Multi-lane appearance inspection apparatus and inspection process

By integrating flow channels and structuring components into a multi-channel appearance inspection device, combined with a robot flipping and inspection mechanism, the problem of low inspection efficiency for CG products has been solved, achieving a high-efficiency and low-cost inspection solution.

CN119590834BActive Publication Date: 2026-02-06BEIJING FOCUSIGHT TECH
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Patent Information

Application Number
CN202411890676.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2026-02-06
Estimated Expiration
2044-12-20

AI Technical Summary

Technical Problem

In existing technologies, the appearance inspection of CG products is difficult, inefficient, and costly due to differences in size and edge curvature.

Method used

A multi-channel appearance inspection device is adopted, including a feeding mechanism, a positioning mechanism, a flipping mechanism and an inspection mechanism. By integrating flow channels, straightening components and robots, it can simultaneously inspect products with different degrees of curvature and size.

Benefits of technology

It improved testing efficiency, reduced the possibility of secondary contamination of products, enhanced overall testing efficiency, and reduced labor costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to appearance detection technical field, especially to a kind of multi-channel appearance detection equipment and detection process, feeding mechanism is used to receive product and deliver product to integration flow channel, product is delivered to positioning mechanism from feeding mechanism by integration module, product is regularized by first regularizing component, product is turned over by first turnover mechanism, and product is transported to first detection mechanism for detection by first robot, after detection, product is delivered to second turnover mechanism, product is delivered to second detection mechanism by second robot, and secondary detection is carried out after product regularizing. Through the setting of feeding mechanism and integration module, the product of the process that does not match the flow channel position of first detection mechanism can be conveyed to first detection mechanism, the positioning and detection of multiple products can be realized, then through the cooperation of first turnover mechanism and first robot, the product is turned over, which is convenient for detecting products of different bending degrees and sizes.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of appearance detection, in particular to a multi-channel appearance detection device and detection process. BACKGROUND

[0002] Due to the characteristics of CG products (cover glass of mobile phones or tablet devices), the product size and the degree of edge bending are different, and important shooting means are required during detection. Moreover, all defects of products of different sizes need to be detected, and it is difficult to achieve full detection of all surfaces of products, resulting in low work efficiency and high labor cost. SUMMARY

[0003] The technical problem to be solved by the present application is that in order to solve the technical problems in the prior art, the present application provides a multi-channel appearance detection device and detection process.

[0004] The technical scheme adopted by the present application to solve the technical problem is: a multi-channel appearance detection device, comprising a fixing frame, an upper feeding mechanism, a positioning mechanism, a first turnover mechanism, a first robot, a first detection mechanism, a second turnover mechanism and a second detection mechanism arranged on the fixing frame, the upper feeding mechanism has an integrated flow channel and an integrated module, the positioning mechanism has a first shaping assembly, and the second detection mechanism has a second shaping assembly.

[0005] The upper feeding mechanism is used to receive products from the previous process and deliver the products to the integrated flow channel, and then deliver the products from the upper feeding mechanism to the positioning mechanism through the integrated module, synchronize the shaping of all products through the first shaping assembly, then turn over the products through the first turnover mechanism, and then deliver the products to the first detection mechanism through the first robot for first detection, then deliver the products to the second turnover mechanism after detection, deliver the products to the second detection mechanism through the second robot, and then perform second detection after shaping the products through the second shaping assembly, and then output the products after the second detection.

[0006] The multi-channel appearance detection device of the present application can deliver products of processes that do not match the flow channel position of the first detection mechanism to the first detection mechanism through the arrangement of the upper feeding mechanism and the integrated module, and can realize positioning and detection of multiple products at the same time, then turn over the products through the cooperation of the first turnover mechanism and the first robot, which facilitates detection of products of different bending degrees and sizes, reduces the possibility of secondary pollution of the products, and improves the overall efficiency.

[0007] Further, the integrated module comprises a first transverse driving member, the movable end of the first transverse driving member is connected with the upper feeding mechanism to drive the upper feeding mechanism to move in the transverse direction and deliver the products to the integrated flow channel.

