A NdFeB automatic, efficient and environmentally friendly cleaning device and method
By designing automated neodymium iron boron cleaning equipment, the automatic cleaning and rinsing of neodymium iron boron is achieved using electric annular slide rails and T-shaped lifting rods, and automatic unloading is achieved through inverted T-shaped push plates and guide plates, the problems of low efficiency and excessive manual intervention in the existing technology are solved, and the cleaning efficiency and automation are significantly improved.
Patent Information
- Application Number
- CN202510147361.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-11
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2045-02-11
AI Technical Summary
The existing neodymium iron boron cleaning technology is inefficient, and it requires repeated use of lifting arms for up and down lifting and transfer, and manual unloading efficiency is low, which increases labor intensity.
A kind of automatic, efficient and environmentally friendly cleaning equipment of NdFeB is designed, and the T-shaped lifting rod is driven to drive the mesh frame to move along the annular shell, realizing automatic cleaning and rinsing of NdFeB, and automatic unloading through inverted T-shaped push plates and guide plates.
The continuous cleaning operation of NdFeB is achieved, which significantly improves the cleaning efficiency, reduces manual intervention and labor intensity, and ensures efficient cleaning of complex structures or porous non-standard parts.
Smart Images

Figure CN119608681B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of cleaning equipment, and in particular to a NdFeB automatic, efficient and environmentally friendly cleaning equipment and method. Background Art
[0002] NdFeB is one of the strongest permanent magnet materials currently available. It is widely used in various fields due to its excellent high remanence, high coercivity and high energy product characteristics. During the production process of NdFeB, pollutants such as oil, dust, and metal debris may adhere to its surface. These pollutants not only affect the bonding performance and coating quality of NdFeB, but may also have a negative impact on its mechanical assembly accuracy and the final application effect. Therefore, it is very necessary to clean NdFeB before and after production and use.
[0003] At present, the cleaning of NdFeB is usually completed by a frame-type cleaning machine. During the cleaning process, the NdFeB is manually placed into the mesh frame of the frame-type cleaning machine, and then the mesh frame containing the NdFeB is lowered into the cleaning tank by the lifting arm for ultrasonic cleaning. After the cleaning is completed, the lifting arm lifts the mesh frame and moves it to the rinsing tank for rinsing. After the rinsing is completed, the mesh frame is lifted again, and finally the cleaned NdFeB is manually removed from the mesh frame. This cleaning process requires repeated use of the lifting arm to lift and transfer the NdFeB up and down, which is not only time-consuming, but also cannot achieve continuous cleaning operations, resulting in low efficiency. In addition, the manual unloading method is inefficient, increases labor intensity, and further reduces the overall cleaning efficiency. Summary of the invention
[0004] The purpose of the present invention is to provide an automatic, efficient and environmentally friendly NdFeB cleaning device, which is designed to be able to continuously perform NdFeB cleaning operations and automatically unload, thereby significantly improving cleaning efficiency, reducing manual intervention, and reducing labor intensity.
[0005] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: an automatic, efficient and environmentally friendly NdFeB cleaning device, comprising a base, a water tank connected to the base, an annular cover shell connected between the base and the top of the water tank, the water tank is connected to the annular cover shell, a wavy partition is connected in the water tank to divide the inside of the water tank into a rinsing chamber and a cleaning chamber, ultrasonic transducers are installed at intervals on the bottom surface of the wavy partition, two injection pipes respectively connected to the rinsing chamber and the cleaning chamber are connected to the rear side of the water tank, two drain valve pipes respectively connected to the rear side of the water tank are connected to the rinsing chamber and the cleaning chamber, two inner and outer electric annular slide rails are connected to the inner bottom of the annular cover shell, and the slider on each electric annular slide rail is provided with to At least two, the sliders on the two electric annular slide rails correspond to each other, and each slider is slidably provided with a T-shaped lifting rod, and a screen frame for containing NdFeB is connected between the lower ends of the two corresponding T-shaped lifting rods, and an inner and outer guide rails are connected inside the annular cover, and the guide rail is used to guide the T-shaped lifting rod to rise and fall, so that the screen frame can enter and exit the cleaning chamber and the rinsing chamber in turn, and a take-and-release port is opened on the rear side of the annular cover, and a material guide plate is embedded on the right rear side of the bottom of the annular cover, and an inverted T-shaped push plate located on the upper side of the material guide plate is connected to the top of the inner side of the annular cover, and when the screen frame drives the rinsed NdFeB inside it to move to the upper side of the material guide plate, the NdFeB is blocked by the inverted T-shaped push plate, thereby falling off from the screen frame and falling on the material guide plate.
[0006] Preferably, the screen frame comprises a connecting ring, an annular filter plate, an annular filter screen, a linear slide rail 1, a lifting block, a wedge block, a support block and a spring 2. The connecting ring is connected between the lower ends of the two corresponding T-shaped lifting rods. The annular filter plate is connected to the connecting ring by bolts. The left and right sides of the connecting ring and the annular filter plate are provided with notches matching the inverted T-shaped push plate. The front and rear sides of the outer wall of the annular filter plate are connected to a linear slide rail 1. A lifting block is slidably provided in the linear slide rail 1. An annular filter screen located on the lower side of the annular filter plate is connected between the bottoms of the front and rear lifting blocks. A wedge block is slidably provided on the upper part of the lifting block. The upper and lower outer walls of the linear slide rail 1 are connected to support the wedge block. The support block of the block, spring two is connected between the wedge block and the lifting block, the inner and outer two electric annular slide rails are connected with push blocks located just above the guide plate, and the front and rear push blocks are provided with inclined surfaces on the sides close to each other. The wedge block can move and contact the push block on the same side, and is squeezed and compressed by the inclined surface on the push block back into the linear slide rail one and disengaged from the upper support block to release the lock of the annular filter, and the annular filter moves downward. After moving downward, the annular filter is located on the lower side of the inverted T-shaped push plate, and a gap is left between the inverted T-shaped push plate and the guide plate for the annular filter to pass through. A ramp plate located on the left side of the guide plate is embedded in the bottom of the annular cover for pushing the annular filter to move up and reset.
