driven to rotate through the friction transmission of the upper friction plate, and the rotation of the lower friction plate can drive the cylindrical cam to rotate. When the cylindrical cam rotates, it will drive the matching rod and the wiping plate at one end thereof to move up and down on the inner side of the cutting tool through the sliding groove, which can rub the side of the cutting tool, and can avoid iron filings on the surface of the cutting tool from affecting the overall passivation effect of the cutting tool.
[0017] 2. The present invention drives the second matching column to move by the rotation of the rotating shaft. The second matching column can drive the piston rod to slide inside the piston cylinder, so that the agent inside the immersion chamber can be circulated and sprayed. The agent will be sprayed on the surface of the rotating tool through the spray ring, which can further improve the passivation effect of the tool and increase the fluidity of the agent during the passivation process; at the same time, during the passivation process, impurities such as iron filings after passivation treatment can be intermittently filtered through the piston cylinder, which can improve the cleanliness of the agent after long-term use and avoid affecting the passivation effect of subsequent tools.
[0018] 3. The present invention drives the movable telescopic frame under the first matching column to move through the rotation of the first cam. The movement of the movable telescopic frame can drive the two groups of oil sleeves to move through the second telescopic plate, and can alternately move with the rotating bin driven by the up and down movement of the threaded block, so that the tool clamped by the clamping plate under the rotating bin and the movement of the oil sleeve form an alternating motion, which can improve the effect of oiling and lubricating the tool surface; at the same time, the up and down movement of the rotating bin will drive the articulated rod to move through the folding rod, and the articulated rod drives the two groups of air guide plates to swing through the fixed plate, and the air outlet can be adjusted, which can not only intermittently blow off the medicine on the surface of the tool in advance, but also can perform air-drying treatment during the tool oiling process, which can not only improve the adhesion of the lubricating oil to the tool surface, but also avoid the oxidation of the tool.
[0019] 4. The present invention drives the first telescopic plate to move through the movement of the telescopic machine, and the movement of the first telescopic plate pulls the baffle plate to move. The movement of the first telescopic plate not only facilitates the oil sleeve to oil the surface of the tool, but the opening and closing of the two sets of baffles can also prevent the lubricating oil from falling into the medicine inside the immersion chamber below when the tool surface is oiled, affecting the efficacy of the medicine. In addition, the first telescopic plate can also drive the oil sleeve to approach the tool through the connecting rod, avoiding the tool and the inner surface of the oil sleeve from being too close to each other and causing damage to it, and the safety is high. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the housing structure of the present invention; Figure 2 This is a schematic diagram of the internal structure of the present invention with part of the outer shell removed; Figure 3 It is a schematic diagram of the structure of the motion component of the present invention; Figure 4 It is a schematic diagram of the structure of the upper friction disc of the present invention; Figure 5 It is a structural schematic diagram of the telescopic machine and the baffle of the present invention; Figure 6 It is a schematic diagram of the structure of the gain component of the present invention; Figure 7 It is a structural schematic diagram of the lower friction disc of the present invention; Figure 8 It is a schematic diagram of the auxiliary component structure of the present invention; Fig. 9 It is a structural schematic diagram of the hair dryer and the air outlet pipe of the present invention; Fig.10 is a cross-sectional view of the housing of the present invention; Fig.11 For the present invention Figure 7 A partial enlarged view of the center In the figure: 1, housing; 2, tool box; 3, first motor; 4, screw; 5, first cam; 6, threaded block; 7, telescopic machine; 8, first telescopic plate; 9, baffle; 10, soaking chamber; 11, hair dryer; 12, air outlet pipe; 13, slider; 100, motion component; 101, second motor; 102, rotating shaft; 103, incomplete gear; 104, large gear; 105, cylinder; 106, push rod; 107, push plate; 108, rotating chamber; 109, slide rod; 110, wedge block; 111, clamping block; 112, splint; 113, telescopic rod; 114, upper friction plate; 115, fixed block; 116, second cam; 117, fixed frame; 200, gain Components; 201, push plate; 202, moving rod; 203, mesh plate; 204, fixed rod; 205, bump; 206, lower friction plate; 207, cylindrical cam; 208, matching rod; 209, wiping plate; 210, bottom plate; 211, arc plate; 212, support plate; 300, auxiliary component; 301, first matching column; 302, movable telescopic frame; 303, second telescopic plate; 304, oil sleeve; 305, connecting rod; 306, second matching column; 307, piston rod; 308, piston cylinder; 309, liquid inlet pipe; 310, hose; 311, folding rod; 312, hinged rod; 313, fixed plate; 314, wind guide plate; 315, blocking plate; 316, spray ring. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. The components of the embodiments of the present invention generally described and shown in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely represents the selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without making creative work belong to the scope of protection of the present invention.
