Discharging structure and sugarcane harvesting system with same

Abstract

The invention discloses a discharging structure which is installed on a walking vehicle, a frame body is arranged on the walking vehicle, a chassis is arranged at the rear end of the frame body, the discharging structure is used for receiving harvested sugarcane and comprises a plurality of supporting tables and a plurality of discharging assemblies, and the supporting tables and the discharging assemblies are installed on the chassis at intervals. Each discharging assembly comprises two tensioning rollers, a conveying belt and a plurality of partition plates, the partition plates are installed on the conveying belt and used for separating and arranging received sugarcanes, the two tensioning rollers are installed on the chassis, the two ends of the conveying belt are arranged on the two tensioning rollers in a sleeving mode respectively, and the conveying belt can rotate along with the tensioning rollers. Sugarcanes are tidied through the multiple partition plates, and the tidied sugarcanes are unloaded through the conveying belt. The invention further provides a sugarcane harvesting system. The invention further provides the sugarcane harvesting system with the discharging structure.

Description

Technical Field

[0001] The invention relates to the technical field of harvesters, and in particular to a discharge structure and a sugarcane harvesting system. Background Art

[0002] With the improvement of agricultural mechanization, a large number of unloading structures have appeared on the market. The existing unloading structures realize mechanized harvesting of sugarcane, saving time and labor.

[0003] The existing harvester transfers the harvested sugarcane to the trailer at the rear. When the trailer is full, it is sent to a designated location to wait for manual unloading, or the hopper directly pours the sugarcane to the designated location. The poured sugarcane needs to be manually sorted, which is very time-consuming. Summary of the invention

[0004] The main purpose of the present invention is to provide a discharging structure and a sugarcane harvesting system, aiming to provide a discharging structure and a system, aiming to realize automatic harvesting and discharging.

[0005] To achieve the above object, the present invention proposes a discharging structure, which is installed on a traveling vehicle, the traveling vehicle is provided with a frame, the rear end of the frame is provided with a chassis, the discharging structure is used to receive the harvested sugarcane, and comprises:

[0006] Several support platforms; and

[0007] A plurality of unloading components, the plurality of support platforms and the plurality of unloading components are installed on the chassis at intervals, each unloading component comprises two tensioning rollers, a conveyor belt and a plurality of partition plates, the plurality of partition plates are respectively installed on the conveyor belt and are used for separating and sorting the received sugarcanes, the two tensioning rollers are respectively installed on the chassis, the two ends of the conveyor belt are respectively sleeved on the two tensioning rollers and can rotate with the tensioning rollers.

[0008] In an optional embodiment, a partition groove is formed between two adjacent partition plates, and the partition grooves of the plurality of unloading assemblies correspond one to one.

[0009] In an optional embodiment, the two tensioning rollers are arranged in parallel and parallel to the traveling direction of the traveling vehicle; the central axis of each dividing groove is parallel to the traveling direction.

[0010] In an optional embodiment, the plurality of partition plates are arranged at equal distances on the conveyor belt.

[0011] In an optional embodiment, each support platform includes a support plate and two mounting plates, the two mounting plates are respectively arranged at two ends of the support plate and are respectively mounted on the chassis, and the two tensioning rollers pass through the two mounting plates respectively.

[0012] In an optional embodiment, the support plate and the conveyor belt are in the same plane.

[0013] In an optional embodiment, each unloading assembly further includes a support frame, wherein the support frame is mounted on the chassis, and the two tensioning rollers are respectively mounted at opposite ends of the support frame.

[0014] In an optional embodiment, each unloading assembly further comprises a reinforcing plate, which is mounted on the supporting frame and supports the conveyor belt.

[0015] The present invention also provides a sugarcane harvesting system, the sugarcane harvesting system comprising:

[0016] A traveling vehicle, wherein a frame is provided on the traveling vehicle, and a chassis is provided at the rear end of the frame;

[0017] A discharging structure, which is installed on the frame and adopts the discharging structure as claimed in any one of claims 1 to 8;

[0018] A conveying structure, which is installed on the frame and located at the front end of the frame;

[0019] An inverted support structure, the inverted support structure is installed at the front end of the conveying structure;

[0020] a cutting structure, the cutting structure being mounted on the frame and located below the conveying structure; and

[0021] A control module is used to control the operation or shutdown of the traveling vehicle, the unloading structure, the conveying structure, the supporting structure and the cutting structure.