[0008] Further, the feeding mechanism is provided with a first roller assembly, which comprises a feeding frame, a first rotating member and a rotating rod, the first rotating member is installed on the feeding frame and connected with the rotating rod, the rotating rod is rotationally connected with the feeding frame, a group of material wheels arranged in pairs is connected with each rotating rod, and an integrated flow channel is formed between the two material wheels of the same group.

[0009] The feeding frame is provided with a first telescopic member, a first short side positioning member and a first long side positioning member, the movable end of the first telescopic member is connected with the first short side positioning member and the second short side positioning member, and the first short side positioning member and the first long side positioning member are used to contact the product to realize positioning of the short side and the long side of the product.

[0010] Further, the positioning mechanism further comprises a positioning frame and a second roller assembly, the second roller assembly and the first shaping assembly are arranged on the positioning frame, the second roller assembly is adapted to receive the product conveyed by the feeding mechanism, and the first shaping assembly is adapted to shape all the products on the positioning frame.

[0011] Further, the first shaping assembly comprises a second short side positioning member, a second long side positioning member, a second driving member, a first clamping member, a third driving member and a second clamping member, the second short side positioning member, the second driving member and the third driving member are installed on the positioning frame, a second telescopic member is also installed on the positioning frame, the movable end of the second telescopic member is connected with the second long side positioning member, the movable end of the second driving member is connected with the first clamping member, and the movable end of the third driving member is connected with the second clamping member.

[0012] The second short side positioning member cooperates with the first clamping member to clamp the product in the transverse direction, and the second long side positioning member cooperates with the second clamping member to clamp the product in the longitudinal direction.

[0013] Further, the second short side positioning member, the second long side positioning member, the first clamping member and the second clamping member are provided in plurality, the second driving member has a plurality of movable ends to be connected with the plurality of first clamping members at the same time, and the movable end of the third driving member has a plurality of movable ends to be connected with the plurality of second clamping members at the same time.

[0014] Further, the first turnover mechanism comprises a second rotating member, a turnover plate and a suction accessory, the second rotating member is installed on a fixed frame, the movable end of the second rotating member is connected with the turnover plate, and the suction accessory is arranged on the turnover plate and used to suck the product.

[0015] Further, the first detection mechanism comprises a product detection table and a detection assembly, the detection assembly comprises a detection frame and a detection lens and a light source arranged on the detection frame, and the detection lens is located above the product detection table.

[0016] Further, the light source is capable of rotating relative to the detection frame.

[0017] A detection process based on the above multi-channel appearance detection equipment, comprising the following steps:

[0018] S1, the feeding mechanism receives the product from the previous process and delivers the product to the integration flow channel, and then delivers the product from the feeding mechanism to the positioning mechanism through the integration module;

[0019] S2, all products in the positioning mechanism are synchronized and regularized by the first regularizing assembly, and then the products are turned over by the first turnover mechanism;

[0020] S3, the products are carried to the first detection mechanism for detection by the first robot, and then the products are delivered to the second turnover mechanism after detection;

[0021] S4, the products are delivered to the second detection mechanism by the second robot, and are detected after being regularized by the second regularizing assembly, and are output after the second detection.

[0022] The beneficial effects of the present application are,

[0023] Through the setting of the feeding mechanism and the integration module, the products of the process that do not match the flow channel position of the first detection mechanism can be delivered to the first detection mechanism, and the positioning and detection of multiple products can be realized, and then the products are turned over by the cooperation of the first turnover mechanism and the first robot, which facilitates the detection of products with different bending degrees and sizes. BRIEF DESCRIPTION OF DRAWINGS

[0024] The present application will be further described below in conjunction with the drawings and examples.

[0025] Figure 1 is a structural schematic diagram of the multi-channel appearance detection equipment in the present application.

[0026] Figure 2 is a schematic diagram of the feeding mechanism in the present application.

[0027] Figure 3 is a schematic diagram of the positioning mechanism and the first turnover mechanism in the present application.

[0028] Figure 4 is a schematic diagram of the first regularizing assembly in the present application.

[0029] Figure 5 is a schematic diagram of the spring in the present application.

[0030] Figure 6 is a schematic diagram of the first turnover mechanism in the present application.

[0031] Figure 7 is a schematic diagram embodying the first detection mechanism in the present application.

[0032] Figure 8 is a schematic diagram embodying the Y-axis moving assembly in the present application.