[0022] See also Figures 1 to 11 The present invention provides a technical solution: a passivation treatment device for lathe tool manufacturing, comprising a housing 1 and a tool box 2, the tool box 2 is arranged on the side of the housing 1, a gain component 200 for passivating the tool is arranged inside the housing 1, a motion component 100 for transporting the tool is arranged directly above the gain component 200, an auxiliary component 300 for air-drying and oiling the tool is also arranged inside the housing 1, a soaking bin 10 is arranged at the bottom of the housing 1, and a hair dryer 11 is also arranged on the side of the housing 1; The movement of the motion component 100 can make the tool move during the passivation process, so that the tool and the agent can be fully contacted to avoid uneven passivation in certain areas of the tool surface. At the same time, the movement of the tool can also improve the fluidity of the agent, which can further passivate the tool. Secondly, by the movement of the gain component 200, the tool can be shaken before being immersed in the reagent, so that after the tool is inserted into the reagent, the reagent can be slapped on the surface of the tool, which can process the impurities on the surface of the tool and further improve the passivation effect; Finally, through the movement of the auxiliary component 300, the passivated tool can be air-dried and lubricated at the same time, which can not only improve the overall work efficiency of passivation, but also protect the surface of the tool to prevent oxidation of the tool surface.
[0023] Furthermore, the motion component 100 includes a second motor 101 and an upper friction disk 114. The second motor 101 is fixedly connected to the housing 1. The output end of the second motor 101 is fixedly connected to the rotating shaft 102. The motion component 100 controls the gain component 200 to rub the inner side of the tool through the upper friction disk 114. The surface of the rotating shaft 102 is movably connected to a slider 13. A rotating bin 108 is rotatably clamped on one side of the slider 13, and a slide groove is opened above the rotating bin 108. A large gear 104 is fixedly connected to the top of the rotating bin 108.
[0024] Furthermore, the side of the large gear 104 is meshedly connected with an incomplete gear 103, the incomplete gear 103 is splined to the rotating shaft 102, the incomplete gear 103 is rotatably clamped to the slider 13, the side of the rotating bin 108 is also rotatably clamped with a threaded block 6, the internal thread of the threaded block 6 is connected to a screw 4, the surface of the screw 4 is fixedly connected with a first cam 5, the top of the screw 4 is fixedly connected with a first motor 3, the first motor 3 is fixedly connected to the housing 1, the inside of the large gear 104 is fixedly connected with a cylinder 105, the output end of the cylinder 105 is slidably connected with a push rod 106, and the bottom of the push rod 106 is rotatably connected with a push plate 107.
[0025] Among them, the movement of the threaded block 6 and the slider 13 can drive the tool to move up and down, thereby realizing the work of immersion passivation and air-drying oiling, which can improve the effect of surface protection of the tool after passivation. At the same time, the movement of the cylinder 105 can fix the tool, thereby improving the stability of the tool during the passivation process and the air-drying oiling process.
[0026] Furthermore, the push plate 107 is rotatably connected to the rotating bin 108, and multiple groups of slide rods 109 are slidably connected to the bottom of the push plate 107. The surface of the slide rod 109 is slidably connected to a fixed frame 117, and the side of the fixed frame 117 is fixedly connected to a fixed block 115. The fixed block 115 is fixedly connected to the inner surface of the rotating bin 108, and a wedge block 110 is fixedly connected to the bottom of the slide rod 109. The two sides of the wedge block 110 are slidably connected to the clamping blocks 111, and one side of the clamping block 111 is provided with a sliding groove that is clamped to the wedge block 110, and the two sides of the wedge block 110 are provided with sliders inserted into the side sliding grooves of the clamping block 111, and the clamping block 111 is fixedly connected to the bottom with a clamping plate 112, and the clamping plate 112 is made of strong magnetic material.
[0027] Among them, through the setting of the clamping plate 112, the tool can be stably clamped to prevent the tool from falling during the passivation process, thereby affecting the work efficiency of the tool passivation. At the same time, through the setting of the rotating bin 108, the large gear 104 continuously drives it to rotate intermittently, which can make the tool rotate during the passivation process, improve the fluidity of the medicine, thereby improving the completeness of the tool passivation and high work efficiency.
[0028] Furthermore, a telescopic rod 113 is fixedly connected to the bottom of the push plate 107, and the bottom of the telescopic rod 113 is detachably connected to the upper friction plate 114. A second cam 116 is fixedly connected to the surface of the rotating shaft 102. The rotating shaft 102 and the screw 4 are both rotatably connected to the outer shell 1. A plurality of fixed frames 117 are arranged inside the rotating bin 108, and a plurality of clamping plates 112 are arranged below the fixed frame 117. The clamping block 111 is slidably connected to the fixed frame 117.
