Long-strip light spot detection method, system, equipment and medium
By designing a strip spot detection system including a light source, a lens assembly, a sensor assembly and a guide rail assembly, the problem of difficulty in detecting strip spots with large aspect ratio and high uniformity in the prior art is solved, and efficient peeling of the flexible panel and improving yield are achieved.
Patent Information
- Application Number
- CN202411804863.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-03-11
AI Technical Summary
The prior art is difficult to effectively detect long spots with large depth and aspect ratios and high uniformity, which affects the peeling efficiency and yield of flexible panels.
A method and system for detecting long spots is designed to realize the positioning, collection and analysis of long spots through the combination of light sources, lens components, sensor components and guide rail components. The specific steps include positioning the starting spot position, collecting spot data, judging the acquisition status and analyzing the distribution map.
The clear presentation and uniformity detection of long spots are achieved, ensuring efficient peeling of flexible panels and improving yield.
Smart Images

Figure CN119595253A_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the field of optical imaging technology, and in particular, relates to a method, system, device and medium for detecting a long light spot. Background Art
[0002] In recent years, display technology has played a very important role, among which flexible display electronic products are changing with each passing day, and are currently developing in a large-size, ultra-thin, and conformal manner. In the process of manufacturing large-size flexible panels, a laser linear spot with a large aspect ratio and high uniformity is required. By scanning the sacrificial layer material of the panel with this spot, the display device and the carrier substrate can be peeled off with low damage and high efficiency. How to detect whether the spot meets the aforementioned uniformity requirements requires detection to guide the optical system that generates the spot. If the uniformity of the spot does not meet the requirements and there is a certain deviation from the theory, it will have a certain impact on the stripping efficiency of the flexible panel, resulting in a low yield of the peeled panel.
[0003] In the relevant technical solutions, the spot detection method mainly includes the center detection of large-size spots, image recognition of conventional circular spots and subsequent image processing, while there is little research on the detection of linear spots and rectangular spots with large aspect ratios. Summary of the invention
[0004] The purpose of the present application is to provide a method, system, device and medium for detecting a long light spot, which can solve at least one of the above problems.
[0005] In a first aspect, an embodiment of the present application provides a method for detecting a long light spot, which is applied to a light spot detection system. The light spot detection system comprises: a control device, and a light source electrically connected to the control device, a lens assembly, a sensor assembly, and a guide rail assembly; the sensor assembly is movably connected to the guide rail assembly, and the lens assembly is arranged opposite to the sensor assembly; The detection method comprises the steps of: Based on the spot area formed by the light source output, the starting spot position is located through the lens assembly; Collecting starting light spot data from the starting light spot position according to a preset length, and establishing a light spot storage library according to the starting light spot data; Taking the initial spot data as the starting point, according to a preset moving length, the sensor assembly is controlled to step along a preset path on the guide rail assembly, and the sensor assembly is controlled to perform a collection action; When the length of the light spot data collected by the sensor component meets the measurement requirements, the collected light spot data is written into the light spot storage library; Obtaining the acquisition status of the light spot area and making a status judgment on the acquisition status; If the acquisition status is that the acquisition of the entire light spot area is completed, the multiple light spot data in the light spot storage library are analyzed to obtain a distribution map of the entire light spot area.
[0006] Therefore, the position of the sensor component is adjusted through the lens component so that the linear light spot can be clearly presented. When the light spot image collected by the sensor component meets the measurement requirements, part of the light spot graphic data is collected, and the sensor component is moved step by step through the slider of the guide rail to perform multiple measurements and save the light spot graphic results of each area until the entire light spot area is completely covered. After analysis and processing, the distribution effect diagram of the entire linear light spot can be obtained.
[0007] According to some embodiments of the present application, when the length of the spot data collected by the sensor component meets the measurement requirements, the collected spot data is written into the spot storage repository, including: Obtaining the actual step length of the guide rail assembly and the length of the light spot data collected by the sensor assembly, and determining whether the length of the collected light spot data is valid; When the length of the collected spot data is less than the actual step length, it is determined that the length of the collected spot data is valid, and the collected spot data is written into the spot database.
