Gantry type rack electroplating production line

By introducing impurity removal units, detection units and pre-decontamination mechanisms into the gantry rack electroplating production line, the problems of rough and uneven electroplating layer are solved, and the plating quality is significantly improved.

CN119571419AInactive Publication Date: 2025-03-07JIANGSU TAIXIANG AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202510125129.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-27
Publication Date
2025-03-07
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the use of the existing gantry rack electroplating production line, the plating of parts is prone to roughness and unevenness, affecting the plating quality.

Method used

A gantry rack electroplating production line is designed, including impurity removal units, detection units and pre-decontamination mechanisms. The impurity removal unit is used to remove impurities in the plating solution, the detection unit is used to detect the degree of corrosion of the electrode plate, and the pre-decontamination mechanism is used to pretreat impurities and oil stains on the surface of the part.

Benefits of technology

By removing impurities in the plating solution, detecting the corrosion degree of the electrode plate and pretreated parts surfaces, the electroplating quality is significantly improved, ensuring the uniformity and smoothness of the plating layer.

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Abstract

The invention discloses a gantry type rack electroplating production line, and relates to the technical field of electroplating production lines, the gantry type rack electroplating production line comprises a body mechanism, the body mechanism comprises a mounting rack, manipulators are arranged on both sides of the mounting rack, a dryer is arranged on the left side of the mounting rack, a treatment box is arranged in the mounting rack, and a movable rack is fixedly mounted on the inner top wall of the mounting rack; a placing frame is clamped in the moving rack, and a processing mechanism is arranged in the mounting frame; the processing mechanism comprises an impurity removal unit, the impurity removal unit is located on the front face of the processing box, and the impurity removal unit is used for removing impurities generated by additive decomposition in the electroplating process. Therefore, the impurities generated by decomposition of the additive in the electroplating process are oxidized, decomposed and absorbed, and the impurities in the electroplating liquid are prevented from influencing the performance of the electroplating liquid and the quality of a plating layer.
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Description

Technical Field

[0001] The invention relates to the technical field of electroplating production lines, in particular to a gantry-type frame electroplating production line. Background Art

[0002] Electroplating production line refers to the collective name of all electroplating equipment used to complete the electroplating process of industrial products. As we all know, the rack is an important part of the electroplating production line and the main skeleton of the entire production line, which is used to install and support the running parts of the electroplating production line.

[0003] When the existing gantry-type rack electroplating production lines are in use, most of them will have different degrees of corrosion of the electrode plates or more impurities in the electroplating solution, which will make the plating on the parts rough and uneven during the electroplating process, resulting in poor electroplating quality and affecting the use of the parts. To this end, we propose a gantry-type rack electroplating production line.

[0004] Combining the above problems, we will find that it is difficult to avoid the above problems at the same time when using the existing gantry rack electroplating production line on the market, and even if it can be solved, it needs to be solved through external tools, which makes it impossible to achieve the desired effect. Therefore, we propose a gantry rack electroplating production line. Summary of the invention

[0005] The object of the present invention is to provide a gantry-type rack electroplating production line to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above object, the present invention provides the following technical solution: a gantry-type rack electroplating production line, comprising a main body mechanism, the main body mechanism comprising a mounting frame, both sides of the mounting frame are provided with manipulators, a dryer is provided on the left side of the mounting frame, a processing box is provided inside the mounting frame, a mobile rack is fixedly installed on the inner top wall of the mounting frame, a placement rack is clamped inside the mobile rack, and a processing mechanism is provided inside the mounting frame; The processing mechanism includes an impurity removal unit, which is located at the front of the processing box and is used to remove impurities generated by the decomposition of additives during the electroplating process; The processing mechanism further includes a detection unit, which is located inside the mounting frame, and the impurity removal unit is used in conjunction with the detection unit, and the detection unit is used to detect the degree of corrosion of the electrode plate; A pre-decontamination mechanism is arranged inside the processing box. The processing mechanism is used in conjunction with the pre-decontamination mechanism, and the pre-decontamination mechanism is used to pre-process impurities and oil stains on the surface of parts.

[0007] Preferably, the impurity removal unit includes an installation box, the back side of the installation box is fixedly connected to the front side of the treatment box, a first water pump is fixedly installed on the front side of the treatment box, the water inlet end of the first water pump passes through the interior of the treatment box, and the water outlet end of the first water pump passes through the interior of the installation box, an activated carbon plate is fixedly installed on the inner wall of the installation box, a rotating shaft is rotatably connected to the interior of the installation box, a stirring column is fixedly installed on the outer surface of the rotating shaft, a rotating motor is arranged on the front side of the installation box, an output end of the rotating motor is fixedly connected to an end of the rotating shaft close to the rotating motor, two sliding rods are fixedly installed on the inner wall of the installation box, a float rack is slidably connected to the outer surfaces of the two sliding rods together, a pressing rod is fixedly installed on the outer surface of the float rack, a connecting frame is fixedly installed on the upper surface of the installation box, a touch switch is fixedly installed on the inner top wall of the connecting frame, a connecting box is fixedly installed on the upper surface of the installation box, A storage box is fixedly installed on the left side of the connecting box, and a second water pump is fixedly installed on the upper surface of the installing box, the water outlet end of the second water pump passes through the interior of the installing box, and the water inlet end of the second water pump is fixedly connected with a connecting pipe, and the other end of the connecting pipe passes through the interior of the storage box, and the bottom surface of the connecting box is fixedly connected with a mounting pipe, and a metering pipe is fixedly installed on the outer surface of the mounting pipe, and a rotating motor is fixedly installed on the front side of the metering pipe, and the output end of the rotating motor passes through the metering pipe and is fixedly installed with a metering wheel, and four sealing gaskets are fixedly installed on the outer surface of the metering wheel, and the outer surface of each sealing gasket is slidably connected to the inner wall of the metering pipe, and the outer surface of the metering pipe is fixedly connected with a discharge pipe, and the bottom surface of the discharge pipe is fixedly connected with a conveying pipe, and the other end of the conveying pipe passes through the interior of the processing box, and the front side of the installing box is fixedly connected with a fixed pipe, and the other end of the fixed pipe passes through the interior of the processing box.