[0029] Among them, through the movement of the upper friction disk 114, the gain component 200 can be driven to process impurities on the surface of the tool during movement, thereby improving the effect of tool passivation treatment. At the same time, the connection of the telescopic rod 113 can avoid the impact phenomenon caused by the contact between the upper friction disk 114 and the lower friction disk 206, which causes damage to the device, and has high safety.
[0030] Furthermore, the gain component 200 includes a pushing plate 201, which is fixedly connected to the screw rod 4. A moving rod 202 is in sliding contact with one side of the pushing plate 201, and a return spring is provided at the sliding position between the moving rod 202 and the immersion tank 10. A mesh plate 203 is movably connected to one end of the moving rod 202. A through hole is provided on the surface of the mesh plate 203. An arc plate 211 is fixedly connected to the top of the mesh plate 203. A fixed rod 204 is fixedly connected to the side of the mesh plate 203. A protrusion 205 is in sliding contact with the side of the fixed rod 204. The protrusion 205 is fixedly connected to the immersion tank 10.
[0031] Among them, through the movement of the mesh plate 203 and the arc plate 211, the medicine can be shaken before the tool is immersed in the medicine, and the medicine can be made to flow in advance, which is convenient for the subsequent passivation of the tool. At the same time, the movement of the fixed rod 204 and the protrusion 205 can increase the movement range of the mesh plate 203, thereby making it more convenient to shake the medicine and improve the contact between the medicine and the tool.
[0032] Furthermore, a bottom plate 210 is fixedly connected to the inside of the soaking bin 10, and a cylindrical cam 207 is rotatably connected to the top of the bottom plate 210. A slide groove is provided on the surface of the cylindrical cam 207, and there are multiple groups of matching rods 208 in sliding contact inside the slide groove. One end of the matching rod 208 is fixedly connected to a wiper plate 209, and the wiper plate 209 is made of wear-resistant material. Two groups of telescopic machines 7 are arranged on the outside of the outer shell 1, and the output end of the telescopic machine 7 is fixedly connected to a first telescopic plate 8, and one end of the first telescopic plate 8 is fixedly connected to a baffle 9, the baffle 9 is slidably connected to the soaking bin 10, and a gasket is provided at the sliding position, the surface of the matching rod 208 is slidably connected to a support plate 212, and the support plate 212 is fixedly connected to the bottom plate 210, and a shock-absorbing spring is also arranged between the matching rod 208 and the support plate 212.
[0033] Among them, the movement of the telescopic machine 7 can make the baffle 9 intermittently open and closed. When it is opened, it is convenient to soak the tool. When it is closed, it can prevent the medicine from spilling after the tool is taken out of the medicine. At the same time, through the movement of the wiper 209, impurities on the surface of the tool can be cleaned, which can prevent impurities from affecting the contact between the medicine and the tool, thereby causing uneven passivation on the surface of the tool.
[0034] Furthermore, the auxiliary component 300 includes a first matching column 301, which is located directly below the first cam 5, and a movable telescopic frame 302 is fixedly connected below the first matching column 301, and a second telescopic plate 303 is fixedly connected below the movable telescopic frame 302, and an oil sleeve 304 is detachably connected to one side of the second telescopic plate 303, and the oil sleeve 304 and the second telescopic plate 303 are symmetrically arranged in two groups, and a connecting rod 305 is fixedly connected to the side of the second telescopic plate 303, and the lower end of the connecting rod 305 is fixedly connected to the first telescopic plate 8, and the connecting rod 305 is slidably connected to the soaking bin 10, and the movable telescopic frame 302 and the second telescopic plate 303 are both arranged in a telescopic state.
[0035] Among them, the lubricating oil in the oil sleeve 304 can lubricate and protect the surface of the tool to prevent rust and the like from appearing on the surface of the tool during subsequent storage, which affects the quality of the tool after passivation. At the same time, the movable telescopic frame 302 and the second telescopic plate 303 are both arranged in a telescopic state, so that the oil sleeve 304 can be removed before the tool is passivated, which can improve the portability of the tool when it is immersed.
[0036] Furthermore, the second cam 116 is in sliding contact with the second matching column 306 above, and the second matching column 306 is fixedly connected with the piston rod 307 below. The surface of the piston rod 307 is slidably connected with the piston cylinder 308. The surface of the piston cylinder 308 is fixedly connected with a liquid inlet pipe 309 and a hose 310. The liquid inlet pipe 309 is connected to the inside of the immersion tank 10, and one end of the hose 310 is fixedly connected with a liquid spray ring 316. The liquid spray ring 316 is fixedly connected to the immersion tank 10, and the inner side of the liquid spray ring 316 is fixedly connected with multiple groups of liquid spray ports. A one-way valve is provided inside the piston cylinder 308, and a detachable filter net is provided inside the piston cylinder 308.