[0008] According to some embodiments of the present application, the step of determining the state of the acquisition state includes: Obtain the total length of the spot area, and calculate the reference step number according to the total length and the preset length; Obtain the motion state of the sensor component, and obtain the actual number of steps according to the motion state; Determine whether the actual number of steps meets the reference number of steps; If the actual number of steps reaches the reference number of steps, it is determined that the entire spot area is completely collected.
[0009] According to some embodiments of the present application, the light spot area formed based on the light source output, positioning the starting light spot position through a lens assembly, includes: Based on the light spot area formed by the light source output, the incident position corresponding to the light source is detected; The relative positions of the lens assembly and the sensor assembly are adjusted according to the incident position, so that the sensor assembly locates the starting light spot position through the lens assembly.
[0010] According to some embodiments of the present application, the guide rail assembly includes a first guide rail and a second guide rail, the light source is arranged above the first guide rail and the second guide rail, the lens assembly includes a reflector, the first guide rail and the second guide rail are arranged vertically, the second guide rail is connected to a slider of the first guide rail, the sensor assembly and the reflector are connected to the slider of the second guide rail, and the reflector is arranged opposite to the sensor assembly; the step of taking the initial spot data as the starting point and controlling the sensor assembly to step along a preset path on the guide rail assembly according to a preset moving length, and controlling the sensor assembly to perform a collection action includes: Taking the initial spot data as the starting point, according to a preset moving length, the sensor component is controlled to step left and right along the length direction of the first guide rail or to step up and down along the length direction of the second guide rail, and the sensor component is controlled to perform the acquisition action.
[0011] According to some embodiments of the present application, the guide rail assembly includes a mounting plate and a third guide rail fixed on the mounting plate, the light source is arranged above the third guide rail, the slider of the third guide rail is connected to the sensor assembly and the lens assembly, the lens assembly is arranged above the sensor assembly, and the sensor assembly is controlled to step along a preset path on the guide rail assembly according to a preset moving length with the starting spot data as the starting point, and the sensor assembly is controlled to perform a collection action, including: Taking the initial light spot data as the starting point, according to a preset moving length, the sensor component is controlled to step along the length direction of the third guide rail, and the sensor component is controlled to perform a collection action.
[0012] According to some embodiments of the present application, if the acquisition state is that the acquisition of the entire light spot area is completed, then after analyzing the multiple light spot data in the light spot storage library to obtain a distribution map of the entire light spot area, it also includes: Based on the distribution diagram of the entire light spot, the light spot properties are obtained through analysis and processing; The light spot properties are analyzed and compared with the preset ideal light spot to obtain the misalignment of the light spot.
[0013] The second aspect of the present application also provides a light spot detection system, which includes: a control device and a light source, a sensor assembly, a guide rail assembly and a lens assembly electrically connected to the control device; the control device is used to execute the long light spot detection method as described above.
[0014] The third aspect embodiment of the present application also provides a light spot detection device, which includes: a memory and at least one processor, wherein the memory stores instructions; at least one of the processors calls the instructions in the memory to enable the light spot device to perform each step of the long light spot detection method as described above.
[0015] The fourth aspect of the present application also provides a computer-readable storage medium, on which instructions are stored. When the instructions are executed by a processor, the various steps of the method for detecting the long light spot described above are implemented.
[0016] Additional aspects and advantages of the present application will be given in part in the following description, and in part will become apparent from the following description, or will be understood through the practice of the present application. BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 A flow chart of a method for detecting a long light spot provided in an embodiment of the present application; Figure 2 A structural diagram of a long light spot detection system provided in an embodiment of the present application; Figure 3 A moving effect diagram of the long light spot detection method provided in an embodiment of the present application; Figure 4 A schematic diagram of a linear light spot of a method for detecting a long light spot provided in an embodiment of the present application; Figure 5 A second structural diagram of a long light spot detection system provided in an embodiment of the present application; Figure 6 A third structural diagram of the long light spot detection system provided in an embodiment of the present application; Figure 7 A schematic diagram of a detection system for a long light spot provided in an embodiment of the present application; Figure 8 A schematic diagram of a detection device for a long light spot provided in an embodiment of the present application. DETAILED DESCRIPTION
[0017] The following description provides specific application scenarios and requirements of this specification, with the purpose of enabling those skilled in the art to make and use the contents of this specification. Various local modifications to the disclosed embodiments will be apparent to those skilled in the art, and the general principles defined herein may be applied to other embodiments and applications without departing from the spirit and scope of this specification. Therefore, this specification is not limited to the embodiments shown, but to the widest scope consistent with the claims.