[0033] Figure 9 is a schematic diagram embodying the detection lens in the present application.

[0034] Figure 10 is a schematic diagram embodying the third roller assembly in the present application.

[0035] Figure 11 is a schematic diagram embodying the second shaping assembly in the present application.

[0036] In the figure: 1, fixed frame; 2, feeding mechanism; 21, first transverse driving part; 22, first roller assembly; 221, feeding frame; 2211, first telescopic part; 2212, first short side positioning part; 2213, first long side positioning part; 2214, guide slope; 222, first rotating part; 223, rotating rod; 224, material wheel; 2241, conveying ring; 2242, supporting ring; 3, positioning mechanism; 31, positioning frame; 32, second roller assembly; 33, first shaping assembly; 331, second short side positioning part; 332, second long side positioning part; 3321, second telescopic part; 333, second driving part; 3331, first stepping motor; 3332, first conveying belt; 3333, first pulley; 334, first clamping part; 3341, compression spring; 335, third driving part; 3351, second stepping motor; 3353, second conveying belt; 3354, third pulley; 3355, fourth pulley; 3356, left segment; 3357, right segment; 336, second clamping part; 337, first sliding plate; 338, second sliding plate; 4, first turnover mechanism; 41, second rotating part; 42, turnover plate; 43, suction part; 431, suction plate; 432, suction head; 44, third telescopic part; 5, first robot; 6, first detection mechanism; 61, product detection table; 611, X-axis moving assembly; 612, Y-axis moving assembly; 613, Y-axis rotating assembly; 614, X-axis rotating assembly; 615, Z-axis rotating assembly; 616, fixed frame; 617, product suction table; 62, detection lens; 63, light source; 631, rotating shaft; 64, first rotating air cylinder; 7, second turnover mechanism; 8, second detection mechanism; 81, third roller assembly; 82, post-detection assembly; 9, second shaping assembly; 91, second transverse driving part; 92, shaping clamp; 921, moving plate; 922, limiting bolt. DETAILED DESCRIPTION

[0037] The application will be described in further detail below with reference to the drawings. These drawings are simplified schematic diagrams which only show the basic structure of the application in a schematic manner and therefore only show the components relevant to the application.

[0038] In the description of the present application, it needs to be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like are based on the orientation or positional relationship shown in the drawings and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the features defined as "first" and "second" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "a plurality of" is two or more, unless otherwise specified. In the description of the present application, it needs to be explained that, unless otherwise specified and limited, the terms "mounting", "connection", "connecting" should be understood in a broad sense, for example, it can be fixed connection, or detachable connection, or integral connection; it can be mechanical connection, or electrical connection; it can be direct connection, or indirect connection through an intermediate medium, or internal communication of two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0039] The application discloses a multi-channel appearance detection device and a detection process.

[0040] Referring to Figures 1 to 11 A multi-channel appearance detection device comprises a fixing frame 1, an upper feeding mechanism 2, a positioning mechanism 3, a first turnover mechanism 4, a first robot 5, a first detection mechanism 6, a second turnover mechanism 7 and a second detection mechanism 8 arranged on the fixing frame 1. The upper feeding mechanism 2 has an integrated flow channel and an integrated module. The positioning mechanism 3 has a first regularizing component 33. The second detection mechanism 8 has a second regularizing component.

[0041] In operation, the upper feeding mechanism 2 is used to receive products from a previous process and deliver the products to the integrated flow channel, then deliver the products from the upper feeding mechanism 2 to the positioning mechanism 3 through the integrated module, simultaneously regularize all the products through the first regularizing component 33, then turn over the products through the first turnover mechanism 4 and deliver the products to the first detection mechanism 6 through the first robot 5 for primary detection, then deliver the products to the second turnover mechanism 7 after detection, deliver the products to the second detection mechanism 8 through the second robot, regularize the products through the second regularizing component and then perform secondary detection, and finally output the products after secondary detection.

[0042] Specifically, the integration module comprises a first transverse driving member 21, the active end of which is connected with the feeding mechanism 2 to drive the feeding mechanism 2 to move along the transverse direction and deliver the product to the integration flow channel. The first transverse driving member 21 can be a linear module or a screw rod mechanism.

