Copper foil winding device for transformer processing

Abstract

The application discloses a copper foil winding device for transformer processing, which comprises a base, at least one fixing frame is arranged on the base, a winding roller is installed on the base through the fixing frame, a winding shaft penetrating through the winding roller is arranged on the top of the fixing frame, a winding adjusting mechanism matched with the fixing frame is arranged above the winding roller, and the winding adjusting mechanism is used for adjusting the winding angle of the copper foil wound on the winding roller through rotation. The angle and position tangent to the transformer can be adjusted during the winding process, the winding cutting angle can be adjusted, the performance of the copper foil in different winding processes can be adjusted, the winding angle of the foil tape and the tension of the foil tape can be adjusted above the foil tape or between the foil tape and the transformer, meanwhile, the device is provided with a reciprocating flattening and beating structure for the surface of the wound copper foil, so that the steps of manual fine adjustment are reduced, stress accumulation is avoided, foil tape deviation is corrected, work is reduced, and work efficiency is improved.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of transformer processing, and particularly relates to a copper foil winding device for transformer processing. BACKGROUND

[0002] The transformer is a device for changing AC voltage by using the principle of electromagnetic induction. In the process of processing the transformer, copper foil winding is needed. For dry-type transformers, planar transformers and other transformers, low-voltage foil winding processing is often needed. The planar form of copper foil is used for winding, which helps to improve the power transmission capacity and reduce the loss.

[0003] In the process of copper foil winding, insulating materials such as insulating tape and insulating film are often added to isolate the electrical connection between different winding layers and between the winding and the magnetic core. The copper foil and the insulating material need to have a certain degree of neatness. In the process of copper foil winding, the phenomenon of winding deviation of the foil tape and the insulating layer also needs to be avoided. The existing equipment adjusts the winding angle of the foil tape and the surface of the transformer in advance, and cannot be flexibly adjusted during the winding process. In addition, during the winding process, rollers are often added to press the surface to avoid gaps and wrinkles after the foil tape is wound. Such structure is difficult to adjust to other positions. The copper foil tape is generally thin. During the winding process, the worker will repeatedly rotate to adjust and knock the surface and the side to eliminate local winding problems, which increases the burden of the workers and reduces the work efficiency. SUMMARY

[0004] The purpose of the present application is to solve the defects in the prior art and provide a copper foil winding device for transformer processing.

[0005] In order to achieve the above purpose, the present application adopts the following technical scheme:

[0006] A copper foil winding device for transformer processing, comprising a base, at least one fixing frame is arranged on the base;

[0007] A winding roller is installed on the base through the fixing frame, and a winding shaft penetrating the winding roller is arranged at the top of the fixing frame;

[0008] A winding adjusting mechanism matched with the fixing frame is arranged above the winding roller, and the winding adjusting mechanism is used to adjust the winding angle of the copper foil wound on the winding roller by rotating;

[0009] A winding expansion mechanism matched with the fixing frame is arranged below the winding roller.

[0010] The winding adjusting mechanism and the winding expansion mechanism are distributed on the circumferential line of the winding roller with the winding shaft as the center.

[0011] Further, the winding adjusting mechanism comprises an adjusting shaft, a plurality of adjusting sleeves are arranged on the adjusting shaft, three adjusting arc plates are mounted on the adjusting sleeves, the three adjusting arc plates form a circular ring structure, and the adjusting arc plates are connected with the adjusting sleeves through adjusting rods;

[0012] The connecting plate is provided with connecting grooves at both ends of the connecting plate, and the connecting grooves are matched with the adjusting shaft and the winding shaft.

[0013] Further, the connecting plate can be divided into two combined plate bodies.

[0014] The side, away from the adjusting shaft, of the connecting plate is provided with a transmission wheel, and the transmission wheel, the adjusting shaft and the winding shaft are matched and driven through a transmission belt.

[0015] Further, a strip-shaped groove is arranged at the end face of the winding shaft, a lock holder is arranged in the strip-shaped groove, one end of the lock holder is matched with the strip-shaped groove, the other end is in a cylindrical structure, and the lock holder penetrates the connecting plate and the fixing frame to fix the two.

[0016] Further, winding auxiliary discs are arranged at both ends of the adjusting shaft, the winding auxiliary discs are in a conical structure, and the distribution interval of the winding auxiliary discs is greater than or equal to the length of the winding roller.

