A textile storage environment monitoring system
Through the textile storage environment monitoring system, the textile status and environment are monitored and adjusted in real time, and the moisture and mold problems caused by traditional storage racks are solved, and automated management and efficient storage are achieved.
Patent Information
- Application Number
- CN202411538422.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2044-10-31
AI Technical Summary
The traditional textile storage rack is simple to design, which causes the textile to be damp and moldy, and insufficient light and air circulation, affecting the quality of the textile.
The textile storage environment monitoring system is adopted, including information collection module, storage monitoring module and equipment execution module. Textile status and environmental information are collected through sensors, and real-time adjustments are made to maintain optimal storage conditions. The use of mechanical structures to ensure the textile is stored in air and promote air circulation.
It realizes automated management of textiles, reduces the possibility of moisture and mold, improves storage efficiency, avoids textile losses, and simplifies operational processes.
Smart Images

Figure CN119597067B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of environmental monitoring, in particular to a textile storage environment monitoring system. Background Art
[0002] Textiles are products made through textile processing, including yarn, woven fabrics, knitted fabrics, and braided fabrics. They are divided into two categories: woven fabrics and knitted fabrics. The processed textiles need to be rolled up using a reel structure and then stored in a warehouse. In order to reduce the warehouse area, textile storage devices stack the rolled textiles up and down.
[0003] However, existing textile storage generally simply places rolled textiles directly on a storage rack to achieve storage functions, which may have the following problems:
[0004] Traditional textile storage racks are simple in design. Stacking will reduce light exposure and air circulation, increase the humidity inside the textiles, and may cause the textiles to get damp and moldy. This not only destroys the physical structure of the textiles, but also provides favorable conditions for insect infestation and mold growth.
[0005] To this end, we propose a textile storage environment monitoring system to solve the above problems. Summary of the Invention
[0006] The present invention provides a textile storage environment monitoring system, which is used to solve the problems in the above-mentioned background technology.
[0007] In order to achieve the above object, the present invention adopts the following technical solutions:
[0008] A textile storage environment monitoring system is applied to a textile storage device. The textile storage device includes a frame and a placement device. The interior of the frame is evenly and evenly fixed with receiving plates. The receiving plates are each provided with a sensor collection unit. Several sensor collection units constitute an information collection module. The sensor collection unit is used to collect status information and environmental information of the rolled textiles on the receiving plates.
[0009] A driving motor is provided on the frame, a lead screw is fixedly installed on the output end of the shaft of the driving motor, a nut is connected to the lead screw through a thread, and a lifting plate is fixedly installed on the nut;
[0010] Two telescopic rods are fixedly installed on the lifting plate, and mounting strips are fixedly installed on the telescopic rods, and a driving plate is fixedly installed between the two mounting strips;
[0011] Two sets of pulleys are provided at the bottom of the placement device;
[0012] The receiving plate and the lifting plate are respectively provided with a positioning groove and a sliding groove adapted to the pulley.
[0013] Preferably, the receiving plate includes a parallel plate and a sliding plate, the parallel plate is parallel to the driving plate, and the sliding plate is in an inclined state.
[0014] Preferably, the placement device includes a mounting plate, a side plate is fixedly mounted on one side of the mounting plate, a fixed plug rod is fixedly mounted on the side plate, a threaded rod is rotatably mounted on the other side of the mounting plate, a nut pair is threadedly connected to the threaded rod, a connecting block is fixedly mounted on the nut pair, a connecting plate is rotatably mounted on the connecting block, and a movable plug rod is fixedly mounted on one end of the connecting plate facing the side plate.
[0015] Preferably, one end of the threaded rod passes through the mounting plate and is fixedly mounted with a handwheel.
[0016] Preferably, when the connecting plate is in a perpendicular position to the mounting plate, the centers of the fixed rod and the movable rod are on the same straight line.
[0017] Preferably, flip plates are rotatably mounted on the frame at equal intervals, and limit rods are slidably mounted on the flip plates. Limit grooves adapted to the limit rods are opened at corresponding positions on the frame.
[0018] Preferably, the flip plate blocks the gap between the tail ends of two adjacent receiving plates, and an anti-collision pad is embedded and installed on the side of the flip plate facing the receiving plate.