[0037] Among them, through the movement of the piston rod 307 and the piston cylinder 308, the agent can be sprayed onto the surface of the tool through the spray port on the surface of the spray ring 316 under high pressure, which can clean the impurities and further improve the passivation effect on the tool surface. At the same time, the filter net arranged inside the piston cylinder 308 can recycle the agent and filter the impurities on the tool surface after cleaning, thereby improving the cleanliness of the agent and reducing the cost of use.
[0038] Furthermore, the air outlet of the hair dryer 11 is provided with an air outlet pipe 12, and a blocking plate 315 is slidably provided on the side of the air outlet pipe 12, and the blocking plate 315 is fixedly connected to the second matching column 306 at the bottom, and the side of the blocking plate 315 is rotatably connected to two groups of air guide plates 314 through a pin shaft, and the air guide plates 314 are connected by a film, and the side of the air guide plate 314 is fixedly connected to a hinge rod fixing plate 313, and one side of the fixing plate 313 is hingedly connected to a hinge rod 312, and one end of the hinge rod 312 is hinged to a folding rod 311 through a hinge ball, and one end of the folding rod 311 is rotatably clamped in a slide groove opened on the surface of the rotating bin 108, and a filter is installed inside the piston cylinder 309.
[0039] Among them, the movement of the hair dryer 11 can generate wind force to blow off the medicine on the surface of the tool and air-dry the tool. At the same time, the movement of the two groups of wind guide plates 314 can change the wind direction, so that the tool can be blown with wind when it comes out of the medicine to blow the medicine off, and the tool can be air-dried during the oiling process, so that the lubricating oil can be evenly and forcefully adhered to the surface of the tool, which can improve the oiling effect and high work efficiency.
[0040] Furthermore, the present invention also provides a passivation method for a passivation treatment device for manufacturing lathe tools, and the method steps are as follows: S1: The large gear 104 is driven to rotate intermittently by the rotation of the incomplete gear 103, and the rotation of the large gear 104 drives the rotating chamber 108 to rotate. The rotation of the rotating chamber 108 can drive the clamping plates 112 inside the multiple sets of fixed frames 117 to rotate through the fixed block 115, so that the tool clamped in the clamping plate 112 can rotate during the soaking process, which can stir the medicine and improve the contact between the medicine and the tool; S2: The friction transmission of the upper friction disc 114 drives the lower friction disc 206 to rotate, and the lower friction disc 206 drives the multiple groups of matching rods 208 to move up and down through the cylindrical cam 207. The movement of the matching rods 208 drives the wiping plates 209 to move up and down on the inner surface of the tool being soaked and passivated, which can clean the impurities on the surface of the tool and further improve the contact between the agent and the tool. At the same time, the movement of the multiple groups of wiping plates 209 can further improve the fluidity of the agent, making it easier to passivate the tool; S3: The push plate 201 is driven to rotate by the screw rod 4, and the push plate 201 drives the mesh plate 203 and the arc plate 211 to move through the moving rod 202, so that the medicine can be shaken before the tool is immersed in the medicine, and the medicine can flow in advance, so that the medicine can be slapped on the surface of the tool, which can avoid the phenomenon of incomplete passivation of the tool surface; S4: The first cam 5 is rotated forward and reversely to drive the clamping plate 112 below the rotating bin 108 to move up and down through the threaded block 6. At the same time, the first cam 5 rotates to drive the second telescopic plate 303 at one end of the movable telescopic frame 302 below the first matching column 301 to move. The movement of the second telescopic plate 303 can drive the oil sleeve 304 to move up and down, and the two can move alternately to lubricate and protect the surface of the tool. At the same time, the wind blown by the hair dryer 11 is guided by two sets of wind guide plates 314 to the surface of the tool being oiled, which can improve the adhesion of the lubricating oil to the surface of the tool and prevent the tool from oxidizing during the air-drying process.