[0017] Further, the winding expansion mechanism comprises an expansion rod mounted at the bottom of the fixing frame, the expansion rod penetrates the fixing frame, and one end of the fixing frame is provided with a reciprocating motor matched with the base.

[0018] The expansion rod is provided with a leveling strip, the top of the leveling strip is in an arc structure tangent to the outer circular surface of the winding roller, impact plates are symmetrically arranged on the expansion rod, and the distribution interval of the two impact plates is greater than or equal to the length of the winding roller.

[0019] Further, the winding roller is composed of two semicircular columns, and guide grooves are arranged at the top of the two semicircular columns.

[0020] Fixed protrusions are arranged at both ends of the two semicircular columns, lock holders matched with the fixed protrusions are arranged on the fixed protrusions, and the lock holders adjust the interval between the two semicircular columns by locking the fixed protrusions.

[0021] Further, one of the fixing frames fixes the center of the winding shaft through a clamping top rod, and the bottom end of the fixing frame is provided with a moving structure matched with the base.

[0022] Further, the moving structure comprises a moving base connected with the fixed frame, and the moving base is matched with the base through a lead screw structure.

[0023] Compared with the prior art, the application has the beneficial effects that:

[0024] The angle and position tangent to the transformer can be adjusted during the winding process, the winding cutting angle can be adjusted, the copper foil performance in different winding processes can be adjusted, the winding angle and the tension of the foil tape can be adjusted above the foil tape or between the foil tape and the transformer, the copper foil surface is reciprocating flattened and struck by the device, the manual fine adjustment steps are reduced, the stress accumulation is avoided, the foil tape deviation is corrected, the stop adjustment condition is reduced, the work intensity is reduced, and the work efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS

[0025] The accompanying drawings are included to provide a further understanding of the application, and constitute a part of the specification, illustrate the application, and are used to explain the application together with the embodiments of the application, and do not constitute a limitation on the application.

[0026] Figure 1 Fig. 1 is a structural schematic view of a copper foil winding device for transformer processing in an embodiment of the application;

[0027] Figure 2 Fig. 2 is a structural schematic view of a copper foil winding device for transformer processing in an embodiment of the application;

[0028] Figure 3 Fig. 3 is a structural schematic view of a winding roller in an embodiment of the application;

[0029] Figure 4 Fig. 4 is a structural schematic view of a connecting plate in an embodiment of the application;

[0030] Figure 5 Fig. 5 is a structural schematic view of a base and a winding expansion mechanism in an embodiment of the application;

[0031] Figure 6 Fig. 6 is a structural schematic view of an adjusting sleeve and an adjusting shaft in an embodiment of the application;

[0032] Figure 7 Fig. 7 is a structural schematic view of a lock holder in an embodiment of the application.

[0033] In the drawings:

[0034] 1, base; 2, fixed frame; 3, winding roller; 4, winding shaft; 5, adjusting shaft; 6, adjusting sleeve; 7, adjusting arc plate; 8, connecting plate; 9, connecting groove; 10, strip-shaped groove; 11, lock catch frame; 12, winding auxiliary disc; 13, expansion rod; 14, leveling strip; 15, striking plate; 16, guide groove; 17, fixed protrusion; 18, locking frame; 19, clamping top rod; 20, moving base. DETAILED DESCRIPTION

[0035] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, not all.

[0036] Referring to Figures 1-6 The copper foil winding device for transformer processing comprises a base 1, at least one fixed frame 2 is arranged on the base 1, and the fixed frame 2 can be selectively installed with one or two symmetrical fixed frames in specific implementation;

[0037] A winding roller 3 is arranged for supporting the transformer inside and rotating the transformer to wind the copper foil.

[0038] The winding roller 3 is installed on the base 1 through the fixed frame 2, and the top of the fixed frame 2 is provided with a winding shaft 4 penetrating the winding roller 3.

[0039] A winding adjusting mechanism matched with the fixed frame 2 is arranged above the winding roller 3, and the winding adjusting mechanism is used for adjusting the winding angle of the copper foil wound on the winding roller 3 through rotation.