[0019] A textile storage environment monitoring system includes an information collection module, a storage monitoring module, a correction module and an equipment execution module;
[0020] An information collection module is used to obtain and store status information and environmental information of the rolled textile; wherein the status information includes humidity, temperature, weight, and density of the rolled textile; and the environmental information includes ambient temperature, humidity, light intensity, air flow rate, and air pollution index;
[0021] A storage monitoring module is used to receive status information and environmental information of the rolled textile; perform control and analysis on the status information and environmental information of the rolled textile, and mark the parameter as a deviation parameter when any parameter in the status information and environmental information is not within a preset normal range corresponding to the parameter;
[0022] The moment when the deviation signaling is generated before the current moment is taken as the end moment; if there is no moment when the deviation signaling is generated, the power-on moment of the corresponding associated device is taken as the end moment; the time area between the end moment and the current moment is marked as the deviation control time zone; the preset threshold corresponding to the parameter is set, and the difference between the parameter of any acquisition moment in the deviation control time zone and the preset threshold corresponding to its parameter is calculated to obtain the deviation difference; the mean of the deviation difference is calculated to obtain the deviation mean; the variance of the deviation mean is calculated to obtain the deviation fluctuation value; the deviation difference, the deviation mean and the deviation fluctuation value are normalized to obtain the deviation coefficient; the deviation threshold is set, and if the deviation coefficient is less than its deviation threshold, the deviation signaling corresponding to the deviation parameter is generated; the deviation signaling is used to trigger the associated device that controls the deviation parameter to adjust according to the deviation coefficient;
[0023] The deviation correction module is used to evaluate and analyze the deviation parameters and obtain the judgment value of the deviation parameters; the judgment value is compared with the set judgment threshold. If the judgment value is less than or equal to the set judgment threshold, the abnormal parameter is unmarked, and after removing the abnormal parameter, the mean of the parameters in the test time zone is calculated, and the mean is used to replace the unmarked abnormal parameter; on the contrary, if the judgment value is greater than the set judgment threshold, no processing is performed;
[0024] The device execution module is used to receive the corresponding deviation adjustment signaling to execute the corresponding operation.
[0025] Preferably, the deviation parameters are evaluated and analyzed, specifically:
[0026] Mark the moment when the deviation parameter is generated as the initial moment, and mark the preset time zone 1 before the initial moment and the preset time zone 2 after the initial moment, and the preset time zone 1 and the preset time zone 2 as the test time zone; set the standard value corresponding to the parameter, calculate the difference between the parameter in the test time zone and its standard value to obtain the parameter difference; calculate the mean of the parameter difference to obtain the difference mean; calculate the variance of the parameter difference to obtain the parameter wave value; construct a test line graph, input the parameter difference in the test time zone and the corresponding collection time into the test line graph, and plot the parameter difference in the test time zone. The positions in the inspection line graph are marked as difference points; adjacent difference points are connected to obtain difference lines, and the difference points are connected with the difference points at the next point to obtain auxiliary difference lines; the two difference lines and the auxiliary difference lines are spliced to obtain an inspection triangle, and the area of the inspection triangle is calculated to obtain the inspection face value; the inspection triangle with the auxiliary difference line on the upper side of the difference line is marked as the upper triangle, and conversely, the inspection triangle with the auxiliary difference line on the lower side of the difference line is marked as the lower triangle; the areas of all upper and lower three shapes are calculated respectively and summed to obtain the upper shape value and the lower shape value; the upper shape value and the lower shape value are weighted to obtain the shape value;
[0027] Calculate the difference between the maximum and minimum test differences in the test time zone and the mean difference to obtain the maximum difference value and the minimum difference value; perform weighted calculation on the maximum difference value and the minimum difference value to obtain the extreme difference value;
[0028] Then the difference mean, parameter value, morphology value and extreme value are normalized to obtain the judgment value of the deviation parameter.
[0029] Preferably, it also includes a real-time control module;
[0030] The real-time control module is used to perform a deviation adjustment utility analysis when generating a deviation adjustment signaling, taking the moment when the deviation adjustment signaling is generated as the original moment and marking the time area between the original moment and the current moment as the adjustment time zone; performing difference calculation on adjacent parameters in chronological order to obtain parameter values; performing variance calculation on the parameter values to obtain change fluctuation values; obtaining the deviation difference of the parameters; performing weighted calculation on the deviation difference and change fluctuation values of the parameters to obtain a deviation adjustment calibration coefficient; the deviation adjustment calibration coefficient is used to adjust the deviation adjustment coefficient.
