Equipment suitable for automatic up-down strip head opening of thin silicon steel strip steel
By designing automatic up and down leading equipment suitable for thin silicon steel strip steel, the problems of high labor load, low production efficiency and major safety hazards caused by manual starting in the prior art are solved, and efficient and safe automated production is achieved.
Patent Information
- Application Number
- CN202411663522.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2044-11-20
AI Technical Summary
The existing silicon steel thin strip heavy coil production lines rely on manual operation to lead the lead, which has problems such as high labor load, low production efficiency, large safety hazards and low yield. Especially when the thin strip steel is uncoiled under thin strip steel, it is easy to cause strip steel stacking and wrinkles.
An automatic up-down and down-opening tape head equipment suitable for thin silicon steel strip steel is designed, using a vertical roller seat frame and a figure-eight-shaped upper and lower magnetic belt machine, combining anti-wrinkle roller unit and hydraulic system to realize automatic up-down and down-opening operation of strip steel.
The equipment can complete automatic unrolling operation within 30 seconds, adapting to the production of thin silicon steel tape coils with thickness of 0.15mm to 0.65mm and width of 800mm to 1350mm, achieving fully automatic operation, reducing labor load, improving production efficiency, and reducing safety hazards and finished product damage.
Smart Images

Figure CN119608831A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a strip steel, in particular to a device suitable for automatically opening the strip heads of silicon steel thin strip steel. Background Art
[0002] The current production of silicon steel thin strip rewinding production lines all adopts the method of manually opening the steel coil lead. Manually opening the lead has high requirements for ambient light and surrounding vision conditions. Operators need to operate beside the machine on site. The equipment is easy to hit the steel coil during operation, and manual assistance is required to pull the lead when necessary. Especially when the thin strip is unrolled, it is easy to cause the strip to stack and wrinkle, which increases the operator's troubleshooting, increases the amount of waste cutting, and reduces the yield rate. This manual lead opening method has high labor load, low production efficiency, safety hazards, and is easy to cause secondary damage to the product. It is imperative to add functional equipment for automatic upper and lower opening of the lead. Therefore, a set of automatic upper and lower lead opening equipment is developed for the new silicon steel thin strip rewinding production line to completely replace manual operations. Previously, automatic unwinding technology was also applied in silicon steel annealing production lines, but it could only realize automatic upper unwinding operation, and there was no application performance that took into account the automatic upper and lower unwinding functions. The rewinding production lines all require upper and lower unwinding functions to meet the production needs of turning over incoming materials. As the thickness of silicon steel products becomes thinner and thinner, the thinnest thickness is less than 0.2mm, and the output accounts for an increasingly higher proportion, the demand for automatic upper and lower unwinding functions has become more urgent. Summary of the invention
[0003] The purpose of the present invention is to provide a safe and reliable device suitable for automatically opening and closing the strip head of silicon steel thin strip.
[0004] To achieve the above purpose, the technical solution of the present invention is: A device suitable for automatically opening and closing the head of silicon steel thin strip, the steering roller device is a vertical roller frame, the vertical roller frame is provided with corresponding upper rollers and lower rollers, the strip runs horizontally through the two rollers, and an upper magnetic belt conveyor and a lower magnetic belt conveyor arranged in an eight-shaped shape are provided between the two rollers, including an upper magnetic belt conveyor, a lower magnetic belt conveyor unit, an anti-wrinkle roller unit, and a hydraulic system, characterized in that: The upper magnetic belt conveyor comprises an upper magnetic belt driving roller, an upper magnetic belt swing displacement detection element, an upper magnetic belt swing hydraulic cylinder, an upper magnetic belt lead detection element, and an upper magnetic belt pressure roller. One end of the upper magnetic belt conveyor is movably connected to the edge of the upper roller and is provided with an upper magnetic belt driving roller. The other end of the upper magnetic belt conveyor is provided with a matching upper magnetic belt passive roller. The upper magnetic belt conveyor is provided with an upper magnetic belt. One end of the upper magnetic belt swing cylinder is movably arranged at the lower part of the vertical roller seat frame, and the other end is movably arranged on the