An automated sheeting production system and production process

Abstract

The application discloses an automatic dough extending production system and a production process, and relates to the technical field of dough extending production. The production process comprises the following steps: controlling the first drying cover to move downward to be attached to the top surface of the first conveying belt, and performing hot blowing on the upper surface of the dough sheet through the continuous flow of the hot air flow; controlling the supporting plate to move in the opposite direction of the movement of the dough sheet while the first conveying belt is running, so that the dough sheet is gradually laid on the surface of the supporting plate until the next dough sheet moves to the position below the first drying cover; controlling the supporting plate to move away from the first conveying belt until the supporting plate moves to the position directly below the second drying cover, the second drying cover is arranged on the supporting plate, and the first drying cover is attached to the top surface of the first conveying belt; and controlling the hot air flow to continuously flow between the first drying cover and the second drying cover. The application can realize the turning of the dough sheet during the conveying process, and can simultaneously realize the hot blowing and drying treatment of the front and rear dough sheets, so that the working efficiency of the dough sheet drying process is improved.

Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of dough production, and particularly relates to an automatic dough production system and a production process. BACKGROUND

[0002] Dough is a kind of food among noodles, which is mainly prepared from Hetao snowflake powder, iodized salt and pure water. The snowflake powder is made of Hetao hard red wheat, and has fine powder and high protein content. The dough is combined with traditional dough-making process, modern technology and high-quality Hetao snowflake powder, and is easily absorbed by human body by using mechanical and traditional manual drawing, and is particularly suitable for pregnant women, children, the elderly, people with high fat, diabetes and indigestion.

[0003] In the prior art, the traditional dough production process generally transports the dough to a continuous vacuum dough pressing machine, forms the dough sheet by extrusion, and then drops the dough sheet onto a conveying belt. The dough sheet is transported to a curing machine by the conveying belt to realize curing processing. The cured dough sheet is transported to a noodle cutting machine for noodle cutting processing. The dough sheet is cut into noodles and then packaged.

[0004] In the above dough production process, the dough sheet is transported between each conveying belt. In order to improve the smoothness of the dough sheet transmission between each process, the adhesion between the dough sheet and the conveying belt needs to be reduced. However, the traditional dough production process lacks a drying process before the dough sheet is cured. Therefore, the present application provides an automatic dough production system and process to solve the above problems. SUMMARY

[0005] The present application aims to provide an automatic dough production system and process. Through the specific structural design of the bearing control mechanism, the first conveying belt, the second conveying belt, the first drying mechanism, the second drying mechanism, the dough sheet transfer mechanism and the supporting plate, the problem that the dough sheet is transported between each conveying belt, the adhesion between the dough sheet and the conveying belt needs to be reduced to improve the smoothness of the dough sheet transmission between each process, and the traditional dough production process lacks a drying process before the dough sheet is cured is solved.

[0006] To solve the above technical problems, the present application is realized by the following technical scheme: the present application is an automatic dough production process, which comprises the following steps:

[0007] S01, the flour filtered by the flour sieve filter machine is transported to the mixing barrel to mix with water to form dough. After the dough is transported to the inside of the dough mixing barrel, it is further mixed by the dough mixing shaft. The finished dough is transported to the continuous vacuum dough pressing machine and formed into a dough sheet by extrusion.

[0008] S02, the extruded dough pieces fall onto the first conveying belt, and each dough piece arranged thereon is gradually conveyed to the rear end by the first conveying belt. When the dough piece at the rear end is conveyed to be directly below the first drying hood, the operation of the first conveying belt is controlled to be paused;

[0009] S03, the first drying hood is controlled to move downward until it is attached to the top surface of the first conveying belt. The upper surface of the dough piece is heated by the continuous flow of hot air in the first drying hood. After a set heating time is reached, the first drying hood is controlled to move upward to complete resetting;

[0010] S04, the operation of the first conveying belt is continued to be controlled, so that the front end of the dough piece gradually falls until it is attached to the support plate. Then, while the first conveying belt is operating, the support plate is controlled to move in the opposite direction to the movement of the dough piece, so that the falling dough piece is gradually laid on the surface of the support plate until the next dough piece moves to be directly below the first drying hood. At this time, the surface of the support plate is attached with a complete dough piece;

[0011] S05, the support plate with the dough piece is controlled to move away from the first conveying belt until the support plate with the dough piece moves to be directly below the second drying hood. At this time, the second drying hood is arranged on the support plate, and the first drying hood is attached to the top surface of the first conveying belt. The upper surface of the dough piece on the support plate and the upper surface of the dough piece in the first drying hood are simultaneously heated and dried by the continuous flow of hot air between the first drying hood and the second drying hood;

[0012] S06, then the support plate with the dried dough piece is controlled to return to the initial position. At this time, the first drying hood and the second drying hood are both moved upward to complete resetting. Then, the movement of the support plate is continued until the support plate approaches the second conveying belt. The support plate is controlled to be rotated to be in an inclined state. The dried dough piece on the support plate slides onto the second conveying belt and is conveyed to the rear end by the second conveying belt. Finally, the support plate is controlled to return to the initial position in a horizontal state;

[0013] S07, after the dried dough piece is subjected to ripening treatment, the ripened dough piece is conveyed to a shredding machine for shredding processing. Finally, the dried dough piece is packaged.

