Explosion-proof robot applied to pipeline cleaning
By designing an explosion-proof robot for pipe cleaning, using adjustable silting belt and stirring fan blades, the problem of the properties of silting substances and the shape of the pipes in the prior art affecting the crushing effect, and achieving efficient and flexible pipe cleaning effect.
Patent Information
- Application Number
- CN202411868912.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-03-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When used, the existing pipeline cleaning device is affected by the properties of the silt and the shape of the pipe, and the crushing effect is not ideal. The silt is easily adhered to the inner wall of the collection wheel when the humidity is too high, reducing the cleaning efficiency.
An explosion-proof robot used for pipeline cleaning is designed. It adopts an adjustable silting belt and stirring fan blade. The worm and worm gear system are driven by the driving motor, so that the silting belt automatically adapts to the shape of the pipe, and the stirring fan blade is driven to rotate in reverse through magnets and screw connections to smel the deposits.
It improves the flexibility and practicality of pipeline cleaning, enhances the dredging effect, reduces the sludge resistance and the risk of slag discharge pipe blockage, improves cleaning efficiency and reduces maintenance costs.
Smart Images

Figure CN119608692A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of pipeline cleaning, and in particular to an explosion-proof robot used for pipeline cleaning. Background Art
[0002] Pipeline cleaning is an indispensable part of industrial production and urban infrastructure maintenance. It mainly relies on two methods: manual cleaning and chemical cleaning. Manual cleaning requires workers to enter the pipeline to perform operations, which is not only labor-intensive but also poses extremely high safety risks, especially in flammable and explosive environments. Chemical cleaning is a pipeline cleaning method that injects cleaning agents into the pipeline and uses chemical reactions to remove dirt on the inner wall of the pipeline.
[0003] A pipeline dredging robot with announcement number CN209194692U only needs three people to complete the dredging work, thereby reducing the cost of pipeline dredging. It has high safety. The equipment only needs personnel to operate on the ground, thus avoiding the occurrence of safety accidents. At the same time, it is convenient and efficient. The pipeline dredging robot is used to automatically perform dredging work through manual operation. However, during use, dredging may be affected by the nature of the sludge and the shape of the pipeline. If the sludge is too hard or the humidity is too high, the crushing effect may not be ideal, and when the humidity of the sludge is too high, it may adhere to the inner wall of the collecting wheel, reducing the cleaning efficiency of the device.
[0004] Therefore, an explosion-proof robot for pipeline cleaning is proposed to solve the above-mentioned problems. Summary of the invention
[0005] The purpose of the present invention is to provide an explosion-proof robot for pipeline cleaning, so as to solve the problem that the devices currently on the market mentioned in the above background technology may not have ideal crushing effect when used due to the nature of the sludge and the shape of the pipeline, and the sludge may adhere to the inner wall of the collection wheel when the humidity is too high, further reducing the cleaning efficiency of the device.
[0006] To achieve the above object, the present invention provides the following technical solution: an explosion-proof robot used for pipeline cleaning, comprising a body, an explosion-proof chassis is fixedly connected to the top of the body, a three-way pipe is fixedly connected to the upper end of the explosion-proof chassis, and a slurry pump is fixedly connected to the body on the side of the explosion-proof chassis;
[0007] Also includes:
[0008] A drive motor is fixedly arranged in the vehicle body, a worm is fixedly connected to the output end of the drive motor, and a rotating shaft is rotatably installed in the vehicle body below the worm, a worm wheel is sleeved on the outer side of the rotating shaft, and both ends of the rotating shaft extend through the vehicle body, and the extended ends of the rotating shaft are fixedly connected to wheels;
[0009] A collecting rack is fixedly arranged on the side wall of the vehicle body, a protective cover is fixedly connected to the collecting rack, and a connecting shaft is rotatably installed in the protective cover, a sleeve rod is sleeved on the outer side of the connecting shaft, and one end of the connecting shaft and the sleeve rod penetrates and extends out of the protective cover, and the extending ends of the connecting shaft and the sleeve rod are fixedly connected to stirring blades, and an auger is fixedly connected to the connecting shaft;
[0010] A driving assembly, fixedly arranged on the outer wall of the connecting shaft, used to realize the rotation of the connecting shaft and the sleeve rod;
[0011] The silt removal mechanism is fixedly arranged on the vehicle body and is used for cleaning the silt in the pipeline.