[0007] Preferably, two left and right openings are provided on both guide rails 1, and the left and right openings are respectively located above the rinsing chamber and the cleaning chamber. A guide rail 2 is slidably provided in the opening, and the guide rail 2 is used to guide the T-shaped lifting rod to lift and lower, so that the screen frame can be lifted and lowered in the cleaning chamber and the rinsing chamber. A linear slide rail 2 is connected to the guide rail 1 for guiding the guide rail 2 to move forward and backward. A connecting rod 2 is hinged on one side of the front and rear guide rails 2 that are close to each other, and a connecting rod 1 is hinged between the front and rear connecting rods 2. A rotating shaft is connected to the connecting rod 1, and the rotating shaft is rotatably connected to the inner top of the annular cover.
[0008] Preferably, a nozzle one for spraying air upward is installed at the inner bottom of each of the rinsing chamber and the cleaning chamber, and an air compressor is installed at the inner bottom of the water tank, and the air compressor is connected to the nozzle one.
[0009] Preferably, a second nozzle that sprays air toward the left is embedded on the upper side of the middle of the wavy partition. The second nozzle is located on the right side of the cleaning chamber and is connected to the air compressor. A solenoid valve is installed on the second nozzle. A liquid outlet is opened on the upper left side of the wavy partition. A collection frame located on the lower left side of the liquid outlet is connected to the water tank. A drain pipe is connected to the bottom of the collection frame, and the drain pipe extends out of the water tank.
[0010] Preferably, an electric push rod located on the upper side of the collecting frame is installed at the bottom of the annular cover, and a plugging plate for blocking the liquid outlet is connected to the telescopic rod of the electric push rod.
[0011] Preferably, a hot air blower is installed on the right side of the base, and two upper and lower jet pipes are connected to the right side of the annular cover. The jet pipes are connected to the hot air blower for spraying hot air on the rinsed NdFeB to dry it.
[0012] An automatic, efficient and environmentally friendly cleaning method for NdFeB includes the following steps:
[0013] S1. Inject clean water, connect two injection tubes to an external infusion device to inject clean water into the rinsing chamber and the cleaning chamber;
[0014] S2, pour the cleaning agent into the cleaning chamber and mix it with clean water;
[0015] S3, discharge the material, put the NdFeB that needs to be cleaned into the screen frame through the access port;
[0016] S4, cleaning the NdFeB, controlling the two electric annular slide rails to open synchronously, so as to drive the T-shaped lifting rod to drive the screen frame to move along the electric annular slide rail, and the T-shaped lifting rod is lifted and lowered by the guide rail 1, so that the screen frame enters and exits the cleaning chamber and the rinsing chamber in turn, and then the NdFeB enters and exits the cleaning chamber and the rinsing chamber in turn, so as to perform cleaning and rinsing. At the same time, the ultrasonic transducer is controlled to work, and ultrasonic waves are generated, and the ultrasonic waves are transmitted in the liquid to perform ultrasonic cleaning on the NdFeB;
[0017] S5, drying the NdFeB, controlling the hot air blower to deliver hot air to the jet pipe, and the jet pipe sprays the hot air on the rinsed NdFeB to dry the NdFeB;
[0018] S6, unloading. When the wedge block on the screen frame approaches the push block on the same side, the wedge block continues to move and is squeezed by the inclined surface on the push block to retract into the linear slide rail and disengage from the upper support block, thereby releasing the lock on the annular filter. The annular filter moves downward and is located on the lower side of the inverted T-shaped push plate. The NdFeB on the annular filter is pushed out to the guide plate through the inverted T-shaped push plate, and the guide plate guides the NdFeB on it backwards.
[0019] Compared with the prior art, the present invention has the following advantages:
[0020] 1. The electric annular slide rail can drive the T-shaped lifting rod to drive the screen frame to move along the annular cover. Through the cooperation of the guide rail 1 and the T-shaped lifting rod, the screen frame can be driven to drive the NdFeB inside it to enter and exit the cleaning chamber and the rinsing chamber in sequence during the movement of the screen frame along the annular cover, so that the NdFeB cleaning operation can be carried out continuously, which significantly improves the cleaning efficiency.
[0021] 2. When the screen frame drives the rinsed NdFeB inside it to move to the upper side of the guide plate, the push block pushes the wedge block on the screen frame to retract into the linear slide rail and disengage from the upper support block to release the lock on the annular filter. The annular filter moves down and is located on the lower side of the inverted T-shaped push plate, so that the NdFeB on the annular filter is pushed out to the guide plate through the inverted T-shaped push plate. The guide plate guides the NdFeB on it backwards to realize automatic unloading, without the need for manual unloading, reducing manual intervention, reducing labor intensity, and improving overall cleaning efficiency.
