Doll garment manufacturing method

Abstract

A doll garment manufacturing method includes: printing designs on transfer paper at intervals to prepare printed transfer paper, each design having an annular sector shape; sublimating and transferring the design to a transfer target cloth using the printed transfer paper to prepare a transfer cloth including a transfer region to which the design is transferred and a non-transfer region to which the design is not transferred, respectively; the transfer cloth is tailored by performing laser tailoring along an edge of a garment tailoring area of the transfer cloth to take out a cut piece corresponding to the garment tailoring area from the transfer cloth, the garment tailoring area including one of the transfer areas and a portion of the non-transfer area. The doll clothes are prepared from the cut pieces taken out of the transfer printing cloth.

Description

Technical Field

[0001] The invention relates to a method for manufacturing doll clothing. Background Art

[0002] As a method of manufacturing clothing to be worn on a doll, for example, Patent Document 1 discloses a doll clothing manufacturing method in which designs of a front body and a back body are printed on cloth, and the front body and the back body are cut, taken out, and sewn together. The front body is printed with a logo design. According to the doll clothing manufacturing method, when a logo design is provided on the doll clothing, the logo design can be printed without attaching the logo design as a separate piece by sewing, etc., thereby simplifying the manufacturing process.

[0003] Patent document 1: JPS60-176678A Summary of the invention

[0004] The manufacturing process including cutting the front and back parts separately and sewing them together to manufacture doll clothes is complicated, so it is necessary to further simplify the process. On the other hand, if the appearance of the toy is not good, the child may feel bored when playing. Therefore, a doll clothing manufacturing method is needed, which can manufacture doll clothes with good appearance while simplifying the manufacturing process.

[0005] The present disclosure provides a method for manufacturing doll clothing, which can manufacture doll clothing with good appearance while simplifying the manufacturing process.

[0006] According to one aspect of the present disclosure, a method for manufacturing doll clothing includes: printing a plurality of designs on transfer paper at intervals to prepare printed transfer paper, each of the plurality of designs having a circular sector shape; using the printed transfer paper to sublimely transfer the plurality of designs to a transfer target cloth to prepare a transfer cloth, the transfer cloth including a plurality of transfer areas to which the plurality of designs are respectively transferred and a non-transfer area to which the plurality of designs are not transferred; cutting the transfer cloth by performing laser cutting along an edge of a clothing cutting area of ​​the transfer cloth to take out a piece corresponding to the clothing cutting area from the transfer cloth, the clothing cutting area including one transfer area among the plurality of transfer areas and a portion of the non-transfer area; and preparing doll clothing with the piece taken out from the transfer cloth.

[0007] According to the above aspects, it is possible to provide a method for manufacturing doll clothes capable of manufacturing doll clothes having a good appearance while simplifying the manufacturing process. BRIEF DESCRIPTION OF THE DRAWINGS

[0008] The present disclosure will be described in detail based on the following contents, but is not limited thereto, wherein:

[0009] Figure 1A and 1Bis a view showing a method for manufacturing doll clothing according to an embodiment of the present disclosure, wherein Figure 1A is a schematic plan view showing the arrangement relationship of the design, the non-transfer area and the garment cutting area, and Figure 1B is a schematic diagram showing a state where the completed doll clothing is worn on a doll;

[0010] Figure 2 is a flow chart showing a method for manufacturing doll clothing according to an embodiment of the present disclosure;

[0011] Figure 3 is a schematic plan view showing a method for manufacturing doll clothing according to an embodiment of the present disclosure, which shows a state of printing a design on a transfer paper and a state of transferring the design onto a transfer target cloth; and

[0012] Figure 4A and 4B is a view showing a modified method of manufacturing doll clothing according to an embodiment of the present disclosure, wherein Figure 4A is a schematic plan view showing the arrangement relationship of the non-transfer area and the garment cutting area according to the modified design, and Figure 4B is a schematic diagram showing a state in which the completed doll clothing according to the modification is worn on the doll. DETAILED DESCRIPTION

[0013] Hereinafter, embodiments of the present disclosure will be described with reference to the accompanying drawings. Figure 1A The arrangement relationship of the design 20, the non-transfer area 40, and the garment cutting area 30 is shown so as to show the configuration of the design 20 to be printed on the transfer paper 60 (described later) and the area to be laser cut, wherein the design 20 is transferred to the transfer target cloth 61 (described later). Figure 1A , the substantially annular sector portion indicated by the solid line is the design 20 of the doll clothing 10. The design 20 of this embodiment has a polka dot pattern. Although the design 20 is shown with a solid line boundary, the solid line boundary can be omitted, and the design 20 is sufficient to have a substantially annular sector shape.