[0012] Preferably, the worm wheel is meshed with the worm, and the worm wheel is fixedly connected to the rotating shaft, the shaft end of the worm away from the driving motor extends into the protective cover, and the inserted end of the worm is connected to the connecting shaft by a first belt, and the shaft end of the worm is rotatably connected to the collecting rack, a group of slag discharge ports are symmetrically opened on the collecting rack, and a slag discharge pipe is fixedly connected to the collecting rack on the side of the slag discharge port, and the end of the slag discharge pipe away from the slag discharge port is connected to the slurry pump.
[0013] Preferably, the rotating shaft is symmetrically arranged with respect to the vehicle body, and two of the rotating shafts are connected via a belt.
[0014] Preferably, the driving assembly comprises a first disc, a first magnet, a support plate, a screw connector, a second disc and a second magnet;
[0015] A first disc, fixedly arranged on the outer wall of the connecting shaft, wherein a first magnet is fixedly connected inside the first disc;
[0016] A support plate is fixedly arranged in the protective cover on the side of the first disc, the support plate is sleeved on the outside of the connecting shaft, and a screw connector is fixedly connected in the support plate;
[0017] The second disc is fixedly arranged on the outer wall of the sleeve rod, and the second disc is fixedly connected with a second magnet.
[0018] Preferably, the connecting shaft is rotatably connected to the sleeve rod, and the sleeve rod is rotatably connected to the protective cover, the first disk on the connecting shaft and the second disk on the sleeve rod are symmetrically arranged on both sides of the support plate, and the two ends of the screw connector on the support plate correspond to the first magnet and the second magnet respectively, the opposite sides of the first magnet and the second magnet are magnetic poles of the same name, and multiple first magnets, second magnets and screw connectors are arranged in a circular array about the center point of the support plate.
[0019] Preferably, the desilting mechanism comprises a connecting frame, a mounting shell, an electric push rod, a rectangular groove, a double-shaft motor, a first bevel gear, a second bevel gear, a first shaft, a rack, a connecting plate, a second shaft, a cross plate, a roller, a cleaning roller and a water outlet pipe;
[0020] A connecting frame is fixedly arranged on the upper end of the vehicle body, an end of the connecting frame away from the vehicle body is fixedly connected to a mounting shell, an upper end of the mounting shell is fixedly connected to an electric push rod, a rectangular groove is opened in the mounting shell, and a water outlet pipe is fixedly connected to the mounting shell;
[0021] A double-shaft motor is fixedly arranged in the rectangular groove, the two shaft ends of the double-shaft motor are fixedly connected with a first bevel gear, and the rectangular grooves below the two first bevel gears are rotatably installed with a second bevel gear, and the bottom end of the second bevel gear is fixedly connected with a first shaft rod;
[0022] Two racks are provided, and the two racks are slidably set in the rectangular groove, and the opposite ends of the two racks extend through the mounting shell, and the protruding ends of the racks are fixedly connected with connecting plates, the bottom ends of the two connecting plates are rotatably connected with the second shaft rod, and the connecting plates on the sides of the second shaft rod are provided with cross plates, rollers are rotatably installed on the two cross plates, and the ends of the roller shafts are fixedly connected with cleaning rollers.
[0023] Preferably, the first shaft is rotatably connected to the mounting shell, and the second bevel gear on the first shaft is meshed with the first bevel gear, the bottom end of the first shaft extends through the mounting shell, the cross plate is rotatably connected to the connecting plate, and a torsion spring providing a reset force is connected between the cross plate and the connecting plate, the water outlet pipe is connected to the water outlet of the three-way pipe through a pipeline, and the nozzle on the water outlet pipe is arranged to be inclined downward.
[0024] Preferably, the silt removal mechanism further comprises an L-shaped bracket, a fixed rod, a raised block, a circular tube, a driving gear, a spiral groove, a moving rod and a vertical rod;
[0025] An L-shaped bracket is fixedly arranged at the output end of the electric push rod, a fixing rod is fixedly connected to the L-shaped bracket, and a protruding block is fixedly connected to the fixing rod;
[0026] A circular ring tube is rotatably mounted on the inner top end of the mounting shell, a driving gear is nested and connected to the outer side of the circular ring tube, and a spiral groove is opened in the circular ring tube;
[0027] A mobile rod is rotatably mounted on the L-shaped bracket;
[0028] The vertical rod is rotatably mounted on the side of the mounting shell.
[0029] Preferably, the fixing rod corresponds to the annular tube, and one end of the fixing rod away from the L-shaped bracket slides into the annular tube, and the protruding block on the fixing rod is consistent with the spiral groove.
