Bottom plate for flat knitting machine, knitting needle assembly and knitting method of knitting needle assembly
By designing a base plate and knitting assembly for horizontal knitting machines, the problems of bloated traditional equipment and insufficient stability of needle selection are solved, and more efficient knitting functions and production efficiency are achieved.
Patent Information
- Application Number
- CN202510053596.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-14
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2045-01-14
AI Technical Summary
The triangular base plate structure of traditional horizontal knitting machines leads to bloated equipment and takes up a large space, and has limitations in the stability and functional implementation of needle selection, which limits the diversity of knitting patterns and the improvement of production efficiency.
A bottom plate and knitting needle assembly for horizontal knitting machines is designed, including bottom plate, knitting area assembly and station needle selection area assembly. Through the mutually coordinated knitting needle, long needle and station needle selection function, the station switching and needle selection function is realized, and the functional integration and operation efficiency are improved by optimizing structural design and knitting functions.
By optimizing the structural design and knitting function, the overall size is reduced, the needle selection stability and functional realization are improved, the diversity of knitting patterns is enriched, the production efficiency is improved, and the production level and product quality of the knitting machine are effectively improved.
Smart Images

Figure CN119593133A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of flat knitting machines, and in particular to a base plate, a knitting needle assembly and a knitting method for a flat knitting machine. Background Art
[0002] In traditional flat knitting machines, the structure of the triangular base plate often has some limitations. Its longitudinal width and needle plate width are large, which not only occupies a large space, but also may cause the overall structure of the flat knitting machine to be bloated, which is not conducive to miniaturization and compact design. Commonly used needle plates generally use spring pins and needle selection plates to complete the functions of station switching and needle selection. The triangular base plate used in the above manner is not optimized for the realization of multiple functions, and there are certain limitations in needle selection stability and function realization, which limits the diversity of knitting patterns and the improvement of production efficiency. Summary of the invention
[0003] The present invention aims at the shortcomings of the prior art and provides a base plate, a knitting needle assembly and a knitting method for a flat knitting machine.
[0004] In order to solve the above technical problems, the present invention is solved by the following technical solutions:
[0005] A base plate and knitting needle assembly for a flat knitting machine, comprising a base plate, on which a knitting area assembly and a station needle selection area assembly are installed, which are distributed in sequence from top to bottom. The base plate also comprises a knitting needle assembly, which comprises knitting needles, long needles and station selection needles that cooperate with each other. The long needles are in contact with and cooperate with the knitting area assembly to drive the knitting needles to move, and the station selection needles are in contact with and cooperate with the station needle selection area assembly to drive the knitting needles to move. The above cooperation completes the station switching and needle selection and pre-selection functions, and cooperates with the long needles and knitting needles to complete different knitting methods.
[0006] Preferably, the weaving area component includes a herringbone triangle, a needle path switching triangle and a weaving triangle arranged in sequence up and down, and also includes two mesh triangles located on the left and right sides. The herringbone triangle, the needle path switching triangle, the weaving triangle and the mesh triangle form a weaving unit. Two weaving units are installed on the base plate. A middle guardrail and a middle retaining triangle arranged in sequence up and down and fixed on the base plate are provided between the weaving units. A left side guardrail and a left retaining triangle arranged in sequence up and down and fixed on the base plate are provided on the left side of the left weaving unit. A right side guardrail and a right retaining triangle arranged in sequence up and down and fixed on the base plate are provided on the right side of the right weaving unit.
[0007] Preferably, it also includes a needle selector installed on the base plate, which is located on the left and right sides below the needle selection area component of each weaving unit workstation, and a needle selection guard platform located above the needle selector is also installed on the base plate; a needle selection butt is provided on the workstation needle selection, and a hook groove is provided on the end face of the needle selection butt, which cooperates with the protrusion on the needle selection guard platform, and when the workstation needle selection moves to the needle selection area along a specific triangular contour, the needle selection butt is hung on the needle selection guard platform through the hook groove, so that the workstation needle selection that does not need to participate in weaving is confined to a suitable position.
[0008] Preferably, the needle selection guard is respectively fixed on the left retaining cam, the right retaining cam and the middle retaining cam and is integrally formed therewith.
[0009] Preferably, the tail of the knitting needle is provided with a rotating groove, the head of the long needle cooperates with the rotating groove and can rotate and swing up and down with the front end of the rotating groove as the center of a circle, the middle part of the long needle is provided with a long needle butt that protrudes upward and cooperates with the knitting area component, the tail end of the long needle contacts and cooperates with the bottom of the needle groove of the frame, and the long needle is an elastic needle; the head on the station needle selection is mounted on the upper surface of the tail of the long needle, the needle butt of the needle selection is located at the head of the station needle selection and protrudes upward, the station needle selection is positioned by a limiting steel wire to prevent it from loosening, and the middle part of the station needle selection is provided with a needle selection butt that cooperates with the needle selector. When the needle selection butt is pressed down, due to the elastic effect, the long needle is also pressed into the needle groove, and the long needle butt cannot contact and cooperate with the knitting area component.