[0022] In an optional embodiment, the conveying structure includes two first conveying components, which are respectively obliquely installed on the front end of the frame and symmetrically arranged, and respectively include a mounting shell, a chain and a plurality of driving tongues. The mounting shell is installed on the frame and is provided with a limiting groove. The chain is rotatably installed in the mounting shell. The plurality of driving tongues can be elastically arranged on the chain and can partially extend out of the limiting groove. The driving tongues of the two first conveying components extending out of the limiting groove drive the sugarcane to move together.

[0023] Compared with the prior art, the present invention has the following technical effects:

[0024] The unloading structure of the present invention is provided with a partition plate, which can separate and sort the harvested sugarcanes, and after sorting, the sugarcanes are fed and unloaded through a conveyor belt, thereby realizing automatic separation and sorting of sugarcanes, and realizing automatic sorting and unloading of sugarcane. The sugarcane harvesting system of the present invention can realize automatic harvesting, conveying and unloading, saving manpower and material resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.

[0026] Figure 1 is a perspective view of the sugarcane harvesting system of the present invention;

[0027] Figure 2 for Figure 1 An enlarged view of part II;

[0028] Figure 3 for Figure 1 Another perspective view of the sugarcane harvesting system of the present invention;

[0029] Figure 4 for Figure 1 Another perspective view of the sugarcane harvesting system of the present invention;

[0030] Figure 5 for Figure 4 An enlarged view of the middle V section.

[0031] Description of Figure Numbers:

[0032] Label name Label name 500 Discharging structure 300 Traveling Car 310 Frame 320 Chassis 510 Support table 520 Discharge components 530 Tension roller 540 Conveyor Belt 550 Divider 560 Support frame 570 Reinforcement plate 580 Separation slot 511 Support plate 512 Mounting Plate 200 Transmission structure 100 Cutting structure 400 Inverted support structure 220 First transmission component 230 Second transmission component 240 Install Shell 250 Chain 260 Drive tongue 270 Limit slot 241 Limit guide rail 242 Limiting plate 261 Driver Plate 262 Reinforcement sheet 263 Linkage block

[0033] The realization of the purpose, functional features and advantages of the present invention will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0034] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field to which the present invention belongs; the terms used in the specification of the present invention herein are only for the purpose of describing specific embodiments and are not intended to limit the present invention; the terms "including" and "having" in the specification and claims of the present invention and the above-mentioned drawings and any variations thereof are intended to cover non-exclusive inclusions; the terms "first", "second", etc. in the specification and claims of the present invention or the above-mentioned drawings are used to distinguish different objects rather than to describe a specific order.

[0035] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present invention. The appearance of the phrase in various places in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0036] In one embodiment of the present invention, a discharging structure is provided, which is installed on a traveling vehicle, wherein a frame is provided on the traveling vehicle, and a chassis is provided at the rear end of the frame. The discharging structure is used to receive harvested sugarcane and comprises:

[0037] Several support platforms; and

[0038] A plurality of unloading components, the plurality of support platforms and the plurality of unloading components are installed on the chassis at intervals, each unloading component comprises two tensioning rollers, a conveyor belt and a plurality of partition plates, the plurality of partition plates are respectively installed on the conveyor belt and are used for separating and sorting the received sugarcanes, the two tensioning rollers are respectively installed on the chassis, the two ends of the conveyor belt are respectively sleeved on the two tensioning rollers and can rotate with the tensioning rollers.

[0039] The unloading structure of the present invention is provided with a partition plate, and the partition plate can separate and sort the harvested sugarcane, and after sorting, the sugarcane is fed and unloaded through a conveyor belt, thereby realizing automatic separation and sorting of sugarcane, and realizing automatic sorting and unloading of sugarcane. The sugarcane harvesting system of the present invention can realize automatic harvesting, conveying and unloading, saving manpower and material resources.

[0040] In order to enable those skilled in the art to better understand the solutions of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0041] Please refer to Figure 1-Figure 5 In the first embodiment of the present invention, a discharging structure 500 is provided. The discharging structure is installed on a traveling vehicle 300. The traveling vehicle 300 is provided with a frame 310. The rear end of the frame 310 is provided with a chassis 320.

[0042] In an embodiment of the present invention, the unloading structure 500 is installed on the chassis for receiving the cut sugarcane, and includes a plurality of support platforms 510 and a plurality of unloading components 520. The plurality of support platforms 510 and the plurality of unloading components 520 are installed on the chassis 320 at intervals. Each unloading component 520 includes two tensioning rollers 530, a conveyor belt 540 and a plurality of partition plates 550. The plurality of partition plates 550 are respectively installed on the conveyor belt 540 for separating and sorting the received sugarcane. The two tensioning rollers 530 are respectively installed on the chassis 320. The two ends of the conveyor belt 540 are respectively sleeved on the two tensioning rollers 530, and the sorted sugarcane can be sent out of the unloading structure 500 as the tensioning rollers 530 rotate. The unloading structure 500 can realize automatic unloading to a designated location. Compared with the existing method of unloading after the trailer is full of harvested sugarcane, this saves time and labor.