[0014] The production system based on the above-mentioned automatic dough production process comprises a bearing control mechanism. The bearing control mechanism comprises a vertical mounting frame, a first limiting channel, a second limiting channel and a limiting groove are respectively arranged on the surface of the vertical mounting frame. A horizontal bearing frame is fixedly arranged on the side of the vertical mounting frame close to the first conveying belt. A third limiting channel is arranged on the surface of the horizontal bearing frame. An inclined material guiding table is fixedly installed on the side of the horizontal bearing frame away from the vertical mounting frame. The second conveying belt is arranged below the inclined material guiding table. The first conveying belt is arranged above the inclined material guiding table.

[0015] The application is further provided with a vertical pressing plate which is in sliding fit with the first limiting channel above the first conveying belt, a U-shaped guide frame is fixedly arranged at the bottom of the vertical pressing plate, a guide slide is arranged in the U-shaped guide frame, two vertical mounting seats are symmetrically fixedly arranged at the bottom of the horizontal bearing frame, a power screw is rotatably arranged between the two vertical mounting seats, the power screw is connected with the power motor output end on the surface of one of the vertical mounting seats, a wind supply pipeline is fixedly installed on the vertical mounting frame, and an external connector is fixedly installed at the end of the wind supply pipeline.

[0016] The application is further provided with a switching cylinder which is installed on the surface of the corresponding vertical mounting seat of the vertical mounting frame, an activity plate is connected with the output end of the switching cylinder, a moving part is slidably arranged in the limiting groove, a walking tooth seat is fixedly installed on one side of the moving part, a supporting rod is fixedly installed on the other side of the moving part, a linkage frame is fixedly arranged at one end of the supporting rod, an inclined surface guide plate is fixedly arranged on the side of the linkage frame away from the supporting rod, the inclined surface guide plate is arranged below the horizontal bearing frame, and the activity plate is fixedly connected with the supporting rod.

[0017] The application is further provided with a first drying mechanism, wherein the first drying mechanism comprises a horizontal mounting frame which is installed above the first conveying belt, a first drying cover is arranged below the horizontal mounting frame, a connecting frame which is in longitudinal sliding fit with the horizontal mounting frame is fixedly arranged at the top of the first drying cover, a first elastic member which is connected with the horizontal mounting frame is installed at the inner top of the connecting frame, a vertical fixing rod which slidably penetrates through the horizontal mounting frame is fixedly arranged at the top of the first drying cover, a horizontal stress plate which is attached to the bottom of the vertical pressing plate is fixedly arranged at the top of the vertical fixing rod, an air guide pipeline which is in communication with the inner cavity of the first drying cover is fixedly installed at the top of the first drying cover, and a plurality of air outlet holes are arranged on the side surface of the first drying cover.

[0018] The application is further provided with a second drying mechanism, wherein the second drying mechanism comprises a second drying cover which is composed of a top sealing plate and a first side sealing plate and a second side sealing plate which are fixedly arranged at the bottom of the second drying cover, a flow-through opening is arranged at the top of the top sealing plate, one end of the air guide pipeline is fixedly installed at the top of the top sealing plate and is arranged in communication with the flow-through opening, an air inlet is arranged on the surface of the first side sealing plate and is matched with the wind supply pipeline, a lifting seat which is in sliding fit with the second limiting channel is fixedly arranged on one side of the top sealing plate, an external extension seat which is fixedly connected with the vertical mounting frame is arranged above the lifting seat, and the external extension seat and the lifting seat are connected through a second elastic member.

[0019] The application is further provided with a dough sheet transfer mechanism; wherein the dough sheet transfer mechanism comprises a dough sheet transfer box, a supporting plate installation cavity is opened inside the dough sheet transfer box, the supporting plate is rotatably installed inside the supporting plate installation cavity, a first support seat is fixedly arranged on one side of the dough sheet transfer box close to the vertical installation frame, a vertical guide rod is fixedly arranged on the top of the first support seat, a second support seat is slidably arranged inside the guide slide, and a vertical sleeve is fixedly arranged on the bottom of the second support seat and is sleeved on the vertical guide rod.

[0020] The application is further provided with a lifting gear, a linkage shaft is rotatably arranged on the surface of the first support seat, a walking gear and a transmission gear are fixedly installed on the circumferential surface of the linkage shaft respectively, the transmission gear is engaged with the lifting gear, an inner threaded seat that is slidably matched with the third limiting channel is fixedly arranged on the bottom of the dough sheet transfer box, the inner threaded seat is sleeved on the power screw and is threadedly matched with the power screw, a supporting plate jacking rod that is slidably matched with the dough sheet transfer box is arranged below the dough sheet transfer box, the supporting plate jacking rod is attached to the bottom of the supporting plate at the top end, a sliding roller is fixedly installed on the bottom end of the supporting plate jacking rod, a limiting part is fixedly arranged on the circumferential surface of the supporting plate jacking rod, and a limiting support that is fixedly connected with the inner threaded seat is attached and arranged on the bottom of the limiting part.