[0010] Preferably, the work station needle selection area assembly includes a left needle connecting pressure plate, a tuck pressure plate and a right needle connecting pressure plate located in the middle of the base plate and below the weaving unit, and a non-woven pressure plate is also installed below the left needle connecting pressure plate, the tuck pressure plate and the right needle connecting pressure plate; the left needle connecting pressure plate, the tuck pressure plate, the right needle connecting pressure plate and the non-woven pressure plate are all provided with an arc-shaped positioning groove, and the upper end of the needle selection needle butt is provided with an arc-shaped protrusion that cooperates with the arc-shaped positioning groove.
[0011] Preferably, the work station needle selection area assembly also includes a left needle selection triangle, a middle needle selection triangle and a right needle selection triangle, which are located at the lower part of the base plate and fixed in sequence on the left and right sides; the needle lifting triangle is installed at the connection between the left needle selection triangle, the middle needle selection triangle and the right needle selection triangle; it also includes a left needle pushing triangle and a right needle pushing triangle located on the left and right sides below each weaving unit; the tail of the work station needle selection is also provided with a rear needle butt, which is in contact and cooperate with the left needle selection triangle, the middle needle selection triangle, the right needle selection triangle and the left needle pushing triangle and the right needle pushing triangle.
[0012] A weaving method of a flat knitting machine:
[0013] 1) Execute the non-weaving function: the cam bottom plate moves to the left, the needle selector head swings down against the station selection needle, the needle selection boss makes the station selection needle sink into the needle groove, the station selection needle is in an unselected state, the needle butt of the selection needle does not contact the triangle of the station selection area component, at this time, the needle butt of the selection needle is in position and is pressed into the needle groove by the non-weaving pressing sheet, which contacts the long needle needle rod so that the long needle butt does not contact the triangle contour of the knitting area component, the knitting needle is in the initial position and does not enter the knitting needle path, and the cam bottom plate executes the non-weaving function;
[0014] 2) Execute the tuck function: the needle channel switching cam, the left needle connection pressure plate, the right needle connection pressure plate, the left needle push cam and the right needle push cam sink into the bottom plate, the cam bottom plate moves to the left, the needle selector head tilts up and does not contact the needle selection boss, the selected station needle selection contacts the left retention cam and the left needle selection cam and pushes the station needle selection to move up to the position, the long needle butt moves up along the knitting cam contour to the tuck height, the needle butt of the selected needle in position continues to move right and is pressed into the needle groove by the tuck pressure plate, the corresponding long needle butt also sinks into the needle groove, the long needle butt does not contact the cam contour, the knitting needle stays at the tuck height, and the cam bottom plate executes the tuck function;
[0015] 3) Execute the knitting function: the needle channel switching triangle, the left needle connection pressure plate, and the right needle connection pressure plate sink into the bottom plate, the needle selector head is tilted and does not contact the station needle selection, the selected station needle selection contacts the left retention triangle and the left needle selection triangle and pushes the station needle selection to move up to the position, and then the needle is selected again. The selected station needle selection is further moved up to the position along the left needle push triangle contour, and the station needle selection continues to move to the right without contacting each pressure plate (left needle connection pressure plate, tuck pressure plate, right needle connection pressure plate and non-woven pressure plate). The long needle butt always protrudes from the needle groove and moves along the outer shape of the knitting triangle to push the knitting needle to the knitting height, and the triangle bottom plate executes the knitting function;
[0016] 4) Execute the needle transfer function: the left needle pressing plate and the right needle pressing plate sink into the bottom plate, the needle selector head tilts up and does not contact the needle selection boss, the selected station needle selection contacts the left retention triangle and the left needle selection triangle and pushes the station needle selection to move up to the position, and then selects the needle once more, the selected station needle selection moves further up to the position along the left needle push triangle contour, the station needle selection continues to move to the right without contacting each pressing plate (left needle pressing plate, tuck pressing plate, right needle pressing plate and non-woven pressing plate), the long needle butt always protrudes from the needle groove and moves along the knitting triangle shape into the needle channel switching triangle to enter the needle transfer needle channel, and the long needle pushes the knitting needle to complete the needle transfer function;
[0017] 5) Execute the right needle connection function: the tuck pressing piece, the right needle connection pressing piece, the left needle push triangle and the right needle push triangle sink into the bottom plate, the triangle bottom plate moves to the left, the needle selector head tilts up and does not contact the needle selection boss, the selected station needle selection contacts the left retention triangle and the left needle selection triangle and pushes the station needle selection to move up, the station needle selection continues to move to the right, the left needle connection pressing piece presses the needle selection butt into the needle groove, the station needle selection contacts the long needle needle bar and presses the long needle butt into the needle groove, the long needle butt does not contact the outer contour of the knitting triangle, the long needle continues to move to the right to reach the tuck pressing piece position sunk into the bottom plate, the long needle butt protrudes from the needle groove and contacts the knitting triangle needle connection contour, pushing the knitting needle into the needle connection needle channel, so that the knitting needle completes the right needle connection function;