[0008] Preferably, a support platform is fixedly mounted on the bottom surface of the rotating motor, and the back surface of the support platform is fixedly connected to the front surface of the installation box.

[0009] Preferably, the detection unit includes a first connecting wheel, the inner wall of the first connecting wheel is fixedly connected to the outer surface of the rotating shaft, the front side of the processing box is rotatably connected to the rotating shaft, the outer surface of the rotating shaft is fixedly installed with a second connecting wheel, the outer surface of the first connecting wheel and the outer surface of the second connecting wheel are jointly sleeved with a first belt, a rotating part is fixedly installed on the outer surface of the rotating shaft, the inner wall of the processing box is fixedly installed with an electrode plate body, the interior of the processing box is rotatably connected to a reciprocating screw rod, one end of the reciprocating screw rod close to the installation box passes through the processing box and is fixedly installed with a connecting part, the outer surface of the reciprocating screw rod is threadedly connected to a moving platform, a servo motor is fixedly installed on the inner bottom wall of the moving platform, and a first conical wheel is fixedly installed on the output end of the servo motor, and the interior of the moving platform is rotatably connected to two rotating rods, two The two wheels are connected with each other at one end, and the two wheels are connected with each other at one end, and the two wheels are connected with each other at the other end, and the two wheels are connected with each other at the other end.

[0010] Preferably, a bearing seat is fixedly mounted on the left side surface of the mounting box, and the inner wall of the bearing seat is rotatably connected to the outer surface of the rotating shaft.

[0011] Preferably, a limiting rod is fixedly mounted on the inner wall of the processing box, and the outer surface of the limiting rod is slidably connected to the inner wall of the movable platform.

[0012] Preferably, limit seats are fixedly installed on both side surfaces of the moving platform, and the inner walls of the two limit seats are slidably connected to the outer surface of the moving frame.

[0013] Preferably, telescopic rods are fixedly mounted on the side surfaces of the two fixing seats that are close to each other, the two telescopic rods are located inside the connecting spring, and the telescopic ends of the two telescopic rods are respectively fixedly connected to the side surfaces of the two detection columns that are away from each other.

[0014] Preferably, the pre-decontamination mechanism includes two baffles, both of which are movably hinged inside the processing box, and two concave blocks are fixedly installed on the inner wall of the processing box, and electric push rods are movably hinged inside the two concave blocks, and the telescopic ends of the two electric push rods are movably hinged with connecting blocks, and the two connecting blocks are slidably connected to the inside of the two baffles respectively, and a high-temperature steam cleaner is fixedly installed on the back of the processing box, and a three-way pipe is fixedly installed on the right side of the high-temperature steam cleaner. Bearing frames are fixedly installed on the front and back of the processing box, and rotating rods are rotatably connected inside the two bearing frames. The right ends of the two rotating rods are fixedly installed with third connecting wheels, and the outer surfaces of the two third connecting wheels are jointly sleeved with a second belt, and a stepping motor is fixedly installed on the back of the processing box, and a connecting gear is fixedly installed on the output end of the stepping motor, and a rotating gear is fixedly installed on the outer surface of one of the rotating rods, and the outer surface of the connecting gear is connected to the outer surface of the rotating gear The two wheels are connected with each other, and the two wheels are connected with each other with a third wheel, and the two wheels are connected with each other with a fourth wheel, and the third wheel is connected with each other with a fourth wheel.

[0015] Preferably, the outer surfaces of the two tooth rods are slidably connected to two limit blocks, and a side surface of each limit block close to the bearing frame is fixedly connected to the inner wall of the processing box.

[0016] Compared with the prior art, the present invention has the following beneficial effects: The present invention is provided with an impurity removal unit, so that the device can remove impurities from the used electroplating solution during the process of feeding parts, thereby oxidizing, decomposing and absorbing impurities generated by the decomposition of additives in the electroplating process, and then transporting the treated electroplating solution back to the interior of the processing box again, thereby preventing the impurities in the electroplating solution from affecting the performance of the electroplating solution and the quality of the coating.

[0017] The present invention is provided with a detection unit, so that the corrosion degree of the electrode plate body can be detected during the impurity removal process, so that workers can timely understand the corrosion degree of the electrode plate body, thereby avoiding the phenomenon that the current is uneven due to serious corrosion on the surface of the electrode plate body and affecting the quality of the coating, and further improving the electroplating quality of the parts.

[0018] The present invention is provided with a pre-decontamination mechanism, so that before the device degreases and activates the parts, it can pre-remove impurities such as particulate matter and oil stains on the outer surface of the parts by high-temperature steam, thereby facilitating subsequent degreasing and activation treatment, thereby increasing the impurity removal effect of the parts, and making the electroplating effect of the parts better. The device is provided with a processing mechanism and a pre-decontamination mechanism, thereby increasing the electroplating effect of the device on the parts, and making the electroplating effect of the parts better. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a structural schematic diagram of a cross-sectional view of the mounting frame of the present invention; Figure 3 It is a structural schematic diagram of the processing box of the present invention; Figure 4 It is a structural schematic diagram of a cross-sectional view of the installation box of the present invention; Figure 5 It is a structural schematic diagram of a cross-sectional view of a connection box of the present invention; Figure 6 It is a structural schematic diagram of the installation box of the present invention; Figure 7 It is a structural schematic diagram of a cross-sectional view of a processing box of the present invention; Figure 8 It is a structural schematic diagram of a cross-sectional view of a mobile station of the present invention; Fig. 9 It is a structural schematic diagram of the rear view of the processing box of the present invention; Fig.10 It is a structural schematic diagram of the baffle of the present invention; Fig.11 It is a structural schematic diagram of a rear view of the movable frame of the present invention; Fig.12 It is a structural schematic diagram of the bearing frame of the present invention.