[0031] Compared with the prior art, the present invention has the following beneficial effects:
[0032] The present invention accurately monitors and controls the status of textiles and environmental information by means of an information collection module and a storage monitoring module, timely adjusts the environment or textile status, and ensures that it is in optimal storage conditions. Secondly, it reduces the loss of textiles caused by unsuitable conditions such as humidity and temperature, realizes the automated management of the rolled textile environment, reduces manual intervention, and improves management efficiency.
[0033] The present invention is provided with a screw, a receiving plate, a placement device, a flip plate, a nut, a lifting plate, a telescopic rod, a driving plate, a mounting strip, a positioning groove, a pulley and a slide groove, and simplifies the entire loading process through mechanized operation, making the operation more intuitive and easy. Automatic loading reduces the possibility of damage to textiles during transportation, and through the placement device, the rolled textiles can be suspended and stored, so that gaps exist between adjacent rolled textiles for air circulation, thereby preventing adjacent rolled textiles from being affected by color bleeding. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] Figure 1 This is a principle block diagram of a textile storage environment monitoring system proposed by the present invention.
[0035] Figure 2 This is a test line chart of the textile storage environment monitoring system proposed by the present invention.
[0036] Figure 3 This is a structural schematic diagram of a textile storage device of a textile storage environment monitoring system proposed by the present invention.
[0037] Figure 4 This is a schematic diagram of the movement principle of the lifting plate of the textile storage environment monitoring system proposed by the present invention.
[0038] Figure 5 This is a schematic diagram of the installation structure of a lifting plate of a textile storage environment monitoring system proposed by the present invention.
[0039] Figure 6 This is a schematic diagram of a receiving plate of a textile storage environment monitoring system proposed by the present invention.
[0040] Figure 7 This is a schematic diagram of a placement device for a textile storage environment monitoring system proposed by the present invention.
[0041] Figure 8 This is a schematic diagram of the movement principle of a movable rod in a textile storage environment monitoring system proposed by the present invention.
[0042] Figure 9 This is a schematic diagram of the pulley installation position of a textile storage environment monitoring system proposed by the present invention.
[0043] Figure 10 This is a schematic diagram of the limiting principle of the flip plate of a textile storage environment monitoring system proposed by the present invention.
[0044] In the figure: 1. frame; 2. driving motor; 3. lead screw; 4. receiving plate; 5. placing device; 6. flip plate; 7. nut; 8. lifting plate; 9. telescopic rod; 10. driving plate; 11. mounting bar; 12. positioning groove; 13. parallel plate; 14. sliding plate; 15. mounting plate; 16. side plate; 17. fixed plug rod; 18. threaded rod; 19. connecting plate; 20. movable plug rod; 21. hand wheel; 22. nut pair; 23. connecting block; 24. pulley; 25. anti-collision pad; 26. limit rod; 27. limit groove; 28. slide groove. DETAILED DESCRIPTION
[0045] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0046] See also Figures 3 to 10A textile storage environment monitoring system is applied to a textile storage device. The textile storage device includes a frame 1 and a placement device 5. Receiving plates 4 are fixedly installed at even intervals within the frame 1. Each receiving plate 4 is provided with a sensor acquisition unit. Several sensor acquisition units constitute an information collection module. The sensor acquisition units are used to collect status and environmental information of the rolled textiles on the receiving plates 4. By providing multiple sensor acquisition units, it is possible to achieve all-round, multi-angle, and accurate monitoring of the rolled textiles on the receiving plates 4, ensuring accurate acquisition of key information about the textiles and providing a reliable data foundation for subsequent data analysis and processing.
[0047] The design of multiple groups of receiving plates 4 allows the textiles to be placed on different receiving plates 4, thereby avoiding stacking of the textiles and ensuring storage quality.
[0048] The frame 1 needs to be placed in a non-humid and insect-free location to protect the textiles, and is used to place the rolled textiles on the placement device 5. By placing the placement device 5 neatly on the receiving plate 4, a large amount of textiles can be stored.