[0018] 6) Execute the left needle connection function: the tuck pressing plate, the left needle connection pressing plate, the left needle push triangle and the right needle push triangle sink into the bottom plate, the triangle bottom plate moves to the right, the needle selector head tilts up and does not contact the needle selection boss, the selected station needle selection contacts the right retaining triangle and the right needle selection triangle and pushes the station needle selection to move up, the station needle selection continues to move to the left, the right needle connection pressing plate presses the needle selection butt into the needle groove, the station needle selection contacts the long needle needle bar and presses the long needle butt into the needle groove, the long needle butt does not contact the outer contour of the knitting triangle, the long needle continues to move to the left to reach the tuck pressing plate position sunk into the bottom plate, the long needle butt protrudes from the needle groove and contacts the knitting triangle needle connection contour, pushing the knitting needle into the needle connection needle channel, so that the knitting needle completes the left needle connection function;
[0019] 7) Execute the flipping function: the tuck pressing plate and the right needle receiving pressing plate sink into the bottom plate, the needle selector head tilts up and does not contact the needle selecting boss, the selected station needle selection contacts the left retaining triangle and the left needle selecting triangle and pushes the station needle selection to move up to the position, and then the needle is selected once, and the selected station needle selection moves up further along the left needle pushing triangle contour to the position, and the long needle pushes the knitting needle into the needle turning needle track. At this time, the second non-selected station needle selection stays at the first upward height, that is, in position, and the long needle pushes the corresponding knitting needle into the needle receiving needle track. The above function is the flipping function performed by the same system in the same line of knitting instructions;
[0020] 8) Execute the same-line tuck tape knitting function: the needle path switching triangle, the left needle connection pressure plate, and the right needle connection pressure plate sink into the bottom plate, the needle selector head is tilted and does not contact the work station needle selection, the selected work station needle selection contacts the left retention triangle and the left needle selection triangle and pushes the work station needle selection to move up to the position, and then the needle is selected once more. The selected work station needle selection is further moved up along the contour of the left needle push triangle and into position, and the long needle pushes the knitting needle into the knitting needle path. At this time, the second unselected work station needle selection stays at the original height, that is, in position, and the long needle pushes the corresponding knitting needle into the tuck needle path. The above function is the same-line tuck tape knitting function performed in the same system in the same line of knitting instructions.
[0021] The present invention has significant technical effects due to the adoption of the above technical scheme: the cam bottom plate of the horizontal knitting machine of the present application reduces the longitudinal width, optimizes the cam position structure, improves the needle selection stability, realizes multiple knitting functions, and improves the knitting efficiency and quality; the hook groove of the station needle selection contacts the needle selection guard of the retaining cam, which increases the stability of the needle selection, reduces the needle selection error, and improves the knitting quality; positioning grooves are provided on the tuck pressing plate, the left and right needle connecting pressing plates, and the non-woven pressing plate, so that the station switching and needle selection functions of the station needle selection are more accurate and efficient, and the non-woven function, tuck function, knitting function, needle turning function, left needle connecting function, right needle connecting function, opposite turning function, and same tuck belt knitting function can be realized in the same row of knitting instructions, enriching the diversity of knitting patterns and improving production efficiency. By optimizing the structural design and knitting function, while reducing the overall size, the functional integration and operating efficiency of the knitting machine are greatly improved. Its stable needle selection mechanism, precise positioning design, and multifunctional integrated knitting function can effectively improve the production level of the horizontal knitting machine and the quality of knitted products, and provide an innovative solution for the technical development of the horizontal knitting machine. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a structural schematic diagram of the base plate of the present invention.
[0023] Figure 2 It is a structural schematic diagram of a knitting needle assembly of the present invention.
[0024] Figure 3 yes Figure 2 A partial enlarged view of .
[0025] Figure 4 It is the coordination diagram of the knitting needle assembly and the needle selection guard.
[0026] Figure 5 This is a diagram of the coordination between the knitting needle assembly and the tuck press.
[0027] Figure 6 It is a structural schematic diagram of a non-woven press sheet.
[0028] Figure 7 It is a schematic diagram of the structures of a tuck pressing sheet, a left needle pressing sheet and a right needle pressing sheet.
[0029] Figure 8 This is a diagram of the flat knitting machine status when performing the non-weaving function.
[0030] Fig. 9 This is a diagram of the flat knitting machine status when the tuck function is executed.
[0031] Fig.10 This is a diagram of the flat knitting machine status when performing the knitting function.
[0032] Fig.11 This is the status diagram of the flat knitting machine when executing the needle transfer function.
[0033] Fig.12 This is the status diagram of the flat knitting machine when executing the right needle connection function.
[0034] Fig.13 This is the status diagram of the flat knitting machine when the left needle connection function is executed.
[0035] Fig.14 This is the state diagram of the flat knitting machine when executing the flipping function.
[0036] Fig.15 This is a diagram showing the flat knitting machine status when the tuck tape knitting function is in effect.