[0018] The terms used herein are only used for the purpose of describing specific example embodiments and are not restrictive. For example, unless the context clearly indicates otherwise, as used herein, the singular forms "one", "an" and "the" may also include plural forms. When used in this specification, the terms "include", "comprise" and / or "contain" mean the existence of the associated integers, steps, operations, elements and / or components, but do not exclude the existence of one or more other features, integers, steps, operations, elements, components and / or groups or other features, integers, steps, operations, elements, components and / or groups may be added in the system / method. The terms "first", "second" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated.
[0019] In view of the following description, these and other features of the present specification, as well as the operation and function of the related elements of the structure, and the economy of the combination and manufacture of the parts can be significantly improved. Reference is made to the accompanying drawings, all of which form a part of this specification. However, it should be clearly understood that the drawings are for illustration and description purposes only and are not intended to limit the scope of this specification. It should also be understood that the drawings are not drawn to scale.
[0020] The present application is described in detail below through specific embodiments.
[0021] Based on the above, refer to Figure 1~Figure 3 :The embodiment of the present application provides a method for detecting a long light spot, which is applied to a light spot detection system. The light spot detection system includes: a control device and a light source, a lens assembly, a sensor assembly and a guide rail assembly electrically connected to the control device; the sensor assembly is movably connected to the guide rail assembly, and the lens assembly and the sensor assembly are arranged relative to each other; The detection method comprises the steps of: S100, based on the light spot area formed by the light source output, locating the starting light spot position through the lens assembly; S200, collecting starting light spot data from the starting light spot position according to a preset length, and establishing a light spot storage library according to the starting light spot data; S300, taking the initial spot data as the starting point, according to a preset moving length, controlling the sensor assembly to step along a preset path on the guide rail assembly, and controlling the sensor assembly to perform a collection action; S400, when the length of the light spot data collected by the sensor component meets the measurement requirement, writing the collected light spot data into a light spot storage library; S500, obtaining the collection status of the light spot area and making a state judgment on the collection status; S600: If the acquisition status is that the acquisition of the entire light spot area is completed, the multiple light spot data in the light spot storage library are analyzed to obtain a distribution map of the entire light spot area.
[0022] Exemplarily, the lens assembly 102 in the optical path includes a plurality of cylindrical lenses and a microlens array, and the cylindrical lenses are used to reflect the light spot after passing through the reflector. The sensor assembly includes a light spot analyzer 103 and its sensor. For example, the existing light spot analyzer of model BFN0310UK-Basic can be used, which is not limited here. The light source is a laser light source, i.e., an excimer laser, which is used to emit the target light spot to be detected. After the incident laser passes through the attenuation module, the light beam is expanded and homogenized along the long axis, expanded and homogenized along the short axis, and finally focused and projected on the imaging surface 100. The lens assembly 102 can appropriately adjust the number of lenses and the position of the lenses according to the actual imaging effect. The sensor of the light spot analyzer 103 can be adjusted up and down, so that the light spot 101 passes through the lens assembly 102 and is clearly imaged on the light spot analyzer 103, and finally forms a linear light spot 101. Because the spot size is large, and the sensor of the spot analyzer 103 is not enough to obtain all the spots at one time, a parallel guide rail 104 that can move left and right can be installed on the base of the spot analyzer 103. By providing the guide rail, after adjusting the vertical position of the sensor, there is no need to adjust it again, which can reduce the error caused by manual displacement. Therefore, when the other parts of the optical system have been installed and adjusted, it is avoided to move, and the initial spot graphic data of the preset length is collected and saved by the sensor. The slider of the guide rail drives the sensor to step in sequence. At the same time, the sensor component is measured and saved when the collection requirements are met, until all the spot measurements are saved, and the entire linear spot diagram can be obtained after analyzing and processing the saved graphic data.