[0022] 3. Through the cooperation of the second guide rail and the T-shaped lifting rod, the screen frame can be driven to drive the non-standard NdFeB parts with complex structures or holes inside it to be lifted up and down during cleaning in the cleaning chamber and rinsing in the rinsing chamber. By lifting the non-standard NdFeB parts with complex structures or holes up and down, the bubbles on them can be broken and redistributed, thereby improving the cavitation effect, thereby improving the cleaning effect and ensuring that the non-standard parts with complex structures or holes can be cleaned. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.
[0024] Figure 2 It is a schematic diagram of the partial three-dimensional structure of the present invention Figure 1 .
[0025] Figure 3 It is a schematic diagram of the partial three-dimensional structure of the present invention Figure 2 .
[0026] Figure 4 It is a schematic diagram of the partial three-dimensional structure of the present invention Figure 3 .
[0027] Figure 5 It is a schematic diagram of the installation of the screen frame of the present invention.
[0028] Figure 6 Schematic diagram of the three-dimensional structure of the screen frame of the present invention Figure 1 .
[0029] Figure 7 It is a cross-sectional view of the screen frame of the present invention.
[0030] Figure 8 Schematic diagram of the three-dimensional structure of the screen frame of the present invention Figure 2 .
[0031] Fig. 9 It is a schematic diagram of the three-dimensional structure of the material guide plate, the inverted T-shaped push plate and the ramp plate of the present invention.
[0032] Fig.10 The figure is a schematic diagram of the installation of the guide rail 1, the rotating shaft and the guide rail 2, and the linear slide rail 2 of the present invention.
[0033] Fig.11 It is a schematic diagram of the installation of the rotating shaft and the guide rail 2 of the present invention.
[0034] Fig.12 It is a schematic diagram of the three-dimensional structure of the air injection pipe and the hot air blower of the present invention.
[0035] In the figure: 1-base, 2-water tank, 20-wind shield, 21-slot door, 22-wavy partition, 23-rinsing chamber, 24-cleaning chamber, 25-ultrasonic transducer, 26-water level line, 27-liquid injection pipe, 28-liquid outlet, 29-liquid inlet, 210-liquid discharge valve pipe, 3-annular cover, 31-take-and-release port, 32-through port, 33-sealed door, 4-electric annular slide rail, 5-guide rail one, 51-low level section, 52-downhill section, 53-uphill section, 54-high level section, 55-arc section, 56-flat section, 57-through groove, 6-T-shaped lifting rod, 8-net frame, 81-connecting ring, 82-annular filter plate, 83-ring shaped filter, 84-notch, 85-linear slide rail one, 86-lifting block, 87-wedge block, 88-support block, 89-spring two, 9-push block, 91-inclined surface, 10-guide plate, 11-inverted T-shaped push plate, 12-ramp plate, 130-opening, 131-rotating shaft, 132-guide rail two, 1321-upper ramp section, 1322-lower ramp section, 133-linear slide rail two, 134-connecting rod one, 135-connecting rod two, 141-nozzle one, 142-air compressor, 151-nozzle two, 152-collection frame, 153-drain pipe, 161-electric push rod, 162-blocking plate, 181-jet pipe, 182-hot air blower. DETAILED DESCRIPTION
[0036] The present application is further described in detail below in conjunction with the accompanying drawings. It is necessary to point out here that the following specific implementation methods are only used to further illustrate the present application and cannot be understood as limiting the scope of protection of the present application. Technical personnel in this field can make some non-essential improvements and adjustments to the present application based on the above application content.
[0037] See also Figure 1-Figure 11A NdFeB automatic, efficient and environmentally friendly cleaning device comprises a base 1, which is L-shaped, a water tank 2 is connected to the base 1, and a tank door 21 is hinged on the left and right sides of the water tank 2, an annular cover 3 is connected between the base 1 and the top of the water tank 2, the water tank 2 is connected to the annular cover 3, a wavy partition 22 is connected inside the water tank 2 to separate the inside of the water tank 2 into a rinsing chamber 23 and a cleaning chamber 24, the rinsing chamber 23 is located on the right side of the cleaning chamber 24, an ultrasonic transducer 25 is installed at intervals on the bottom surface of the wavy partition 22, two injection pipes 27 respectively connected to the rinsing chamber 23 and the cleaning chamber 24 are connected to the rear side of the water tank 2, and a Two drain valve pipes 210 are respectively connected to the rinsing chamber 23 and the cleaning chamber 24. The valve on the drain valve pipe 210 can be opened to discharge the sewage in the sink 2. The inner bottom of the annular cover 3 is connected to two inner and outer electric annular slide rails 4. Each electric annular slide rail 4 is provided with eight sliders, and the sliders on the two electric annular slide rails 4 correspond to each other. Each slider is slidably provided with a T-shaped lifting rod 6, and a mesh frame 8 for containing neodymium iron boron is connected between the lower ends of the two corresponding T-shaped lifting rods 6. The annular cover 3 is connected to two inner and outer guide rails 5. The T-shaped lifting rod 6 on the inner electric annular slide rail 4 is located in the inner guide rail 5, and the outer electric annular slide rail 4 is provided with a T-shaped lifting rod 6. The T-shaped lifting rod 6 on the rail 4 is located in the outer guide rail 1 5. The guide rail 1 5 is used to guide the lifting of the T-shaped lifting rod 6, so that the screen frame 8 can enter and exit the cleaning chamber 24 and the rinsing chamber 23 in sequence. The screen frame 8 includes a connecting ring 81, an annular filter plate 82, an annular filter screen 83, a linear slide rail 1 85, a lifting block 86, a wedge block 87, a support block 88 and a spring 2 89. The connecting ring 81 is connected between the lower ends of the two corresponding T-shaped lifting rods 6. The annular filter plate 82 is connected to the connecting ring 81 by bolts for easy disassembly and replacement. The front and rear sides of the outer wall of the annular filter plate 82 are connected to a linear slide rail 1 85. A lifting block 86 is slidably provided in the linear slide rail 1 85. The front and rear two