[0037] The names of the parts indicated by the numerical labels in the accompanying drawings are as follows: A—weaving area assembly, B—station needle selection area, C—knitting needle assembly, A1—herringbone cam, A2—needle channel switching cam, A3—weaving cam, A4—degree cam, A5—middle guard, A6—left guard, A7—right guard, A8—left retaining cam, A9—right retaining cam, A10—middle retaining cam, B1—tuck press, B2—left connecting needle press, B3—right connecting needle press Plate, B4—non-woven pressing plate, B5—needle lifting triangle, B6—left needle selection triangle, B7—right needle selection triangle, B8—middle needle selection triangle, B9—left needle push triangle, B10—right needle push triangle, B11—needle selector, B12—needle selection guard, C1—knitting needle, C11—rotating groove, C2—long needle, C21—long needle butt, C3—work station needle selection, C31—needle selection butt, C311—hook groove, C312—protrusion, C32—back needle butt. DETAILED DESCRIPTION
[0038] The present invention is further described in detail below in conjunction with the accompanying drawings and embodiments.
[0039] Example 1
[0040] A base plate and knitting needle assembly for a flat knitting machine, as shown in the figure, includes a base plate 1, the base plate 1 is equipped with a knitting area assembly A and a station needle selection area assembly B distributed in sequence from top to bottom, and also includes a knitting needle assembly C, the knitting needle assembly C includes a knitting needle C1, a long needle C2 and a station selection needle C3 that cooperate with each other, the long needle C2 contacts and cooperates with the knitting area assembly A and drives the knitting needle C1 to move, the station selection needle C3 contacts and cooperates with the station needle selection area assembly B and drives the knitting needle C1 to move, the station switching and needle selection and pre-selection functions are completed through the above cooperation, and the long needle C2 cooperates with the knitting needle C1 to complete different knitting methods.
[0041] The weaving area component A includes a herringbone triangle A1, a needle path switching triangle A2 and a weaving triangle A3 which are arranged in sequence from top to bottom, and also includes two mesh triangles A4 located on the left and right sides. The herringbone triangle A1, the needle path switching triangle A2, the weaving triangle A3 and the mesh triangle A4 are a weaving unit. Two weaving units are installed on the base plate 1. Between the weaving units, there are also a middle guardrail A5 and a middle retaining triangle A10 which are arranged in sequence from top to bottom and fixed on the base plate 1. The left side of the left weaving unit is provided with a left side guardrail A6 and a left retaining triangle A8 which are arranged in sequence from top to bottom and fixed on the base plate 1. The right side of the right weaving unit is provided with a right side guardrail A7 and a right retaining triangle A9 which are arranged in sequence from top to bottom and fixed on the base plate 1.
[0042] Example 2
[0043] The embodiment is the same as Example 1, except that it also includes a needle selector B11 installed on the base plate 1, and the needle selector B11 is located on the left and right sides below the needle selection area component of each weaving unit station. A needle selection guard B12 located above the needle selector B11 is also installed on the base plate 1; a needle selection butt C31 is provided on the station needle selection C3, and a hook groove C311 is provided on the end face of the needle selection butt C31, and the hook groove C311 cooperates with the protrusion on the needle selection guard B12. When the station needle selection C3 moves to the needle selection area along a specific triangular contour, the needle selection butt C31 is hung on the needle selection guard B12 through the hook groove C311, so that the station needle selection C3 that does not need to participate in weaving is confined to a suitable position.
[0044] The needle selection guard B12 is respectively fixedly mounted on the left retaining cam A8, the right retaining cam A9 and the middle retaining cam A10 and is integrally formed therewith.
[0045] Example 3
[0046] The same as the first embodiment, except that the tail of the knitting needle C1 is provided with a rotating groove C11, the head of the long needle C2 cooperates with the rotating groove C11 and can rotate and swing up and down with the front end of the rotating groove C11 as the center of the circle, the middle part of the long needle C2 is provided with a long needle butt C21 that protrudes upward and cooperates with the knitting area component A, the tail end of the long needle C2 contacts and cooperates with the bottom of the slot of the frame needle slot, and the long needle C2 is an elastic needle; the head of the station selection needle C3 is mounted on the upper surface of the tail of the long needle C2, the needle selection butt C31 is located at the head of the station selection needle C3 and protrudes upward, the station selection needle C3 is positioned by a limiting steel wire to prevent it from loosening, and the middle part of the station selection needle C3 is provided with a needle selection group that cooperates with the needle selector B11. When the needle selection butt C31 is pressed down, due to the elastic effect, the long needle C2 is also pressed into the needle slot, and the long needle butt C21 cannot contact and cooperate with the knitting area component A.
[0047] Example 4
[0048] It is the same as Example 1, except that the workstation needle selection area component B includes a left needle pressing plate B2, a tuck pressing plate B1 and a right needle pressing plate B3 located in the middle of the base plate 1 and below the weaving unit, and a non-woven pressing plate B4 is also installed below the left needle pressing plate B2, the tuck pressing plate B1 and the right needle pressing plate B3; the left needle pressing plate B2, the tuck pressing plate B1, the right needle pressing plate B3 and the non-woven pressing plate B4 are all provided with an arc-shaped positioning groove, and the upper end of the needle selection needle butt C31 is provided with an arc-shaped protrusion C312 that cooperates with the arc-shaped positioning groove.