[0049] The frame 1 is provided with a driving motor 2, a lead screw 3 is fixedly mounted on the output end of the shaft of the driving motor 2, a nut 7 is connected to the lead screw 3 through a thread, and a lifting plate 8 is fixedly mounted on the nut 7;
[0050] When the driving motor 2 is started, the lead screw 3 is rotated, and the lead screw 3 and the nut 7 are threadedly driven to drive the lifting plate 8 to move in the vertical direction.
[0051] When in use, the placement device 5 for placing rolled textiles is placed on the lifting plate 8, which can drive the placement device 5 to move, so that the placement device 5 can change its height synchronously, making it convenient to load materials to the receiving plates 4 at different heights.
[0052] Two telescopic rods 9 are fixedly mounted on the lifting plate 8, and mounting strips 11 are fixedly mounted on the telescopic rods 9, and a driving plate 10 is fixedly mounted between the two mounting strips 11;
[0053] When the lifting plate 8 moves to the corresponding height, the two telescopic rods 9 are started synchronously, thereby driving the mounting bar 11 and the driving plate 10 thereon to move. The driving plate 10 can push the placement device 5, causing the placement device 5 to move horizontally.
[0054] Two sets of pulleys 24 are provided at the bottom of the placement device 5. The setting of the pulleys 24 allows the pulleys 24 to rotate by applying only a slight force, thereby driving the placement device 5 to move.
[0055] The receiving plate 4 and the lifting plate 8 are respectively provided with a positioning groove 12 and a sliding groove 28 adapted to the pulley 24 .
[0056] First, the pulley 24 is on the positioning groove 12. When the lifting plate 8 moves to the corresponding height, the positioning groove 12 is aligned with the slide groove 28. By making the driving plate 10 push the placement device 5, the pulley 24 can enter the slide groove 28, and the placement device 5 can move on the receiving plate 4.
[0057] The receiving plate 4 includes a parallel plate 13 and a sliding plate 14 . The parallel plate 13 is parallel to the driving plate 10 , and the sliding plate 14 is inclined.
[0058] Since the sliding plate 14 is inclined, the placement device 5 can automatically move to the lower end of the receiving plate 4 under the action of gravity, thereby realizing the automatic loading activity of the receiving plates 4 at different heights.
[0059] The placement device 5 includes a mounting plate 15 , a side plate 16 is fixedly mounted on one side of the mounting plate 15 , and a fixed insertion rod 17 is fixedly mounted on the side plate 16 , and the fixed insertion rod 17 matches the size of the reel.
[0060] A threaded rod 18 is rotatably mounted on the other side of the mounting plate 15 , and a nut pair 22 is threadedly connected to the threaded rod 18 , a connecting block 23 is fixedly mounted on the nut pair 22 , a connecting plate 19 is rotatably mounted on the connecting block 23 , and a movable plug rod 20 is fixedly mounted on one end of the connecting plate 19 facing the side plate 16 .
[0061] By rotating the threaded rod 18, the rotation of the threaded rod 18 can move the nut pair 22 and the connecting block 23 thereon. The movement of the connecting block 23 changes the distance between the fixed insertion rod 17 and the movable insertion rod 20, thereby being suitable for placing rolled textiles of different widths.
[0062] One end of the textile roll is inserted into the fixed insertion rod 17, and the other end is inserted into the movable insertion rod 20, so that a placement state similar to hanging can be achieved, so that the textiles do not touch each other, and there are enough gaps between adjacent textiles for air circulation, further ensuring that the placement activity will not affect the quality of the textiles.
[0063] During the taking process, the movable rod 20 is first moved so that the movable rod 20 is no longer in contact with the rolled textile. Then the connecting plate 19 is rotated so that the connecting plate 19 and the movable rod 20 do not affect the movement trajectory of the rolled textile. Then the rolled textile can be pulled out. The textiles can be placed independently and taken individually, which is more convenient.
[0064] One end of the threaded rod 18 passes through the mounting plate 15 and is fixedly mounted with a hand wheel 21 . By rotating the hand wheel 21 , the threaded rod 18 can be driven to rotate.
[0065] When the connecting plate 19 is in a vertical position relative to the mounting plate 15 , the centers of the fixed rod 17 and the movable rod 20 are on the same straight line.