[0030] Preferably, the electric push rod, L-shaped bracket, fixed rod, annular tube, driving gear, movable rod and vertical rod are symmetrically arranged in two with respect to the mounting shell, the two driving gears correspond to the two racks one by one respectively, and the driving gears are meshed with the racks, the movable rod, the vertical rod, the second shaft rod and the first shaft rod are all fixedly connected with a set of fixed sleeves, and the outer side of the fixed sleeve is provided with a dredging belt, and the dredging belt is fixedly connected with a scraper.
[0031] Compared with the prior art, the invention has the following beneficial effects: the explosion-proof robot used for pipeline cleaning can adaptively adjust the dredging belt according to the size of the pipeline, thereby improving the flexibility and practicality of the device, thereby improving the dredging effect, and at the same time can crush the cleaned silt, reducing the silt discharge resistance and the risk of silt discharge pipe blockage. The specific contents are as follows:
[0032] 1. A first magnet and a second magnet are provided, and a driving motor drives a worm, so that the worm drives a connecting shaft to rotate through a belt, and the connecting shaft drives an auger and a first disc to rotate. The auger transports the sludge in the pipeline to a collecting rack and discharges it from a slag discharge port. The first disc drives the first magnet to rotate synchronously, so that the magnetic force of the first magnet is transmitted to the second magnet through a screw connection, thereby driving the sleeve rod to rotate, so that the stirring blades on the sleeve rod and the stirring blades on the connecting shaft rotate in the opposite direction, and the sludge is crushed, thereby reducing the occurrence of blockage of the slag discharge port and the slag discharge pipe, thereby reducing the maintenance cost caused by blockage.
[0033] 2. A fixed rod, a raised block and a circular tube are provided. The L-shaped bracket is moved by pulling the electric push rod, so that the L-shaped bracket drives the fixed rod and the movable rod to move synchronously. The fixed rod drives the raised block to slide along the spiral groove, so that the circular tube rotates, and then the driving gear is driven to rotate through the circular tube, so that the driving gear meshes with the rack and slides to both sides. The rack pushes the connecting plate and the second shaft rod, and then the dredging belt is extended to both sides, so that the dredging belt automatically adapts to the pipeline, which greatly improves work efficiency and flexibility. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] Figure 1 It is a schematic diagram of the main structure of the present invention;
[0035] Figure 2 It is a schematic diagram of the shaft side structure of the present invention;
[0036] Figure 3 It is a schematic diagram of the internal structure of the present invention;
[0037] Figure 4This is a schematic diagram of the internal structure of the collection rack of the present invention;
[0038] Figure 5 For the present invention Figure 4 The enlarged structural diagram at A in the middle;
[0039] Figure 6 It is a schematic diagram of the overall structure of the silt discharge mechanism of the present invention;
[0040] Figure 7 For the present invention Figure 6 The enlarged structural diagram at C in the middle;
[0041] Figure 8 This is a schematic diagram of the internal structure of the installation shell of the present invention;
[0042] Fig. 9 For the present invention Figure 8 Enlarged structural diagram at D in the middle.
[0043] In the figure: 1, vehicle body; 2, explosion-proof chassis; 3, three-way pipe; 4, slurry pump; 5, driving motor; 6, worm; 7, rotating shaft; 8, worm gear; 9, wheel; 10, collecting frame; 1001, slag discharge port; 1002, slag discharge pipe; 11, protective cover; 12, connecting shaft; 13, sleeve rod; 14, stirring fan blade; 15, auger; 16, driving assembly; 1601, first disc; 1602, first magnet; 1603, support plate; 1604, screw connector; 1605, second disc; 1606, second magnet; 17, sludge discharge mechanism; 1701, connecting frame; 1702, mounting shell; 1703, electric push rod; 1704, rectangular groove; 1705, double-axis motor; 1706, first bevel gear; 1707, second bevel gear; 1708, first shaft rod; 1709, rack; 1710, connecting plate; 1711, second shaft rod; 1712, cross plate; 1713, roller; 1714, cleaning roller; 1715, fixing sleeve; 1716, L-shaped bracket; 1717, fixing rod; 1718, raised block; 1719, circular ring tube; 1720, driving gear; 1721, spiral groove; 1722, moving rod; 1723, vertical rod; 1724, dredging belt; 1725, scraper; 1726, water outlet pipe. DETAILED DESCRIPTION
[0044] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0045] Example 1: Please refer to Figure 1-Figure 9As shown, the present invention provides a technical solution: an explosion-proof robot used for pipeline cleaning, comprising a body 1, an explosion-proof chassis 2 is fixedly connected to the top of the body 1, a three-way pipe 3 is fixedly connected to the upper end of the explosion-proof chassis 2, and a slurry pump 4 is fixedly connected to the body 1 on the side of the explosion-proof chassis 2.