The bottom of the lifting block 86 is connected to an annular filter screen 83 located at the lower side of the annular filter plate 82. A slide groove is provided on the upper part of the lifting block 86. A wedge block 87 is slidably provided in the slide groove. The top of the wedge block 87 is a wedge-shaped surface. The outer wall of the linear slide rail 1 85 is connected to two upper and lower support blocks 88 for supporting the wedge block 87. A spring 2 89 is connected between the wedge block 87 and the lifting block 86. A take-in and put-out port 31 is provided at the rear side of the annular cover 3. Two left and right through ports 32 are provided at the front side of the annular cover 3. The left and right through ports 32 correspond to the cleaning chamber 24 and the rinsing chamber 23 respectively. A sealing door 33 is hinged in the through port 32 for sealing the through port 32 to prevent external debris from entering. See Figure 10-11The guide rail 1 5 is composed of two low-level sections 51, two downhill sections 52, two uphill sections 53, a high-level section 54, two arc sections 55 and a flat section 56. The flat section 56 is located in the loading and unloading port 31. The two arc sections 55 are respectively located on the left and right sides of the flat section 56. The left and right low-level sections 51 are respectively located above the rinsing chamber 23 and the cleaning chamber 24. The two downhill sections 52 are respectively located on the left sides of the two low-level sections 51. The two uphill sections 53 are respectively located on the left sides of the two low-level sections 51. On the right side of the two low level sections 51, the high level section 54 is located between the left uphill section 53 and the right downhill section 52. A through groove 57 for the T-shaped lifting rod 6 to slide is opened along its circumference at the bottom of the guide rail 5. A guide plate 10 is embedded on the right rear side of the bottom of the T-shaped lifting rod annular cover 3. The guide plate 10 is installed with a tilted installation with a high front and a low rear. An inverted T-shaped push plate 11 located on the upper side of the guide plate 10 is connected to the top of the inner side of the annular cover 3. The left and right sides of the connecting ring 81 and the annular filter plate 82 are both opened with the inverted T The notch 84 of the inner and outer electric annular slide rails 4 is matched with the push block 9 located just above the guide plate 10. The front and rear push blocks 9 are both provided with an inclined surface 91 on the side close to each other. The wedge block 87 moves to contact the push block 9 on the same side and is squeezed by the inclined surface 91 on the push block 9 back into the linear slide rail 85 and disengaged from the upper support block 88 to release the lock of the annular filter 83. The annular filter 83 moves down accordingly. After the annular filter 83 moves down, it is located in the inverted T-shaped On the lower side of the push plate 11, a gap is left between the inverted T-shaped push plate 11 and the material guide plate 10 for the annular filter 83 to pass through, so that when the annular filter 83 drives the rinsed NdFeB thereon to move to the upper side of the material guide plate 10, the NdFeB on the annular filter 83 is pushed out onto the material guide plate 10 by the inverted T-shaped push plate 11, and the material guide plate 10 guides the NdFeB on it backwards. A ramp plate 12 is embedded at the bottom of the annular cover 3 and is located on the left side of the material guide plate 10, which is used to push the annular filter 83 to move up and reset.
[0038] First, connect the two injection tubes 27 to the infusion equipment to inject clean water into the rinsing chamber 23 and the cleaning chamber 24, then pour the cleaning agent into the cleaning chamber 24 to mix with the clean water, and make sure that the water level in the cleaning chamber 24 and the rinsing chamber 23 is always flush with the water level line 26. Then, put the NdFeB to be cleaned into the screen frame 8 through the access port 31, and then control the two electric annular slide rails 4 to open synchronously to drive the T-shaped lifting rod 6 to drive the screen frame 8 to move along the electric annular slide rail 4. When the T-shaped lifting rod 6 moves rightward to the left downslope section 52 on the guide rail 1-5, the T-shaped lifting rod 6 moves downward along the left downslope section 52 on the guide rail 1-5 into the cleaning chamber 24, so that the screen frame 8 drives the NdFeB therein to move down into the cleaning chamber 24 for cleaning. At the same time, the ultrasonic transducer 25 is controlled to work and generate ultrasonic waves, which are transmitted in the liquid to achieve ultrasonic cleaning of the NdFeB. The principle of ultrasonic cleaning is the existing technology and will not be repeated here. In the process of the T-shaped lifting rod 6 moving to the right along the low level section 51 on the guide rail 5, the screen frame 8 and the NdFeB are always kept below the water level line 26, thereby ensuring that the NdFeB is fully cleaned. When the T-shaped lifting rod 6 moves to the right to the left upward slope section 53 area on the guide rail 5, the T-shaped lifting rod 6 moves upward along the left upward slope section 53 on the guide rail 5, so that the screen frame 8 moves upward out of the cleaning chamber 24; when the T-shaped lifting rod 6 moves to the right to the right downward slope section 52 area on the guide rail 5, the T-shaped lifting rod 6 moves downward along the right downward slope section 52 on the guide rail 5 into the rinsing chamber 23, so that the screen frame 8 drives the neodymium iron boron therein to move downward into the rinsing chamber 23 for rinsing; when the T-shaped lifting rod 6 moves to the right to the right upward slope section 53 on the guide rail 5, the T-shaped lifting rod 6 moves upward along the right upward slope section 53 on the guide rail 5, so that the screen frame 8 moves upward out of the rinsing chamber 23. In this way, the electric annular slide rail 4 can drive the T-shaped lifting rod 6 to drive the screen frame 8 to move along the annular cover 3. Through the cooperation of the guide rail 5 and the T-shaped lifting rod 6, the screen frame 8 can be driven to drive the neodymium iron boron inside it to enter and exit the cleaning chamber 24 and the rinsing chamber 23 in sequence during the