[0043] Please continue reading Figure 2 In the embodiment of the present invention, each unloading assembly 520 further includes a support frame 560, the support frame 560 is mounted on the chassis 320, the two tension rollers 530 are respectively mounted at opposite ends of the support frame 560 by welding or screwing, the conveyor belt 540 is sleeved on the two tension rollers 530 and is located between the support frames 560, wherein one tension roller 530 is connected to a driving unit, the driving unit can be a motor, etc. but not limited thereto, the driving unit drives the tension roller 530 to rotate, thereby driving the conveyor belt 540 thereon to rotate. In the embodiment of the present invention, the support frame 560 is roughly in the shape of a rectangular parallelepiped, the two tension rollers 530 are arranged in parallel, and are parallel to the traveling direction of the traveling vehicle 300.

[0044] Furthermore, each unloading assembly 520 further includes a reinforcing plate 570 , which is mounted on the supporting frame 560 and supports the conveyor belt 540 to prevent the conveyor belt 540 from falling and failing to convey normally. In the present invention, the reinforcing plate 570 is clamped on opposite sides of the reinforcing frame 560 .

[0045] In one embodiment of the present invention, a dividing groove 580 is formed between two adjacent dividing plates 550, and the dividing grooves 580 of the plurality of unloading assemblies 520 correspond to each other one by one. The central axis of each dividing groove 580 is parallel to the direction of the traveling vehicle 300, and each dividing groove 580 can separate sugarcanes and arrange them into a cluster, so that each unloading is very neat.

[0046] Please refer to Figure 1 and Figure 2In one embodiment of the present invention, each support platform 510 includes a support plate 511 and two mounting plates 512. The two mounting plates 512 are respectively arranged at opposite ends of the support plate 511 and are respectively mounted on the chassis 320. The two tension rollers 530 pass through the two mounting plates 512. More specifically, the upper ends of the two mounting plates 512 are connected to the support plate 511, and the lower ends are fixed to the corresponding chassis 320 by screws or the like. In the present invention, the two mounting plates 512 are respectively at an angle with the support plate 511, and the support plate 511 and the conveyor belt 540 are in the same plane.

[0047] The unloading structure 500 of the present invention is provided with a partition plate 550, which can separate and sort the harvested sugarcanes, and then convey and unload the sugarcanes through a conveyor belt 540 after sorting, thereby realizing automatic separation and sorting of sugarcanes and automatic sorting and unloading of sugarcanes.

[0048] Example 2

[0049] Please refer to Figure 1-Figure 5 In a second embodiment of the present invention, the present application provides a sugarcane harvesting system, which includes a traveling vehicle 300, a conveying structure 200, a cutting structure 100, a supporting structure 400, a discharge structure 500 and a control module.

[0050] In one embodiment of the present invention, the travel vehicle 300 is commonly used, and it is not difficult to understand that it can specifically include an engine, a gearbox, a tire, etc., but is not limited thereto. The travel vehicle 300 is provided with a cab, and the cab is used for the staff to operate to control the movement of the travel vehicle 300, such as going, stopping, direction, etc. Since the unloading structure 500 adopts all the technical solutions of all the above embodiments, it at least has all the beneficial effects brought by the technical solutions of the above embodiments, which will not be repeated here. In the present invention, the sugarcane harvester is a pure electric sugarcane harvester.

[0051] Please refer to Figure 4 and Figure 5In one embodiment of the present invention, the transmission structure 200 includes two first transmission components 220 and two second transmission components 230. The two first transmission components 220 are respectively installed on the front end of the frame 310 at an angle and are symmetrically arranged. They respectively include a mounting shell 240, a chain 250 and a plurality of driving tongues 260. The mounting shell 240 is installed on the frame 310 and is provided with a limiting groove 270. The chain 250 is rotatably installed in the mounting shell 240. The plurality of driving tongues 260 are respectively elastically arranged on the chain 240. The two second conveying components 230 are mounted on the frame 310 and are located behind the two first conveying components 220. The driving tongues 260 extending out of the limiting grooves 270 of the two first conveying components 220 together drive the sugarcane to move to the two second conveying components 230 at the rear. The two second conveying components 230 convey the sugarcane to the unloading structure 500 at the rear. Since the driving tongue 260 is elastically arranged on the chain, it has a certain elastic space, thereby preventing the driving tongue 260 from hooking the sugarcane leaves and not breaking easily.