[0014] In addition, in the long side direction ( Figure 1A In the left-right direction in the middle, that is, the circumferential direction of the design 20), the clothing decorative design 25 is provided at the substantially central portion of the design 20. The clothing decorative design 25 is provided so as to extend in the short side direction ( Figure 1A The clothing decorative design 25 extends from the inner diameter edge 21 of the design 20 in the vertical direction of the design 20, that is, the radial direction of the design 20. The clothing decorative design 25 is formed into a generally trapezoidal shape, wherein the width decreases from the inner diameter edge 21 of the design 20 toward the outer diameter edge 22 of the design 20. Therefore, in the doll costume 10 formed into a substantially cylindrical shape, the clothing decorative design 25 is formed to present a substantially rectangular shape.

[0015] Garment cutting area 30 by Figure 1A denoted by the area surrounded by the double-dashed line. The garment cutting area 30 includes the design 20 (in other words, the transfer area where the design 20 is transferred from the transfer paper 60) and the non-transfer area 40. Here, the non-transfer area 40 is an area outside the design 20 where the design 20 is not transferred from the transfer paper 60. The garment cutting area 30 includes a collar 31 (collar portion) connected to the inner diameter edge 21 of the design 20 and formed to have a predetermined width S1 and a curvature substantially the same as the curvature of the inner diameter edge 21. The collar 31 has a left collar 31a and a right collar 31b, and a substantially V-shaped recess 31c is formed between the left collar 31a and the right collar 31b. As shown Figure 1B As shown, the collar 31 is the portion that becomes a collar when the doll costume 10 is worn on the doll 50 .

[0016] like Figure 1A As shown, the garment cutting area 30 includes a decorative portion 32 connected to the outer diameter edge 22 of the design 20 and having a series of arc shapes. The garment cutting area 30 includes a left connecting line 33 connecting the left collar 31a and the left end of the decorative portion 32, and a right connecting line 34 connecting the right collar 31b and the right end of the decorative portion 32. The left connecting line 33 and the right connecting line 34 are located inside the design 20. In other words, the left connecting line 33 and the right connecting line 34 are arranged to overlap with the design 20. This can reduce malfunctions such as shape loss during cutting. Figure 1B As shown, the decorative portion 32 is a portion that serves as a decoration for the lower end of the skirt.

[0017] In addition, the garment cutting area 30 is provided with arm passing portions 35 (left arm passing portion 35a and right arm passing portion 35b) in the shape of circular arc through holes. Figure 1B As shown, the arm passing portion 35 is a hole through which the arm 51 of the doll 50 passes.

[0018] The method for manufacturing doll clothing according to an embodiment of the present disclosure includes: Figure 2 In the transfer paper printing process (step S10), a plurality of substantially annular sector designs 20 are printed on the transfer paper 60 at predetermined intervals so as to produce non-transfer areas 40 in the transfer target cloth 61. The transfer paper 60 is a transfer paper for sublimation transfer, for example, Figure 3As shown, a plurality of designs 20 may be printed in 3 rows and 4 columns at predetermined intervals S2 and S3 on the transfer paper. Here, the predetermined interval S2 is the interval between the designs 20 in the row direction (the distance between the right end of a design 20 and the left end of an adjacent design 20), and the predetermined interval S3 is the interval between the designs 20 in the column direction (the distance between the lower end of a design 20 and the upper end of an adjacent design 20). The predetermined intervals S2 and S3 are portions included in the non-transfer area 40 that is not subjected to sublimation transfer.

[0019] In the sublimation transfer process (step S20), the plurality of designs 20 are transferred onto the transfer target cloth 61 (step S10) using the printed transfer paper 60 prepared in the transfer paper printing process. The transfer target cloth 61 is preferably made of polyester. As used herein, the term "polyester" may include 100% polyester, a mixture of polyester and cotton, or others. In addition, the transfer target cloth 61 in this embodiment is a cloth with a white base color.