[0021] The application has the following beneficial effects: 1. The application controls the first conveying belt to operate, so that the front end of the dough sheet gradually falls until it is attached to the supporting plate, then the dough sheet transfer mechanism is controlled to continue to move towards the first drying mechanism while the first conveying belt is operating, so that the falling dough sheet is gradually laid on the surface of the supporting plate until the next dough sheet moves directly below the first drying cover, at this time, the surface of the supporting plate is attached to a complete dough sheet, then the dough sheet transfer mechanism is controlled to start to move horizontally towards the second drying mechanism, after the walking gear contacts the walking gear seat, the walking gear starts to roll along the surface of the walking gear seat as the dough sheet transfer box continues to move, the transmission gear that rotates synchronously with the walking gear drives the lifting gear to gradually move downward, thereby making the second support seat slide horizontally along the U-shaped guide frame while driving the vertical pressing plate to move downward until the bottom of the first drying cover is attached to the top surface of the first conveying belt, at this time, the top plate just abuts against the top of the dough sheet transfer box, and the first side plate and the second side plate just block the through openings on the left and right sides of the dough sheet transfer box, the end of the air supply pipeline abuts against the first side plate, then hot air is sent into the second drying cover through the air supply pipeline, the hot air entering the second drying cover enters the first drying cover along the through flow opening and the air guide pipeline and is discharged from each air outlet, thereby realizing the hot blowing and drying of the upper surface of the dough sheet on the supporting plate and the upper surface of the dough sheet in the first drying cover at the same time, and thereby improving the working efficiency of the dough sheet drying process.

[0022] 2. The present invention controls the horizontal misalignment between the traveling gear seat and the traveling gear, and after the inclined guide plate moves to align with the sliding roller, controls the noodle transfer mechanism to continue to move toward the first drying mechanism until the sliding roller just rests against the inclined surface of the inclined guide plate. At this time, the noodle transfer box is away from the first support seat and is close to the inclined guide table. As the noodle transfer box continues to move horizontally, the sliding roller gradually climbs along the inclined surface of the inclined guide plate, and the support plate lifting rod that moves up synchronously with the sliding roller pushes the support plate to rotate and tilt, so that the noodle on the support plate slides along the inclined support plate to the inclined guide table, and then slides from the inclined guide table to the second conveyor belt and is transported to the rear end through the second conveyor belt, thereby realizing automatic transportation of the dried noodles to the rear end process. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0024] Figure 1 This is a structural diagram of the drying equipment in an automated noodle production system.

[0025] Figure 2 for Figure 1 side view of the structure.

[0026] Figure 3 for Figure 1 Schematic diagram of part of the structure.

[0027] Figure 4 for Figure 3 side view of the structure.

[0028] Figure 5 2 is a diagram showing the coordination relationship between the load-bearing control mechanism, the first conveyor belt, and the second conveyor belt in the present invention.

[0029] Figure 6 for Figure 5 side view of the structure.

[0030] Figure 7 for Figure 5 Schematic diagram of the structure from an upward perspective.

[0031] Figure 8 It is a structural schematic diagram of the first drying mechanism in the present invention.

[0032] Figure 9 for Figure 8 Schematic diagram of the structure from an upward perspective.

[0033] Figure 10 Structure diagram of the second drying mechanism in the application.

[0034] Figure 11 Structure diagram of the second drying mechanism in the application. Figure 10 Structure diagram of the second drying mechanism in the application.

[0035] Figure 12 Structure diagram of the second drying mechanism in the application.

[0036] Figure 13 Structure diagram of the second drying mechanism in the application. Figure 12 Structure diagram of the second drying mechanism in the application.

[0037] In the drawings, the components represented by each reference numeral are listed as follows:

[0038] 1 - bearing control mechanism, 101 - vertical mounting frame, 102 - first limiting channel, 103 - second limiting channel, 104 - horizontal bearing frame, 105 - third limiting channel, 106 - inclined material guide table, 107 - vertical pressing plate, 108 - U-shaped guide frame, 109 - guide slide, 110 - vertical mounting seat, 111 - power screw, 112 - power motor, 113 - air supply pipeline, 114 - external joint, 115 - switching cylinder, 116 - movable plate, 117 - moving part, 118 - walking tooth seat, 119 - support rod, 120 - linkage frame, 121 - inclined surface guide plate, 2 - first conveying belt, 3 - second conveying belt, 4 - first drying mechanism, 401 - horizontal mounting frame, 402 - first drying cover, 403 - connecting frame, 404 - first elastic member, 405 - vertical fixing rod, 406 - horizontal stress plate, 407 - air guide pipeline, 408 - air outlet, 5 - second drying mechanism, 501 - second drying cover, 502 - top sealing plate, 503 - first side sealing plate, 504 - second side sealing plate, 505 - through-flow opening, 506 - air inlet, 507 - lifting seat, 508 - external extension seat, 509 - second elastic member, 6 - face sheet transfer mechanism, 601 - face sheet transfer box, 602 - supporting plate mounting cavity, 603 - first support seat, 604 - vertical guide rod, 605 - second support seat, 606 - vertical sleeve, 607 - lifting tooth seat, 608 - linkage shaft, 609 - walking gear, 610 - transmission gear, 611 - internal threaded seat, 612 - supporting plate jacking rod, 613 - sliding roller, 614 - limiting part, 615 - limiting support, 7 - bearing plate. DETAILED DESCRIPTION

[0039] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments of the present application, all the other embodiments obtained by a person of ordinary skill in the art without creative effort belong to the scope of protection of the present application.