[0023] In some embodiments, when the length of the light spot data collected by the sensor assembly meets the measurement requirements, the collected light spot data is written into the light spot storage repository, including: The actual step length of the guide rail assembly and the length of the spot data collected by the sensor assembly are obtained, and it is determined whether the length of the collected spot data is valid; specifically, the sensor of the spot analyzer 103 can obtain an image with a length of L0 and a width of W0 at one time, that is, the measurable size is L0*W0, and the linear spot length is L, which is much larger than L0, and the width is W, which is smaller than W0, that is, see Figure 2 and Figure 3 The spot analyzer can fully image in the vertical direction and partially image in the horizontal direction.
[0024] When the length of the acquired spot data is less than the actual step length, the length of the acquired spot data is determined to be valid, and the acquired spot data is written into the spot database. Specifically, the spot pattern data of length x0 is acquired and saved each time, where x0 < L0, and the step length measured by the spot analyzer each time is x, x<x0, so that there is an overlapping area of the light spots measured twice, avoiding the incomplete measurement of the interval area due to step error.
[0025] In some embodiments, obtaining the acquisition state of the light spot area and performing state judgment on the acquisition state include: Obtain the total length of the spot area, and calculate the reference step number according to the total length and the preset length; Obtain the motion state of the sensor component, and obtain the actual number of steps according to the motion state; Determine whether the actual number of steps meets the reference number of steps; If the actual number of steps reaches the reference number of steps, it is determined that the entire spot area is completely collected.
[0026] In some embodiments, based on the spot area formed by the light source output, the starting spot position is located through the lens assembly, including: based on the spot area formed by the light source output, detecting the incident position corresponding to the light source; adjusting the relative positions of the lens assembly and the sensor assembly according to the incident position, so that the sensor assembly locates the starting spot position through the lens assembly.
[0027] For example, see Figure 1~Figure 3 The optical system generates a light spot with a length of 750mm and a width of only 0.25mm. When using a light spot analyzer for detection, the entire light spot cannot be displayed completely at once. Therefore, a light spot detection method is required, in which the sensor component can use a light spot analyzer and its sensor to locate the starting light spot position and move along the long axis of the light spot. The sensor size is 13.1mm*9.8mm, and the light spot detection range is 32μm~13.1mm in the horizontal direction and can be fully detected in the vertical direction. The first imaging is the leftmost end of the light spot. The measurement range for each time is calculated as 13.1mm in width, and the step length is 10mm. The overlapping measurement area between the previous and next imaging is 3.1mm, which avoids the failure to measure the middle area completely due to step errors.
[0028] In some embodiments, if the acquisition status is that the acquisition of the entire light spot area is completed, then after analyzing the multiple light spot data in the light spot storage library to obtain the distribution map of the entire light spot area, it also includes: based on the distribution map of the entire light spot, analyzing and processing to obtain the light spot properties; analyzing and comparing the light spot properties with the preset ideal light spot to obtain the misalignment of the light spot.
[0029] Therefore, if Figure 3 As shown, multiple measurements are taken until the entire spot area is completely covered, and the spot graphics of each area are saved. After analysis and processing, the distribution effect diagram of the entire linear spot is obtained, and the spot properties are further obtained, that is, the collected image information is read to obtain the short axis and long axis distribution, power and direction. For example, Figure 4As shown in the figure, when the simulation obtains the preset ideal spot distribution diagram, the long axis information is obtained from the ideal spot diagram, which is the coordinate diagram below the spot, showing parallel distribution, and its short axis information is shown in the coordinate diagram to the right of the spot, showing Gaussian distribution. The coordinates of the left and right ends of the spot are read out after splicing the collected images to obtain the pointing situation, that is, whether it is parallel distribution.
[0030] During actual analysis, the actual light spot attribute analysis diagram is compared with the ideal distribution diagram to obtain the misalignment amount such as whether the distribution is uniform and parallel. For example, if a large inflection point or fluctuation appears in a certain section or multiple ends of the light spot diagram, it can be judged that the distribution is uneven. If the corresponding relationship of various attributes is greatly different after comparison, it can be concluded that the optical system needs to be re-adjusted. If the difference is small and the uniformity meets the requirements, no adjustment is required. The misalignment amount is used to judge whether the actual light spot meets the use requirements and whether the optical system needs to be adjusted again. At the same time, if the difference is small, the indicators detected are sufficient, and there is no need to adjust again, which can improve the use efficiency and avoid the situation where the light beam generated by the optical system is not used for target peeling or annealing without detection.