[0020] In the figure: 1, main body; 11, mounting frame; 12, manipulator; 13, drying machine; 14, processing box; 15, mobile frame; 16, placement frame; 2, processing mechanism; 21, impurity removal unit; 2101, mounting box; 2102, first water pump; 2103, activated carbon plate; 2104, rotating shaft; 2105, stirring column; 2106, rotating motor; 2107, sliding rod; 2108, floating ball frame; 2109, pressing rod; 2110, connecting frame; 2111, touch switch; 2112, connecting box; 2113, Storage box; 2114, second water pump; 2115, connecting pipe; 2116, mounting pipe; 2117, quantitative pipe; 2118, rotating motor; 2119, quantitative wheel; 2120, sealing pad; 2121, discharge pipe; 2122, conveying pipe; 2123, fixed pipe; 2124, support table; 22, detection unit; 2201, first connecting wheel; 2202, rotating shaft; 2203, second connecting wheel; 2204, first belt; 2205, rotating member; 2206, electrode plate body; 2207, reciprocating screw; 2 208, connecting piece; 2209, moving platform; 2210, servo motor; 2211, first conical wheel; 2212, rotating rod; 2213, second conical wheel; 2214, rotating disk; 2215, connecting column; 2216, moving frame; 2217, fixing seat; 2218, connecting spring; 2219, detection column; 2220, camera; 2221, bearing seat; 2222, limiting rod; 2223, limiting seat; 2224, telescopic rod; 3, pre-decontamination mechanism; 301, baffle; 302, concave block; 303, Electric push rod; 304, connecting block; 305, high-temperature steam cleaner; 306, three-way pipe; 307, bearing frame; 308, rotating rod; 309, third connecting wheel; 310, second belt; 311, stepping motor; 312, connecting gear; 313, rotating gear; 314, third conical wheel; 315, rotating column; 316, fourth conical wheel; 317, rotating disk; 318, fixed column; 319, toothed disk; 320, toothed rod; 321, movable frame; 322, nozzle; 323, air pipe; 324, limit block. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] Example 1: Please refer to Figure 1-Figure 6The present invention provides a technical solution: a gantry-type rack electroplating production line, comprising a main body mechanism 1, the main body mechanism 1 comprises a mounting frame 11, both sides of the mounting frame 11 are provided with manipulators 12, the left side of the mounting frame 11 is provided with a drying machine 13, the interior of the mounting frame 11 is provided with a processing box 14, the inner top wall of the mounting frame 11 is fixedly provided with a mobile frame 15, the interior of the mobile frame 15 is clamped with a placement rack 16, the interior of the mounting frame 11 is provided with a processing mechanism 2, through the manipulator 12, the placement rack 16 with parts is loaded and unloaded, the processing box 14 is provided with reagents, electroplating liquid and cleaning water sources for degreasing and activating the parts, so as to perform degreasing, degreasing, activation, electroplating and cleaning on the parts, so that the mobile frame 15 comprises a guide rail installed inside the mounting frame 11, so that the mobile frame 15 can move inside the mounting frame 11, and then the placement rack 16 is moved and transported; The processing mechanism 2 includes an impurity removal unit 21, which is located at the front of the processing box 14. The impurity removal unit 21 is used to remove impurities generated by the decomposition of additives during the electroplating process.

[0023] As a further limitation of the treatment mechanism 2 of the present invention, the impurity removal unit 21 includes an installation box 2101, the back of the installation box 2101 is fixedly connected to the front of the treatment box 14, a first water pump 2102 is fixedly installed on the front of the treatment box 14, the water inlet end of the first water pump 2102 penetrates into the interior of the treatment box 14, the water outlet end of the first water pump 2102 penetrates into the interior of the installation box 2101, an activated carbon plate 2103 is fixedly installed on the inner wall of the installation box 2101, the interior of the installation box 2101 is rotatably connected to a rotating shaft 2104, a stirring column 2105 is fixedly installed on the outer surface of the rotating shaft 2104, a rotating motor 2106 is arranged on the front of the installation box 2101, and the output end of the rotating motor 2106 is close to the rotating shaft 2104. One end of the motor 2106 is fixedly connected, and two slide bars 2107 are fixedly installed on the inner wall of the installation box 2101. The outer surfaces of the two slide bars 2107 are slidably connected with a float rack 2108. The outer surface of the float rack 2108 is fixedly installed with a pressing rod 2109. The upper surface of the installation box 2101 is fixedly installed with a connecting rack 2110, and the inner top wall of the connecting rack 2110 is fixedly installed with a touch switch 2111. The buoyancy of the float rack 2108 in the liquid is utilized to make the float rack 2108 move with the liquid level of the solution. The upper surface of the installation box 2101 is fixedly installed with a connecting box 2112, and the inside of the connecting box 2112 is provided with a plating solution for replenishment. The left side of the connecting box 2112 is fixedly installed with a storage box 2113, and the storage box 2113 has a The inside is provided with an oxidizing agent such as hydrogen peroxide which does not introduce new impurities, so as to oxidize and remove the impurities generated by the decomposition of the additive machine, and then cooperate with the activated carbon plate 2103 to further adsorb the impurities, thereby playing a role in removing the impurities generated by the decomposition of the additive. A second water pump 2114 is fixedly installed on the upper surface of the installation box 2101, and the water outlet end of the second water pump 2114 passes through the interior of the installation box 2101, and the water inlet end of the second water pump 2114 is fixedly connected with a connecting pipe 2115, and the other end of the connecting pipe 2115 passes through the interior of the storage box 2113, and the bottom surface of the connection box 2112 is fixedly connected with an installation pipe 2116, and a quantitative pipe 2117 is fixedly installed on the outer surface of the installation pipe 2116, and the front surface of the quantitative pipe 2117 is fixedly installed There is a rotating motor 2118, which is electrically connected to the touch switch 2111 through a wire, so that when the touch switch 2111 is triggered, the rotating motor 2118 starts to run, thereby achieving the purpose of quantitatively replenishing the electroplating solution. The output end of the rotating motor 2118 passes through the quantitative tube 2117 and is fixedly installed with a quantitative wheel 2119. Four sealing gaskets 2120 are fixedly installed on the outer surface of the quantitative wheel 2119. The installation of the sealing gasket 2120 prevents the solutions inside the quantitative wheel 2119 from mixing with each other. The outer surface of each sealing gasket 2120 is slidably connected to the inner wall of the quantitative tube 2117. The outer surface of the quantitative tube 2117 is fixedly connected with a discharge pipe 2121, and the bottom surface of the discharge pipe 2121 is fixedly connected with a conveying pipe 2122.The other end of the delivery pipe 2122 penetrates into the interior of the processing box 14. The front of the installation box 2101 is fixedly connected with a fixed pipe 2123. The other end of the fixed pipe 2123 penetrates into the interior of the processing box 14. By providing an impurity removal unit 21, the device removes impurities from the used electroplating solution during the process of loading parts, thereby oxidizing, decomposing and absorbing impurities generated by the decomposition of additives during the electroplating process, and then transporting the treated electroplating solution back to the interior of the processing box 14 again, thereby preventing impurities in the electroplating solution from affecting the performance of the electroplating solution and the quality of the coating, and at the same time replenishing the consumed electroplating solution to a certain extent.