[0040] Specific embodiment one, please refer to Figures 1-13 The present application is an automatic dough production process, comprising the following steps:

[0041] S01, the flour filtered by the flour sieve filter machine is transported to the mixing bucket to mix with water to form dough, and after the dough is transported to the inside of the kneading barrel, it is further mixed by the kneading shaft. The finished dough is transported to the continuous vacuum dough pressing machine and formed into a dough sheet by extrusion;

[0042] S02, the extruded dough sheet falls onto the first conveying belt 2, and each dough sheet arranged thereon is gradually transported to the rear end by the first conveying belt 2. When the dough sheet at the rear end is transported to directly below the first drying hood 402, the first conveying belt 2 is controlled to stop running;

[0043] S03, the first drying hood 402 is controlled to move downward until it is attached to the top surface of the first conveying belt 2. The upper surface of the dough sheet is heated by the continuous flow of hot air in the first drying hood 402. After the set heating time is reached, the first drying hood 402 is controlled to move upward to complete the reset;

[0044] S04, the first conveying belt 2 is continuously controlled to run, so that the front end of the dough sheet gradually falls until it is attached to the supporting plate 7. Then, while the first conveying belt 2 is running, the supporting plate 7 is controlled to move in the opposite direction of the movement of the dough sheet, so that the falling dough sheet is gradually laid on the surface of the supporting plate 7 until the next dough sheet moves to directly below the first drying hood 402. At this time, the surface of the supporting plate 7 is attached with a complete dough sheet;

[0045] S05, the supporting plate 7 with the dough sheet is controlled to move away from the first conveying belt 2 until the supporting plate 7 with the dough sheet moves to directly below the second drying hood 501. At this time, the second drying hood 501 is arranged on the supporting plate 7, and the first drying hood 402 is attached to the top surface of the first conveying belt 2. By the continuous flow of hot air between the first drying hood 402 and the second drying hood 501, the upper surface of the dough sheet on the supporting plate 7 and the upper surface of the dough sheet inside the first drying hood 402 are simultaneously heated and dried;

[0046] S06: Then, the supporting plate 7 supporting the dried dough sheet is controlled to return to the initial position. At this time, the first drying cover 402 and the second drying cover 501 are both moved upward to complete the reset. Then, the supporting plate 7 is controlled to move until the supporting plate 7 is close to the second conveyor belt 3. The supporting plate 7 is controlled to rotate to be in an inclined state. The dried dough sheet on the supporting plate 7 slides onto the second conveyor belt 3 and is transported to the rear end through the second conveyor belt 3. Finally, the supporting plate 7 is controlled to restore to a horizontal state and return to the initial position.

[0047] S07, after the dried noodles are cooked, they are conveyed to a shredder for shredding, and finally the shredded noodles are packaged.

[0048] Specific embodiment 2, based on the production system of the above-mentioned automated noodle production process, includes a load-bearing control mechanism 1; wherein, the load-bearing control mechanism 1 includes a vertical mounting frame 101, and the surface of the vertical mounting frame 101 is respectively provided with a first limiting channel 102, a second limiting channel 103 and a limiting groove, and a horizontal load-bearing frame 104 is fixedly provided on the side of the vertical mounting frame 101 close to the first conveyor belt 2 (the first conveyor belt 2 belongs to the conveyor belt of the common conveying equipment in the prior art, so the specific structure of the conveying equipment is not described in detail), and a third limiting channel 105 is provided on the surface of the horizontal load-bearing frame 104. An inclined guide platform 106 is fixedly installed on one side of 104 away from the vertical mounting frame 101, and the second conveyor belt 3 is arranged below the inclined guide platform 106 (the second conveyor belt 3 belongs to the conveyor belt in the common conveying equipment in the prior art, so the specific structure of the conveying equipment is not described in detail), and the first conveyor belt 2 is arranged above the inclined guide platform 106. Through the setting of the inclined guide platform 106, the dough sheets that have completed double-sided drying can slide along the inclined guide platform 106 to the second conveyor belt 3, and then under the action of the second conveyor belt 3 in the running state, the double-sided dried dough sheets can be transported and separated from the inclined guide platform 106.

[0049] In this embodiment of the present invention, a vertical pressure plate 107 is provided above the first conveyor belt 2 and is slidably engaged with the first limiting channel 102. A U-shaped guide frame 108 is fixedly provided at the bottom of the vertical pressure plate 107, and a guide slide 109 is provided inside the U-shaped guide frame 108. Two vertical mounting seats 110 are symmetrically fixedly provided at the bottom of the horizontal support frame 104. A power screw 111 is rotatably provided between the two vertical mounting seats 110, and the power screw 111 is connected to the output end of the power motor 112 on the surface of one of the vertical mounting seats 110. An air supply duct 113 is fixedly installed on the vertical mounting frame 101, and an external joint 114 is fixedly installed at the end of the air supply duct 113.

[0050] The vertical mounting frame 101 is provided with a switching cylinder 115 on the surface of the corresponding vertical mounting seat 110, the output end of the switching cylinder 115 is connected with a movable plate 116, a moving part 117 is slidably arranged in a limiting groove, the moving part 117 is fixedly provided with a walking tooth holder 118 on one side, the moving part 117 is fixedly provided with a supporting rod 119 on the other side, the supporting rod 119 is fixedly provided with a linkage frame 120 at one end, the linkage frame 120 is fixedly provided with an inclined guide plate 121 on the side away from the supporting rod 119, the inclined guide plate 121 is arranged below the horizontal bearing frame 104, and the movable plate 116 is fixedly connected with the supporting rod 119.