movement of the screen frame 8 along the annular cover 3, thereby continuously performing the cleaning operation of the neodymium iron boron, which significantly improves the cleaning efficiency. When the wedge block 87 on the screen frame 8 approaches and contacts the push block 9 on the same side, the wedge block 87 continues to move and is squeezed by the inclined surface 91 on the push block 9 to retract into the linear slide rail 1 85 and disengage from the upper support block 88, compressing the spring 2 89, thereby releasing the lock on the annular filter 83, and the annular filter 83 moves downward and is located on the lower side of the inverted T-shaped push plate 11, so that the annular filter 83 drives the rinsed NdFeB thereon to move to the upper side of the guide plate 10, and the NdFeB on the annular filter 83 is pushed onto the guide plate 10 by the inverted T-shaped push plate 11, and the guide plate 10 guides the NdFeB on it backwards to realize automatic unloading, so that there is no need for manual unloading, which reduces manual intervention, reduces labor intensity, and improves overall cleaning efficiency.When the wedge block 87 follows the lifting block 86 to move downward and pass over the upper support block 88, under the restoring action of the spring 2 89, the wedge block 87 is pushed to extend outside the linear slide rail 1 85 and contact the lower support block 88, so that the wedge block 87 is supported by the lower support block 88 to prevent the annular filter screen 83 from directly separating from the annular filter plate 82. When the annular filter 83 passes over the inverted T-shaped push plate 11 and contacts the slope on the ramp plate 12, the annular filter 83 continues to move and is pushed upward by the slope on the ramp plate 12, so that the lifting block 86 drives the wedge block 87 to move up and reset. When the wedge block 87 moves up to contact the upper side support block 88, the wedge surface on the top of the wedge block 87 is squeezed by the upper side support block 88, so that the wedge block 87 retracts into the linear slide rail 1 85 and compresses the spring 2 89. When the wedge block 87 moves up and passes over the upper side support block 88, under the reset action of the spring 2 89, the wedge block 87 is pushed to extend out of the linear slide rail 1 85 and contact the upper side support block 88, thereby locking the annular filter 83 again.
[0039] See also Figure 10-11 , openings 130 are provided at the two low level sections 51 on the front and rear guide rails 1 5, and the left and right openings 130 are respectively located above the rinsing chamber 23 and the cleaning chamber 24, and a guide rail 2 132 is slidably provided in the opening 130, and the T-shaped lifting rod 6 on the inner electric annular slide rail 4 can move into the guide rail 2 132 on the rear side, and the T-shaped lifting rod 6 on the outer electric annular slide rail 4 can move into the guide rail 2 132 on the front side, and the guide rail 2 132 is used to guide the T-shaped lifting rod 6 to rise and fall, so that the screen frame 8 can rise and fall in the cleaning chamber 24 and the rinsing chamber 23, see Fig.11 The guide rail 132 is composed of two upper slope sections 1321 and two lower slope sections 1322. The guide rail 132 is arranged from left to right as an upper slope section 1321, a lower slope section 1322, an upper slope section 1321, and a lower slope section 1322. The low level section 51 on the guide rail 1 5 is symmetrically connected to two linear slide rails 133 with the guide rail 132 as the symmetry center. The guide rail 132 is slidably connected in the linear slide rail 133. The linear slide rail 133 is used to guide the guide rail 132 to move forward and backward. The sides of the linear slide rails 133 on the front and rear sides that are close to each other are hinged with a connecting rod 135. A connecting rod 134 is hinged between the front and rear connecting rods 135. The connecting rod 134 is connected to a rotating shaft 131, and the rotating shaft 131 is rotatably connected to the inner top of the annular cover 3 through a bearing.
[0040] Initially, guide rail two 132 is located outside guide rail one 5. If the NdFeB to be cleaned is a non-standard part with a complex structure or a hole, the rotating shaft 131 is manually rotated, and the rotation of the rotating shaft 131 drives the connecting rod one 134 to rotate. The rotation of the connecting rod one 134 pushes the front and rear guide rails two 132 away from each other through the connecting rod two 135, so that the front and rear guide rails two 132 respectively enter the low horizontal sections 51 on the two guide rails one 5. When the T-shaped lifting rod 6 moves rightward to the left upper slope section 1321 area on the second guide rail 132, the T-shaped lifting rod 6 moves upward along the left upper slope section 1321 on the second guide rail 132, and when the T-shaped lifting rod 6 moves rightward to the left lower slope section 1322 area on the second guide rail 132, the T-shaped lifting rod 6 moves downward along the left lower slope section 1322 on the second guide rail 132, so that the net frame 8 drives the NdFeB inside it to rise and fall, and the NdFeB always remains below the water level 26 during the rising and falling process. Since the second guide rail 132 is composed of two upper slope sections 1321 and two lower slope sections 1322, the NdFeB can be lifted up and down twice when cleaning in the cleaning chamber 24 and when rinsing in the rinsing chamber 23. During the ultrasonic cleaning and rinsing process, tiny bubbles will be formed on the surface of the NdFeB. If these bubbles stay in the same position for a long time, they may affect the cleaning effect. By lifting the complex structure or non-standard parts with holes up and down, these bubbles can be broken and redistributed, thereby improving the cavitation effect to improve the cleaning effect and ensure that the complex structure or non-standard parts with holes can be cleaned. When the complex structure or non-standard parts with holes are lifted up and down, the impact of water can help remove the dirt in the hole and other difficult-to-reach areas, ensuring that the complex structure or non-standard parts with holes can be thoroughly cleaned. If you want to clean square or round non-porous standard parts of NdFeB, reverse the shaft 131 so that the front and rear two guide rails 132 are removed from the low level section 51 on the guide rail 1 5.