[0043] The feeding mechanism 2 is provided with a first roller assembly 22, which comprises a feeding frame 221, a first rotating member 222 and a rotating rod 223. The feeding frame 221 is connected with the active end of the first transverse driving member 21. The first rotating member 222 is fixedly installed on the feeding frame 221 and connected with the rotating rod 223. The rotating rod 223 is rotationally connected with the feeding frame 221. Each rotating rod 223 is connected with a pair of material wheels 224. The two material wheels 224 in the same group form an integration flow channel for the product to pass through. In the embodiment, the feeding mechanism 2 has two groups, and each group of the feeding mechanism 2 is provided with two groups of material wheels 224. The axial direction of the rotating rod 223 is the transverse direction.

[0044] More specifically, the material wheel 224 comprises an integrally formed conveying ring 2241 and a supporting ring 2242. The conveying ring 2241 is sleeved on the rotating rod 223 and fixedly connected with the rotating rod 223 by bolts. The supporting ring 2242 is coaxial with the conveying ring 2241, and the diameter of the conveying ring 2241 is smaller than that of the supporting ring 2242, so that the supporting ring 2242 supports the product. The conveying ring 2241 can slide on the rotating rod 223 to adapt to products of different sizes.

[0045] The feeding frame 221 is provided with a first telescopic member 2211, a first short edge positioning member 2212 and a first long edge positioning member 2213. The first telescopic member 2211 is fixedly connected with the feeding frame 221. The active end of the first telescopic member 2211 is fixedly connected with the first short edge positioning member 2212 and the second short edge positioning member 331. The first telescopic member 2211 is arranged along the vertical direction to drive the first short edge positioning member 2212 and the second short edge positioning member 331 to move along the vertical direction. The first short edge positioning member 2212 and the first long edge positioning member 2213 are used to contact the product to position the short edge and the long edge of the product. Two first long edge positioning members 2213 are arranged corresponding to each integration flow channel.

[0046] Specifically, the first long-side positioning member 2213 also has the function of blocking the product. When the product is conveyed to the feeding mechanism 2 from the previous process, the movable end of the first telescopic member 2211 is in the extended state, and at this time the first long-side positioning member 2213 blocks the product. When the product is to enter the feeding mechanism 2, the movable end of the first telescopic member 2211 is in the retracted state, and at this time the product is conveyed to the position above the two first short-side positioning members 2212 by the material wheel 224, and then the movable end of the first telescopic member 2211 is extended to drive the two first short-side positioning members 2212 to move upwards to lift the product, and then the movable end of the first transverse driving member 21 drives the feeding frame 221 to move, so that the integrated flow channel is aligned with the corresponding flow channel of the positioning mechanism 3, and then the movable end of the first telescopic member 2211 is retracted, and the material wheel 224 drives the product to enter the positioning mechanism 3; then the movable end of the first transverse driving member 21 drives the feeding frame 221 to reset, and the movable end of the first telescopic member 2211 is also extended to wait for the next product. The first short-side positioning member 2212 has two guide inclined surfaces 2214 arranged in opposition. The two first short-side positioning members 2212 lift the product, which can reduce the possibility of scratching the product during the movement of the feeding frame 221.

[0047] The positioning mechanism 3 comprises a positioning frame 31 and a second roller assembly 32, and the second roller assembly 32 and a first shaping assembly 33 are arranged on the positioning frame 31. The second roller assembly 32 is adapted to receive the product conveyed by the feeding mechanism 2, and the first shaping assembly 33 is adapted to shape all the products on the positioning frame 31. The structure of the second roller assembly 32 is basically the same as that of the first roller assembly 22, and will not be described here.

[0048] Specifically, the first shaping assembly 33 comprises a second short-side positioning member 331, a second long-side positioning member 332, a second driving member 333, a first clamping member 334, a third driving member 335 and a second clamping member 336. The second driving member 333 and the third driving member 335 are fixedly installed on the positioning frame 31. The movable end of the third driving member 335 is connected with a second telescopic member 3321, the movable end of the second telescopic member 3321 is fixedly connected with the second long-side positioning member 332, and the movable end of the second telescopic member 3321 is arranged in the vertical direction, so as to drive the second long-side positioning member 332 to move in the vertical direction, thereby facilitating blocking the product or allowing the product to enter the flow channel of the second roller assembly 32.