[0052] In one embodiment of the present invention, a limiting guide rail 241 is disposed inside the mounting shell 240, and gears are disposed at the upper and lower ends of the limiting guide rail 241, and it can be understood that in order to drive one of the gears to rotate, one of the gears is installed with a driving member, and the driving member can be a motor, etc., but is not limited thereto. The chain 250 surrounds the limiting guide rail 241, and the upper and lower ends are respectively sleeved on the gears.

[0053] Furthermore, the mounting shell 240 is provided with a limiting plate 242 on one side of the limiting guide rail 241 and away from the other first conveying component 220, and the limiting plate 242 is located at one side edge of the mounting shell 240, and the limiting groove 270 is provided along the other edge of the mounting shell 240 and is close to the limiting plate 242 at both ends.

[0054] Please continue to refer to Figure 5Each driving tongue 260 includes two driving plates 261 and a reinforcing plate 262. The two driving plates 261 are rotatably mounted on the chain 250, and the reinforcing plate 262 is arranged between the two driving plates 261. Further, the two driving plates 261 are respectively mounted on the chain 250 through a rotating shaft, and each has an arc-shaped cross-section. The reinforcing plate 262 is fixed between the two driving plates 261 by a conventional fixing method such as screws. In order to prevent the driving tongue 260 from getting stuck during the sugarcane transmission process, the driving tongue 260 also includes a linkage block 263. The linkage block 263 is rotatably mounted on the chain 250 by a common method such as a rotating shaft. One end of the reinforcing plate 262 close to the chain 250 is connected to the linkage block 263, and can be specifically mounted on the linkage block 263 by a connecting shaft. In this embodiment, the plurality of driving tongues 260 are distributed at equal distances.

[0055] Each driving tongue 260 further includes an elastic member, which is mounted on the rotating shaft. The driving tongue 260 can rotate between a first position and a second position when driven by the elastic member. When the driving tongue 260 is at the first position, the reinforcing sheet 262 is clamped between the limiting plate 242 and the chain 250. When the driving tongue 260 is at the second position, the reinforcing sheet 262 is separated from the limiting plate 242 and partially extends out of the limiting groove 270. The chain 250 brings the driving tongue 260 to the first position and the second position during the rotation process.

[0056] In this embodiment, the two second conveying components 230 are conveying structures such as conveyor belts, which will not be described in detail here.

[0057] In an embodiment of the present invention, the cutting structure 100 is installed on the traveling vehicle 300 and is located below the conveying structure 200 for cutting sugar cane. The specific structure may include a driver, a cutter disc and a plurality of blades. The cutter disc is installed on the output shaft of the driver, and the plurality of blades are respectively installed on the cutter disc for cutting sugar cane during rotation.

[0058] In an embodiment of the present invention, the inverted support structure 400 is installed on the traveling vehicle 300 and is located at the front end of the conveying structure 200. The inverted support structure 400 is used to lift up the inverted sugarcane, and specifically includes an inverted support assembly, the inverted support assembly structure includes two inverted support members, the two inverted support members are rotatably installed on the frame 310, and are arranged in a staggered manner in the front and back direction of the traveling direction of the traveling vehicle 300. Further, each inverted support member includes an inverted support and a spiral blade. The inverted support rod is rotatably installed on the frame 310 by a common method, such as the cooperation of an axis and a hole, and is inclined toward the rear of the traveling vehicle 300. The spiral blade is arranged on the periphery of the inverted support rod. In order to drive the two inverted support members, a driving part is respectively provided, and the driving part can be a motor, a motor, etc. but is not limited thereto.

[0059] Please refer to Figure 1-Figure 5 In one embodiment of the present invention, the control module is used to control the operation or shutdown of the traveling vehicle 300, the unloading structure 500, the conveying structure 200, the inverted support structure 400 and the cutting structure 100. The control module includes a control unit, etc. The control unit can be a controller, a microcontroller, a microprocessor, or other data processing chips, which will not be described in detail here. It can be understood that in order to control the entire sugarcane harvesting system, the control unit is electrically connected to the driving parts, driving members, and drivers of the traveling vehicle 300, the unloading structure 500, the conveying structure 200, the inverted support structure 400 and the cutting structure 100 to control the normal operation or operation or shutdown of each mechanism.