[0024] See also Figure 4 and Figure 6 A support platform 2124 is fixedly installed on the bottom surface of the rotating motor 2106, and the back side of the support platform 2124 is fixedly connected to the front side of the installation box 2101. The installation of the support platform 2124 plays a role in fixing the rotating motor 2106, thereby preventing the rotating motor 2106 from rotating during operation, thereby ensuring the working stability of the rotating motor 2106.

[0025] The specific implementation method of this embodiment is as follows: the placement rack 16 containing parts is clamped and placed on the mobile rack 15 by using the right-hand manipulator 12, and then the placement rack 16 containing parts is sequentially extended into the interior of the processing box 14 by using the mobile rack 15, so as to perform degreasing activation, cleaning, electroplating and in the cleaning process on the parts, and then the placement rack 16 containing electroplated parts is placed into the interior of the dryer 13 by using the right-hand manipulator 12, so as to perform drying treatment on the parts, and before the parts reach the electroplating liquid position, the power provided by the first water pump 2102 is used to extract the used electroplating liquid into the interior of the installation box 2101, and at the same time, the first water pump 2102 is used to pump the used electroplating liquid into the interior of the installation box 2101, and ... installation box 2101, and the first water pump 2102 is used to pump the used electroplating liquid into the installation box 2101, and the first water pump 2102 is used to pump the used electroplating liquid into the installation box 2101, and the first water pump 2102 is used to pump the used electroplating liquid into the The power provided by the second pump 2114 draws the hydrogen peroxide oxidant in the storage box 2113 into the installation box 2101, and then the power provided by the rotating motor 2106 drives the rotating shaft 2104 and the stirring column 2105 to rotate, so that the electroplating solution and the hydrogen peroxide are fully mixed, and then the mixed solution passes through the activated carbon plate 2103 to adsorb impurities. Due to the power provided by the first pump 2102, the used electroplating solution is drawn into the installation box 2101, so that the solution in the installation box 2101 will gradually increase, thereby causing the liquid level of the installation box 2101 to rise (the electroplating solution enters the installation box 2101). The internal flow is relatively large, and the flow discharged from the fixed pipe 2123 on the right is small. Therefore, after the left switch is turned on, even if the fixed pipe 2123 is draining, the liquid level will rise). When the liquid level rises above the height of the partition, the solution will flow to the right side of the installation box 2101, thereby realizing the process of transportation from left to right, and finally transported back to the interior of the treatment box 14 from the fixed pipe 2123, so as to remove impurities produced by the decomposition of the additive. At the same time, when the solution passes through the activated carbon plate 2103 and enters the right half of the installation box 2101, under the action of buoyancy, the solution drives the float frame 2108 to move upward, so that when the solution can reach the fixed pipe 21 At position 23, the pressing rod 2109 just touches the touch switch 2111 (after the first water pump 2102 is turned off, water is continuously discharged through the fixed pipe 2123, and the pressing rod 2109 decreases as the water level drops, and the touch switch 2111 will not be continuously opened), so that the touch switch 2111 controls the operation of the rotating motor 2118, and the power provided by the rotating motor 2118 is used to drive the metering wheel 2119 to rotate, so that the electroplating liquid inside the connecting box 2112 passes through the installation pipe 2116, the discharge pipe 2121 and the delivery pipe 2122 in turn and enters the interior of the processing box 14, thereby replenishing the consumed electroplating liquid.

[0026] Example 2: Please refer to Figure 3 , Figure 6-Figure 8The present invention provides a technical solution: a gantry-type rack electroplating production line. The present invention makes corresponding improvements to the technical problems mentioned in the background technology. The processing mechanism 2 also includes a detection unit 22, which is located inside the mounting frame 11. The impurity removal unit 21 is used in conjunction with the detection unit 22, and the detection unit 22 is used to detect the degree of corrosion of the electrode plate.