[0049] The movable end of the second driving member 333 is connected with the first clamping member 334 and the second short edge positioning member 331, the movable end of the third driving member 335 is connected with the second clamping member 336, the second driving member 333 is used to drive the second short edge positioning member 331 to move away from or towards the first clamping member 334, so as to make the second short edge positioning member 331 and the first clamping member 334 clamp or release the product in the transverse direction, the third driving member 335 drives the second long edge positioning member 332 to move away from or towards the second clamping member 336, so as to make the second long edge positioning member 332 and the second clamping member 336 clamp or release the product in the longitudinal direction, and the precise positioning and clamping of the product are realized.

[0050] Specifically, the second short edge positioning member 331, the second long edge positioning member 332, the first clamping member 334 and the second clamping member 336 are all provided with four, corresponding to the four flow channels of the second roller assembly 32. The movable end of the second driving member 333 is connected with four first clamping members 334 and four second short edge positioning members 331 at the same time; the movable end of the third driving member 335 is connected with four second clamping members 336 and four second long edge positioning members 332 at the same time.

[0051] More specifically, the second driving member 333 comprises a first stepping motor 3331, a first transmission belt 3332, a first pulley 3333 and a second pulley, the first stepping motor 3331 is fixedly installed on the positioning rack 31, the first pulley 3333 is coaxially fixedly connected with the output shaft of the first stepping motor 3331, the second pulley is rotationally connected with the positioning rack 31, the first transmission belt 3332 is sleeved on the first pulley 3333 and the second pulley, and the first pulley 3333 and the second pulley are arranged in the transverse direction. The first transmission belt 3332 is fixedly connected with the four first clamping members 334, so as to drive the four first clamping members 334 to move in the transverse direction, and then cooperate with the four second short edge positioning members 331 to clamp and position the four products. It can also be that the four first clamping members 224 are fixedly connected with a first long plate, and the first transmission belt 3332 is fixedly connected with the first long plate, so as to simultaneously drive the four first clamping members 224 to move. The four second short edge positioning members 331 are all fixedly connected with a second long plate, the second long plate is connected with the first transmission belt 3332, and the two sides of the first transmission belt 3332 are respectively connected with the first long plate and the second long plate, so as to drive the second short plate positioning member 331 and the first clamping member 224 to move away from or towards each other.

[0052] The third driving member 335 comprises a second stepping motor 3351, a second transmission belt 3353, a third pulley 3354 and a fourth pulley 3355. The second stepping motor 3351 is fixedly installed on the positioning frame 31. The third pulley 3354 is coaxially fixedly connected with an output shaft of the second stepping motor 3351. The fourth pulley 3355 is rotatably connected with the positioning frame 31. The second transmission belt 3353 is sleeved on the third pulley 3354 and the fourth pulley 3355. Four second clamping members are installed on the same first sliding plate 337. Four second telescopic members 3321 are installed on the same second sliding plate 338. The second transmission belt 3353 is divided into a left segment 3356 and a right segment 3357 in the transverse direction. The left segment 3356 is connected with the first sliding plate 337. The right segment 3357 is connected with the second sliding plate 338. When the second transmission belt 3353 moves in one direction, the first sliding plate 337 and the second sliding plate 338 move relative to each other. When the second transmission belt 3353 moves in the opposite direction, the first sliding plate 337 and the second sliding plate 338 move away from each other, thereby realizing clamping and positioning of the product in the longitudinal direction.

[0053] The first clamping member 334 and the second clamping member 336 are provided with movable portions. A compression spring 3341 is arranged between each of the first clamping member 334 and the second clamping member 336 and the movable end portion, so as to avoid damage to the product caused by the first clamping member 334 and the second clamping member 336.