[0040] A winding expansion mechanism matched with the fixed frame 2 is arranged below the winding roller 3, and the winding expansion mechanism is used for extruding the copper foil during winding to ensure the flatness and consistency of the copper foil winding, and is also used for flattening the two end faces of the transformer and slightly adjusting and correcting the copper foil which has deviated from the wound copper foil.

[0041] The winding adjusting mechanism and the winding expansion mechanism are distributed on the circumferential line of the winding roller 3 with the winding shaft 4 as the center, and through the circumferential distribution, the winding adjusting mechanism and the winding expansion mechanism can be tangent to the transformer during winding, so as to adjust and control the surface flatness and overall tightness of the winding.

[0042] Referring to Figures 1-6 In the specific embodiments of the present application, the winding adjusting mechanism comprises an adjusting shaft 5, and a plurality of adjusting sleeves 6 are arranged on the adjusting shaft 5, and the contact length with the surface of the copper foil can be controlled by adjusting the position and number of the adjusting sleeves 6, so as to realize local adjustment (such as applying stretching force to the general width area of the copper foil);

[0043] The adjusting sleeve 6 is provided with three adjusting arc plates 7, which form a circular ring structure, and the adjusting arc plates 7 are connected with the adjusting sleeve 6 through adjusting rods. The adjusting arc plates 7 can adjust the length to control the diameter of the circular ring structure, and the cooperation gap between the winding adjusting mechanism and the winding shaft 4 is directly adjusted. If the transformer surface is fitted, the winding process is tightened and tensioned to avoid the occurrence of wrinkles and non-fitting of the winding foil. If a gap is generated between the transformer surface, the rotation angle of the winding adjusting mechanism can be adjusted, and the entering angle of the copper foil during winding can be adjusted at the same time, so as to ensure the stability and surface neatness of the winding foil and ensure the winding tension. In addition, the winding adjusting mechanism can be installed between the copper foil and the transformer as a tensioning structure and adjust the connection position of the copper foil and the transformer during specific implementation.

[0044] The connecting plate 8 is provided with connecting grooves 9 at both ends of the connecting plate 8, which are matched with the adjusting shaft 5 and the winding shaft 4. The transmission belt is arranged between the two connecting grooves 9, and the transmission belt is matched with the adjusting shaft 5 and the winding shaft 4. After the transmission belt is installed, the adjusting shaft 5 and the winding shaft 4 will rotate synchronously, so that the winding quality can be ensured by rotating and pressing the surface of the transformer during winding.

[0045] Referring to Figures 1-6 In a preferred embodiment, a telescopic structure is arranged at the middle position of the connecting plate 8, which splits the plate body of the connecting plate 8. The telescopic structure makes the plate body of the connecting plate 8 away from the one end of the fixing frame 2 to stretch / contract. The telescopic structure includes a spring rod matched with the plate body of the connecting plate 8, or a hydraulic telescopic structure installed on the body of the connecting plate 8 and controlled by electricity, so that the connecting plate 8 has the telescopic function and is tangent to the surface of the transformer with a non-complete circular structure during winding.

[0046] Referring to Figures 1-6 In a preferred embodiment, a transmission wheel is arranged between the two connecting grooves 9 of the connecting plate 8, and the transmission wheel is connected with the adjusting shaft 5 and the winding shaft 4 through two transmission belts respectively, so as to change the rotation direction between the adjusting shaft 5 and the winding shaft 4. Through the different rotation directions of the winding shaft 4, the adjusting shaft 5 can surround the winding shaft 4 to improve or reduce the tension during the winding process.

[0047] In the specific embodiment of the present application, a strip-shaped slot 10 is formed at the end face of the winding shaft 4, the inside of the strip-shaped slot 10 is provided with a lock bracket 11, one end of the lock bracket 11 is matched with the strip-shaped slot 10, the other end is a cylindrical structure, and penetrates the connecting plate 8 and the fixing frame 2, for fixing the two, when the lock bracket 11 is inserted into the strip-shaped slot 10, the fixing frame 2 and the connecting plate 8 at the same time, the three are completely fixed, and the winding shaft 4 and the adjusting shaft 5 will stop rotating;

[0048] When the lock bracket 11 is inserted into the strip-shaped slot 10 and the connecting plate 8 at the same time, the connecting plate 8 and the adjusting shaft 5 will be driven by the winding shaft 4 to rotate in a circle until adjusted to a predetermined position;

[0049] When the lock bracket 11 is inserted into the fixing frame 2 and the connecting plate 8 at the same time, the angle of the fixing connecting plate 8 installed on the fixing frame 2 is adjusted, and the winding shaft 4 can normally rotate and operate;

[0050] Through the above adjustment mode, and because the adjusting shaft 5 is distributed on the circumferential line of the winding shaft 4, the position of tension, stretching or extrusion of the copper foil can be adjusted in the winding process, and the real-time winding condition is adjusted to solve the problem of manually adjusting the winding or completely stopping the operation of the adjusting assembly.