[0041] See also Figure 3 A nozzle 141 for spraying upward is installed at the bottom of the inner side of the rinsing chamber 23 and the cleaning chamber 24. The shape of the nozzle 141 is S-shaped. An air compressor 142 is installed at the bottom of the inner side of the water tank 2. The air compressor 142 is connected to the nozzle 141.
[0042] The air compressor 142 is controlled to work to deliver gas to the nozzle 141, and the nozzle 141 then sprays the gas upward into the water to generate tiny bubbles, further intensifying the cavitation effect, thereby improving the cleaning effect on the NdFeB.
[0043] See also Figure 3A second nozzle 151 for spraying air toward the left is embedded on the upper side of the middle of the wavy partition 22. The second nozzle 151 is located on the right side of the cleaning chamber 24 and is connected to the air compressor 142. A solenoid valve is installed on the second nozzle 151. A liquid outlet 28 is opened on the upper left side of the wavy partition 22. A collecting frame 152 is connected to the left side of the water tank 2. The collecting frame 152 is located on the lower left side of the liquid outlet 28. A drain pipe 153 is connected to the front side of the bottom of the collecting frame 152. The drain pipe 153 extends out of the water tank 2. The inner bottom of the collecting frame 152 is designed to be low in the front and high in the back, so that the oil can flow naturally to the drain pipe 153 to reduce residue.
[0044] Oil and impurities with a density less than that of water will float on the water surface in the cleaning chamber 24. After the cleaning work has been carried out for a period of time, the solenoid valve on the second nozzle 151 is controlled to open, so that the air compressor 142 delivers gas to the second nozzle 151. The second nozzle 151 then sprays the gas to the left to blow the oil and impurities floating on the water surface in the cleaning chamber 24 to the left through the liquid outlet 28 to the outside of the cleaning chamber 24. The oil and impurities then fall into the collection frame 152 and are then discharged to the outside through the drain pipe 153, thereby further improving the cleaning effect on the NdFeB. By removing the oil and impurities floating on the water surface, the number of water changes is reduced, thereby saving water resources, reducing water waste, and achieving the purpose of environmental protection. After the oil and impurities floating on the water surface are blown out, the solenoid valve on the second nozzle 151 is controlled to be closed to achieve intermittent cleaning of the oil and impurities floating on the water surface, and when the net frame 8 drives the NdFeB inside it to completely enter below the water level line 26, the cleaning operation of the floating oil and impurities is performed to avoid blowing the oil and impurities back onto the NdFeB.
[0045] See also Figure 2-Figure 3 An electric push rod 161 located on the upper side of the collecting frame 152 is installed on the left front side of the bottom of the annular cover 3, and a plugging plate 162 for blocking the liquid outlet 28 is connected to the telescopic rod of the electric push rod 161.
[0046] By blocking the liquid outlet 28 with the blocking plate 162, it is possible to prevent the water in the cleaning chamber 24 from being directly discharged from the liquid outlet 28 during the cleaning operation, thereby reducing water waste. When it is necessary to blow out the oil and impurities floating on the water surface, the electric push rod 161 is controlled to drive the blocking plate 162 to move upward to release the blockage of the liquid outlet 28. After the oil and impurities floating on the water surface are blown out, the electric push rod 161 is controlled to drive the blocking plate 162 to move downward to re-block the liquid outlet 28.
[0047] See also Figure 2 , Figure 4 and Fig.12A hot air blower 182 is installed on the right side of the base 1, and two upper and lower jet pipes 181 are connected to the right side of the annular cover 3. The jet pipe 181 is connected to the hot air blower 182, the upper jet pipe 181 sprays air obliquely downward, and the lower jet pipe 181 sprays air obliquely upward. A liquid inlet 29 is opened on the upper right side of the wavy partition 22, and the liquid inlet 29 is located on the left side of the jet pipe 181 and is connected to the rinsing chamber 23. Two front and rear windshields 20 are connected to the right side of the top of the inner side of the annular cover 3. The windshield 20 is located on the left side of the jet pipe 181 to prevent hot air from diffusing out of the drying area, ensuring that the heat is concentrated in the drying area, thereby improving the drying efficiency. The width of the windshield 20 is smaller than the diameter of the annular filter plate 82 to avoid blocking the T-shaped lifting rod 6 from driving the screen frame 8 to move.
[0048] The hot air blower 182 is controlled to work, and air can be drawn in from the outside and heated, and then the hot air is transported to the jet pipe 181. The hot air blower 182 is a prior art and is not repeated here. When the rinsed NdFeB follows the screen frame 8 to move between the jet pipes 181 on the upper and lower sides, the jet pipe 181 sprays hot air on the rinsed NdFeB to dry the NdFeB. Since the lower jet pipe 181 sprays air obliquely downward and the upper jet pipe 181 sprays air obliquely upward, the water dripping from the NdFeB and the screen frame 8 can be blown back into the rinsing chamber 23 through the liquid inlet 29 to avoid a large amount of water droplets from being scattered at will.