[0051] In the embodiment of the present application, the present application further comprises a first drying mechanism 4; wherein the first drying mechanism 4 comprises a horizontal mounting frame 401 (the horizontal mounting frame 401 is fixed on the outer rack) installed above the first conveying belt 2, a first drying cover 402 is arranged below the horizontal mounting frame 401, the first drying cover 402 is fixedly provided with a connecting frame 403 which is in longitudinal sliding fit with the horizontal mounting frame 401 at the top, a first elastic member 404 connected with the horizontal mounting frame 401 is installed in the connecting frame 403, the first drying cover 402 is fixedly provided with a vertical fixing rod 405 which slidably penetrates through the horizontal mounting frame 401 at the top, the vertical fixing rod 405 is fixedly provided with a horizontal stress plate 406 which is attached to the bottom of the vertical pressing plate 107 at the top, the vertical pressing plate 107 is supported through the common action of the first elastic member 404 and the horizontal stress plate 406, the first drying cover 402 is fixedly provided with an air guide pipe 407 which is in communication with the inner cavity of the first drying cover 402 at the top, a plurality of air outlet holes 408 are formed in the side of the first drying cover 402, and the hot air flowing into the first drying cover 402 is discharged along the air outlet holes 408.

[0052] In the embodiment of the present application, the present application further comprises a second drying mechanism 5; wherein the second drying mechanism 5 comprises a second drying cover 501, the second drying cover 501 is composed of a top sealing plate 502 and a first side sealing plate 503 and a second side sealing plate 504 fixed at the bottom of the top sealing plate 502, a through-flow opening 505 is formed at the top of the top sealing plate 502, one end of the air guide pipe 407 is fixedly installed at the top of the top sealing plate 502 and is arranged in communication with the through-flow opening 505 (to ensure that the top sealing plate 502 and the first drying cover 402 are always synchronous), the surface of the first side sealing plate 503 is provided with an air inlet 506 matched with the air supply pipe 113 (the diameter of the air inlet 506 is not greater than the inner diameter of the air supply pipe 113), one side of the top sealing plate 502 is fixedly provided with a lifting seat 507 in sliding cooperation with the second limiting channel 103, an outer extension seat 508 is arranged above the lifting seat 507 and is fixedly connected with the vertical mounting frame 101, the outer extension seat 508 and the lifting seat 507 are connected through a second elastic member 509 (the support of the second drying cover 501 is realized through the cooperation of the second elastic member 509 and the lifting seat 507), and the support of the first drying cover 402 and the second drying cover 501 is realized through the cooperation of the second elastic member 509 and the first elastic member 404.

[0053] In the embodiment of the present application, the present application further comprises a face sheet transfer mechanism 6; wherein the face sheet transfer mechanism 6 comprises a face sheet transfer box 601, a supporting plate mounting cavity 602 is formed in the face sheet transfer box 601, the supporting plate 7 is rotatably installed in the supporting plate mounting cavity 602 (the axis line of the rotation of the supporting plate 7 is arranged at the left side of the supporting plate mounting cavity 602, as shown in Figure 12 In the embodiment of the present application, the present application further comprises a face sheet transfer mechanism 6; wherein the face sheet transfer mechanism 6 comprises a face sheet transfer box 601, a supporting plate mounting cavity 602 is formed in the face sheet transfer box 601, the supporting plate 7 is rotatably installed in the supporting plate mounting cavity 602 (the axis line of the rotation of the supporting plate 7 is arranged at the left side of the supporting plate mounting cavity 602, as shown in

[0054] In the embodiment of the present application, the bottom of the second support seat 605 is fixedly provided with a lifting gear seat 607, the surface of the first support seat 603 is rotatably provided with a linkage shaft 608, the circumferential surface of the linkage shaft 608 is fixedly provided with a walking gear 609 and a transmission gear 610 respectively, the transmission gear 610 is engaged with the lifting gear seat 607; the bottom of the mask transfer box 601 is fixedly provided with an internal thread seat 611 which is slidingly matched with the third limiting channel 105, the internal thread seat 611 is sleeved on the power screw 111 and is threadedly matched with the power screw 111, the mask transfer box 601 is provided below with a supporting plate jacking rod 612 which is slidingly matched with the mask transfer box 601, the top end of the supporting plate jacking rod 612 is attached to the bottom of the supporting plate 7, the bottom end of the supporting plate jacking rod 612 is fixedly provided with a sliding roller 613, the circumferential surface of the supporting plate jacking rod 612 is fixedly provided with a limiting portion 614, the bottom of the limiting portion 614 is fixedly connected with a limiting support 615 which is attached to the internal thread seat 611, the supporting plate 7 in the initial state is horizontally arranged inside the supporting plate mounting cavity 602, at this time the bottom of the limiting portion 614 is attached to the top of the corresponding limiting support 615, the top end of the supporting plate jacking rod 612 is flush with the bottom of the supporting plate mounting cavity 602, the sliding roller 613 is horizontally offset from the inclined guide plate 121, and the walking gear seat 118 is aligned with the walking gear 609, Figure 4 Reflects the initial state diagram of each mechanism.