[0046] This technical solution utilizes the setting of the three-way pipe 3 and the slurry pump 4. When in use, the vehicle body 1 is placed in a rectangular pipe, and the hardness of the sludge inside the pipe is checked. When the sludge is hard, water is transported to the three-way pipe 3 through an external water pipe, so that the three-way pipe 3 transports the water to the outlet pipe 1726, and then the water is sprayed out by the outlet pipe 1726 to soften the sludge in the pipe. Through the setting of the slurry pump 4, the dirt and cleaning liquid in the pipe can be extracted together.
[0047] Embodiment 2: The technical content disclosed in this embodiment is an improvement made on the basis of the above-mentioned embodiment 1. In the existing use, dredging may be affected by the nature of the sludge and the shape of the pipe. If the sludge is too hard or too wet, the crushing effect may not be ideal. In addition, when the sludge is too wet, it may adhere to the inner wall of the collecting wheel, reducing the cleaning efficiency of the device. The technical solution of this invention is as follows: Figure 1 and Figure 6-Figure 9As shown, a cleaning component of the robot is disclosed, wherein a silt discharge mechanism 17 is arranged on the vehicle body 1, and is used to clean the silt in the pipeline. The silt discharge mechanism 17 includes a connecting frame 1701, and the connecting frame 1701 is fixedly arranged on the upper end of the vehicle body 1. The end of the connecting frame 1701 away from the vehicle body 1 is fixedly connected to a mounting shell 1702, and the upper end of the mounting shell 1702 is fixedly connected to an electric push rod 1703, and a rectangular groove 1704 is provided in the mounting shell 1702, and a water outlet pipe 1726 is fixedly connected to the mounting shell 1702, and a double-axis motor 1705 is fixedly arranged in the rectangular groove 1704. Both shaft ends of the double-axis motor 1705 are fixedly connected to a first bevel gear 1706, and two second bevel gears 1706 are fixedly connected to the first bevel gear 1706. A second bevel gear 1707 is rotatably installed in a rectangular groove 1704 below a bevel gear 1706, and a first shaft rod 1708 is fixedly connected to the bottom end of the second bevel gear 1707. Two racks 1709 are provided, and the two racks 1709 are slidably installed in the rectangular groove 1704, and the opposite ends of the two racks 1709 extend through the mounting shell 1702, and the extended ends of the racks 1709 are fixedly connected to a connecting plate 1710, and the bottom ends of the two connecting plates 1710 are rotatably connected to a second shaft rod 1711, and a horizontal plate 1712 is provided on the connecting plate 1710 on the side of the second shaft rod 1711, and rollers 1713 are rotatably installed on the two horizontal plates 1712, and the rollers 1713 The shaft ends are fixedly connected with cleaning rollers 1714, the first shaft rod 1708 is rotatably connected to the mounting shell 1702, and the second bevel gear 1707 on the first shaft rod 1708 is meshed with the first bevel gear 1706, the bottom end of the first shaft rod 1708 extends through the mounting shell 1702, the cross plate 1712 is rotatably connected to the connecting plate 1710, and a torsion spring providing a reset force is connected between the cross plate 1712 and the connecting plate 1710, the water outlet pipe 1726 is connected to the water outlet of the three-way pipe 3 through a pipeline, and the nozzle on the water outlet pipe 1726 is tilted downward, and the silt removal mechanism 17 also includes an L-shaped bracket 1716, which is fixedly arranged at the output end of the electric push rod 1703, and the L-shaped bracket 17 16 is fixedly connected with a fixing rod 1717, and a protruding block 1718 is fixedly connected with the fixing rod 1717, a circular tube 1719 is rotatably mounted on the inner top end opened in the mounting shell 1702, a driving gear 1720 is nested and connected to the outer side of the circular tube 1719, and a spiral groove 1721 is opened in the circular tube 1719, a moving rod 1722 is rotatably mounted on the L-shaped bracket 1716, and a vertical rod 1723 is rotatably mounted on the side of the mounting shell 1702, the fixing rod 1717 corresponds to the circular tube 1719, and one end of the fixing rod 1717 away from the L-shaped bracket 1716 slides into the circular tube 1719, and the protruding block 1718 on the fixing rod 1717 is consistent with the spiral groove 1721,The electric push rod 1703, L-shaped bracket 1716, fixed rod 1717, annular tube 1719, driving gear 1720, mobile rod 1722 and vertical rod 1723 are all symmetrically arranged with two of them about the mounting shell 1702. The two driving gears 1720 correspond to the two racks 1709 one by one, and the driving gears 1720 are meshed with the racks 1709. A set of fixed sleeves 1715 are fixedly connected to the mobile rod 1722, the vertical rod 1723, the second shaft rod 1711 and the first shaft rod 1708, and the outer side of the fixed sleeve 1715 is provided with a dredging belt 1724, and the dredging belt 1724 is fixedly connected to the scraper 1725.