[0049] The work station needle selection area component B also includes a left needle selection triangle B6, a middle needle selection triangle B8 and a right needle selection triangle B7, which are located at the lower part of the base plate 1 and fixed in sequence on the left and right sides; the needle lifting triangle B5 is installed at the connection between the left needle selection triangle B6, the middle needle selection triangle B8 and the right needle selection triangle B7; it also includes a left needle push triangle B9 and a right needle push triangle B10 located on the left and right sides below each weaving unit; the tail of the work station needle selection C3 is also provided with a rear needle butt C32, and the rear needle butt C32 is in contact and cooperate with the left needle selection triangle B6, the middle needle selection triangle B8, the right needle selection triangle B7 and the left needle push triangle B9 and the right needle push triangle B10.
[0050] Example 5
[0051] A weaving method of a flat knitting machine:
[0052] 1) Execute the non-weaving function: the cam bottom plate 1 moves to the left, the blade of the needle selector B11 swings down against the station needle C3, the needle selection boss makes the station needle C3 sink into the needle groove, the station needle C3 is in an unselected state, the needle butt C31 does not contact the triangle of the station needle selection area component B, at this time, the needle butt C31 is in position B and is pressed into the needle groove by the non-weaving pressing plate B4, and it hits the needle bar of the long needle C2 so that the long needle butt C21 does not contact the triangle contour of the knitting area component A, the knitting needle C1 is in the initial position and does not enter the knitting needle path, and the cam bottom plate executes the non-weaving function;
[0053] 2) Execute the tuck function: the needle channel switching cam A2, the left needle connection pressing plate B2, the right needle connection pressing plate B3, the left needle push cam B9 and the right needle push cam B10 sink into the bottom plate 1, the cam bottom plate moves to the left, the needle selector B11 head is tilted and does not contact the needle selection boss, the selected station needle selection C3 contacts the left retention cam A8 and the left needle selection cam B6 and pushes the station needle selection C3 to move up to the H position, the long needle butt C21 moves up along the knitting cam contour to the tuck height, the needle selection butt C31 in the H position continues to move right and is pressed into the needle groove by the tuck pressing plate B1, and the corresponding long needle butt C21 also sinks into the needle groove, the long needle butt C21 does not contact the cam contour, the knitting needle C1 stays at the tuck height, and the cam bottom plate executes the tuck function;
[0054] 3) Execute the knitting function: the needle channel switching triangle A2, the left needle connection pressing plate B2, and the right needle connection pressing plate B3 sink into the bottom plate 1, the blade of the needle selector B11 tilts up and does not contact the work station needle selection C3, the selected work station needle selection C3 contacts the left retention triangle A8 and the left needle selection triangle B6 and pushes the work station needle selection C3 to move up to the H position, and then selects the needle once more, and the selected work station needle selection C3 further moves up to the A position along the contour of the left needle push triangle B9, and the work station needle selection C3 continues to move to the right without contacting the left needle connection pressing plate B2, the tuck pressing plate B1, the right needle connection pressing plate B3 and the non-woven pressing plate B4 of each pressing plate, and the long needle butt C21 always protrudes from the needle groove and moves along the outer shape of the knitting triangle A3 to push the knitting needle to the knitting height, and the triangle bottom plate executes the knitting function;
[0055] 4) Execute the needle transfer function: the left needle pressing plate B2 and the right needle pressing plate B3 sink into the bottom plate 1, the blade of the needle selector B11 tilts up and does not contact the needle selection boss, the selected station needle selection C3 contacts the left retention triangle A8 and the left needle selection triangle B6 and pushes the station needle selection C3 to move up to the H position, and then selects the needle once more. The selected station needle selection C3 moves further up to the A position along the contour of the left needle push triangle B9, and the station needle selection C3 continues to move to the right without contacting the left needle pressing plate B2, the tuck pressing plate B1, the right needle pressing plate B3 and the non-woven pressing plate B4 of each pressing plate, and the long needle butt C21 always protrudes from the needle groove and moves along the outer shape of the knitting triangle A3 through the needle channel switching triangle A2 to enter the needle transfer needle channel, and the long needle C2 pushes the knitting needle C1 to complete the needle transfer function;
[0056] 5) Execute the right needle connection function: the tuck pressing piece B1, the right needle connection pressing piece B3, the left needle push triangle B9 and the right needle push triangle B10 sink into the bottom plate 1, the triangle bottom plate moves to the left, the blade of the needle selector B11 tilts up and does not contact the needle selection boss, the selected station needle selection C3 contacts the left retention triangle A8 and the left needle selection triangle B6 and pushes the station needle selection C3 to move up to the H position, the station needle selection C3 continues to move to the right, the left needle connection pressing piece B3 presses the needle selection butt C31 into the needle groove, the station needle selection C3 contacts the long needle C2 needle bar and presses the long needle butt into the needle groove, the long needle butt C21 does not contact the outer contour of the knitting triangle A3, the long needle C2 continues to move to the right to the tuck pressing piece B1 position sunk into the bottom plate 1, the long needle butt C21 protrudes from the needle groove and contacts the needle connection contour of the knitting triangle A3, pushes the knitting needle C1 into the needle connection needle channel, so that the knitting needle C1 completes the right needle connection function;