[0031] Therefore, the utilization efficiency of the laser spot can be improved by obtaining the misalignment amount of the light spot to guide and adjust the optical system.
[0032] In some embodiments, when detection cannot be performed from below during use, or real-time monitoring is required, for example, when the light source is emitted from top to bottom, a first guide rail 205 and a second guide rail 204 can be set on the guide rail assembly, the first guide rail 205 and the second guide rail 204 are vertically arranged, the second guide rail 205 is connected to the slider on the first guide rail 204, the light source is arranged above the first guide rail 204 and the second guide rail 205, the lens assembly includes a reflector 201, the sensor assembly 203 and the reflector 201 are connected to the slider of the second guide rail 204, and the reflector 201 and the sensor assembly 203 are arranged opposite to each other, wherein the reflector 201 is used to change the path of light according to a preset angle, and can be adjusted to a beam splitter, for example, 99% of the light is transmitted, and 1% of the light is incident on the sensor assembly 203 after being reflected by the beam splitter.
[0033] In this way, step S300 specifically includes: taking the initial spot data as the starting point, according to a preset stepping length, controlling the sensor assembly 203 to step left and right along the length direction of the first guide rail 205 or to step up and down along the length direction of the second guide rail 204, and controlling the sensor assembly 203 to perform the acquisition action. Specifically, Figure 5As shown, the light spot imaging is performed by reflection, that is, when the light beam 200 generated by the optical system is incident from above, it passes through the lower reflector 201 and the imaging lens group 202 and then enters the sensor assembly 203. Similarly, it is not enough to measure all the light spots at one time, and it is necessary to adopt the above-mentioned light spot detection method for step-by-step scanning measurement. The step-by-step movement depends on the second guide rail 204 that can move up and down and the first guide rail 205 that can move left and right. It depends on the specific position of the light spot. The position of the sensor is adjusted up and down and left and right. Each time, part of the light spot is collected. In other words, under the movement of the slider of one of the guide rails, the camera of the sensor assembly is driven to move along the parallel direction of the light beam, and the actual distribution diagram of the light spot presented by the light beam is gradually obtained, so that two-way light spot data collection can be realized. Until all the light spots are measured and saved, the light spots can be integrated and analyzed to obtain the comparison results.
[0034] Therefore, real-time online detection can be performed when the entire optical system is in use. By observing the distribution of the light spot and whether any abnormality occurs in real time, the optical system can be adjusted or shut down as soon as possible if any abnormality occurs.
[0035] In addition, in some embodiments, when only detection is required below the light source, the guide rail assembly can be configured as a mounting plate 302 and a third guide rail 303 fixed on the mounting plate 302, the light source is disposed above the third guide rail 303, the slider of the third guide rail 303 is connected to the sensor unit 304 and the imaging lens assembly 301, the imaging lens assembly 301 is disposed above the sensor unit 304, and the sensor unit 304 is controlled to step along a preset path on the guide rail assembly based on the starting light spot data as the starting point and according to a preset moving length, the sensor unit 304 is controlled to perform an acquisition action, including: using the starting light spot data as the starting point and according to a preset moving length, the sensor unit 304 is controlled to step along the length direction of the third guide rail 303 and the sensor unit 304 is controlled to perform an acquisition action.
[0036] For example, when a large-size linear light spot 300 is incident from above the sensor unit 304 for acquisition measurement, Figure 6 As shown, an imaging lens assembly 301 and a sensor unit 304 may also be arranged at the bottom thereof, the sensor unit 304 is fixed on the third guide rail 303, the third guide rail 303 is located on the fixed mounting plate 302, similarly, it is not enough to measure all the light spots at one time, and it is necessary to adopt the above-mentioned detection method for step scanning measurement, each time a part of the light spots is collected, and the camera of the sensor unit 304 on the third guide rail 303 moves along the direction parallel to the light spots until all the light spots are measured, and then the light spots are integrated and analyzed to obtain comparison results.