[0054] The first turnover mechanism 4 comprises a third telescopic member 44, a second rotating member 41, a turnover plate 42 and a suction member 43. The third telescopic member 44 is fixedly installed on the fixed frame 1. The movable end of the third telescopic member 44 is fixedly connected with the second rotating member 41. The movable end of the second rotating member 41 is fixedly connected with the turnover plate 42. The suction member 43 is arranged on the turnover plate 42 and is used for suction of the product. The suction member 43 comprises a suction plate 431 and a suction pipe. The suction plate 431 is fixedly connected with the turnover plate 42. The suction pipe is made of hard metal pipe or plastic pipe. The suction pipe is threadedly connected with the turnover plate 42, so as to adjust the relative position between the suction pipe and the turnover plate 42. The suction pipe is fixedly connected with a suction head 432. The suction head 432 is made of rubber, so as to contact the product. The end of the suction pipe away from the suction head 432 is connected with a negative pressure pipe, so as to suction the product by using negative pressure. In the embodiment, each suction plate 431 is provided with four suction pipes, so as to stably suction the product. The second rotating member 41 can be an electric motor.

[0055] The first detection mechanism 6 comprises a product detection table 61 and a detection assembly, the detection assembly comprising a detection frame and a detection lens 62 and a light source 63 arranged on the detection frame, the detection lens 62 being located above the product detection table 61. The detection frame is fixedly connected with a first rotary air cylinder 64, the output end of the first rotary air cylinder 64 being fixedly connected with the detection lens 62, so as to adjust the angle of the detection lens 62. The light source 63 is rotatably connected with the detection frame through a rotating shaft 631, so that the light source 63 can rotate relative to the detection frame, and the relative fixation of the rotating shaft 631 of the light source 63 and the detection frame is realized through a bolt.

[0056] The product detection table 61 is provided with an X-axis moving assembly 611, a Y-axis moving assembly 612, an X-axis rotating assembly 614, a Y-axis rotating assembly 613, a Z-axis rotating assembly 615 and a product adsorption table 617, and the X-axis moving assembly 611 and the Y-axis moving assembly 612 can adopt a linear module. The X-axis moving assembly 611 is fixedly installed on the product detection table 61, the movable end of the X-axis moving assembly 611 being fixedly connected with the Y-axis moving assembly 612, the movable end of the Y-axis moving assembly 612 being fixedly connected with the Y-axis rotating assembly 613, the movable end of the Y-axis rotating assembly 613 being fixedly connected with a fixed frame 616, the X-axis rotating assembly 614 being fixedly connected to the fixed frame 616, the movable end of the X-axis rotating assembly 614 being fixedly connected with the Z-axis rotating assembly 615, and the movable end of the Z-axis rotating assembly 615 being fixedly connected with the product adsorption table 617. In work, the first robot 5 places the product on the product adsorption table 617 in a horizontal state, then the X-axis moving assembly 611 and the Y-axis moving assembly 612 drive the product adsorption table 617 to a set position, and then the detection assembly detects the product. During the detection process, the first rotary air cylinder 64 can drive the detection lens 62 to swing around the X-axis, the X-axis rotating assembly 614 can drive the product to swing around the X-axis, and the Z-axis rotating assembly 615 can drive the product to rotate around the Z-axis. The three cooperate to realize multi-angle detection of the product, thereby improving the detection precision and comprehensiveness. The X-axis rotating assembly 614, the Y-axis rotating assembly 613 and the Z-axis rotating assembly 615 can all adopt rotary air cylinders.

[0057] The second turnover mechanism 7 has the same structure as the first turnover mechanism 4, and thus will not be described here. After the product is detected by the detection assembly, the X-axis moving assembly 611 drives the product to move towards the second turnover mechanism 7, then the Y-axis rotating assembly 613 drives the product to rotate 90 degrees towards the second turnover mechanism 7, so that the movable end of the second turnover mechanism 7 adsorbs the product, and then the movable end of the second turnover mechanism 7 rotates 90 degrees, so that the product is in a horizontal state, facilitating the second robot to grasp.

[0058] The second detection mechanism 8 has a third roller assembly 81 and a subsequent detection assembly 82. The third roller assembly 81 has the same structure as the second roller assembly 32 and has two flow channels to store two products at the same time. The first robot 5 places the products on the third roller assembly 81 twice.

[0059] The second shaping assembly 9 includes a second transverse driving member 91 and a shaping clamp 92. The active end of the second transverse driving member 91 is connected with the shaping clamp 92 to drive the shaping clamp 92 to move transversely, thereby positioning the products on the third roller assembly 81. The shaping clamp 92 includes two moving plates 921, each of which is connected with the active end of the second transverse driving member 91. Each moving plate 921 is connected with two limiting bolts 922 to limit the products on the third roller assembly 81 and drive the products to move transversely. The second transverse driving member 91 can be a linear module or a screw mechanism. The transverse direction is the Y-axis direction, and the X-axis direction is the longitudinal direction.