[0066] The fixed insertion rod 17 and the movable insertion rod 20 are located on the same straight line and are located inside the two sides of the drum respectively, which effectively support the rolled textiles, thereby ensuring the stability of the rolled textiles during placement activities.
[0067] The frame 1 is provided with turning plates 6 rotatably mounted at equal intervals. Limiting rods 26 are slidably mounted on the turning plates 6 . The frame 1 is provided with limiting grooves 27 adapted to the limiting rods 26 at corresponding positions.
[0068] The sliding state of the limiting rod 26 can be adjusted manually, for example, with reference to a door latch, which is a mature existing technology and will not be described in detail here.
[0069] Under normal circumstances, the limiting rod 26 is located inside the limiting groove 27 . At this time, the flip plate 6 is stably in the shielding state. The flip plate 6 can shield the placement device 5 , thereby ensuring the normal placement activity of the placement device 5 .
[0070] The flip plate 6 blocks the gap between the tail ends of adjacent receiving plates 4 , and an anti-collision pad 25 is embedded and installed on the side of the flip plate 6 facing the receiving plate 4 .
[0071] When unloading, the limiting rod 26 is disengaged from the limiting groove 27, so that the flip plate 6 rotates, thereby exposing the gap between adjacent receiving plates 4. At this time, the empty placement device 5 can unload the material through the gap, which is convenient for recycling.
[0072] The workflow of the present invention is as follows:
[0073] First, place the rolled textile, insert the roll at one end of the rolled textile on the fixed insertion rod 17, and rotate the threaded rod 18 by the handwheel 21. The rotation of the threaded rod 18 can move the nut pair 22 and the connecting block 23 thereon. The movement of the connecting block 23 changes the distance between the fixed insertion rod 17 and the movable insertion rod 20, so that one end of the roll of textile is inserted on the fixed insertion rod 17 and the other end is inserted on the movable insertion rod 20, and the rolled textile is placed in the air; placing the rolled textile in the above manner can create gaps between adjacent rolled textiles for air circulation, thereby preventing adjacent rolled textiles from being affected by color bleeding.
[0074] The placement device 5 with the rolled textiles is placed on the lifting plate 8 .
[0075] Place the placement device 5 on the lifting plate 8, start the drive motor 2, so that its output shaft drives the screw 3 and the nut 7 to transmit the thread, and drives the lifting plate 8 to move in the vertical direction. When the lifting plate 8 moves to the corresponding height, the two telescopic rods 9 are started synchronously, driving the mounting bar 11 and the driving plate 10 thereon to move. The driving plate 10 can push the placement device 5, so that the placement device 5 is displaced in the horizontal direction.
[0076] First, the pulley 24 is on the positioning groove 12. When the lifting plate 8 moves to the corresponding height, the positioning groove 12 is aligned with the slide groove 28. By making the driving plate 10 push the placement device 5, the pulley 24 can enter the slide groove 28, and the placement device 5 can move on the receiving plate 4. Since the sliding plate 14 is inclined, under the action of gravity, the placement device 5 can automatically move to the lower end of the receiving plate 4, thereby realizing the automatic loading activity.