[0055] When the face sheet at the rear end of the first conveying belt 2 is conveyed right below the first drying cover 402, the power motor 112 is started to drive the power screw 111 to rotate, and the face sheet transfer box 601 is moved horizontally towards the second drying mechanism 5 under the cooperation of the power screw 111 and the internal threaded seat 611. Before the walking gear 609 contacts the walking tooth seat 118, the second support seat 605 only slides horizontally along the U-shaped guide frame 108, and no relative sliding occurs between the vertical sleeve 606 and the vertical guide rod 604. When the walking gear 609 contacts the walking tooth seat 118, as the face sheet transfer box 601 continues to move, the walking gear 609 starts to roll along the surface of the walking tooth seat 118. The driving gear 610 synchronously rotating with the walking gear 609 drives the lifting tooth seat 607 to gradually move downward, thereby causing the second support seat 605 to slide horizontally along the U-shaped guide frame 108 while driving the vertical pressing plate 107 to move downward. The first drying cover 402 is driven to move downward and stretch the first elastic member 404 by the downward pressing action of the vertical pressing plate 107 on the horizontal force plate 406. The air duct 407 synchronously moving downward with the first drying cover 402 drives the second drying cover 501 to move downward and stretch the second elastic member 509. Until the bottom of the first drying cover 402 is attached to the top surface of the first conveying belt 2, the top plate 502 is just abutted against the top of the face sheet transfer box 601, and the first side sealing plate 503 and the second side sealing plate 504 just seal the through openings on the left and right sides of the face sheet transfer box 601. The end of the air supply duct 113 is abutted against the first side sealing plate 503 (the air inlet 506 is connected to the air supply duct 113), and then hot air is supplied to the inside of the second drying cover 501 through the air supply duct 113. The hot air entering the second drying cover 501 enters the first drying cover 402 along the through-flow port 505 and the air duct 407, and is discharged from each air outlet 408. Thus, the upper surface of the face sheet in the first drying cover 402 is dried by hot blowing.

[0056] After the set hot-blowing time is reached, the hot air flow is paused from being delivered into the air supply duct 113, and then the power screw 111 is controlled to rotate reversely by the power motor 112, so that the dough sheet transfer box 601 starts to move towards the first drying mechanism 4, the walking gear 609 starts to roll and walk reversely along the surface of the walking tooth seat 118, the transmission gear 610 synchronously rotated with the walking gear 609 drives the lifting tooth seat 607 to move upwards gradually, so that the second support seat 605 slides horizontally along the U-shaped guide frame 108 while driving the vertical pressing plate 107 to move upwards, under the joint action of the first elastic member 404 and the second elastic member 509, the first drying cover 402 and the second drying cover 501 move upwards synchronously, until the walking gear 609 is separated from the walking tooth seat 118, and then the dough sheet transfer box 601 continues to move towards the first drying mechanism 4 until the dough sheet transfer mechanism 6 returns to the initial position, at this time, the first drying cover 402 and the second drying cover 501 both return to the initial position.

[0057] Then, the first conveying belt 2 continues to operate, so that the front end of the dough sheet gradually falls until it is attached to the supporting plate 7, and then the dough sheet transfer mechanism 6 continues to move towards the first drying mechanism 4 (i.e. moves in the opposite direction of the dough sheet) while the first conveying belt 2 operates, so that the falling dough sheet gradually lays on the surface of the supporting plate 7 until the next dough sheet moves to the position directly below the first drying cover 402, at this time, a complete dough sheet (i.e. the first dough sheet falls and lays on the supporting plate 7, and the surface of the dough sheet that has not been dried by hot-blowing is on the upper side) is attached to the surface of the supporting plate 7, and then the dough sheet transfer mechanism 6 starts to move horizontally towards the second drying mechanism 5, after the walking gear 609 contacts the walking tooth seat 118, the walking gear 609 starts to roll and walk along the surface of the walking tooth seat 118 as the dough sheet transfer box 601 continues to move, the transmission gear 610 synchronously rotated with the walking gear 609 drives the lifting tooth seat 607 to move downwards gradually, so that the second support seat 605 slides horizontally along the U-shaped guide frame 108 while driving the vertical pressing plate 107 to move downwards, until the bottom of the first drying cover 402 is attached to the top surface of the first conveying belt 2, at this time, the top plate 502 is just attached to the top of the dough sheet transfer box 601, and the first side plate 503 and the second side plate 504 just block the openings on the left and right sides of the dough sheet transfer box 601, and the end of the air supply duct 113 is attached to the first side plate 503 (the air inlet 506 is connected to the air supply duct 113), then the hot air flow is delivered into the second drying cover 501 through the air supply duct 113, the hot air flow in the second drying cover 501 enters the first drying cover 402 along the through-flow opening 505 and the air guide duct 407, and then is discharged through each air outlet 408, thereby realizing the hot-blowing drying of the upper surface of the dough sheet on the supporting plate 7 and the upper surface of the dough sheet in the first drying cover 402 at the same time, and thereby improving the working efficiency of the dough sheet drying process.