[0057] 6) Execute the left needle connection function: the tuck pressing piece B1, the left needle connection pressing piece B2, the left needle push triangle B9 and the right needle push triangle B10 sink into the bottom plate 1, the triangle bottom plate moves to the right, the blade of the needle selector B11 tilts up and does not contact the needle selection boss, the selected station needle selection C3 contacts the right retention triangle A9 and the right needle selection triangle B3 and pushes the station needle selection C3 to move up to the H position, the station needle selection C3 continues to move to the left, the right needle connection pressing piece B2 presses the needle selection butt C31 into the needle groove, the station needle selection C3 contacts the long needle C2 needle bar and presses the long needle butt into the needle groove, the long needle butt C21 does not contact the outer contour of the knitting triangle A3, the long needle C2 continues to move to the left to the tuck pressing piece B1 position sunk into the bottom plate 1, the long needle butt C21 protrudes from the needle groove and contacts the needle connection contour of the knitting triangle A3, pushes the knitting needle C1 into the needle connection needle channel, so that the knitting needle C1 completes the left needle connection function;
[0058] 7) Execute the flipping function: the tuck pressing plate B1 and the right needle connecting plate B3 sink into the bottom plate 1, the blade of the needle selector B11 tilts up and does not contact the needle selecting boss, the selected station needle C3 contacts the left retaining triangle A8 and the left needle selecting triangle B2 and pushes the station needle C3 to move up to the H position, and then selects the needle once more, the selected station needle C3 further moves up to the A position along the contour of the left needle pushing triangle B9, and the long needle C2 pushes the knitting needle C1 into the needle turning needle track. At this time, the second non-selected station needle C3 stays at the first upward movement height, that is, at the H position, and the long needle C2 pushes the corresponding knitting needle C1 into the needle connecting needle track. The above function is the flipping function performed by the same system in the same line of knitting instructions;
[0059] 8) Execute the same-line tuck tape knitting function: the needle path switching triangle A2, the left needle connection pressure plate B2, and the right needle connection pressure plate B3 sink into the bottom plate 1, and the blade of the needle selector B11 is tilted and does not contact the work station needle selection C3. The selected work station needle selection C3 contacts the left retention triangle A8 and the left needle selection triangle B2 and pushes the work station needle selection C3 to move up to the H position, and then selects the needle once more. The selected work station needle selection C3 further moves up to the A position along the contour of the left push needle triangle B9, and the long needle C2 pushes the knitting needle C1 into the knitting needle path. At this time, the work station needle selection C3 that was not selected for the second time stays at the original height, that is, at the H position, and the long needle C2 pushes the corresponding knitting needle C1 into the tuck needle path. The above function is the same-line tuck tape knitting function performed in the same system in the same row of knitting instructions.
[0060] In conclusion, the above is only a preferred embodiment of the present invention, and all equivalent changes and modifications made according to the scope of the patent application of the present invention should fall within the scope of the patent of the present invention.
Claims
1. A base plate and needle assembly for a flat knitting machine, characterized in that: The invention comprises a base plate (1), on which a knitting area component (A) and a station needle selection area component (B) are installed, and also comprises a knitting needle component (C), wherein the knitting needle component (C) comprises a knitting needle (C1), a long needle (C2) and a station selection needle (C3) which cooperate with each other, wherein the long needle (C2) contacts and cooperates with the knitting area component (A) and drives the knitting needle (C1) to move, and the station selection needle (C3) contacts and cooperates with the station needle selection area component (B) and drives the knitting needle (C1) to move.
2. A base plate and knitting needle assembly for a flat knitting machine according to claim 1, characterized in that: The knitting area component (A) comprises a herringbone cam (A1), a needle path switching cam (A2) and a knitting cam (A3) arranged in sequence from top to bottom, and also comprises two mesh cams (A4) located on the left and right sides. The herringbone cam (A1), the needle path switching cam (A2), the knitting cam (A3) and the mesh cam (A4) form a knitting unit. At least one knitting unit is arranged on the bottom plate (1). A middle guard (A5) and a middle retaining cam (A10) arranged in sequence from top to bottom are arranged between the knitting units. A left guard (A6) and a left retaining cam (A8) are arranged in sequence from top to bottom on the left side of the left knitting unit. A right guard (A7) and a right retaining cam (A9) are arranged in sequence from top to bottom on the right side of the right knitting unit.
3. A base plate and knitting needle assembly for a flat knitting machine according to claim 1 or 2, characterized in that: The invention also comprises a needle selector (B11) mounted on the bottom plate (1); a needle selection guard (B12) located above the needle selector (B11) is also mounted on the bottom plate (1); a needle selection butt (C31) is provided on the needle selection station (C3); a hook groove (C311) is provided on the end surface of the needle selection butt (C31); the hook groove (C311) cooperates with a protrusion on the needle selection guard (B12).