[0077] See also Figures 1 to 2 ,A textile storage environment monitoring system, including an information collection module, a storage monitoring module, a bias correction module and an equipment execution module;
[0078] An information collection module is used to obtain and store status information and environmental information of the rolled textile; wherein the status information includes humidity, temperature, weight, and density of the rolled textile; and the environmental information includes ambient temperature, humidity, light intensity, air flow rate, and air pollution index;
[0079] A storage monitoring module is used to receive status information and environmental information of the rolled textile; perform control and analysis on the status information and environmental information of the rolled textile, and mark the parameter as a deviation parameter when any parameter in the status information and environmental information is not within a preset normal range corresponding to the parameter;
[0080] The moment when the deviation signaling is generated before the current moment is taken as the end moment; if there is no moment when the deviation signaling is generated, the power-on moment of the corresponding associated device is taken as the end moment; the time area between the end moment and the current moment is marked as the deviation control time zone; the preset threshold corresponding to the parameter is set, and the difference between the parameter of any acquisition moment in the deviation control time zone and the preset threshold corresponding to its parameter is calculated to obtain the deviation difference FR1; the mean of the deviation difference is calculated to obtain the deviation mean FR2; the variance of the deviation mean is calculated to obtain the deviation fluctuation value FR3; the deviation difference, deviation mean and deviation fluctuation value are normalized, and the deviation coefficient FR is obtained using the formula FR=FR1*r1+FR2*r2+FR3*r3; wherein r1, r2 and r3 represent the weights of the deviation difference, deviation mean and deviation fluctuation value respectively; the deviation threshold is set, and if the deviation coefficient is less than its deviation threshold, the deviation signaling corresponding to the deviation parameter is generated; the deviation signaling is used to trigger the associated device that controls the deviation parameter to adjust according to the deviation coefficient;
[0081] The deviation correction module is used to evaluate and analyze the deviation parameters and obtain the judgment value of the deviation parameters; the judgment value is compared with the set judgment threshold. If the judgment value is less than or equal to the set judgment threshold, the abnormal parameter is unmarked, and after removing the abnormal parameter, the mean of the parameters in the test time zone is calculated, and the mean is used to replace the unmarked abnormal parameter; on the contrary, if the judgment value is greater than the set judgment threshold, no processing is performed;
[0082] The device execution module is used to receive the corresponding deviation adjustment signaling to perform the corresponding operation, specifically:
[0083] If a deviation adjustment signal is received regarding the humidity of the rolled textile, the associated humidity adjustment device is controlled according to the corresponding deviation adjustment coefficient to adjust the humidity of the textile to a preset normal range;
[0084] If a deviation adjustment signal is received regarding the weight of the rolled textile, the soot blowing device is controlled to blow soot on the surface of the corresponding rolled textile according to the corresponding deviation adjustment coefficient, and the air purification device is controlled to purify the air nearby according to the corresponding deviation adjustment coefficient;
[0085] If a deviation adjustment signal is received regarding the ambient humidity or temperature of the rolled textile, the associated temperature and humidity adjustment device is controlled according to the corresponding deviation adjustment coefficient to adjust the ambient humidity or temperature of the rolled textile;
[0086] If an adjustment signal is received regarding the light intensity, air flow rate or air pollution index of the rolled textile, the corresponding lighting system, air circulation system or air purification system is controlled according to the corresponding adjustment coefficient to adjust the light intensity, air flow rate or air purification rate of the rolled textile.
[0087] In the present invention, the deviation parameters are evaluated and analyzed, specifically:
[0088] Mark the moment when the deviation parameter is generated as the initial moment, and mark the preset time zone 1 before the initial moment and the preset time zone 2 after the initial moment as the test time zone; set the standard value corresponding to the parameter, calculate the difference between the parameter in the test time zone and its standard value, and obtain the parameter difference Y; calculate the mean of the parameter difference to obtain the difference mean KY1; calculate the variance of the parameter difference, and use the formula , obtain the parameter wave value KY2; wherein tY represents the parameter difference at the tth acquisition time in the inspection time zone, and N represents the total number of acquisition times in the inspection time zone; construct a test line graph, input the parameter difference and the corresponding acquisition time in the inspection time zone into the test line graph, and mark the position of the parameter difference in the test line graph as a difference point; connect adjacent difference points to obtain a difference line, and connect the difference point with the difference point at the next point to obtain an auxiliary difference line; splice the two difference lines and the auxiliary difference line to obtain a test triangle, calculate the area of the test triangle to obtain the test face value; mark the test triangle with the auxiliary difference line on the upper side of the difference line as the upper three shapes, and conversely, mark the test triangle with the auxiliary difference line on the lower side of the difference line as the lower triangle; calculate the areas of all upper three shapes and lower three shapes respectively and sum them to obtain the upper shape value and lower shape value; perform weighted calculation on the upper shape value and the lower shape value to obtain the morphological value KY3;
[0089] Calculate the difference between the maximum and minimum test differences in the test time zone and the mean difference to obtain the maximum difference value and the minimum difference value; perform weighted calculation on the maximum difference value and the minimum difference value to obtain the extreme difference value KY4;
[0090] Then the difference mean, parameter value, morphology value and extreme value are normalized, and the judgment value KY of the deviation parameter is obtained using the formula KY=KY1*k1+KY2*k2+KY3*k3+KY4*k4; among them, k1, k2, k3, and k4 represent the weights corresponding to the difference mean, parameter value, morphology value and extreme value, respectively.