[0049] An automatic, efficient and environmentally friendly cleaning method for NdFeB includes the following steps:
[0050] S1, inject clean water, connect the two injection tubes 27 to an external infusion device to inject clean water into the rinsing chamber 23 and the cleaning chamber 24;
[0051] S2, pour the cleaning agent into the cleaning chamber 24 and mix it with clean water;
[0052] S3, discharge the material, and put the NdFeB to be cleaned into the screen frame 8 through the access port 31;
[0053] S4, cleaning the NdFeB, controlling the two electric annular slides 4 to open synchronously, so as to drive the T-shaped lifting rod 6 to drive the screen frame 8 to move along the electric annular slide 4, and guide the T-shaped lifting rod 6 to rise and fall through the guide rail 1 5, so that the screen frame 8 enters and exits the cleaning chamber 24 and the rinsing chamber 23 in sequence, and then the NdFeB enters and exits the cleaning chamber 24 and the rinsing chamber 23 in sequence, so as to be cleaned and rinsed. At the same time, the ultrasonic transducer 25 is controlled to work, and ultrasonic waves are generated. The ultrasonic waves are transmitted in the liquid to perform ultrasonic cleaning on the NdFeB;
[0054] S5, drying the NdFeB, controlling the hot air blower 182 to work, delivering hot air to the jet pipe 181, and the jet pipe 181 sprays the hot air on the rinsed NdFeB to dry the NdFeB;
[0055] S6, unloading. When the wedge block 87 on the screen frame 8 approaches and contacts the push block 9 on the same side, the wedge block 87 continues to move and is squeezed by the inclined surface 91 on the push block 9 to retract into the linear slide rail 85 and disengage from the upper support block 88, thereby releasing the lock on the annular filter 83. The annular filter 83 moves downward and is located at the lower side of the inverted T-shaped push plate 11. The NdFeB on the annular filter 83 is pushed out to the guide plate 10 through the inverted T-shaped push plate 11, and the guide plate 10 guides the NdFeB on it backwards.
[0056] The above-mentioned embodiments only express the preferred implementation modes of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the present invention. It should be pointed out that, for those skilled in the art, several modifications, improvements and substitutions can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention.
Claims
1. An automatic, efficient and environmentally friendly NdFeB cleaning device, comprising a base (1), a water tank (2) connected to the base (1), an annular cover (3) connected between the base (1) and the top of the water tank (2), the water tank (2) being connected to the annular cover (3), a wavy partition (22) connected inside the water tank (2) to divide the inside of the water tank (2) into a rinsing chamber (23) and a cleaning chamber (24), an ultrasonic transducer (25) being installed at intervals on the bottom surface of the wavy partition (22), two injection pipes (27) connected to the rear side of the water tank (2) and respectively connected to the rinsing chamber (23) and the cleaning chamber (24), and two drain valve pipes (210) connected to the rear side of the water tank (2) and respectively connected to the rinsing chamber (23) and the cleaning chamber (24), characterized in that: The inner bottom of the annular cover (3) is connected to two inner and outer electric annular slide rails (4), each electric annular slide rail (4) is provided with at least two sliders, the sliders on the two electric annular slide rails (4) correspond to each other, each slider is provided with a T-shaped lifting rod (6) in a sliding manner, and a net frame (8) for containing neodymium iron boron is connected between the lower ends of the two corresponding T-shaped lifting rods (6), and the inner and outer guide rails (5) are connected to the annular cover (3), and the guide rails (5) are used to guide the T-shaped lifting rods (6) to rise and fall, so that the net frame ( 8) enters and exits the cleaning chamber (24) and the rinsing chamber (23) in sequence, a take-in and put-out opening (31) is opened on the rear side of the annular cover (3), a guide plate (10) is embedded and installed on the right rear side of the bottom of the annular cover (3), and an inverted T-shaped push plate (11) located on the upper side of the guide plate (10) is connected to the top of the inner side of the annular cover (3), and when the rinsed NdFeB in the screen frame (8) moves to the upper side of the guide plate (10), the NdFeB is blocked by the inverted T-shaped push plate (11), thereby falling off from the screen frame (8) and falling on the guide plate (10); The screen frame (8) comprises a connecting ring (81), an annular filter plate (82), an annular filter screen (83), a linear slide rail (85), a lifting block (86), a wedge block (87), a support block (88) and a spring (89). The connecting ring (81) is connected between the lower ends of two corresponding T-shaped lifting rods (6). The annular filter plate (82) is connected to the connecting ring (81) by bolts. The left and right sides of the connecting ring (81) and the annular filter plate (82) are both provided with an inverted T-shaped push plate. (11) and a notch (84) matching the notch (84) of the annular filter plate (82). The front and rear sides of the outer wall of the annular filter plate (82) are connected to a linear slide rail (85). A lifting block (86) is slidably provided inside the linear slide rail (85). An annular filter screen (83) located at the lower side of the annular filter plate (82) is connected between the bottoms of the front and rear lifting blocks (86). A wedge block (87) is slidably provided on the upper part of the lifting block (86). The outer wall of the linear slide rail (85) is connected to two upper and lower wedge blocks for supporting the wedge blocks. The support block (88) of the block (87) is provided, a spring (89) is connected between the wedge block (87) and the lifting block (86), and a push block (9) located directly above the guide plate (10) is connected to the inner and outer two electric annular slide rails (4), and a slope (91) is provided on the side where the front and rear push blocks (9) are close to each other, and the wedge block (87) can move to contact the push block (9) on the same side thereof, and is squeezed and compressed by the slope (91) on the push block (9) back to the linear slide rail (85 ) is disengaged from the upper support block (88) to release the locking of the annular filter (83), and the annular filter (83) moves downward. After the annular filter (83) moves downward, it is located at the lower side of the inverted T-shaped push plate (11). A gap for the annular filter (83) to pass through is left between the inverted T-shaped push plate (11) and the guide plate (10). A ramp plate (12) located on the left side of the guide plate (10) is embedded at the bottom of the annular cover (3) and is used to push the annular filter (83) upward to reset.