4. A base plate and knitting needle assembly for a flat knitting machine according to claim 3, characterized in that: The needle selection and protection platform (B12) is respectively fixed on the left retaining cam (A8), the right retaining cam (A9) and the middle retaining cam (A10).
5. The base plate and needle assembly for a flat knitting machine according to claim 3, characterized in that: The tail of the knitting needle (C1) is provided with a rotating groove (C11), the head of the long needle (C2) cooperates with the rotating groove (C11), the middle of the long needle (C2) is provided with a long needle butt (C21) which protrudes upward and cooperates with the knitting area component (A), the tail end of the long needle (C2) contacts and cooperates with the bottom of the needle groove of the frame, and the long needle (C2) is an elastic needle; the head of the station needle selection (C3) is mounted on the upper surface of the tail of the long needle (C2), the needle selection butt (C31) is located at the head of the station needle selection (C3) and protrudes upward, and the middle of the station needle selection (C3) is provided with a needle selection group which cooperates with the needle selector (B11).
6. A base plate and knitting needle assembly for a flat knitting machine according to claim 1, characterized in that: The workstation needle selection area component (B) comprises a left needle connection pressing plate (B2), a tuck pressing plate (B1) and a right needle connection pressing plate (B3) located in the middle of the bottom plate (1); a non-woven pressing plate (B4) is also installed below the left needle connection pressing plate (B2), the tuck pressing plate (B1) and the right needle connection pressing plate (B3); positioning grooves are provided on the left needle connection pressing plate (B2), the tuck pressing plate (B1), the right needle connection pressing plate (B3) and the non-woven pressing plate (B4); and a protrusion (C312) matching the positioning groove is provided on the upper end of the needle selection butt (C31).
7. A base plate and knitting needle assembly for a flat knitting machine according to claim 1, characterized in that: The workstation needle selection area assembly (B) also includes a left needle selection cam (B6), a middle needle selection cam (B8) and a right needle selection cam (B7) which are located at the lower part of the bottom plate (1) and fixedly mounted on the left and right sides in sequence; a needle lifting cam (B5) is installed at the connection between the left needle selection cam (B6), the middle needle selection cam (B8) and the right needle selection cam (B7); and also includes a left needle pushing cam (B9) and a right needle pushing cam (B10); a rear needle butt (C32) is also provided at the tail of the workstation needle selection (C3), and the rear needle butt (C32) is in contact and cooperation with the left needle selection cam (B6), the middle needle selection cam (B8), the right needle selection cam (B7) and the left needle pushing cam (B9) and the right needle pushing cam (B10).
8. A knitting method for a flat knitting machine, characterized in that: 1) Executing the non-weaving function: the triangular bottom plate (1) moves to the left, the blade of the needle selector (B11) swings down to contact the needle selection boss of the station needle selection (C3), so that the station needle selection (C3) sinks into the needle groove, the station needle selection (C3) is in an unselected state, and the needle butt (C31) of the needle selection does not contact the station needle selection area component (B). At this time, the needle butt (C31) of the needle selection is pressed into the needle groove by the non-weaving pressing plate (B4), and contacts the needle bar of the long needle (C2) so that the needle butt (C21) of the long needle does not contact the knitting area component (A), the knitting needle (C1) is in the initial position and does not enter the knitting needle path, and the triangular bottom plate executes the non-weaving function; 2) Execute the tuck function: the needle path switching triangle (A2), the left needle connection pressure plate (B2), the right needle connection pressure plate (B3), the left needle push triangle (B9) and the right needle push triangle (B10) sink into the bottom plate (1), the triangle bottom plate moves to the left, the needle selector (B11) tip is tilted and does not contact the needle selection boss, the selected station needle selection (C3) contacts the left retention triangle (A8) and the left needle selection triangle (B6) and pushes the station needle selection (C3) to move up, the long needle butt (C21) moves up along the knitting triangle contour to reach the tuck height, the needle selection butt (C31) continues to move right and is pressed into the needle groove by the tuck pressure plate (B1), the corresponding long needle butt (C21) also sinks into the needle groove, the long needle butt (C21) does not contact the triangle contour, the knitting needle (C1) stays at the tuck height, and the triangle bottom plate executes the tuck function; 3) Execute the knitting function: the needle path switching triangle (A2), the left needle connection pressure plate (B2), and the right needle connection pressure plate (B3) sink into the bottom plate (1), the blade of the needle selector (B11) is tilted and does not contact the station needle selection (C3), the selected station needle selection (C3) contacts the left retention triangle (A8) and the left needle selection triangle (B6) and pushes the station needle selection (C3) to move up, and then the needle is selected again. The selected station needle selection (C3) moves further up along the contour of the left needle push triangle (B9), and the station needle selection (C3) continues to move to the right without contacting each pressure plate (left needle connection pressure plate (B2), tuck pressure plate (B1), right needle connection pressure plate (B3) and non-woven pressure plate (B4)), the long needle butt (C21) always protrudes from the needle groove and moves along the outer shape of the knitting triangle (A3) to push the knitting