lower surface of the upper magnetic belt driving roller (3). The upper magnetic belt lead detection element is arranged at the lower part of the upper magnetic belt conveyor. The upper magnetic belt pressure roller is arranged at the end of the upper magnetic belt passive roller. The upper magnetic belt is used for upper unwinding belt lead conveying. The displacement detection element is used for accurately locating the swing position of the belt conveyor. The lower magnetic belt conveyor comprises a lower magnetic belt pressure roller, a lower magnetic belt, a lower magnetic belt head detection element, a lower magnetic belt extension displacement detection element, a lower magnetic belt extension cylinder, a lower magnetic belt driving roller, and a lower magnetic belt swing hydraulic cylinder. One end of the lower magnetic belt conveyor is movably connected to the edge of the lower roller and is provided with a lower magnetic belt driving roller, and the other end of the lower magnetic belt conveyor is provided with a matching lower magnetic belt passive roller; the lower magnetic belt conveyor is provided with a lower magnetic belt; one end of the lower magnetic belt swing cylinder is movably arranged at the lower part of the vertical roller seat frame, and the other end is movably arranged on the lower surface of the lower magnetic belt driving roller; the lower magnetic belt head detection element is arranged on the upper part of the lower magnetic belt conveyor; the lower magnetic belt pressure roller is arranged at the end of the lower magnetic belt passive roller, the lower magnetic belt is used for lower unwinding and conveying, and the displacement detection element is used to accurately locate the swing and extension position of the belt conveyor; The anti-wrinkle roller unit includes an anti-wrinkle roller pressing action execution component, a strip head detection element, and an anti-wrinkle roller. The anti-wrinkle roller pressing action execution component is a hydraulic cylinder, one end of which is fixedly connected to the middle of the lower surface of the upper magnetic belt conveyor, and the other end is connected to the strip head detection element and the anti-wrinkle roller, and is used to press on the steel coil, flatten the strip steel, and prevent wrinkles and steel piling; The hydraulic system provides the power for the swing and extension of the magnetic belt conveyor, the movement and swing of the anti-wrinkle roller, and the positioning of the working position.
[0005] The device for automatically opening the strip head of silicon steel thin strips can be further implemented by adopting the following technical measures.
[0006] The above-mentioned equipment is suitable for automatically opening the strip heads of silicon steel thin strips, wherein the upper magnetic belt pressure rollers are in a group of two and are closely attached to the surface of the steel coil.
[0007] After adopting the above technical solution, the device for automatically opening the head of silicon steel thin strip has the following advantages: 1. Suitable for the production of silicon steel thin strip coils with a thickness of 0.15mm to 0.65mm and a width of 800mm to 1350mm; 2. Ensure that the opening operation of the silicon steel strip coil is completed within 30 seconds when it is automatically unrolled; 3. Fully automatic operation, no need for personnel to be exposed to noisy production environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0008] Figure 1 It is a structural schematic diagram of a device for opening a lead according to an embodiment of the present invention; Figure 2 for Figure 1 Side view of.
[0009] In the figure: 1 steering roller device; 2 upper magnetic belt; 3 upper magnetic belt driving roller; 4 upper magnetic belt swing displacement detection element; 5 upper magnetic belt swing cylinder; 6 upper magnetic belt lead detection element; 7 upper magnetic belt pressure roller; 8 steel coil; 9 anti-wrinkle roller pressing action execution component; 10 lead detection element; 11 anti-wrinkle roller; 12 lower magnetic belt pressure roller; 13 lower magnetic belt; 14 lower magnetic belt lead detection element; 15 lower magnetic belt extension displacement detection element; 16 lower magnetic belt extension cylinder; 17 lower magnetic belt driving roller; 18 lower magnetic belt swing cylinder; 19 lower magnetic belt swing displacement detection element. DETAILED DESCRIPTION
[0010] The present invention is further described below in conjunction with embodiments and accompanying drawings.
[0011] Example 1 The present invention is suitable for equipment for automatically opening and closing the head of silicon steel thin strip. The steering roller device 1 is a vertical roller frame, and the vertical roller frame is provided with corresponding upper rollers and lower rollers. The strip runs between the two rollers in a horizontal direction. An upper magnetic belt conveyor and a lower magnetic belt conveyor arranged in an eight-shaped shape are provided between the two rollers, including an upper magnetic belt conveyor, a lower magnetic belt conveyor unit, an anti-wrinkle roller unit, and a hydraulic system.