[0041] Working principle: after the present invention is installed, first add a proper amount of chemical agent to the inside of the soaking bin 10, start the cylinder 105 to drive the push rod 106 to move downward, the push rod 106 moves downward to drive the push plate 107 to move downward, the push plate 107 can push the multiple sets of slide bars 109 to move downward, the slide bar 109 can drive the wedge block 110 to move inside the fixing frame 117, and when the wedge block 110 moves downward, it can drive it to move to both sides through the slide block and the slide groove on the side of the clamping block 111. At this time, the movement of the clamping block 111 can drive the clamping plate 112 to move, and the cleaned tool is placed in the clamping plate 112 through the placement opening in the front of the shell 1, and then the cylinder 105 drives the push rod 106 to move upward, so that the slide bar 109 drives the wedge block 110 to move upward, and the tool is clamped by the movement of the clamping plate 112, which is convenient for the subsequent passivation of the tool in the agent. Since multiple groups of clamping plates 112 are arranged inside the rotating bin 108, the tool cannot be placed in the middle of the clamping plates 112 for clamping at the same time. However, since the clamping plates 112 are made of strong magnetic material, the tool can be directly attached to the inner side of the clamping plates 112, which can improve the stability of the subsequent clamping of the tool by the clamping plates 112. At the same time, the tool cannot be completely attached to the side of the clamping plates 112 through the placement opening in the front of the shell 1. At this time, it is necessary to start the second motor 101 to rotate and drive the rotating shaft 102 to rotate. The rotation of the rotating shaft 102 can drive the incomplete gear 103 to rotate. The incomplete gear 103 can intermittently mesh and drive the large gear 104 to rotate. The rotation of the large gear 104 can drive the rotating bin 108 to rotate. The rotation of the rotating bin 108 can drive multiple groups of fixing frames 117 and the clamping plates 112 to rotate through the fixing blocks 115, which is not only convenient for the staff to place the tool, but also convenient for the subsequent passivation treatment of the tool. When the tool is placed, the two sets of telescopic machines 7 are started to drive the two sets of first telescopic plates 8 to move toward the outside of the shell 1. The movement of the first telescopic plates 8 can drive the two sets of baffles 9 to move in the upper direction of the soaking bin 10 away from the axis of the soaking bin 10, so that the baffles 9 can be in an open state. At the same time, the movement of the first telescopic plates 8 will drive the connecting rod 305 to move outward. The movement of the connecting rod 305 can drive the second telescopic plate 303 and the upper movable telescopic frame 302 to move outward until the baffle 9 is opened. At this time, the oil sleeve 304 follows the connecting rod 305 to move outward so that it is located on the outside of the rotating bin 108, which will not affect the downward movement of the tool clamped in the clamping plate 112, and can facilitate the oiling and lubrication protection of the passivated tool. When the oil sleeve 304 is moved outward, the first motor 3 is started again to rotate and drive the screw rod 4 to rotate. The rotation of the screw rod 4 drives the thread block 6 to move downward. The movement of the thread block 6 can drive the rotating bin 108 and the slider 13 on its side to move downward until the thread block 6 and the slider 13 are embedded in the groove above the soaking bin 10. At this time, the tool clamped by the clamping plate 112 is just located in the chemical agent inside the soaking bin 10 for chemical soaking passivation. When the cutter is passivated in the medicine, since the rotating chamber 108 and the large gear 104 are fixedly connected, and the incomplete gear 103 and the slider 13 below are rotatably engaged, when the slider 13 and the rotating chamber 108 move downward, the large gear 104 and the incomplete gear 103 will also move downward. At this time, the rotation of the second motor 101 can continue to drive the large gear 104 to rotate intermittently. When the large gear 104 rotates, it can drive the clamping plate 112 below the fixed frame 117 to rotate in the medicine through the fixed block 115. The rotation of the clamping plate 112 can not only stir the medicine, but also improve the fluidity of the medicine in the soaking chamber 10, but also make the cutter fully contact with the medicine, which can effectively improve the effect of passivating the cutter. The rotation of the rotating shaft 102 will drive the second cam 116 to rotate, and the rotation of the second cam 116 will push the second matching column 306 to move up and down through the upper inclined surface. The up and down movement of the second matching column 306 can drive the piston rod 307 below to slide inside the piston cylinder 308, and the medicine inside the soaking chamber 10 can be drawn into the interior of the piston cylinder 308 through the liquid inlet pipe 309, and then transported to the interior of the liquid spray ring 316 through the hose 310 connected to the surface of the piston cylinder 308. After the tool under the clamping plate 112 is inserted into the medicine, the tool is located between the liquid spray ring 316 and the wiper plate 209, and the side of the tool is in contact with the wiper plate 209. At this time, the liquid spray port on the surface of the liquid spray ring 316 will spray the extracted medicine on the surface of the tool, which can further improve the effect of the passivation treatment on the tool surface and avoid incomplete passivation in certain areas. Before the tool clamped by the clamping plate 112 is inserted into the soaking bin 10, the rotation of the screw 4 can drive the pushing plate 201 to rotate, and the rotation of the pushing plate 201 can intermittently push the moving rod 202 to slide inside the soaking bin 10. When the