[0091] In the present invention, a real-time control module is also included;
[0092] The real-time control module is used to perform the deviation effect analysis when generating the deviation signaling, taking the time when the deviation signaling is generated as the original time, and marking the time area between the original time and the current time as the adjustment time zone; performing the difference calculation on the adjacent parameters in time sequence to obtain the parameter value BF1; performing the variance calculation on the parameter value, and using the formula , and obtain the change fluctuation value BF2; where vBF1 represents the parameter value of the number v in the adjustment time zone, represents the mean of the internal parameter variation in the adjustment time zone, and V represents the total number of internal parameter variation in the adjustment time zone; obtain the deviation difference FR1 of the parameter; perform weighted calculation on the deviation difference and the change fluctuation value of the parameter, and use the formula BF=BF1*f1+BF2*f2+FR1*f3 to obtain the deviation calibration coefficient BF; the deviation calibration coefficient is used to adjust the deviation coefficient.
[0093] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A textile storage environment monitoring system, characterized in that: It includes information collection module, storage monitoring module, correction module and equipment execution module; An information collection module is used to obtain and store status information and environmental information of the rolled textile; wherein the status information includes humidity, temperature, weight, and density of the rolled textile; and the environmental information includes ambient temperature, humidity, light intensity, air flow rate, and air pollution index; A storage monitoring module is used to receive status information and environmental information of the rolled textile; perform control and analysis on the status information and environmental information of the rolled textile, and mark the parameter as a deviation parameter when any parameter in the status information and environmental information is not within a preset normal range corresponding to the parameter; The moment when the deviation signaling is generated before the current moment is taken as the end moment; if there is no moment when the deviation signaling is generated, the power-on moment of the corresponding associated device is taken as the end moment; the time area between the end moment and the current moment is marked as the deviation control time zone; the preset threshold corresponding to the parameter is set, and the difference between the parameter of any acquisition moment in the deviation control time zone and the preset threshold corresponding to its parameter is calculated to obtain the deviation difference; the mean of the deviation difference is calculated to obtain the deviation mean; the variance of the deviation mean is calculated to obtain the deviation fluctuation value; the deviation difference, the deviation mean and the deviation fluctuation value are normalized to obtain the deviation coefficient; the deviation threshold is set, and if the deviation coefficient is less than its deviation threshold, the deviation signaling corresponding to the deviation parameter is generated; the deviation signaling is used to trigger the associated device that controls the deviation parameter to adjust according to the deviation coefficient; The deviation correction module is used to evaluate and analyze the deviation parameters and obtain the judgment value of the deviation parameters, specifically: Mark the moment when the deviation parameter is generated as the initial moment, and mark the preset time zone 1 before the initial moment and the preset time zone 2 after the initial moment, and the preset time zone 1 and the preset time zone 2 as the test time zone; set the standard value corresponding to the parameter, calculate the difference between the parameter in the test time zone and its standard value to obtain the parameter difference; calculate the mean of the parameter difference to obtain the difference mean; calculate the variance of the parameter difference to obtain the parameter wave value; construct a test line graph, input the parameter difference in the test time zone and the corresponding collection time into the test line graph, and plot the parameter difference in the test time zone. The positions in the inspection line graph are marked as difference points; adjacent difference points are connected to obtain difference lines, and the difference points are connected with the difference points at the next point to obtain auxiliary difference lines; the two difference lines and the auxiliary difference lines are spliced to obtain an inspection triangle, and the area of the inspection triangle is calculated to obtain the inspection face value; the inspection triangle with the auxiliary difference line on the upper side of the difference line is marked as the upper triangle, and conversely, the inspection triangle with the auxiliary difference line on the lower side of the difference line is marked as the lower triangle; the areas of all upper and lower three shapes are calculated respectively and summed to obtain the upper shape value and the lower shape value; the upper shape value and the lower shape value are weighted to obtain the shape value; Calculate the difference between the maximum and minimum test differences in the test time zone and the mean difference to obtain the maximum difference value and the minimum difference value; perform weighted calculation on the maximum difference value and the minimum difference value to obtain the extreme difference value; Then the difference mean, parameter value, morphology value and extreme value are normalized to obtain the judgment value of the deviation parameter; Compare the evaluation value with the set evaluation threshold. If the evaluation value is less than or equal to the set evaluation threshold, the abnormal parameter is unmarked, and after removing the abnormal parameter, the mean of the parameters in the test time zone is calculated, and the mean is used to replace the unmarked abnormal parameter; on the contrary, if the evaluation value is greater than the set evaluation threshold, no processing is performed; The device execution module is used to receive the corresponding deviation adjustment signaling to execute the corresponding operation.