[0012] Please refer to Figure 1 , Figure 1The schematic diagram of the structure of the device for opening the belt head of the embodiment of the present invention. As shown in the figure, the upper magnetic belt conveyor includes an upper magnetic belt driving roller 3, an upper magnetic belt swing displacement detection element 4, an upper magnetic belt swing hydraulic cylinder 5, an upper magnetic belt head detection element 6, and an upper magnetic belt pressure roller 7. One end of the upper magnetic belt conveyor is movably connected to the edge of the upper roller and is provided with an upper magnetic belt driving roller 3. The other end of the upper magnetic belt conveyor is provided with a matching upper magnetic belt passive roller; the upper magnetic belt conveyor is provided with an upper magnetic belt 2; one end of the upper magnetic belt swing cylinder 5 is movably set at the lower part of the vertical roller seat frame, and the other end is movably set on the lower surface of the upper magnetic belt driving roller 3; the upper magnetic belt head detection element 6 is set at the lower part of the upper magnetic belt conveyor; the upper magnetic belt pressure roller 7 is set at the end of the upper magnetic belt passive roller, the upper magnetic belt is used for upper unwinding belt head transportation, and the displacement detection element is used to accurately locate the swing position of the belt conveyor; The lower magnetic belt conveyor comprises a lower magnetic belt pressure roller 12, a lower magnetic belt 13, a lower magnetic belt head detection element 14, a lower magnetic belt extension displacement detection element 15, a lower magnetic belt extension cylinder 16, a lower magnetic belt driving roller 17, and a lower magnetic belt swing hydraulic cylinder 18. One end of the lower magnetic belt conveyor is movably connected to the edge of the lower roller and is provided with a lower magnetic belt driving roller 17, and the other end of the lower magnetic belt conveyor is provided with a matching lower magnetic belt passive roller; the lower magnetic belt conveyor is provided with a lower magnetic belt 13; one end of the lower magnetic belt swing cylinder 16 is movably arranged at the lower part of the vertical roller seat frame, and the other end is movably arranged on the lower surface of the lower magnetic belt driving roller 17; the lower magnetic belt head detection element 14 is arranged on the upper part of the lower magnetic belt conveyor; the lower magnetic belt pressure roller 12 is arranged at the end of the lower magnetic belt passive roller, the lower magnetic belt is used for lower unwinding and conveying, and the displacement detection element is used to accurately locate the swing and extension position of the belt conveyor; The anti-wrinkle roller unit includes an anti-wrinkle roller pressing action execution component 9, a belt head detection element 10, and an anti-wrinkle roller 11. The anti-wrinkle roller pressing action execution component 9 is a hydraulic cylinder, one end of which is fixedly connected to the middle of the lower surface of the upper magnetic belt conveyor, and the other end is connected to the belt head detection element 10 and the anti-wrinkle roller 11, and is used to press on the steel coil 8, flatten the strip steel, and prevent wrinkles and steel piles. The upper magnetic belt pressing roller 7 is a group of two, close to the surface of the steel coil 8.
[0013] Example 2 The present invention is applicable to the working process of the equipment for automatically opening and closing the silicon steel thin strip head: When the steering roller device 1 for automatically opening the strip head of the present invention is working, the anti-wrinkle roller 11 is opened from the offline position to the working position, and then swings to contact the steel coil 8, so that the strip head is flattened during the strip head opening process; according to the upper unwinding or lower unwinding instruction sent by the unit, the upper magnetic belt conveyor is automatically controlled to swing so that the pressure roller is pressed against the steel coil, or the lower magnetic belt conveyor is automatically controlled to swing and extend so that the pressure roller is pressed against the steel coil, and the swinging and extending position of the magnetic belt is automatically calculated and controlled according to the diameter of the steel coil, so that a smooth belt threading angle is formed between the magnetic belt and the steel coil; the unit controls the steel coil to reverse, and when the strip head detection element detects the strip head of the steel coil, the unit automatically calculates the distance between the current position of the strip head and the position adsorbed on the magnetic belt, and automatically controls the steel coil to stop rotating; the strip head detection element on the belt conveyor feeds back the strip head adsorption signal, the unit controls the steel coil to rotate forward, and the belt conveyor runs in the same direction, so that the strip head is transported to the subsequent equipment along the belt conveyor, completing the automatic strip opening operation, and the magnetic belt conveyor and the anti-wrinkle roller are automatically opened to restore the initial position.
[0014] The present invention has substantial characteristics and significant technical progress. The equipment suitable for automatically opening the head of silicon steel thin strip meets the requirements of automatic opening of the head of silicon steel thin strip re-coiling production line, and is suitable for the production of silicon steel thin strip coils with a thickness of 0.15mm to 0.65mm and a width of 800mm to 1350mm. The equipment has the function of ensuring that the opening operation is completed within 30s when the silicon steel thin strip coil is automatically unrolled; the opening operation is completed within 45s when the silicon steel thin strip coil is automatically unrolled, and there is no accumulation of strip steel, wrinkle damage, and it has the characteristics of fully automatic operation and no need for personnel to be exposed to a noisy production environment. It is also conducive to the implementation of the concept of high automation, unmanned operation, and safe production in steel plants.