moving rod 202 slides, it can drive the mesh plate 203 to slide at the bottom of the soaking bin 10. Since the surface of the mesh plate 203 is provided with through holes, when the mesh plate 203 moves, the through holes can divert the pushed medicine, so that the medicine can be fully shaken, and the arc plate 211 is arranged on the top. At this time, the movement of the mesh plate 203 drives the movement of the arc plate 211, which can drive the medicine inside the soaking bin 10 to move in advance. At the same time, since two sets of fixed rods 204 are fixedly connected on both sides of the mesh plate 203, when the mesh plate 203 moves, it will drive the fixed rod 204 to contact with the protrusion 205, so that the mesh plate 203 vibrates, which can further move the medicine in advance, making it convenient for it to passivate the tool; When the tool is inserted into the soaking bin 10, the surface of the upper friction disc 114 below the push plate 107 will contact the lower friction disc 206. When the rotating bin 108 drives the push plate 107 to rotate, the push plate 107 will drive the lower friction disc 206 to rotate through the upper friction disc 114. The rotation of the lower friction disc 206 will drive the cylindrical cam 207 below to rotate. Since the surface of the cylindrical cam 207 is provided with a slide groove, when the cylindrical cam 207 rotates, it will drive multiple groups of matching rods 208 to move up and down. The movement of the matching rods 208 can drive the wiping plate 209 to move up and down on the inner side of the tool. The movement of the wiping plate 209 can rub the side of the tool, so that the medicine can fully contact with the tool, which can improve the passivation effect. When the tool passivation is completed, the first motor 3 is started to reverse and drive the screw 4 to rotate. The rotation of the screw 4 can drive the rotating bin 108 to move upward through the threaded block 6. When the tool clamped by the clamping plate 112 below the rotating bin 108 moves to between the two groups of oil sleeves 304, the telescopic machine 7 is started to drive the baffle 9 at one end of the first telescopic plate 8 to move to a position close to the axis of the immersion bin 10, so that the baffle 9 is in a closed state. At the same time, the first telescopic plate 8 can drive the second telescopic plate 303 above the connecting rod 305 to move. The movement of the second telescopic plate 303 can drive the two groups of oil sleeves 304 to move to the position of the tool after passivation until the inner side of the oil sleeve 304 contacts the tool. At this time, the surface of the tool can be oiled and lubricated for protection. Since the movement of the rotating bin 108 drives the folding rod 311 to move up and down, when the folding rod 311 moves, it drives the hinge rod 312 to swing through the hinge ball. Since the hinge rod 312 is telescopic, when the hinge rod 312 moves up and down, it drives the two sets of wind guide plates 314 on one side of the fixed plate 313 to swing. When the folding rod 311 moves downward, the wind guide plate 314 swings downward. When the tool is passivated, the wind blown by the hair dryer 11 will be guided by the wind guide plate 314 to the rising tool surface, Intermittent air drying is performed to blow off the medicine. Since the rotating shaft 102 drives the second cam 116 to rotate, the second cam 116 drives the second matching column 306 to move up and down. The movement of the second matching column 306 can drive the blocking plate 315 to move up and down. The movement of the blocking plate 315 can intermittently block the air outlet pipe 12 in front of the hair dryer 11, so that the wind can intermittently blow to the surface of the tool to treat the medicine on the surface of the tool, which can prevent the wind from blowing on the surface of the tool for a long time and affecting the effect of subsequent tool oiling. When the tool moves to the position between the two groups of oil sleeves 304, the two groups of air guide plates 314 are in parallel positions, and the air outlet is just located on the side of the tool. At this time, the first motor 3 is started again to continuously rotate forward and reverse. The forward and reverse rotation of the first motor 3 can drive the first cam 5 to rotate forward and reverse through the screw 4. The rotation of the first cam 5 can drive the first matching column 301 to move up and down. The movement of the first matching column 301 can drive the oil sleeve 304 on one side of the second telescopic plate 303 to continuously move up and down through the mobile telescopic frame 302, so that the lubricating oil can be evenly applied to the surface of the tool. At the same time, the forward and reverse rotation of the screw 4 can also drive the rotating bin 108 on one side of the threaded block 6 to move up and down, so that the oil sleeve 304 and the tool clamped inside the clamping plate 112 can move alternately, so that the lubricating oil can be evenly applied to the surface of the tool to protect the tool. At the same time, since the two sets of air guide plates 314 are in parallel positions, the wind can be evenly sprayed on the surface of the tool being oiled, which can not only prevent oxidation on the surface of the tool, but also lubricate and protect the surface of the tool, and can also air dry the surface of the tool, which can improve the adhesion of the lubricating oil to the surface of the tool; When the tool is lubricated, the second motor 101 needs to be started to rotate to drive the rotating bin 108 to rotate, so that the tools loaded inside the multiple groups of clamps 112 can be rotated, which can further improve the effect of lubricating and protecting the tool surface and improve work efficiency.
[0042] While embodiments of the present invention have been shown and described, those skilled in the art will appreciate that numerous changes, modifications, substitutions and variations may be made to the embodiments without departing from the spirit and scope of the present invention, the scope of which is defined by the claims and their equivalents.