[0051] Reference Figures 1-6 In the specific embodiment of the present application, the two ends of the adjusting shaft 5 are provided with winding auxiliary discs 12, the winding auxiliary discs 12 are conical structures, the distribution interval of the winding auxiliary discs 12 is greater than or equal to the length of the winding roller 3, the conical section of the winding auxiliary disc 12 is flush with the end face of the winding roller 3, and the two end faces intersect, in the copper foil winding process, if the copper foil does not deviate, the copper foil will normally enter the winding process, if the copper foil deviates, the copper foil will be clamped on the conical slope at the first time, the conical structure of the winding auxiliary disc 12 will make the flat copper foil be kicked out at an angle, the operator can observe the change and find that the copper foil needs to be corrected, at the same time, because the copper foil is kicked to produce an angle change, it will not cover the surface of the transformer, forming a winding curvature, so that the adjustment space is reserved, avoiding the problem that the copper foil is difficult to correct after winding.

[0052] In the specific embodiment of the present application, the winding expansion mechanism includes an expansion rod 13 installed at the bottom of the fixing frame 2, the expansion rod 13 penetrates the fixing frame 2, one end of the fixing frame 2 is provided with a reciprocating motor matched with the base 1, and the reciprocating motor drives the expansion rod 13 to reciprocate;

[0053] The extension rod 13 is provided with a flattening strip 14, the top of the flattening strip 14 is an arc structure tangent to the outer surface of the winding roller 3, the extension rod 13 is driven to reciprocate by the reciprocating motor, because the extension rod 13 is tangent to and adheres to the surface of the transformer, during the slow winding of the foil, the extension rod 13 can continuously reciprocate to extrude and flatten the surface of the transformer, reducing the possibility of wrinkles, winding not adhering, and copper foil position stress not dissipated.

[0054] The extension rod 13 is provided with a flattening strip 14, the top of the flattening strip 14 is an arc structure tangent to the outer surface of the winding roller 3, the extension rod 13 is driven to reciprocate by the reciprocating motor, because the extension rod 13 is tangent to and adheres to the surface of the transformer, during the slow winding of the foil, the extension rod 13 can continuously reciprocate to extrude and flatten the surface of the transformer, reducing the possibility of wrinkles, winding not adhering, and copper foil position stress not dissipated.

[0055] Referring to Figures 1-6 In the specific embodiments of the present application, the winding roller 3 is composed of two semicircular cylinders, the top of each of the two semicircular cylinders is provided with a guide groove 16, and a connecting fixed rod is arranged between the two semicircular cylinder combination and the winding shaft 4, the connecting fixed rod is inserted into the inside of the semicircular cylinder combination and can be telescopic, used for adjusting the gap between the two semicircular cylinders, and can be driven to rotate by the winding shaft 4 without deviating from the center.

[0056] The two ends of the two semicircular cylinders are provided with fixed lugs 17, the fixed lugs 17 are provided with locking racks 18 matched therewith, the locking racks 18 adjust the gap between the two semicircular cylinders by locking the fixed lugs 17, the winding roller 3 can be combined into a cylindrical body, and the gap between the two semicircular cylinders can be lengthened to adapt to the shape of the transformer, so that the transformer can be better driven to rotate.

[0057] Referring to Figures 1-6In the specific embodiments of the present application, one of the fixing frames 2 fixes the center of the winding shaft 4 by clamping the top rod 19, and the bottom end of the fixing frame 2 is provided with a moving structure matched with the base 1, which includes a moving base 20 connected with the fixing frame 2, and the moving base 20 is matched with the base 1 through a screw rod structure, so that the fixing frame 2 moves forward and backward through the moving base 20, and the installation or clamping adjustment of the winding roller 3 is facilitated through the movability of one of the fixing frames 2. It should be noted that the winding shaft 4 and the fixing frame 2 are metal materials with adaptive performance, the winding shaft 4 can be fixed and operated through one side of the fixing frame 2, and in addition, the winding shaft 4, the connecting plate 8, the winding expansion mechanism and the winding adjusting mechanism can be matched and operated through one side of the fixing frame 2.