2. The NdFeB automatic, efficient and environmentally friendly cleaning device according to claim 1, characterized in that: The two guide rails (5) are each provided with two openings (130) on the left and right sides. The openings (130) on the left and right sides are respectively located above the rinsing chamber (23) and the cleaning chamber (24). A guide rail (132) is slidably provided in the opening (130). The guide rail (132) is used to guide the T-shaped lifting rod (6) to move up and down, so that the net frame (8) can be lifted and lowered in the cleaning chamber (24) and the rinsing chamber (23). A linear slide rail (133) is connected to the guide rail (5) for guiding the guide rail (132) to move forward and backward. A connecting rod (135) is hingedly connected to the sides of the guide rails (132) on the front and rear sides where they are close to each other. A connecting rod (134) is hingedly connected between the two connecting rods (135). A rotating shaft (131) is connected to the connecting rod (134). The rotating shaft (131) is rotatably connected to the inner top of the annular cover (3).
3. The NdFeB automatic, efficient and environmentally friendly cleaning device according to claim 2 is characterized in that: A nozzle (141) for spraying air upward is installed at the bottom of the inner side of the rinsing chamber (23) and the cleaning chamber (24), and an air compressor (142) is installed at the bottom of the inner side of the water tank (2). The air compressor (142) is connected to the nozzle (141).
4. The NdFeB automatic, efficient and environmentally friendly cleaning device according to claim 3 is characterized in that: A second nozzle (151) for ejecting air toward the left is embedded in the upper middle part of the wavy partition (22). The second nozzle (151) is located on the right side of the cleaning chamber (24) and is connected to the air compressor (142). A solenoid valve is installed on the second nozzle (151). A liquid outlet (28) is opened on the upper left side of the wavy partition (22). A collection frame (152) located on the lower left side of the liquid outlet (28) is connected to the water tank (2). A liquid discharge pipe (153) is connected to the bottom of the collection frame (152). The liquid discharge pipe (153) extends out of the water tank (2).
5. The NdFeB automatic, efficient and environmentally friendly cleaning device according to claim 4, characterized in that: An electric push rod (161) located on the upper side of the collection frame (152) is installed at the bottom of the annular cover (3), and a blocking plate (162) for blocking the liquid outlet (28) is connected to the telescopic rod of the electric push rod (161).
6. The NdFeB automatic, efficient and environmentally friendly cleaning device according to claim 5, characterized in that: A hot air blower (182) is installed on the right side of the base (1), and two upper and lower air jet pipes (181) are connected to the right side of the annular cover (3). The air jet pipes (181) are connected to the hot air blower (182) and are used to spray hot air onto the rinsed NdFeB to dry the NdFeB.
7. An automatic, efficient and environmentally friendly cleaning method for NdFeB, based on the automatic, efficient and environmentally friendly cleaning device for NdFeB according to claim 6, characterized in that: The following steps are involved: S1, inject clean water, connect the two injection tubes (27) to an external infusion device to inject clean water into the rinsing chamber (23) and the cleaning chamber (24); S2, pouring a cleaning agent into the cleaning chamber (24) and mixing it with clean water; S3, placing the NdFeB to be cleaned into the screen frame (8) through the loading and unloading port (31); S4, cleaning the NdFeB, controlling the two electric annular slide rails (4) to open synchronously, so as to drive the T-shaped lifting rod (6) to drive the screen frame (8) to move along the electric annular slide rail (4), and guiding the T-shaped lifting rod (6) to rise and fall through the guide rail 1 (5), so that the screen frame (8) sequentially enters and exits the cleaning chamber (24) and the rinsing chamber (23), thereby allowing the NdFeB to sequentially enter and exit the cleaning chamber (24) and the rinsing chamber (23) for cleaning and rinsing. At the same time, controlling the ultrasonic transducer (25) to work, generating ultrasonic waves, and the ultrasonic waves are transmitted in the liquid to perform ultrasonic cleaning on the NdFeB; S5, drying the NdFeB, controlling the hot air blower (182) to work, conveying hot air into the jet pipe (181), and the jet pipe (181) sprays the hot air onto the rinsed NdFeB to dry the NdFeB; S6, unloading, when the wedge block (87) on the screen frame (8) approaches and contacts the push block (9) on the same side, the wedge block (87) continues to move and is squeezed by the inclined surface (91) on the push block (9), so as to retract into the linear guide rail (85) and disengage from the upper support block (88), thereby releasing the lock on the annular filter (83), and the annular filter (83) moves downward and is located at the lower side of the inverted T-shaped push plate (11), and the NdFeB on the annular filter (83) is pushed out to the guide plate (10) through the inverted T-shaped push plate (11), and the guide plate (10) guides the NdFeB on it backward.
Citation Information
Patent Citations
Cleaning device used before surface treatment of metal workpiece
CN212703381U