Claims
1. A passivation treatment device for lathe tool manufacturing, comprising a housing (1) and a tool box (2), characterized in that: The tool box (2) is mounted on the side of the housing (1); a gain component (200) for passivating a tool is disposed inside the housing (1); a motion component (100) for transporting the tool is disposed directly above the gain component (200); an auxiliary component (300) for air-drying and oiling the tool is also disposed inside the housing (1); a soaking bin (10) is disposed at the bottom of the housing (1); and a hair dryer (11) is also disposed on the side of the housing (1); The motion component (100) comprises a second motor (101) and an upper friction disk (114); the second motor (101) is fixedly connected to the housing (1); the output end of the second motor (101) is fixedly connected to a rotating shaft (102); the motion component (100) controls the gain component (200) to rub the inner side surface of the tool through the upper friction disk (114); a slider (13) is movably connected to the surface of the rotating shaft (102); a rotating bin (108) is rotatably engaged with one side of the slider (13); a sliding groove is provided above the rotating bin (108); and a large gear (104) is fixedly connected to the top of the rotating bin (108).
2. A passivation treatment device for lathe tool manufacturing according to claim 1, characterized in that: The side of the large gear (104) is meshingly connected with an incomplete gear (103), the incomplete gear (103) is spline-connected to the rotating shaft (102), the incomplete gear (103) is rotatably connected to the slider (13), the side of the rotating chamber (108) is also rotatably connected with a threaded block (6), the internal thread of the threaded block (6) is connected with a screw rod (4), the surface of the screw rod (4) is fixedly connected with a first cam (5), the upper part of the screw rod (4) is fixedly connected with a first motor (3), the first motor (3) is fixedly connected to the housing (1), the inside of the large gear (104) is fixedly connected with a cylinder (105), the output end of the cylinder (105) is slidably connected with a push rod (106), and the lower part of the push rod (106) is rotatably connected with a push plate (107).
3. A passivation treatment device for lathe tool manufacturing according to claim 2, characterized in that: The push plate (107) is rotatably connected to the rotating bin (108); a plurality of slide bars (109) are slidably connected to the bottom of the push plate (107); a fixed frame (117) is slidably connected to the surface of the slide bar (109); a fixed block (115) is fixedly connected to the side of the fixed frame (117); the fixed block (115) is fixedly connected to the inner surface of the rotating bin (108); a wedge block (110) is fixedly connected to the bottom of the slide bar (109); clamping blocks (111) are slidably connected to the two sides of the wedge block (110); a clamping plate (112) is fixedly connected to the bottom of the clamping block (111); the clamping plate (112) is made of a strong magnetic material.
4. A passivation treatment device for lathe tool manufacturing according to claim 3, characterized in that: A telescopic rod (113) is fixedly connected below the push plate (107), and the telescopic rod (113) is detachably connected to the upper friction plate (114) below. A second cam (116) is fixedly connected to the surface of the rotating shaft (102), and the rotating shaft (102) and the screw rod (4) are both rotatably connected to the housing (1). A plurality of groups of the fixing frame (117) are arranged inside the rotating bin (108), and a plurality of groups of the clamping plates (112) are arranged below the fixing frame (117). The clamping block (111) is slidably connected to the fixing frame (117).
5. A passivation treatment device for lathe tool manufacturing according to claim 4, characterized in that: The gain component (200) comprises a push plate (201), the push plate (201) is fixedly connected to the screw rod (4), one side of the push plate (201) is in sliding contact with a moving rod (202), and a return spring is provided between the moving rod (202) and the soaking bin (10), one end of the moving rod (202) is movably connected to a mesh plate (203), a through hole is provided on the surface of the mesh plate (203), an arc plate (211) is fixedly connected to the top of the mesh plate (203), a fixed rod (204) is fixedly connected to the side of the mesh plate (203), a protrusion (205) is in sliding contact with the side of the fixed rod (204), and the protrusion (205) is fixedly connected to the soaking bin (10).
6. The passivation treatment device for lathe tool manufacturing according to claim 5, characterized in that: A bottom plate (210) is fixedly connected to the inside of the soaking bin (10), and a cylindrical cam (207) is rotatably connected to the top of the bottom plate (210). A sliding groove is provided on the surface of the cylindrical cam (207), and a plurality of groups of matching rods (208) are slidably contacted inside the sliding groove. One end of the matching rod (208) is fixedly connected to a wiping plate (209), and the wiping plate (209) is made of a wear-resistant material. Two groups of telescopic machines (7) are arranged on the outside of the housing (1). The output end of the telescopic machine (7) is fixedly connected to a first telescopic plate (8), and one end of the first telescopic plate (8) is fixedly connected to a baffle (9). The baffle (9) is slidably connected to the soaking bin (10), and a gasket is arranged at the sliding position. A support plate (212) is slidably connected to the surface of the matching rod (208), and the support plate (212) is fixedly connected to the bottom plate (210). A shock-absorbing spring is also arranged between the matching rod (208) and the support plate (212).