2. A textile storage environment monitoring system according to claim 1, characterized in that: Also includes real-time control module; The real-time control module is used to perform a deviation adjustment utility analysis when generating deviation adjustment signaling, taking the time when the deviation adjustment signaling is generated as the original time, marking the time area between the original time and the current time as the adjustment time zone; and performing difference calculation on adjacent parameters in chronological order to obtain parameter values; Calculate the variance of the parameter value to obtain the change fluctuation value; obtain the deviation difference of the parameter; The deviation difference and the change fluctuation value of the parameter are weighted and calculated to obtain the deviation calibration coefficient; the deviation calibration coefficient is used to adjust the deviation adjustment coefficient.
3. A textile storage environment monitoring system according to claim 2, applied to a textile storage device, the textile storage device comprising a frame (1) and a placement device (5), characterized in that: The frame (1) is provided with receiving plates (4) fixedly installed at equal intervals inside; wherein the information collection module includes a plurality of sensor collection units, the plurality of sensor collection units being respectively provided on the receiving plates (4), and the sensor collection units being used to collect status information and environmental information of the rolled textile on the receiving plates (4); a driving motor (2) is provided on the frame (1), a lead screw (3) is fixedly installed on the output end of the shaft of the driving motor (2), a nut (7) is connected to the lead screw (3) by a thread, and a lifting plate (8) is fixedly installed on the nut (7); Two telescopic rods (9) are fixedly mounted on the lifting plate (8), and mounting strips (11) are fixedly mounted on the telescopic rods (9), and a driving plate (10) is fixedly mounted between the two mounting strips (11); Two sets of pulleys (24) are provided at the bottom of the placement device (5); and positioning grooves (12) and sliding grooves (28) adapted to the pulleys (24) are respectively provided on the receiving plate (4) and the lifting plate (8).
4. A textile storage environment monitoring system according to claim 3, characterized in that: The receiving plate (4) comprises a parallel plate (13) and a sliding plate (14); the parallel plate (13) and the driving plate (10) are in a parallel relationship, and the sliding plate (14) is in an inclined state.
5. The textile storage environment monitoring system according to claim 3, characterized in that: The placement device (5) includes a mounting plate (15), a side plate (16) is fixedly mounted on one side of the mounting plate (15), a fixed insertion rod (17) is fixedly mounted on the side plate (16), a threaded rod (18) is rotatably mounted on the other side of the mounting plate (15), a nut pair (22) is threadedly connected to the threaded rod (18), a connecting block (23) is fixedly mounted on the nut pair (22), a connecting plate (19) is rotatably mounted on the connecting block (23), and a movable insertion rod (20) is fixedly mounted on one end of the connecting plate (19) facing the side plate (16).
6. The textile storage environment monitoring system according to claim 5, characterized in that: One end of the threaded rod (18) passes through the mounting plate (15) and is fixedly mounted with a hand wheel (21).
7. The textile storage environment monitoring system according to claim 5, characterized in that: When the connecting plate (19) is in a state perpendicular to the mounting plate (15), the centers of the fixed rod (17) and the movable rod (20) are on the same straight line.
8. The textile storage environment monitoring system according to claim 3, characterized in that: Flip plates (6) are rotatably mounted on the frame (1) at equal intervals, and limit rods (26) are slidably mounted on the flip plates (6). The frame (1) is provided with limit slots (27) adapted to the limit rods (26) at corresponding positions.
9. The textile storage environment monitoring system according to claim 3, characterized in that: The flip plate (6) blocks the gap between the tail ends of two adjacent receiving plates (4), and an anti-collision pad (25) is embedded and installed on the side of the flip plate (6) facing the receiving plate (4).
Citation Information
Patent Citations
Automatic constant-temperature dehumidification system for high-voltage power distribution room
CN118672314A