[0037] The present application also provides a light spot detection system, such as Figure 7As shown, the light spot detection system includes: a control device and a light source, a sensor assembly, a guide rail assembly and a lens assembly electrically connected to the control device; the control device is used to execute the long light spot detection method as described above.
[0038] like Figure 8 As shown, the present application also provides a long light spot detection device, Figure 8 6 is a schematic diagram of the structure of a method and device for detecting a long light spot provided by an embodiment of the present invention. The long light spot detection device 600 may have relatively large differences due to different configurations or performances, and may include one or more processors (central processing units, CPU) 610 (for example, one or more processors) and a memory 620, and one or more storage media 630 (for example, one or more mass storage devices) storing application programs 633 or data 632. Among them, the memory 620 and the storage medium 630 may be short-term storage or permanent storage. The program stored in the storage medium 630 may include one or more modules (not shown in the figure), and each module may include a series of instruction operations in the long light spot detection device 600. Furthermore, the processor 610 may be configured to communicate with the storage medium 630, and execute a series of instruction operations in the storage medium 630 on the long light spot detection device 600 to implement the steps of the long light spot detection method provided by the above-mentioned various method embodiments.
[0039] The long light spot detection device 600 may also include one or more power supplies 640, one or more wired or wireless network interfaces 650, one or more input and output interfaces 660, and / or one or more operating systems 631, such as Windows Serve, Mac OS X, Unix, Linux, FreeBSD, etc. Those skilled in the art will appreciate that Figure 7 The structure of the detection device for the long light spot shown does not constitute a limitation on the detection device for the long light spot, and may include more or less components than shown in the figure, or a combination of certain components, or a different arrangement of components.
[0040] The present application also provides a computer-readable storage medium, which may be a non-volatile computer-readable storage medium or a volatile computer-readable storage medium. Instructions are stored in the computer-readable storage medium. When the instructions are executed on a computer, the computer executes the steps of the method for detecting a long light spot.
[0041] Those skilled in the art can clearly understand that, for the convenience and brevity of description, the specific working process of the above-described system, device, or unit can refer to the corresponding process in the aforementioned method embodiment and will not be repeated here.
[0042] The above is a description of a specific embodiment of the present specification. Other embodiments are within the scope of the appended claims. In some cases, the actions or steps recorded in the claims can be performed in an order different from that in the embodiments and still achieve the desired results. In addition, the processes depicted in the drawings do not necessarily require a specific order or a continuous order to achieve the desired results. In some embodiments, multitasking and parallel processing are also possible or may be advantageous.
[0043] In addition, certain terms in this specification have been used to describe embodiments of this specification. For example, "one embodiment", "an embodiment" and / or "some embodiments" mean that a particular feature, structure or characteristic described in conjunction with the embodiment may be included in at least one embodiment of this specification. Therefore, it can be emphasized and should be understood that two or more references to "an embodiment" or "one embodiment" or "an alternative embodiment" in various parts of this specification do not necessarily refer to the same embodiment. In addition, specific features, structures or characteristics may be appropriately combined in one or more embodiments of this specification.
[0044] Finally, it should be understood that the embodiments of the application disclosed herein are explanations of the principles of the embodiments of this specification. Other modified embodiments are also within the scope of this specification. Therefore, the embodiments disclosed in this specification are only used as examples and not as limitations. Those skilled in the art can adopt alternative configurations according to the embodiments in this specification to implement the application in this specification. The embodiments of this specification are not limited to the embodiments accurately described in the application.
Claims
1. A method for detecting a long light spot, characterized in that: Applied to a light spot detection system, the light spot detection system comprises: a control device and a light source electrically connected to the control device, a lens assembly, a sensor assembly and a guide rail assembly; the sensor assembly is movably connected to the guide rail assembly, and the lens assembly is arranged opposite to the sensor assembly; The detection method comprises the steps of: Based on the spot area formed by the light source output, the starting spot position is located through the lens assembly; Collecting starting light spot data from the starting light spot position according to a preset length, and establishing a light spot storage library according to the starting light spot data; Taking the initial spot data as the starting point, according to a preset moving length, the sensor assembly is controlled to step along a preset path on the guide rail assembly, and the sensor assembly is controlled to perform a collection action; When the length of the light spot data collected by the sensor component meets the measurement requirements, the collected light spot data is written into the light spot storage library; Obtaining the acquisition status of the light spot area and making a status judgment on the acquisition status; If the acquisition status is that the acquisition of the entire light spot area is completed, the multiple light spot data in the light spot storage library are analyzed to obtain a distribution map of the entire light spot area.