7. A passivation treatment device for lathe tool manufacturing according to claim 6, characterized in that: The auxiliary component (300) comprises a first matching column (301), the first matching column (301) is located directly below the first cam (5), a movable telescopic frame (302) is fixedly connected below the first matching column (301), a second telescopic plate (303) is fixedly connected below the movable telescopic frame (302), an oil sleeve (304) is detachably connected to one side of the second telescopic plate (303), a connecting rod (305) is fixedly connected to the side of the second telescopic plate (303), the lower end of the connecting rod (305) is fixedly connected to the first telescopic plate (8), the connecting rod (305) is slidably connected to the soaking bin (10), and the movable telescopic frame (302) and the second telescopic plate (303) are both arranged in a telescopic state.
8. The passivation treatment device for lathe tool manufacturing according to claim 7, characterized in that: A second matching column (306) is slidably contacted above the second cam (116), a piston rod (307) is fixedly connected below the second matching column (306), a piston cylinder (308) is slidably connected to the surface of the piston rod (307), a liquid inlet pipe (309) and a hose (310) are fixedly connected to the surface of the piston cylinder (308), the liquid inlet pipe (309) is connected to the inside of the soaking bin (10), one end of the hose (310) is fixedly connected to a liquid spray ring (316), the liquid spray ring (316) is fixedly connected to the soaking bin (10), the inner side surface of the liquid spray ring (316) is fixedly connected to a plurality of liquid spray ports, a one-way valve is provided inside the piston cylinder (308), and a detachable filter screen is provided inside the piston cylinder (308).
9. A passivation treatment device for lathe tool manufacturing according to claim 8, characterized in that: The air outlet of the hair dryer (11) is provided with an air outlet pipe (12), and a blocking plate (315) is slidably provided on the side of the air outlet pipe (12), and the blocking plate (315) is fixedly connected to the second matching column (306) at its lower side, and the side of the blocking plate (315) is rotatably connected to two groups of air guide plates (314) via a pin shaft, and the air guide plates (314) are connected to each other via a film, and the side of the air guide plate (314) is fixedly connected to a hinge rod fixing plate (313), and one side of the fixing plate (313) is hingedly connected to a hinge rod (312), and one end of the hinge rod (312) is hingedly connected to a folding rod (311) via a hinge ball, and one end of the folding rod (311) is rotatably engaged in a slide groove provided on the surface of the rotating bin (108), and a filter is installed inside the piston cylinder (309).
10. The passivation method of a passivation treatment device for manufacturing lathe tools according to claim 9, characterized in that: The method steps are as follows: S1: The large gear (104) is driven to rotate intermittently by the rotation of the incomplete gear (103), and the rotation of the large gear (104) drives the rotating chamber (108) to rotate. The rotation of the rotating chamber (108) can drive the clamping plates (112) inside the multiple sets of fixed frames (117) to rotate through the fixed blocks (115), so that the cutting tools clamped in the clamping plates (112) can rotate during the soaking process, and the contact between the medicine and the cutting tools can be improved while stirring the medicine; S2: The upper friction disc (114) drives the lower friction disc (206) to rotate through friction transmission, and the lower friction disc (206) drives the plurality of matching rods (208) to move up and down through the cylindrical cam (207). The matching rods (208) drive the wiping plates (209) to move up and down on the inner surface of the tool being soaked and passivated, thereby cleaning impurities on the surface of the tool and further improving the contact between the agent and the tool. At the same time, the movement of the plurality of wiping plates (209) can further improve the fluidity of the agent, thereby facilitating the passivation treatment of the tool. S3: The screw rod (4) drives the push plate (201) to rotate, and the push plate (201) drives the mesh plate (203) and the arc plate (211) to move through the moving rod (202), so that the medicine can be shaken before the tool is immersed in the medicine, so that the medicine can flow in advance and hit the surface of the tool, thereby avoiding the phenomenon of incomplete passivation of the tool surface; S4: The first cam (5) rotates forward and reversely to drive the clamping plate (112) below the rotating bin (108) to move up and down through the threaded block (6). At the same time, the first cam (5) rotates to drive the second telescopic plate (303) at one end of the movable telescopic frame (302) below the first matching column (301) to move. The movement of the second telescopic plate (303) can drive the oil sleeve (304) to move up and down, so that the two can move alternately to lubricate and protect the surface of the tool. At the same time, the wind blown by the hair dryer (11) is guided by the two sets of wind guide plates (314) to the surface of the tool being oiled, which can improve the adhesion of the lubricating oil to the surface of the tool and prevent the tool from being oxidized during the air drying process.
Citation Information
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