[0027] As a further limitation of the processing mechanism 2 of the present invention, the detection unit 22 includes a first connecting wheel 2201, the inner wall of the first connecting wheel 2201 is fixedly connected to the outer surface of the rotating shaft 2104, the front of the processing box 14 is rotatably connected to the rotating shaft 2202, the outer surface of the rotating shaft 2202 is fixedly installed with a second connecting wheel 2203, the outer surface of the first connecting wheel 2201 and the outer surface of the second connecting wheel 2203 are jointly sleeved with a first belt 2204, the outer surface of the rotating shaft 2202 is fixedly installed with a rotating member 2205, the inner wall of the processing box 14 is fixedly installed with an electrode plate body 2206, the interior of the processing box 14 is rotatably connected to a reciprocating screw rod 2207, and the end of the reciprocating screw rod 2207 close to the installation box 2101 passes through the processing box 14 A connecting piece 2208 is fixedly installed, and the rotating piece 2205 and the connecting piece 2208 form a Maltese cross movement mechanism, thereby driving the reciprocating screw rod 2207 to rotate intermittently, the outer surface of the reciprocating screw rod 2207 is threadedly connected to a moving platform 2209, and a servo motor 2210 is fixedly installed on the inner bottom wall of the moving platform 2209, and a first conical wheel 2211 is fixedly installed on the output end of the servo motor 2210, and the internal rotation of the moving platform 2209 is connected to two rotating rods 2212, and the ends of the two rotating rods 2212 that are close to each other are fixedly installed with second conical wheels 2213, and the outer surfaces of the two second conical wheels 2213 are meshed with the outer surface of the first conical wheel 2211, and the ends of the two rotating rods 2212 that are far away from each other are fixedly installed A rotating disk 2214 is installed, and a connecting column 2215 is fixedly installed on the side of the two rotating disks 2214 that are away from each other. A moving frame 2216 is set on the side of the two rotating disks 2214 that are away from each other. The inner walls of the two moving frames 2216 are respectively slidably connected to the outer surfaces of the two connecting columns 2215. The outer surfaces of the two moving frames 2216 are fixedly installed with a fixing seat 2217. A connecting spring 2218 is fixedly installed on the side of the two fixing seats 2217 that are close to each other. A detection column 2219 is fixedly installed on the end of the two connecting springs 2218 that are close to each other. The ends of the two detection columns 2219 that are close to each other are respectively in contact with the two side surfaces of the electrode plate body 2206. When the detection column 2219 contacts the electrode plate body 2206 When the connecting spring 2218 is in a compressed state, the detection column 2219 can fully contact the electrode plate body 2206, so that the detection column 2219 can move left and right following the shape of the surface of the electrode plate body 2206, thereby playing a role in detecting the corrosion degree of the electrode plate body 2206. Cameras 2220 are fixedly installed on both sides of the mobile platform 2209. Workers observe the running state of the detection column 2219 through the camera 2220, thereby facilitating the observation of the corrosion degree of the electrode plate body 2206. By providing a detection unit 22, the corrosion degree of the electrode plate body 2206 can be detected during the impurity removal process, thereby facilitating the workers to timely understand the corrosion degree of the electrode plate body 2206.This avoids the phenomenon that the current is uneven and affects the quality of the coating due to the serious corrosion of the surface of the electrode plate body 2206, and further improves the electroplating quality of the parts.

[0028] See also Figure 6 A bearing seat 2221 is fixedly installed on the left side of the installation box 2101. The inner wall of the bearing seat 2221 is rotatably connected to the outer surface of the rotating shaft 2202. The installation of the bearing seat 2221 stabilizes the rotating shaft 2202, thereby preventing the rotating shaft 2202 from shaking during rotation, thereby ensuring the stability of the rotating shaft 2202.

[0029] See also Figure 7 A limiting rod 2222 is fixedly installed on the inner wall of the processing box 14, and the outer surface of the limiting rod 2222 is slidably connected to the inner wall of the moving platform 2209. The installation of the limiting rod 2222 serves to limit the moving trajectory of the moving platform 2209, thereby avoiding the rotation of the moving platform 2209 during movement, thereby ensuring the stability of the movement of the moving platform 2209.

[0030] See also Figure 7 Limit seats 2223 are fixedly installed on both sides of the moving platform 2209, and the inner walls of the two limit seats 2223 are slidably connected to the outer surface of the moving frame 2216. The installation of the limit seats 2223 plays a role in limiting the moving trajectory of the moving frame 2216, thereby preventing the moving frame 2216 from deviating from the moving trajectory during movement, thereby ensuring the stability of the movement of the moving frame 2216.

[0031] See also Figure 8 A telescopic rod 2224 is fixedly installed on the side where the two fixed seats 2217 are close to each other. The two telescopic rods 2224 are both located inside the connecting spring 2218. The telescopic ends of the two telescopic rods 2224 are respectively fixedly connected to the side where the two detection columns 2219 are away from each other. The installation of the telescopic rod 2224 serves to limit the moving trajectory of the detection column 2219, thereby ensuring the stability of the movement of the detection column 2219.

[0032] The specific implementation of this embodiment is as follows: during the rotation of the rotating motor 2106, the rotating shaft 2104 drives the first connecting wheel 2201 to rotate, so that the first connecting wheel 2201 cooperates with the first belt 2204 to drive the second connecting wheel 2203 to rotate, and then the second connecting wheel 2203 drives the rotating shaft 2202 and the rotating member 2205 to rotate, so that the rotating member 2205 intermittently drives the connecting member 2208 to rotate, so that the connecting member 2208 drives the reciprocating screw rod 2207 to rotate during the rotation process, so that the reciprocating screw rod 2207 drives the moving platform 2209 to move intermittently, and at the same time, during the movement of the moving platform 2209, the power provided by the servo motor 2210 is used to drive the first conical wheel 2211 to rotate, so that the first conical wheel 2211 drives the second conical wheel 2213 meshing with it to move. The second conical wheel 2213 drives the rotating rod 2212 and the rotating disk 2214 to rotate, and then the rotating disk 2214 drives the connecting column 2215 to rotate. At the same time, under the restriction of the limit seat 2223, the connecting column 2215 drives the movable frame 2216 to move up and down, so that the movable frame 2216 drives the fixed seat 2217, the connecting spring 2218 and the detection column 2219 to move up and down. At the same time, under the action of the elastic force of the connecting spring 2218, the detection column 2219 moves left and right following the outer surface of the electrode plate body 2206, so that the worker can observe the movement amplitude of the detection column 2219 through the camera 2220 to judge the corrosion degree of the electrode plate body 2206, so as to facilitate the worker to replace the electrode plate body 2206 in time, and avoid the serious corrosion degree of the electrode plate body 2206 affecting the electroplating effect of the parts.