[0048] In this technical solution, Figure 1 As shown, the technical solution utilizes the setting of the transverse plate 1712 and the roller 1713. When adjusting the dredging belt 1724, the roller 1713 will first fit with the side wall of the pipe, so that the roller 1713 rolls along the side wall of the pipe, and then drives the cleaning roller 1714 to rotate, so as to clean the side wall of the pipe and improve the cleaning efficiency. Since the transverse plate 1712 and the connecting plate 1710 are rotatably connected by a torsion spring, the cleaning roller 1714 can adaptively adjust when encountering irregularities on the inner wall of the pipe, thereby ensuring the continuity and uniformity of the cleaning.
[0049] Its use is as Figure 6-Figure 9 The technical solution shown in the figure, first, when the sediment is hard, the clean water in the water outlet pipe 1726 will be sprayed in front of the silt removal belt 1724 by the water outlet pipe 1726 to soften the sediment, and then the double-axis motor 1705 is turned on, so that the double-axis motor 1705 drives the first bevel gear 1706 to rotate, the first bevel gear 1706 will mesh and drive the second bevel gear 1707 to rotate, and the second bevel gear 1707 will drive the first shaft rod 1708 to rotate, so that the first shaft rod 1708 drives the fixed sleeve 1715 to rotate, and the fixed sleeve 1715 drives the silt removal belt 1724 set on the outside to rotate, so that the silt removal belt 1724 drives the scraper 1725 to rotate, and because the front end of the scraper 1725 is provided with teeth, the sediment in front can be cleaned when the vehicle body 1 moves forward, and the sediment can be pushed from both sides to the middle;
[0050] When the dredging belt 1724 needs to be adjusted, the electric push rod 1703 is started, and the electric push rod 1703 will pull the L-shaped bracket 1716 to move, so that the L-shaped bracket 1716 drives the moving rod 1722 to move, and the moving rod 1722 drives the fixing sleeve 1715 to move, thereby relaxing the tight dredging belt 1724. At the same time, the L-shaped bracket 1716 drives the fixing rod 1717 to move when moving, so that the fixing rod 1717 slides along the inner wall of the fixing sleeve 1715. Since one end of the protruding block 1718 is slidably arranged in the spiral groove 1721, the protruding block 1718 is driven to slide synchronously along the spiral groove 1721 when the fixing rod 1717 moves, so that the fixing sleeve 1715 rotates, and the fixing sleeve 1715 is fixed. The sleeve 1715 will drive the driving gear 1720 to rotate synchronously, so that the driving gear 1720 engages and drives the rack 1709 to slide out along the mounting shell 1702, thereby pushing the connecting plate 1710 to move, so that the connecting plate 1710 drives the second shaft rod 1711, the cross plate 1712, the roller 1713 and the cleaning roller 1714 to move synchronously, and the second shaft rod 1711 will stretch the dredging belt 1724 to both sides to extend it when moving. When the roller 1713 fits with the inner wall of the rectangular pipe, the electric push rod 1703 can be closed at this time. When the vehicle body 1 is moving, the roller 1713 will roll along the side wall of the pipe, thereby driving the cleaning roller 1714 to rotate, and the cleaning roller 1714 will clean the side wall of the pipe.