[0060] It is easy to understand that in order to control the normal sorting and unloading of sugarcane, the sugarcane harvesting system may also include electronic components such as sensors and detectors. For example, the unloading structure 500 also includes a weight sensor. When the weight sensor senses that the sugarcane on the conveyor belt 540 is greater than a preset value, the cutting structure 100 is controlled to stop cutting and the travel vehicle 300 is controlled to move to a preset location, and the conveyor belt 540 of the cutting structure 500 is controlled to rotate to unload the separated and sorted sugarcane to a designated location, thereby completing the sugarcane harvesting and unloading.

[0061] The present invention also discloses a sugarcane harvesting method, which adopts a sugarcane harvesting system. The sugarcane harvesting system adopts all the technical solutions of all the above embodiments, and therefore has at least all the beneficial effects brought by the technical solutions of the above embodiments, which will not be described one by one here.

[0062] The method comprises the following steps:

[0063] S1, controls the operation of the traveling vehicle, cutting structure, supporting structure and conveying structure;

[0064] S2, obtaining the actual weight value of the gravity sensor on the unloading structure;

[0065] S3, when it is determined that the actual weight value is equal to the preset weight value, the unloading structure is controlled to operate so that the conveyor belt rotates to unload the materials.

[0066] The above description is only a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the inventive concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.

Claims

1. A discharging structure, mounted on a traveling vehicle, wherein a frame is provided on the traveling vehicle, and a chassis is provided at the rear end of the frame, characterized in that: The unloading structure is used to receive harvested sugar cane and comprises: Several support platforms; and A plurality of unloading components, the plurality of support platforms and the plurality of unloading components are installed on the chassis at intervals, each unloading component comprises two tensioning rollers, a conveyor belt and a plurality of partition plates, the plurality of partition plates are respectively installed on the conveyor belt and are used for separating and sorting the received sugarcanes, the two tensioning rollers are respectively installed on the chassis, the two ends of the conveyor belt are respectively sleeved on the two tensioning rollers and can rotate with the tensioning rollers.

2. A discharging structure according to claim 1, characterized in that: A partition groove is formed between two adjacent partition plates, and the partition grooves of the plurality of unloading assemblies correspond to each other one by one.

3. A discharging structure according to claim 2, characterized in that: The two tensioning rollers are arranged in parallel and parallel to the traveling direction of the traveling vehicle; the central axis of each dividing groove is parallel to the traveling direction.

4. A discharging structure according to claim 2, characterized in that: The plurality of partition plates are arranged at equal distances on the conveyor belt.

5. A discharging structure according to claim 2, characterized in that: Each support platform comprises a support plate and two mounting plates. The two mounting plates are respectively arranged at two ends of the support plate and are respectively mounted on the chassis. The two tensioning rollers respectively pass through the two mounting plates.

6. A discharging structure according to claim 5, characterized in that: The support plate and the conveyor belt are in the same plane.

7. A discharging structure according to claim 6, characterized in that: Each unloading assembly also includes a support frame, the support frame is installed on the chassis, and the two tensioning rollers are respectively installed at opposite ends of the support frame.

8. A discharging structure according to claim 7, characterized in that: Each unloading assembly also includes a reinforcing plate, which is mounted on the supporting frame and supports the conveyor belt.

9. A sugarcane harvesting system, characterized in that: The sugarcane harvesting system comprises: A traveling vehicle, wherein a frame is provided on the traveling vehicle, and a chassis is provided at the rear end of the frame; A discharging structure, which is installed on the frame and adopts the discharging structure as claimed in any one of claims 1 to 8; A conveying structure, which is installed on the frame and located at the front end of the frame; An inverted support structure, the inverted support structure is installed at the front end of the conveying structure; a cutting structure, the cutting structure being mounted on the frame and located below the conveying structure; and A control module is used to control the operation or shutdown of the traveling vehicle, the unloading structure, the conveying structure, the supporting structure and the cutting structure.

10. A sugarcane harvesting system as claimed in claim 9, characterized in that: The conveying structure includes two first conveying components, which are respectively installed obliquely on the front end of the frame and symmetrically arranged, and respectively include a mounting shell, a chain and a plurality of driving tongues. The mounting shell is installed on the frame and is provided with a limiting groove. The chain is rotatably installed in the mounting shell. The plurality of driving tongues can be elastically arranged on the chain and can partially extend out of the limiting groove. The driving tongues of the two first conveying components extending out of the limiting groove drive the sugarcane to move together.

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