[0020] Figure 3 A state where the design 20 is printed on the transfer paper 60 and a state where the design 20 is transferred onto the transfer target cloth 61 are schematically shown.

[0021] In the cutting process (step S30), the garment cutting area 30 (cut piece) is removed from the transfer target cloth 61 by laser cutting along the edge of the garment cutting area 30 including the design 20 (transfer area) and the non-transfer area 40. That is, the laser cutting is performed by the cutting machine using a laser along the edges of the garment cutting area 30. Figure 1A The transfer target cloth 61 is performed by the double-dotted line shown in the figure, which indicates the edge of the clothing cutting area 30. At this time, a circular arc hole is formed for the arm passing portion 35. In this embodiment, the transfer target cloth 61 is a cloth made of polyester. Therefore, by laser cutting, the cutting portion is melted and wear and the like are reduced.

[0022] In the transfer paper printing process (step S10), the camera auxiliary line 45 for laser cutting can be printed on the transfer paper 60 together with the design 20. The camera auxiliary line 45 can be arranged at four positions corresponding to the four corners of the roughly rectangular shape without overlapping with the design 20. In the sublimation transfer process (step S20), the camera auxiliary line 45 is sublimated and transferred from the transfer paper 60 to the transfer target cloth 61 together with the design 20. When the cutting process (step S30) is performed by laser cutting, the camera auxiliary line 45 is captured by the camera and image recognition processing is performed to guide the cutting position, thereby reducing the misalignment of the cutting. The accuracy of the image recognition processing can be further improved by using AI (artificial intelligence). Each camera auxiliary line 45 has an approximate L-shape, but may have other shapes.

[0023] The camera alignment lines 45 are set at a distance of d mm from both sides of the rectangle in the X direction (vertical, longitudinal direction) and at a distance of d mm from both sides of the rectangle in the Y direction (horizontal, lateral direction), so as to be near the outer edge of the rectangle. The rectangle is defined by the outermost part of the garment cutting area 30. If the camera alignment lines 45 are too close to the design 20 (garment cutting area 30), even a slight misalignment in laser cutting may cause a so-called removal misalignment, in which the camera alignment lines 45 enter the product (doll's clothing 10). In addition, if the camera alignment lines 45 are too far from the design 20 (garment cutting area 30), the number of designs that can be transferred is reduced. Therefore, in order to transfer more designs to the transfer target cloth 61 while suppressing removal misalignment, the distance d is preferably 2 mm < d < 4 mm, and d = 3 mm is more appropriate.

[0024] In the sewing process (step S40), the transfer target cloth 61 of the garment cutting area 30 (cut piece) taken out in the cutting process (step S30) is sewn. For example, an elastic rubber thread can be provided as a stitch at a predetermined position spanning from the left connecting line 33 to the right connecting line 34. The doll's clothing 10 can be formed into a substantially cylindrical shape by sewing the left connecting line 33 and the right connecting line 34. Instead of sewing, fasteners such as surface fasteners can be provided on or near the left connecting line 33 and the right connecting line 34 to prepare the doll's clothing 10 through the fasteners. In other words, the sewing process is an example of the garment preparation process for preparing the doll's clothing 10.

[0025] The doll's clothing 10 manufactured in this way can be worn on the doll 50 by covering the doll from the top (or bottom), as Figure 1B shown.

[0026] Figure 4A A modified design 20A according to an embodiment of the present disclosure is shown. The design 20A (where the transfer area where the design 20A is transferred from the transfer paper 60) is formed into a substantially annular sector shape. The garment cutting area 30 includes the design 20A and the non-transfer area 40. Here, the collar 31 is formed in the non-transfer area 40. The design 20A includes an arc-shaped inner diameter edge 21 and an outer diameter edge 22. The outer diameter edge 22 is formed as a straight line, and substantially rectangular protrusions 22a are provided at the center part and the left and right sides respectively. In addition, in the longitudinal direction of the design 20A, three triangular protrusions 26 are provided at each of the two ends of the design 20A.