[0051] Embodiment 3: The technical content disclosed in this embodiment is a further improvement based on the above-mentioned embodiments 1 and 2. Since the existing device does not break up the silt when in use, it may cause the sewage outlet to be blocked, affecting the cleaning efficiency of the device. In order to further solve this technical problem, the technical solution of this invention is as follows: Figure 2-Figure 5As shown, a robot crushing component is disclosed, wherein a driving motor 5 is arranged, fixedly arranged in a vehicle body 1, a worm 6 is fixedly connected to the output end of the driving motor 5, and a rotating shaft 7 is rotatably installed in the vehicle body 1 below the worm 6, a worm wheel 8 is sleeved on the outer side of the rotating shaft 7, and both ends of the rotating shaft 7 penetrate and extend out of the vehicle body 1, and wheels 9 are fixedly connected to the extended ends of the rotating shaft 7, a collecting frame 10 is fixedly arranged on the side wall of the vehicle body 1, a protective cover 11 is fixedly connected in the collecting frame 10, and a connecting shaft 12 is rotatably installed in the protective cover 11, a sleeve rod 13 is sleeved on the outer side of the connecting shaft 12, and one end of the connecting shaft 12 and the sleeve rod 13 penetrate and extend out of the protective cover 11, and the connecting shaft 12 and The protruding ends of the sleeve rod 13 are fixedly connected with stirring blades 14, the connecting shaft 12 is fixedly connected with an auger 15, and the driving assembly 16 is fixedly arranged on the outer wall of the connecting shaft 12 to realize the rotation of the connecting shaft 12 and the sleeve rod 13. The worm wheel 8 is meshed with the worm 6, and the worm wheel 8 is fixedly connected to the rotating shaft 7. The shaft end of the worm 6 away from the driving motor 5 penetrates into the protective cover 11, and the protruding end of the worm 6 is connected to the connecting shaft 12 through the first belt, and the shaft end of the worm 6 is rotatably connected to the collecting frame 10, and a group of slag discharge ports 1001 are symmetrically opened on the collecting frame 10, and a slag discharge pipe 100 is fixedly connected to the collecting frame 10 on the side of the slag discharge port 1001 2, one end of the slag discharge pipe 1002 away from the slag discharge port 1001 is connected to the slurry pump 4, the rotating shaft 7 is symmetrically arranged about the vehicle body 1, and the two rotating shafts 7 are connected by a belt, and the driving assembly 16 includes a first disc 1601, the first disc 1601 is fixedly arranged on the outer wall of the connecting shaft 12, and the first disc 1601 is fixedly connected with a first magnet 1602, a support plate 1603 is fixedly arranged in the protective cover 11 on the side of the first disc 1601, the support plate 1603 is sleeved on the outer side of the connecting shaft 12, and the support plate 1603 is fixedly connected with a screw connector 1604, a second disc 1605 is fixedly arranged on the outer wall of the sleeve rod 13, and the second disc 16 05, a second magnet 1606 is fixedly connected therein, the connecting shaft 12 is rotatably connected to the sleeve rod 13, and the sleeve rod 13 is rotatably connected to the protective cover 11, the first disk 1601 on the connecting shaft 12 and the second disk 1605 on the sleeve rod 13 are symmetrically arranged on both sides of the support plate 1603, and the two ends of the screw connector 1604 on the support plate 1603 correspond to the first magnet 1602 and the second magnet 1606 respectively, the opposite sides of the first magnet 1602 and the second magnet 1606 are magnetic poles of the same name, and the first magnet 1602, the second magnet 1606 and the screw connector 1604 are all arranged in a circular array about the center point of the support plate 1603.
[0052] In this technical solution, Figure 5As shown, by utilizing the arrangement of the first magnet 1602 and the second magnet 1606, when the connecting shaft 12 rotates, the first disk 1601 will be utilized to drive the first magnet 1602 to rotate synchronously, so that the first magnet 1602 can push the second magnet 1606 to rotate in the opposite direction through the transmission of the screw connector 1604. On the one hand, it can drive the sleeve rod 13 and the stirring blade 14 to rotate in the opposite direction, and perform secondary crushing of the sludge to ensure the stable operation of the cleaning work. On the other hand, it can improve the service life of the equipment.
[0053] Its use is as Figure 2-Figure 4 The technical solution shown in the figure is that the driving motor 5 is first turned on, and the driving motor 5 drives the worm 6 to rotate, so that the worm 6 meshes and drives the worm wheel 8 to rotate, and the worm wheel 8 drives the rotating shaft 7 to rotate, so that the rotating shaft 7 drives the wheel 9 to rotate, and then drives the vehicle body 1 to move forward in the pipeline. At the same time, the worm 6 drives the connecting shaft 12 to rotate through the belt, so that the connecting shaft 12 drives the stirring blade 14 and the auger 15 to rotate, and the auger 15 pushes the silt removal belt 1724 to the middle of the silt to be transported to the collecting frame 10;
[0054] Furthermore, the connecting shaft 12 will drive the first disc 1601 to rotate, so that the first disc 1601 drives the first magnet 1602 to rotate. Since the screw connection 1604 is made of iron, the magnetic force of the first magnet 1602 can be transmitted through the screw connection 1604, driving the second magnet 1606 to rotate in the opposite direction, so that the second magnet 1606 drives the sleeve rod 13, and the sleeve rod 13 drives the stirring blades 14 to reverse, and then rotate in the opposite direction to the stirring blades 14 on the connecting shaft 12, so as to crush the sludge and prevent the agglomerated sludge from clogging the slag discharge port 1001.