[0033] Example 3: Please refer to Figure 3 , Figure 9-12 The present invention provides a technical solution: a gantry-type rack electroplating production line. The present invention makes corresponding improvements to the technical problems mentioned in the background technology. A pre-decontamination mechanism 3 is arranged inside the processing box 14. The processing mechanism 2 is used in conjunction with the pre-decontamination mechanism 3. The pre-decontamination mechanism 3 is used to pre-treat impurities and oil stains on the surface of parts.

[0034] As a further limitation of the pre-decontamination mechanism 3 of the present invention, the pre-decontamination mechanism 3 includes two baffles 301, and the two baffles 301 are both movably hinged inside the processing box 14. Two concave blocks 302 are fixedly installed on the inner wall of the processing box 14. The insides of the two concave blocks 302 are both movably hinged with electric push rods 303, and the telescopic ends of the two electric push rods 303 are both movably hinged with connecting blocks 304. The two connecting blocks 304 are respectively slidably connected to the insides of the two baffles 301, and the electric push rods 303 are used to cooperate with the connecting blocks 304 to drive the baffles 301 to rotate, so as to shield the ejected high-temperature steam to a certain extent. A high-temperature steam cleaner 305 is fixedly installed on the back of the processing box 14, and the right side of the high-temperature steam cleaner 305 is fixedly A three-way pipe 306 is fixedly installed, and bearing frames 307 are fixedly installed on the front and back of the processing box 14. The interiors of the two bearing frames 307 are rotatably connected with rotating rods 308. The right ends of the two rotating rods 308 are fixedly installed with third connecting wheels 309. The outer surfaces of the two third connecting wheels 309 are jointly sleeved with a second belt 310. A stepper motor 311 is fixedly installed on the back of the processing box 14, and a connecting gear 312 is fixedly installed on the output end of the stepper motor 311. A rotating gear 313 is fixedly installed on the outer surface of one of the rotating rods 308, and the outer surface of the connecting gear 312 is meshed with the outer surface of the rotating gear 313. The left ends of the two rotating rods 308 are fixedly installed with third conical wheels 314. There are two rotating columns 315 connected for internal rotation. The outer surfaces of the two rotating columns 315 are fixedly installed with fourth conical wheels 316. The outer surfaces of the two third conical wheels 314 are respectively meshed with the outer surfaces of the two fourth conical wheels 316. The two fourth conical wheels 316 are oriented in the same direction, so that the two rotating columns 315 rotate in the same direction. The ends of the two rotating columns 315 close to each other are fixedly installed with rotating disks 317. The sides of the two rotating disks 317 close to each other are fixedly installed with fixed columns 318. The inner wall of the processing box 14 is movably hinged with two toothed discs 319. The inner walls of the two toothed discs 319 are respectively slidably connected with the outer surfaces of the two fixed columns 318. The outer surfaces of the two toothed discs 319 are meshed with the left side connection There are toothed rods 320, and a movable frame 321 is fixedly installed on the outer surfaces of the two toothed rods 320. Two groups of nozzles 322 arranged at equal distances are fixedly installed on the inner wall of the movable frame 321. Air pipes 323 are fixedly installed on both sides of the movable frame 321. One end of each nozzle 322 close to the air pipe 323 penetrates into the interior of the air pipe 323, and the two air outlet ends of the three-way pipe 306 penetrate into the interior of the air pipe 323 respectively. By providing a pre-decontamination mechanism 3, the device can pre-remove impurities such as particulate matter and oil stains on the outer surface of the parts through high-temperature steam before degreasing and activating the parts, thereby facilitating subsequent degreasing and activation treatment, thereby increasing the impurity removal effect of the parts, and making the electroplating effect of the parts better.

[0035] See also Fig.12 The outer surfaces of the two tooth rods 320 are slidably connected to two limit blocks 324, and the side of each limit block 324 close to the bearing frame 307 is fixedly connected to the inner wall of the processing box 14. The installation of the limit block 324 plays a role in limiting the movement trajectory of the tooth rod 320, thereby ensuring the stability of the movement of the tooth rod 320.

[0036] The specific implementation of this embodiment is as follows: before the mobile frame 15 moves the placement rack 16 to the degreasing activation position, the placement rack 16 is moved to the position of the pre-decontamination mechanism 3, and the placement rack 16 is moved to the inside of the processing box 14, and then the power provided by the electric push rod 303 is used to drive the baffle 301 to rotate, so that the baffle 301 blocks the placement rack 16, and then the high-temperature steam sprayed by the high-temperature steam cleaning machine 305 is sprayed on the outer surface of the part through the three-way pipe 306, the air pipe 323 and the nozzle 322, so as to pre-treat the impurities and oil stains on the surface of the part, and at the same time, the power provided by the stepping motor 311 is used to drive the connecting gear 312 to rotate, so that the connecting gear 312 drives the rotating gear 313 to rotate, so that the rotating gear 313 drives the rotating rod 3 connected thereto. 08 is rotated, and at the same time, the rotating rod 308 cooperates with the third connecting wheel 309 and the second belt 310 to drive another rotating rod 308 to rotate, so that the rotating rod 308 drives the third conical wheel 314 to rotate, and then the third conical wheel 314 drives the fourth conical wheel 316 to rotate, so that the fourth conical wheel 316 drives the rotating column 315 and the rotating disk 317 to rotate, so that the rotating disk 317 cooperates with the fixed column 318 to drive the toothed plate 319 to swing back and forth, and then the toothed plate 319 drives the toothed rod 320 to move back and forth up and down, and the toothed rod 320 drives the movable frame 321 and the nozzle 322 to move back and forth up and down, so as to pre-decontaminate the parts at different positions on the placement rack 16, which is convenient for the subsequent degreasing and activation of the parts, and further increases the electroplating effect of the parts.