[0060] Working principle: When working, the active end of the first telescopic member 2211 is in the retracted state. At this time, the products are conveyed to the positions above the two first short-side positioning members 2212 by the feed wheel 224. Then the active end of the first telescopic member 2211 is extended to lift the products upward. Then the active end of the first transverse driving member 21 drives the feeding rack 221 to move, so that the integrated flow channel is aligned with the corresponding flow channel of the second roller assembly 32. Then the active end of the first telescopic member 2211 is retracted, and the feed wheel 224 drives the products into the second roller assembly 32.

[0061] After the products enter the second roller assembly 32, the second driving member 333 and the third driving member 335 are started to clamp the products transversely by cooperation of the second short-side positioning member 331 and the first clamping member 334, and to clamp the products longitudinally by cooperation of the second long-side positioning member 332 and the second clamping member 336. Then the first turnover mechanism 4 turns over the products, and the first robot 5 transfers the products to the product detection table 61. After detection by the detection assembly, the products are conveyed to the second turnover mechanism 7. Then the second robot 5 transfers the products to the third roller assembly 81, which are shaped by the second shaping assembly 9 and transferred to the subsequent detection assembly 82.

[0062] A detection process based on the above multi-channel appearance detection equipment includes the following steps:

[0063] S1, the feeding mechanism 2 receives the products from the previous process and conveys the products to the integrated flow channel. Then the products are conveyed from the feeding mechanism 2 to the positioning mechanism 3 by the integrated module.

[0064] S2, synchronously regularize all products in the positioning mechanism 3 through the first regularizing assembly 33, and then turn over the products through the first turnover mechanism 4;

[0065] S3, carry the products to the first detection mechanism 6 through the first robot 5 for one-time detection, and then transport the products to the second turnover mechanism 7 after detection;

[0066] S4, transport the products to the second detection mechanism 8 through the second robot 5, and then perform second-time detection after regularizing the products through the second regularizing assembly 9, and output the products after the second-time detection.

[0067] With the above ideal embodiments according to the present application as the inspiration, through the above description, relevant staff can make various changes and modifications without deviating from the technical idea of the present application. The technical scope of the present application is not limited to the content in the specification, and must be determined according to the scope of claims.

Claims

1. A multi-lane appearance inspection apparatus, characterized by, The utility model relates to a kind of automatic production line, including fixed frame (1) and be located on fixed frame (1) on feeding mechanism (2), positioning mechanism (3), first turnover mechanism (4), first robot (5), first detection mechanism (6), second turnover mechanism (7) and second detection mechanism (8), the feeding mechanism (2) has integrated flow channel and integrated module, the positioning mechanism (3) has first regular assembly (33), the second detection mechanism (8) has second regular assembly; The feeding mechanism (2) is used to receive products from the previous process, and deliver the products to the integrated flow channel. Then, the products are delivered from the feeding mechanism (2) to the positioning mechanism (3) through the integrated module. All products are simultaneously regularized by the first regular assembly (33). Then, the products are turned over by the first turnover mechanism (4), and carried to the first detection mechanism (6) for detection by the first robot (5). After detection, the products are delivered to the second turnover mechanism (7). The products are delivered to the second detection mechanism (8) by the second robot. After being regularized by the second regular assembly (9), the products are detected again. After the second detection, the products are output. The integrated module includes a first transverse driving member (21). The movable end of the first transverse driving member (21) is connected with the feeding mechanism (2) to drive the feeding mechanism (2) to move along the transverse direction and deliver the products to the integrated flow channel. The feeding mechanism (2) is provided with a first roller assembly (22). The first roller assembly (22) includes a feeding frame (221), a first rotating member (222) and a rotating rod (223). The first rotating member (222) is installed on the feeding frame (221) and connected with the rotating rod (223). The rotating rod (223) is rotationally connected with the feeding frame (221). Each rotating rod (223) is connected with a pair of rollers (224). The two rollers (224) in the same group form an integrated flow channel. The roller (224) includes an integrally formed conveying ring (2241) and a supporting ring (2242). The conveying ring (2241) is sleeved on the rotating rod (223) and fixed relative to the rotating rod (223) by bolts. The supporting ring (2242) is coaxial with the conveying ring (2241). The diameter of the conveying ring (2241) is smaller than that of the supporting ring (2242). The conveying ring (2241) can slide on the rotating rod (223). The feeding frame (221) is provided with a first telescopic member (2211), a first short-side positioning member (2212) and a first long-side positioning member (2213). The movable end of the first telescopic member (2211) is connected with the first short-side positioning member (2212) and the second short-side positioning member. The first short-side positioning member (2212) and the first long-side positioning member (2213) are used to contact the products to position the short side and the long side of the products. The positioning mechanism (3) further comprises a positioning frame (31) and a second roller assembly (32), the second roller assembly (32) and a first shaping assembly (33) are arranged on the positioning frame (31), the second roller assembly (32) is adapted to receive the products conveyed by the feeding mechanism (2), and the first shaping assembly (33) is adapted to shape all the products on the positioning frame (31).