needle to reach the knitting height, and the triangle bottom plate executes the knitting function; 4) Execute the needle transfer function: the left needle pressing plate (B2) and the right needle pressing plate (B3) sink into the bottom plate (1), the blade of the needle selector (B11) tilts up and does not contact the needle selection boss, the selected station needle selection (C3) contacts the left retention triangle (A8) and the left needle selection triangle (B6) and pushes the station needle selection (C3) to move up, and then the needle is selected again. The selected station needle selection (C3) moves further up along the contour of the left needle push triangle (B9), and the station needle selection (C3) continues to move to the right without contacting each pressing plate (left needle pressing plate (B2), tuck pressing plate (B1), right needle pressing plate (B3) and non-woven pressing plate (B4)), the long needle butt (C21) always protrudes from the needle groove and moves along the outer shape of the knitting triangle (A3) through the needle channel switching triangle (A2) to enter the needle transfer needle channel, and the long needle (C2) pushes the knitting needle (C1) to complete the needle transfer function; 5) Execute the right needle connection function: the eyelet pressing piece (B1), the right needle connection pressing piece (B3), the left needle push triangle (B9) and the right needle push triangle (B10) sink into the bottom plate (1), the triangle bottom plate moves to the left, the needle selector (B11) tip is tilted and does not contact the needle selection boss, the selected station needle selection (C3) contacts the left retention triangle (A8) and the left needle selection triangle (B6) and pushes the station needle selection (C3) up, the station needle selection (C3) continues to move to the right, and the left needle connection pressing piece (B3) moves the needle selection The needle butt (C31) is pressed into the needle groove, and the workstation needle selection (C3) contacts the needle bar of the long needle (C2) to press the long needle butt into the needle groove. The long needle butt (C21) does not contact the outer contour of the knitting triangle (A3). The long needle (C2) continues to move rightward to reach the position of the tuck pressing plate (B1) sunk into the bottom plate (1). The long needle butt (C21) protrudes from the needle groove and contacts the needle receiving contour of the knitting triangle (A3), pushing the knitting needle (C1) into the needle receiving needle channel, so that the knitting needle (C1) completes the right needle receiving function. 6) Execute the left needle connection function: the eyelet pressing piece (B1), the left needle connection pressing piece (B2), the left needle push triangle (B9) and the right needle push triangle (B10) sink into the bottom plate (1), the triangle bottom plate moves to the right, the needle selector (B11) tip is tilted and does not contact the needle selection boss, the selected station needle selection (C3) contacts the right retaining triangle (A9) and the right needle selection triangle (B3) and pushes the station needle selection (C3) up, the station needle selection (C3) continues to move to the left, and the right needle connection pressing piece (B2) moves the needle selection The needle butt (C31) is pressed into the needle groove, and the work station needle selection (C3) contacts the needle bar of the long needle (C2) to press the needle butt of the long needle into the needle groove. The needle butt (C21) of the long needle does not contact the outer contour of the knitting triangle (A3). The long needle (C2) continues to move left to reach the position of the tuck pressing plate (B1) sunk into the bottom plate (1). The needle butt (C21) of the long needle protrudes from the needle groove and contacts the needle receiving contour of the knitting triangle (A3), pushing the knitting needle (C1) into the needle receiving needle channel, so that the knitting needle (C1) completes the left needle receiving function. 7) Execute the flipping function: the tuck pressing plate (B1) and the right needle connecting pressing plate (B3) sink into the bottom plate (1), the blade of the needle selector (B11) tilts up and does not contact the needle selecting boss, the selected station needle (C3) contacts the left retaining triangle (A8) and the left needle selecting triangle (B2) and pushes the station needle (C3) to move up, and then the needle is selected again. The selected station needle (C3) moves further up along the contour of the left needle pushing triangle (B9), and the long needle (C2) pushes the knitting needle (C1) into the needle transfer needle path. At this time, the station needle (C3) that is not selected for the second time stays at the first upward movement height, and the long needle (C2) pushes the corresponding knitting needle (C1) into the needle connecting needle path. The above function is the flipping function performed in the same row of knitting instructions; 8) Execute the same-line tuck tape knitting function: the needle path switching triangle (A2), the left needle connection pressure plate (B2), and the right needle connection pressure plate (B3) sink into the bottom plate (1), the needle selector (B11) tip is tilted and does not contact the station needle selection (C3), the selected station needle selection (C3) contacts the left retention triangle (A8) and the left needle selection triangle (B2) and pushes the station needle selection (C3) to move up, and then the needle is selected again. The selected station needle selection (C3) moves further up along the contour of the left push needle triangle (B9), and the long needle (C2) pushes the knitting needle (C1) into the knitting needle path. At this time, the station needle selection (C3) that was not selected for the second time stays at the original height, and the long needle (C2) pushes the corresponding knitting needle (C1) into the tuck needle path. The above function is the same-line tuck tape knitting function performed in the same row of knitting instructions.
Citation Information
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