[0055] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.
[0056] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An explosion-proof robot used for pipeline cleaning, comprising a body (1), wherein the top of the body (1) is fixedly connected to an explosion-proof chassis (2), the upper end of the explosion-proof chassis (2) is fixedly connected to a three-way pipe (3), and a slurry pump (4) is fixedly connected to the body (1) on the side of the explosion-proof chassis (2); It is characterized in that Also includes: A drive motor (5) is fixedly arranged in the vehicle body (1), the output end of the drive motor (5) is fixedly connected to a worm (6), and a rotating shaft (7) is rotatably installed in the vehicle body (1) below the worm (6), a worm wheel (8) is sleeved on the outer side of the rotating shaft (7), and both ends of the rotating shaft (7) extend through the vehicle body (1), and the extended ends of the rotating shaft (7) are fixedly connected to wheels (9); A collecting rack (10) is fixedly arranged on the side wall of the vehicle body (1), a protective cover (11) is fixedly connected to the collecting rack (10), and a connecting shaft (12) is rotatably installed in the protective cover (11), a sleeve rod (13) is sleeved on the outer side of the connecting shaft (12), and one end of the connecting shaft (12) and the sleeve rod (13) both penetrate and extend out of the protective cover (11), and the extended ends of the connecting shaft (12) and the sleeve rod (13) are fixedly connected to stirring blades (14), and an auger (15) is fixedly connected to the connecting shaft (12); A driving assembly (16) is fixedly arranged on the outer wall of the connecting shaft (12) and is used to realize the rotation of the connecting shaft (12) and the sleeve rod (13); The silt removal mechanism (17) is fixedly arranged on the vehicle body (1) and is used to clean the silt in the pipeline.
2. The explosion-proof robot for pipeline cleaning according to claim 1, characterized in that: The worm wheel (8) is meshed with the worm (6), and the worm wheel (8) is fixedly connected to the rotating shaft (7). The shaft end of the worm (6) away from the driving motor (5) extends into the protective cover (11), and the extending end of the worm (6) is connected to the connecting shaft (12) through a first belt, and the shaft end of the worm (6) is rotatably connected to the collecting frame (10). A group of slag discharge ports (1001) are symmetrically opened on the collecting frame (10), and a slag discharge pipe (1002) is fixedly connected to the collecting frame (10) on the side of the slag discharge port (1001), and the end of the slag discharge pipe (1002) away from the slag discharge port (1001) is connected to the slurry pump (4).
3. The explosion-proof robot for pipeline cleaning according to claim 2, characterized in that: The rotating shaft (7) is symmetrically arranged with respect to the vehicle body (1), and two rotating shafts (7) are connected to each other via a belt.
4. The explosion-proof robot for pipeline cleaning according to claim 1, characterized in that: The driving assembly (16) comprises a first disc (1601), a first magnet (1602), a support plate (1603), a screw connection (1604), a second disc (1605) and a second magnet (1606); A first disc (1601) is fixedly arranged on the outer wall of the connecting shaft (12), and a first magnet (1602) is fixedly connected inside the first disc (1601); A support plate (1603) is fixedly disposed in the protective cover (11) on the side of the first disc (1601), the support plate (1603) is sleeved on the outside of the connecting shaft (12), and a screw connector (1604) is fixedly connected in the support plate (1603); The second disc (1605) is fixedly arranged on the outer wall of the sleeve rod (13), and a second magnet (1606) is fixedly connected inside the second disc (1605).
5. The explosion-proof robot for pipeline cleaning according to claim 4, characterized in that: The connecting shaft (12) is rotatably connected to the sleeve rod (13), and the sleeve rod (13) is rotatably connected to the protective cover (11); the first disk (1601) on the connecting shaft (12) and the second disk (1605) on the sleeve rod (13) are symmetrically arranged on both sides of the support plate (1603); and the two ends of the screw connector (1604) on the support plate (1603) respectively correspond to the first magnet (1602) and the second magnet (1606); the opposite sides of the first magnet (1602) and the second magnet (1606) are magnetic poles of the same name; and a plurality of the first magnet (1602), the second magnet (1606) and the screw connector (1604) are arranged in a circular array about the center point of the support plate (1603).