[0015] The above embodiments are only for the purpose of illustrating the present invention, but not for limiting the present invention. A person skilled in the art may make various changes or modifications without departing from the spirit and scope of the present invention. Therefore, all equivalent technical solutions should also belong to the scope of the present invention and should be defined by the claims.
Claims
1. A device suitable for automatically opening and closing the head of a silicon steel thin strip, wherein the turning roller device (1) is a vertical roller frame, wherein the vertical roller frame is provided with corresponding upper rollers and lower rollers, and the strip runs horizontally between the two rollers, and an upper magnetic belt conveyor and a lower magnetic belt conveyor arranged in an eight-shaped pattern are provided between the two rollers, comprising an upper magnetic belt conveyor, a lower magnetic belt conveyor unit, an anti-wrinkle roller unit, and a hydraulic system, wherein: The upper magnetic belt conveyor comprises an upper magnetic belt driving roller (3), an upper magnetic belt swing displacement detection element (4), an upper magnetic belt swing hydraulic cylinder (5), an upper magnetic belt lead detection element (6), and an upper magnetic belt pressure roller (7). One end of the upper magnetic belt conveyor is movably connected to the edge of the upper roller and is provided with an upper magnetic belt driving roller (3). The other end of the upper magnetic belt conveyor is provided with a matching upper magnetic belt passive roller. The upper magnetic belt conveyor is provided with an upper magnetic belt (2). One end of the upper magnetic belt swing cylinder (5) is movably arranged at the lower part of the vertical roller seat frame, and the other end is movably arranged on the lower surface of the upper magnetic belt driving roller (3). The upper magnetic belt lead detection element (6) is arranged at the lower part of the upper magnetic belt conveyor. The upper magnetic belt pressure roller (7) is arranged at the end of the upper magnetic belt passive roller. The upper magnetic belt is used for upper unwinding belt head conveying. The displacement detection element is used for accurately locating the swing position of the belt conveyor. The lower magnetic belt conveyor comprises a lower magnetic belt pressure roller (12), a lower magnetic belt (13), a lower magnetic belt head detection element (14), a lower magnetic belt extension displacement detection element (15), a lower magnetic belt extension cylinder (16), a lower magnetic belt drive roller (17), and a lower magnetic belt swing hydraulic cylinder (18). One end of the lower magnetic belt conveyor is movably connected to the edge of the lower roller and is provided with a lower magnetic belt drive roller (17). The other end of the lower magnetic belt conveyor is provided with a matching lower magnetic belt passive Roller; the lower magnetic belt conveyor is provided with a lower magnetic belt (13); one end of the lower magnetic belt swing cylinder (16) is movably arranged at the lower part of the vertical roller seat frame, and the other end is movably arranged on the lower surface of the lower magnetic belt driving roller (17); the lower magnetic belt head detection element (14) is arranged at the upper part of the lower magnetic belt conveyor; the lower magnetic belt pressure roller (12) is arranged at the end of the lower magnetic belt passive roller, the lower magnetic belt is used for lower unwinding and conveying, and the displacement detection element is used to accurately locate the swing and extension position of the belt conveyor; The anti-wrinkle roller unit comprises an anti-wrinkle roller pressing action execution component (9), a strip head detection element (10), and an anti-wrinkle roller (11). The anti-wrinkle roller pressing action execution component (9) is a hydraulic cylinder, one end of which is fixedly connected to the middle of the lower surface of the upper magnetic belt conveyor, and the other end of which is connected to the strip head detection element (10) and the anti-wrinkle roller (11), and is used to press on the steel coil (8) to flatten the strip steel and prevent wrinkles and steel piling; The hydraulic system provides the power for the swing and extension of the magnetic belt conveyor, the movement and swing of the anti-wrinkle roller, and the positioning of the working position.
2. The device for automatically opening and closing the silicon steel thin strip as claimed in claim 1 is characterized in that: The upper magnetic belt pressure rollers (7) are arranged in groups of two and are closely attached to the surface of the steel coil (8).
Citation Information
Patent Citations
Strip steel coiling device
CN111421014A
Uncoiling control method for cold-rolled steel coil and uncoiling control system
CN112872097A
Automatic belt head loosening device
CN201366451Y
Device and method for inspecting strip surface
KR101378582B1
Steel coil uncoiling unit and steel coil uncoiling method
WO2024036712A1
Cited By
Strip steel upper and lower uncoiling device and strip steel upper and lower uncoiling method
CN119259687A