2. The method for detecting a long light spot according to claim 1, characterized in that: When the length of the light spot data collected by the sensor component meets the measurement requirements, the collected light spot data is written into the light spot storage repository, including: Obtaining the actual step length of the guide rail assembly and the length of the light spot data collected by the sensor assembly, and determining whether the length of the collected light spot data is valid; When the length of the collected spot data is less than the actual step length, it is determined that the length of the collected spot data is valid, and the collected spot data is written into the spot database.
3. The method for detecting a long light spot according to claim 1, characterized in that: The state judgment of the acquisition state includes: Obtain the total length of the spot area, and calculate the reference step number according to the total length and the preset length; Obtain the motion state of the sensor component, and obtain the actual number of steps according to the motion state; Determine whether the actual number of steps meets the reference number of steps; If the actual number of steps reaches the reference number of steps, it is determined that the entire spot area is completely collected.
4. The method for detecting a long light spot according to claim 1, characterized in that: The light spot area formed based on the light source output and positioning the starting light spot position through the lens assembly include: Based on the light spot area formed by the light source output, the incident position corresponding to the light source is detected; The relative positions of the lens assembly and the sensor assembly are adjusted according to the incident position, so that the sensor assembly locates the starting light spot position through the lens assembly.
5. The method for detecting a long light spot according to claim 4, characterized in that: The guide rail assembly includes a first guide rail and a second guide rail, the light source is arranged above the first guide rail and the second guide rail, the lens assembly includes a reflector, the first guide rail and the second guide rail are arranged vertically, the second guide rail is connected to a slider of the first guide rail, the sensor assembly and the reflector are connected to the slider of the second guide rail, and the reflector is arranged opposite to the sensor assembly; the steps of taking the initial spot data as a starting point, controlling the sensor assembly to step along a preset path on the guide rail assembly according to a preset moving length, and controlling the sensor assembly to perform a collection action include: Taking the initial spot data as the starting point, according to a preset moving length, the sensor component is controlled to step left and right along the length direction of the first guide rail or to step up and down along the length direction of the second guide rail, and the sensor component is controlled to perform a collection action.
6. The method for detecting a long light spot according to claim 4, characterized in that: The guide rail assembly includes a mounting plate and a third guide rail fixed on the mounting plate, the light source is arranged above the third guide rail, the slider of the third guide rail is connected with the sensor assembly and the lens assembly, and the lens assembly is arranged above the sensor assembly; the sensor assembly is controlled to step along a preset path on the guide rail assembly according to a preset moving length with the starting spot data as the starting point, and the sensor assembly is controlled to perform a collection action, including: Taking the initial light spot data as the starting point, according to a preset moving length, the sensor component is controlled to step along the length direction of the third guide rail, and the sensor component is controlled to perform a collection action.
7. The method for detecting a long light spot according to claim 1, characterized in that: If the acquisition state is that the acquisition of the entire light spot area is completed, then after analyzing the multiple light spot data in the light spot storage library to obtain a distribution map of the entire light spot area, the method further includes: Based on the distribution diagram of the entire light spot, the light spot properties are obtained through analysis and processing; The light spot properties are analyzed and compared with the preset ideal light spot to obtain the misalignment of the light spot.
8. A light spot detection system, characterized in that: The light spot detection system comprises: a control device and a light source, a sensor assembly, a guide rail assembly and a lens assembly electrically connected to the control device; the control device is used to execute the long light spot detection method as described in any one of claims 1-7.
9. A light spot detection device, characterized in that: The light spot detection device comprises: a memory and at least one processor, wherein instructions are stored in the memory; At least one of the processors calls the instructions in the memory to enable the light spot device to execute each step of the method for detecting a long light spot as described in any one of claims 1-7.
10. A computer-readable storage medium having instructions stored thereon, characterized in that: When the instructions are executed by the processor, the steps of the method for detecting the long light spot as described in any one of claims 1 to 7 are implemented.
Citation Information
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