[0027] Even in this modification, the doll's clothing 10A can be manufactured according to the Figure 2 flowchart. The doll's clothing 10A is formed into a trouser-shaped garment, as Figure 4BIn this way, the design 20A can be formed into a substantially circular sector shape. In this case, the doll garment 10A can be lifted and put on from the bottom of the doll 50, just like putting on pants.

[0028] According to the embodiments of the present disclosure described above, a method for manufacturing doll clothing in the following aspects may be provided.

[0029] The method for manufacturing doll clothing according to the first aspect includes: printing a plurality of designs on transfer paper at intervals to prepare printed transfer paper, each of the plurality of designs having a circular sector shape; using the printed transfer paper to sublimely transfer the plurality of designs to a transfer target cloth to prepare a transfer cloth, the transfer cloth comprising a plurality of transfer areas and a non-transfer area, the plurality of designs being transferred to the plurality of transfer areas, and the plurality of designs not being transferred to the non-transfer area; cutting the transfer cloth by performing laser cutting along an edge of a clothing cutting area of ​​the transfer cloth to take out a cut piece corresponding to the clothing cutting area from the transfer cloth, the clothing cutting area comprising one transfer area among the plurality of transfer areas and a portion of the non-transfer area; and preparing doll clothing with the cut piece taken out from the transfer cloth.

[0030] According to this configuration, doll clothing can be manufactured by printing a design on a transfer target cloth, cutting it by laser cutting, and performing necessary sewing, so the process of sewing the front body and the back body in the method described in the background art can be omitted. In addition, by cutting the cloth including the non-transfer area, a decoration with a good appearance can be provided while omitting the process of sewing parts such as a collar and a decorative part. Therefore, a doll clothing manufacturing method capable of manufacturing doll clothing with a good appearance while simplifying the manufacturing process can be provided.

[0031] In the method for manufacturing doll clothing according to the second aspect, the transfer target cloth has a white base color, and the portion of the non-transfer area in the clothing cutting area includes a collar portion corresponding to a collar of the doll clothing.

[0032] According to this configuration, even for a doll costume in which the collar and the decorative portion are white with respect to the colorful design, the manufacturing process can be simplified.

[0033] In the doll clothing manufacturing method according to the third aspect, one of the multiple designs includes a clothing decorative design, which is arranged at a substantially central portion of the one of the multiple designs in the long side direction and extends in the short side direction of the one of the multiple designs, and the clothing decorative design has a trapezoidal shape.

[0034] According to this configuration, even if a decorative design, a tie design, or the like is applied to the front chest of the clothing, a doll clothing that does not cause discomfort and has a good appearance can be manufactured.

[0035] Although the embodiments of the present disclosure have been described, the present disclosure is not limited to the above-mentioned embodiments, and various changes may be made without departing from the scope.

Claims

1. A method for manufacturing doll clothing, comprising: printing a plurality of designs at intervals on a transfer paper to prepare a printed transfer paper, each of the plurality of designs having a ring-shaped sector; Using the printed transfer paper to sublimate and transfer the plurality of designs to a transfer target cloth to prepare a transfer cloth, wherein the transfer cloth comprises a plurality of transfer areas and a non-transfer area, the plurality of designs are transferred to the plurality of transfer areas respectively, and the plurality of designs are not transferred to the non-transfer area; Cutting the transfer cloth by performing laser cutting along an edge of a garment cutting area of ​​the transfer cloth to remove a cut piece corresponding to the garment cutting area from the transfer cloth, wherein the garment cutting area includes one transfer area among the plurality of transfer areas and a portion of the non-transfer area; and Prepare doll clothing from the pieces removed from the transfer cloth.

2. The method for manufacturing doll clothing according to claim 1, in, The transfer target cloth has a white background, and The portion of the non-transfer area in the clothing cutting area includes a collar portion corresponding to a collar of the doll clothing.

3. The method for manufacturing doll clothing according to claim 1 or 2, in, One of the plurality of designs includes a clothing decorative design that is disposed at a substantially central portion in a long side direction of the one of the plurality of designs and extends in a short side direction of the one of the plurality of designs, and Among them, the clothing decoration design has a trapezoidal shape.

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