[0058] The above is only the preferred specific embodiments of the present application, but the protection scope of the present application is not limited thereto, any person skilled in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.

Claims

1. A copper foil winding device for transformer processing, characterized by, Including base (1), at least one fixed frame (2) is arranged on the base (1); Winding roller (3), the winding roller (3) is installed on the base (1) through the fixed frame (2), the top of the fixed frame (2) is provided with winding shaft (4) through the winding roller (3); The upper portion of the winding roller (3) is provided with a winding adjusting mechanism matched with the fixed frame (2), and the winding adjusting mechanism is used for adjusting the winding angle of the copper foil wound on the winding roller (3) by rotating; The lower portion of the winding roller (3) is provided with a winding expansion mechanism matched with the fixed frame (2); The winding adjusting mechanism and the winding expansion mechanism are distributed on the circumferential line of the winding roller (3) with the winding shaft (4) as the center; The winding adjusting mechanism includes an adjusting shaft (5), a plurality of adjusting sleeves (6) are arranged on the adjusting shaft (5), three adjusting arc plates (7) are installed on the adjusting sleeve (6), the three adjusting arc plates (7) form a circular ring structure, and the adjusting arc plate (7) is connected with the adjusting sleeve (6) through an adjusting rod; A connecting plate (8) is provided, and connecting grooves (9) matched with the adjusting shaft (5) and the winding shaft (4) are formed in both ends of the connecting plate (8); The winding expansion mechanism includes an expansion rod (13) installed at the bottom of the fixed frame (2), the expansion rod (13) penetrates the fixed frame (2), and one end of the fixed frame (2) is provided with a reciprocating motor matched with the base (1); A flattening strip (14) is arranged on the expansion rod (13), the top of the flattening strip (14) is an arc structure tangent to the outer cylindrical surface of the winding roller (3), and impact plates (15) are symmetrically arranged on the expansion rod (13), and the distribution distance of the two impact plates (15) is greater than or equal to the length of the winding roller (3).

2. The copper foil winding apparatus for transformer processing according to claim 1, characterized by The connecting plate (8) can be divided into two combined plate bodies; A transmission wheel can be installed on the side of the connecting plate away from the adjusting shaft (5), and the transmission wheel, the adjusting shaft (5) and the winding shaft (4) are matched and transmitted through a transmission belt.

3. The copper foil winding apparatus for transformer processing according to claim 2, characterized by A strip-shaped groove (10) is formed in the end face of the winding shaft (4), a lock bracket (11) is arranged in the strip-shaped groove (10), one end of the lock bracket (11) is matched with the strip-shaped groove (10), the other end is a cylindrical structure, and penetrates the connecting plate (8) and the fixed frame (2) to fix them.

4. The copper foil winding apparatus for transformer processing according to claim 3, characterized by Winding auxiliary discs (12) are arranged at both ends of the adjusting shaft (5), the winding auxiliary discs (12) are conical structures, and the distribution distance of the winding auxiliary discs (12) is greater than or equal to the length of the winding roller (3).

5. The copper foil winding apparatus for transformer processing according to claim 4, characterized by The winding roller (3) is composed of two semicircular cylinders, and guide grooves (16) are formed in the top of the two semicircular cylinders. Fixed lugs (17) are arranged at both ends of the two semicircular cylinders, lock frames (18) matched with the fixed lugs (17) are arranged on the fixed lugs (17), and the lock frames (18) adjust the distance between the two semicircular cylinders by locking the fixed lugs (17).

6. The copper foil winding apparatus for transformer processing according to claim 5, wherein One of the fixed frame (2) by clamping the top rod (19) fixed the winding shaft (4) center, and the fixed frame (2) bottom end is equipped with the base (1) with the movement structure.

7. The copper foil winding apparatus for transformer processing according to claim 6, wherein The movement structure includes a mobile base (20) connected to the fixed frame (2), and the mobile base (20) is matched with the base (1) through a screw structure.

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