2. The multi-lane appearance inspection apparatus of claim 1, wherein, The first shaping assembly (33) comprises a second short-side positioning member (331), a second long-side positioning member (332), a second driving member (333), a first clamping member (334), a third driving member (335) and a second clamping member (336), the second driving member (333) and the third driving member (335) are both mounted on the positioning frame (31), and a second telescopic member (3321) is further mounted on the positioning frame (31), the movable end of the second telescopic member (3321) is connected with the second long-side positioning member (332), the movable end of the second driving member (333) is connected with the first clamping member (334) and the second short-side positioning member (331), and the movable end of the third driving member (335) is connected with the second clamping member (336) and the second long-side positioning member (332). The second short-side positioning member (331) cooperates with the first clamping member (334) to clamp the product in the transverse direction, and the second long-side positioning member (332) cooperates with the second clamping member (336) to clamp the product in the longitudinal direction.

3. The multi-lane appearance inspection apparatus of claim 2, wherein, The second short-side positioning member (331), the second long-side positioning member (332), the first clamping member (334) and the second clamping member (336) are all provided in plurality, the movable end of the second driving member (333) is connected with the plurality of first clamping members (334) and the plurality of second short-side positioning members (331) at the same time, and the movable end of the third driving member (335) is connected with the plurality of second clamping members (336) and the plurality of second long-side positioning members (332) at the same time.

4. The multi-lane appearance inspection apparatus of claim 3, wherein, The first turnover mechanism (4) comprises a third telescopic member (44), a second rotating member (41), a turnover plate (42) and a suction accessory (43), the third telescopic member (44) is mounted on the fixed frame (1), the movable end of the third telescopic member (44) is connected with the second rotating member (41), the movable end of the second rotating member (41) is connected with the turnover plate (42), and the suction accessory (43) is arranged on the turnover plate (42) and is used for adsorbing the product.

5. The multi-lane appearance inspection apparatus of claim 1, wherein, The first detection mechanism (6) comprises a product detection table (61) and a detection assembly, the detection assembly comprises a detection frame and a detection lens (62) and a light source (63) arranged on the detection frame, and the detection lens (62) is located above the product detection table (61).

6. The multi-lane appearance inspection apparatus of claim 5, wherein, The light source (63) is capable of rotating relative to the detection frame.

7. A detection process based on the multi-lane appearance detection apparatus according to any one of claims 1 to 6, characterized by, The method comprises the following steps: S1, the feeding mechanism (2) receives the product from the previous process and conveys the product to the integration flow channel, and then the product is conveyed from the feeding mechanism (2) to the positioning mechanism (3) through the integration module; S2, synchronously regularize all products in the positioning mechanism (3) through the first regularizing assembly (33), and then turn over the products through the first turnover mechanism (4); S3, carry the products to the first detection mechanism (6) for detection through the first robot (5), and then transport the products to the second turnover mechanism (7) after detection; S4, transport the products to the second detection mechanism (8) through the second robot, and then detect the products after regularizing the products through the second regularizing assembly, and then output the products after the second detection.

Citation Information

Patent Citations

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    CN112739032A

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    CN113466255A