6. The explosion-proof robot for pipeline cleaning according to claim 1, characterized in that: The desilting mechanism (17) comprises a connecting frame (1701), a mounting shell (1702), an electric push rod (1703), a rectangular groove (1704), a double-axis motor (1705), a first bevel gear (1706), a second bevel gear (1707), a first shaft (1708), a rack (1709), a connecting plate (1710), a second shaft (1711), a transverse plate (1712), a roller (1713), a cleaning roller (1714) and a water outlet pipe (1726); A connecting frame (1701) is fixedly arranged on the upper end of the vehicle body (1); an end of the connecting frame (1701) away from the vehicle body (1) is fixedly connected to a mounting shell (1702); an electric push rod (1703) is fixedly connected to the upper end of the mounting shell (1702); a rectangular groove (1704) is provided in the mounting shell (1702); and a water outlet pipe (1726) is fixedly connected to the mounting shell (1702); A double-axis motor (1705) is fixedly arranged in the rectangular groove (1704), and the two shaft ends of the double-axis motor (1705) are fixedly connected to the first bevel gear (1706), and the rectangular grooves (1704) below the two first bevel gears (1706) are both rotatably installed with second bevel gears (1707), and the bottom end of the second bevel gear (1707) is fixedly connected to the first shaft rod (1708); Two racks (1709) are provided, and the two racks (1709) are slidably arranged in the rectangular groove (1704), and the opposite ends of the two racks (1709) extend through the mounting shell (1702), and the protruding ends of the racks (1709) are fixedly connected to connecting plates (1710), the bottom ends of the two connecting plates (1710) are rotatably connected to the second shaft rod (1711), and the connecting plates (1710) on the sides of the second shaft rod (1711) are provided with cross plates (1712), and rollers (1713) are rotatably installed on the two cross plates (1712), and the shaft ends of the rollers (1713) are fixedly connected to cleaning rollers (1714).
7. The explosion-proof robot for pipeline cleaning according to claim 6, characterized in that: The first shaft rod (1708) is rotatably connected to the mounting shell (1702), and the second bevel gear (1707) on the first shaft rod (1708) is meshed with the first bevel gear (1706), the bottom end of the first shaft rod (1708) extends through the mounting shell (1702), the cross plate (1712) is rotatably connected to the connecting plate (1710), and a torsion spring providing a reset force is connected between the cross plate (1712) and the connecting plate (1710), the water outlet pipe (1726) is connected to the water outlet of the three-way pipe (3) through a pipeline, and the nozzle on the water outlet pipe (1726) is arranged to be inclined downward.
8. The explosion-proof robot for pipeline cleaning according to claim 7, characterized in that: The desilting mechanism (17) further comprises an L-shaped bracket (1716), a fixing rod (1717), a protruding block (1718), a circular ring tube (1719), a driving gear (1720), a spiral groove (1721), a moving rod (1722) and a vertical rod (1723); An L-shaped bracket (1716) is fixedly arranged at the output end of the electric push rod (1703), a fixing rod (1717) is fixedly connected to the L-shaped bracket (1716), and a protruding block (1718) is fixedly connected to the fixing rod (1717); A circular ring tube (1719) is rotatably mounted on the inner top end of the mounting shell (1702), a driving gear (1720) is nested and connected to the outer side of the circular ring tube (1719), and a spiral groove (1721) is opened in the circular ring tube (1719); A moving rod (1722) is rotatably mounted on the L-shaped bracket (1716); The vertical rod (1723) is rotatably mounted on the side of the mounting shell (1702).
9. The explosion-proof robot for pipeline cleaning according to claim 8, characterized in that: The fixing rod (1717) corresponds to the annular tube (1719), and one end of the fixing rod (1717) away from the L-shaped bracket (1716) slides into the annular tube (1719), and the protruding block (1718) on the fixing rod (1717) matches the spiral groove (1721).
10. The explosion-proof robot for pipeline cleaning according to claim 9, characterized in that: The electric push rod (1703), L-shaped bracket (1716), fixed rod (1717), annular tube (1719), driving gear (1720), mobile rod (1722) and vertical rod (1723) are all symmetrically arranged with two of them about the mounting shell (1702); the two driving gears (1720) correspond to the two racks (1709) respectively, and the driving gears (1720) are meshed with the racks (1709); the mobile rod (1722), vertical rod (1723), second shaft rod (1711) and first shaft rod (1708) are all fixedly connected with a set of fixed sleeves (1715); the outer side of the fixed sleeve (1715) is provided with a dredging belt (1724), and the dredging belt (1724) is fixedly connected with a scraper (1725).
Citation Information
Patent Citations
Pipeline dredging robot
CN209194692U