[0037] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A gantry-type rack electroplating production line, comprising a main body (1), characterized in that: The main body mechanism (1) comprises a mounting frame (11), both sides of the mounting frame (11) are provided with manipulators (12), the left side of the mounting frame (11) is provided with a drying machine (13), the interior of the mounting frame (11) is provided with a processing box (14), the inner top wall of the mounting frame (11) is fixedly provided with a movable frame (15), the interior of the movable frame (15) is clamped with a placement frame (16), and the interior of the mounting frame (11) is provided with a processing mechanism (2); The processing mechanism (2) comprises an impurity removal unit (21), the impurity removal unit (21) being located at the front of the processing box (14), and the impurity removal unit (21) being used to remove impurities generated by decomposition of additives during the electroplating process; The processing mechanism (2) further comprises a detection unit (22), wherein the detection unit (22) is located inside the mounting frame (11), the impurity removal unit (21) and the detection unit (22) are used in conjunction with each other, and the detection unit (22) is used to detect the degree of corrosion of the electrode plate; A pre-decontamination mechanism (3) is arranged inside the processing box (14), and the processing mechanism (2) is used in conjunction with the pre-decontamination mechanism (3). The pre-decontamination mechanism (3) is used to pre-process impurities and oil stains on the surface of parts.

2. A gantry-type rack electroplating production line according to claim 1, characterized in that: The impurity removal unit (21) comprises an installation box (2101), the back side of the installation box (2101) is fixedly connected to the front side of the treatment box (14), a first water pump (2102) is fixedly installed on the front side of the treatment box (14), a water inlet end of the first water pump (2102) penetrates into the interior of the treatment box (14), a water outlet end of the first water pump (2102) penetrates into the interior of the installation box (2101), an activated carbon plate (2103) is fixedly installed on the inner wall of the installation box (2101), a rotating shaft (2104) is rotatably connected to the interior of the installation box (2101), a stirring column (2105) is fixedly installed on the outer surface of the rotating shaft (2104), and the front side of the installation box (2101) is provided with a A rotating motor (2106) is arranged, the output end of the rotating motor (2106) is fixedly connected to one end of the rotating shaft (2104) close to the rotating motor (2106), two sliding rods (2107) are fixedly installed on the inner wall of the installation box (2101), the outer surfaces of the two sliding rods (2107) are slidably connected to a floating ball frame (2108), the outer surface of the floating ball frame (2108) is fixedly installed with a pressing rod (2109), the upper surface of the installation box (2101) is fixedly installed with a connecting frame (2110), the inner top wall of the connecting frame (2110) is fixedly installed with a touch switch (2111), the upper surface of the installation box (2101) is fixedly installed with a connecting box (2112), the connecting box (2112) A material storage box (2113) is fixedly installed on the left side of the installation box (2101), a second water pump (2114) is fixedly installed on the upper surface of the installation box (2101), the water outlet end of the second water pump (2114) penetrates into the interior of the installation box (2101), the water inlet end of the second water pump (2114) is fixedly connected to a connecting pipe (2115), the other end of the connecting pipe (2115) penetrates into the interior of the material storage box (2113), the bottom surface of the connection box (2112) is fixedly connected to an installation pipe (2116), a quantitative pipe (2117) is fixedly installed on the outer surface of the installation pipe (2116), a rotating motor (2118) is fixedly installed on the front surface of the quantitative pipe (2117), and the rotating motor (2118) The output end of the quantitative tube (2117) passes through the quantitative tube (2117) and is fixedly mounted with a quantitative wheel (2119); four sealing gaskets (2120) are fixedly mounted on the outer surface of the quantitative wheel (2119); the outer surface of each sealing gasket (2120) is slidably connected to the inner wall of the quantitative tube (2117); the outer surface of the quantitative tube (2117) is fixedly connected with a discharge tube (2121); the bottom surface of the discharge tube (2121) is fixedly connected with a conveying tube (2122); the other end of the conveying tube (2122) passes through the interior of the processing box (14); the front surface of the installation box (2101) is fixedly connected with a fixed tube (2123); the other end of the fixed tube (2123) passes through the interior of the processing box (14).

3. A gantry-type rack electroplating production line according to claim 2, characterized in that: A support platform (2124) is fixedly mounted on the bottom surface of the rotating motor (2106), and the back surface of the support platform (2124) is fixedly connected to the front surface of the installation box (2101).