[0058] Next, the noodle sheet transfer mechanism 6 is controlled to continue to move toward the first drying mechanism 4 until the noodle sheet transfer mechanism 6 returns to its initial position. At this time, the noodle sheet on the supporting plate 7 has completed the double-sided drying process. Subsequently, the movable plate 116 is controlled to move by switching the cylinder 115 to drive the traveling gear seat 118 and the inclined guide plate 121 to move synchronously, so that the traveling gear seat 118 and the traveling gear 609 are horizontally misaligned (that is, the traveling gear seat 118 moves to between the traveling gear 609 and the transmission gear 610), and the inclined guide plate 121 moves to align with the sliding roller 6 13, then control the noodle sheet transfer mechanism 6 to continue to move toward the first drying mechanism 4 until the sliding roller 613 just rests on the inclined surface of the inclined guide plate 121. At this time, the noodle sheet transfer box 601 is away from the side of the first support seat 603 and close to the inclined guide table 106. As the noodle sheet transfer box 601 continues to move horizontally, the sliding roller 613 gradually climbs along the inclined surface of the inclined guide plate 121. The support plate lifting rod 612 that moves up synchronously with the sliding roller 613 pushes the support plate 7 to rotate and tilt, so that the noodle on the support plate 7 moves along the inclined surface. The inclined support plate 7 slides onto the inclined guide platform 106, and then slides from the inclined guide platform 106 to the second conveyor belt 3 and is transported to the rear end through the second conveyor belt 3. Finally, the noodle sheet transfer mechanism 6 is controlled to return to the initial position. At this time, the sliding roller 613 moves down to the initial position due to separation from the inclined guide plate 121, and the support plate 7 returns to the horizontal state. Then, the switching cylinder 115 controls the movable plate 116 to move in the opposite direction, thereby driving the walking gear seat 118 and the inclined guide plate 121 to move synchronously, so that the walking gear seat 118 and the inclined guide plate 121 are 1 are all returned to the initial position (that is, the traveling gear seat 118 is realigned with the traveling gear 609, and the inclined guide plate 121 is horizontally offset from the sliding roller 613 again), and then the first conveyor belt 2 can be controlled to operate again so that the front end of the next dough sheet gradually hangs down until it is attached to the supporting plate 7. Then, while the first conveyor belt 2 is running, the dough sheet transfer box 601 is controlled to move toward the first drying mechanism 4, so that the next dough sheet is turned over and laid on the supporting plate 7. Subsequently, the drying process of the dough sheet can be continuously realized according to the same control method as above.

[0059] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0060] The preferred embodiments of the application disclosed above are only to facilitate the elucidation of the application. The preferred embodiments do not describe all the details of the application and limit the application to the specific embodiments described. Obviously, many modifications and variations can be made in light of the teachings above. The description is chosen and described in order to best explain the principles of the application and its practical application to thereby enable others skilled in the art to best utilize the application and get the best results from the application. The application is only limited by the claims and their full scope and equivalents.