4. The gantry-type rack electroplating production line according to claim 1, characterized in that: The detection unit (22) comprises a first connecting wheel (2201), the inner wall of the first connecting wheel (2201) is fixedly connected to the outer surface of the rotating shaft (2104), the front surface of the processing box (14) is rotatably connected to the rotating shaft (2202), the outer surface of the rotating shaft (2202) is fixedly mounted with a second connecting wheel (2203), the outer surface of the first connecting wheel (2201) and the outer surface of the second connecting wheel (2203) are jointly sleeved with a first belt (2204), the outer surface of the rotating shaft (2202) is fixedly mounted with a rotating member (2205), and the inner wall of the processing box (14) is fixedly connected to the rotating shaft (2202). An electrode plate body (2206) is fixedly installed, a reciprocating screw rod (2207) is rotatably connected inside the processing box (14), one end of the reciprocating screw rod (2207) close to the installation box (2101) passes through the processing box (14) and is fixedly installed with a connecting piece (2208), the outer surface of the reciprocating screw rod (2207) is threadedly connected to a moving platform (2209), a servo motor (2210) is fixedly installed on the inner bottom wall of the moving platform (2209), and a first conical wheel (2211) is fixedly installed on the output end of the servo motor (2210), and the internal rotatable connection of the moving platform (2209) There are two rotating rods (2212), the ends of the two rotating rods (2212) close to each other are fixedly mounted with a second conical wheel (2213), the outer surfaces of the two second conical wheels (2213) are meshed with the outer surface of the first conical wheel (2211), the ends of the two rotating rods (2212) away from each other are fixedly mounted with a rotating disk (2214), the sides of the two rotating disks (2214) away from each other are fixedly mounted with a connecting column (2215), the sides of the two rotating disks (2214) away from each other are provided with a moving frame (2216), and the two moving frames (221 6) are slidably connected to the outer surfaces of the two connecting columns (2215), the outer surfaces of the two movable frames (2216) are fixedly installed with fixing seats (2217), the sides of the two fixing seats (2217) close to each other are fixedly installed with connecting springs (2218), the ends of the two connecting springs (2218) close to each other are fixedly installed with detection columns (2219), the ends of the two detection columns (2219) close to each other are respectively in contact with the two side surfaces of the electrode plate body (2206), and the two side surfaces of the movable platform (2209) are fixedly installed with cameras (2220).

5. The gantry-type rack electroplating production line according to claim 4 is characterized in that: A bearing seat (2221) is fixedly mounted on the left side surface of the mounting box (2101), and the inner wall of the bearing seat (2221) is rotatably connected to the outer surface of the rotating shaft (2202).

6. The gantry-type rack electroplating production line according to claim 4, characterized in that: A limiting rod (2222) is fixedly mounted on the inner wall of the processing box (14), and the outer surface of the limiting rod (2222) is slidably connected to the inner wall of the moving platform (2209).

7. The gantry-type rack electroplating production line according to claim 4 is characterized in that: Limiting seats (2223) are fixedly mounted on both side surfaces of the moving platform (2209), and the inner walls of the two limiting seats (2223) are slidably connected to the outer surface of the moving frame (2216).

8. The gantry-type rack electroplating production line according to claim 4 is characterized in that: A telescopic rod (2224) is fixedly mounted on the side surfaces of the two fixing seats (2217) that are close to each other. The two telescopic rods (2224) are both located inside the connecting spring (2218). The telescopic ends of the two telescopic rods (2224) are respectively fixedly connected to the side surfaces of the two detection columns (2219) that are away from each other.

9. The gantry-type rack electroplating production line according to claim 1, characterized in that: The pre-decontamination mechanism (3) comprises two baffles (301), the two baffles (301) are both movably hinged inside the processing box (14), the inner wall of the processing box (14) is fixedly mounted with two concave blocks (302), the insides of the two concave blocks (302) are both movably hinged with electric push rods (303), the telescopic ends of the two electric push rods (303) are both movably hinged with connecting blocks (304), the two connecting blocks (304) are respectively slidably connected inside the two baffles (301), a high-temperature steam cleaner (305) is fixedly mounted on the back of the processing box (14), a three-way pipe (306) is fixedly mounted on the right side of the high-temperature steam cleaner (305), and the processing box (14) is fixedly mounted with a three-way pipe (306). The front and back sides of the processing box (14) are both fixedly mounted with bearing frames (307), the interiors of the two bearing frames (307) are both rotatably connected with rotating rods (308), the right ends of the two rotating rods (308) are both fixedly mounted with third connecting wheels (309), the outer surfaces of the two third connecting wheels (309) are jointly sleeved with a second belt (310), a stepping motor (311) is fixedly mounted on the back side of the processing box (14), a connecting gear (312) is fixedly mounted on the output end of the stepping motor (311), a rotating gear (313) is fixedly mounted on the outer surface of one of the rotating rods (308), and the outer surface of the connecting gear (312) is aligned with the outer surface of the rotating gear (313). The outer surfaces of the two rotating rods (308) are meshed with each other, the left ends of the two rotating rods (308) are fixedly mounted with a third conical wheel (314), the interior of the processing box (14) is rotatably connected to two rotating columns (315), the outer surfaces of the two rotating columns (315) are fixedly mounted with a fourth conical wheel (316), the outer surfaces of the two third conical wheels (314) are respectively meshed with the outer surfaces of the two fourth conical wheels (316), the ends of the two rotating columns (315) close to each other are fixedly mounted with a rotating disk (317), the sides of the two rotating disks (317) close to each other are fixedly mounted with a fixing column (318), and the inner wall of the processing box (14) is movably hinged with two toothed disks (319), The inner walls of the two toothed plates (319) are respectively slidably connected to the outer surfaces of the two fixed columns (318); the outer surfaces of the two toothed plates (319) are both meshed with a toothed rod (320) connected to the left side; a movable frame (321) is fixedly mounted on the outer surfaces of the two toothed rods (320); two groups of nozzles (322) arranged at equal distances are fixedly mounted on the inner wall of the movable frame (321); air pipes (323) are fixedly mounted on both side surfaces of the movable frame (321); one end of each nozzle (322) close to the air pipe (323) penetrates into the interior of the air pipe (323); and the two air outlet ends of the three-way pipe (306) penetrate into the interior of the air pipe (323).

10. The gantry-type rack electroplating production line according to claim 9, characterized in that: The outer surfaces of the two tooth rods (320) are slidably connected to two limit blocks (324), and a side surface of each limit block (324) close to the bearing frame (307) is fixedly connected to the inner wall of the processing box (14).

Citation Information

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