Claims

1. An automated noodle production process, characterized in that: The steps include: S01, conveying the flour sifted by the flour sifter to a mixing barrel and mixing it with water to form dough, conveying the dough to a dough mixing barrel and further mixing it with a dough mixing shaft, conveying the kneaded dough to a continuous vacuum dough pressing machine and forming dough sheets by extrusion; S02, the extruded dough pieces fall onto the first conveyor belt (2), and the dough pieces arranged thereon are gradually conveyed to the rear end by the first conveyor belt (2). When the dough pieces at the rear end are conveyed to the bottom of the first drying cover (402), the first conveyor belt (2) is controlled to stop running; S03, controlling the first drying hood (402) to move downward until it is in contact with the top surface of the first conveyor belt (2), and performing heat blowing on the upper surface of the face sheet by continuous flow of hot air inside the first drying hood (402), and controlling the first drying hood (402) to move upward to complete reset after reaching the set heat blowing time; S04, continue to control the first conveyor belt (2) to operate, so that the front end of the dough piece gradually hangs down until it is attached to the support plate (7), and then control the support plate (7) to move in the opposite direction of the movement of the dough piece while the first conveyor belt (2) is operating, so that the hanging dough piece is gradually laid on the surface of the support plate (7), until the next dough piece moves to the bottom of the first drying cover (402), at which time a complete dough piece is attached to the surface of the support plate (7); S05, controlling the support plate (7) supporting the dough sheet to move away from the first conveyor belt (2) until the support plate (7) supporting the dough sheet moves to just below the second drying cover (501), at which time the second drying cover (501) is placed on the support plate (7), and at the same time the first drying cover (402) is attached to the top surface of the first conveyor belt (2), and the hot air flow continuously flows between the first drying cover (402) and the second drying cover (501), so that the upper surface of the dough sheet on the support plate (7) and the upper surface of the dough sheet inside the first drying cover (402) are simultaneously dried by hot blowing; S06, then controlling the support plate (7) supporting the dried dough sheet to return to the initial position, at which time the first drying cover (402) and the second drying cover (501) are both moved upward to complete the reset, and then continuing to control the support plate (7) to move until the support plate (7) is close to the second conveyor belt (3), and by controlling the support plate (7) to rotate so as to be in an inclined state, the dried dough sheet on the support plate (7) slides onto the second conveyor belt (3) and is transported to the rear end through the second conveyor belt (3), and finally controlling the support plate (7) to restore the horizontal state and return to the initial position; S07, after the dried noodles are cooked, the cooked noodles are conveyed to a shredder for shredding, and finally the shredded noodles are packaged; A production system based on the above-mentioned automated noodle production process comprises a load-bearing control mechanism (1), a first drying mechanism (4), a second drying mechanism (5) and a noodle sheet transfer mechanism (6); wherein the load-bearing control mechanism (1) comprises a vertical mounting frame (101), a first limiting channel (102) and a second limiting channel (103) are respectively provided on the surface of the vertical mounting frame (101), a vertical pressing plate (107) which is slidably engaged with the first limiting channel (102) is provided above the first conveyor belt (2), and an air supply duct (113) is fixedly installed on the vertical mounting frame (101); The first drying mechanism (4) includes a horizontal mounting frame (401) mounted above the first conveyor belt (2), a first drying cover (402) is arranged below the horizontal mounting frame (401), a connecting frame (403) is fixedly arranged on the top of the first drying cover (402) and is longitudinally slidably matched with the horizontal mounting frame (401), a first elastic member (404) connected to the horizontal mounting frame (401) is installed on the top of the connecting frame (403), a vertical fixing rod (405) is fixedly arranged on the top of the first drying cover (402) and is slidably passed through the horizontal mounting frame (401), a horizontal force-bearing plate (406) is fixedly arranged on the top of the vertical fixing rod (405) and is affixed to the bottom of the vertical pressure plate (107), an air guide duct (407) connected to the inner cavity of the first drying cover (402) is fixedly mounted on the top of the first drying cover (402), and a plurality of air outlet holes (408) are opened on the side surface of the first drying cover (402); The second drying mechanism (5) includes a second drying hood (501), which is composed of a top plate (502) and a first side plate (503) and a second side plate (504) fixed to the bottom thereof; a flow opening (505) is provided on the top of the top plate (502); one end of the air guide duct (407) is fixedly mounted on the top of the top plate (502) and is in communication with the flow opening (505); an air inlet (506) adapted to the air supply duct (113) is provided on the surface of the first side plate (503); a lifting seat (507) that is slidably matched with the second limiting channel (103) is fixedly provided on one side of the top plate (502); an outer extension seat (508) fixedly connected to the vertical mounting frame (101) is provided above the lifting seat (507); the outer extension seat (508) and the lifting seat (507) are connected via a second elastic member (509); A limiting groove is provided on the surface of the vertical mounting frame (101), a horizontal support frame (104) is fixedly provided on a side of the vertical mounting frame (101) close to the first conveyor belt (2), a third limiting channel (105) is provided on the surface of the horizontal support frame (104), an inclined guide platform (106) is fixedly provided on a side of the horizontal support frame (104) away from the vertical mounting frame (101), the second conveyor belt (3) is provided below the inclined guide platform (106), and the first conveyor belt (2) is provided above the inclined guide platform (106); A U-shaped guide frame (108) is fixedly provided at the bottom of the vertical pressure plate (107), and a guide slideway (109) is provided inside the U-shaped guide frame (108); The noodle sheet transfer mechanism (6) comprises a noodle sheet transfer box (601), a pallet mounting cavity (602) is provided inside the noodle sheet transfer box (601), the support plate (7) is rotatably mounted inside the pallet mounting cavity (602), a first support seat (603) is fixedly provided on a side of the noodle sheet transfer box (601) close to the vertical mounting frame (101), a vertical guide rod (604) is fixedly provided on the top of the first support seat (603), a second support seat (605) is slidably provided inside the guide slide (109), and a vertical sleeve (606) is fixedly provided on the bottom of the second support seat (605) and is slidably sleeved on the vertical guide rod (604).

2. The automated noodle production process according to claim 1, characterized in that: Two vertical mounting seats (110) are symmetrically fixedly arranged at the bottom of the horizontal support frame (104), a power screw (111) is rotatably arranged between the two vertical mounting seats (110), and the power screw (111) is connected to the output end of a power motor (112) on the surface of one of the vertical mounting seats (110), and an external joint (114) is fixedly installed at the end of the air supply duct (113).

3. The automated noodle production process according to claim 2, characterized in that: A switching cylinder (115) is installed on the surface of the vertical mounting seat (110) corresponding to the vertical mounting frame (101), and the output end of the switching cylinder (115) is connected to a movable plate (116). A moving part (117) is slidably arranged inside the limiting groove, and a walking gear seat (118) is fixedly installed on one side of the moving part (117), and a support rod (119) is fixedly installed on the other side of the moving part (117). A linkage frame (120) is fixedly arranged at one end of the support rod (119), and a sloped guide plate (121) is fixedly arranged on the side of the linkage frame (120) away from the support rod (119). The sloped guide plate (121) is arranged below the horizontal supporting frame (104), and the movable plate (116) is fixedly connected to the support rod (119).

4. The automated noodle production process according to claim 3, characterized in that: A lifting gear seat (607) is fixedly provided at the bottom of the second support seat (605), a linkage shaft (608) is rotatably provided on the surface of the first support seat (603), and a traveling gear (609) and a transmission gear (610) are fixedly installed on the side surface of the linkage shaft (608), and the transmission gear (610) is meshed with the lifting gear seat (607); An internal thread seat (611) that is slidably engaged with the third limiting channel (105) is fixedly provided at the bottom of the noodle sheet transfer box (601), and the internal thread seat (611) is sleeved on the power screw (111) and the two are threadedly engaged. A support plate lifting rod (612) that is slidably engaged with the power screw (111) is provided below the noodle sheet transfer box (601), and the top end of the support plate lifting rod (612) is affixed to the bottom of the supporting plate (7), and a sliding roller (613) is fixedly installed at the bottom end of the support plate lifting rod (612). A limiting portion (614) is fixedly provided on the peripheral side of the support plate lifting rod (612), and a limiting support (615) that is fixedly connected to the internal thread seat (611) is affixed to the bottom of the limiting portion (614).

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