A pulley intelligent processing machine tool

By designing intelligent pulley processing machine tools, using multiple sets of automatic grinding systems and inspection and spraying systems, the existing pulley deburring process is solved, and efficient and accurate pulley grinding and automated production is achieved.

CN119609178BActive Publication Date: 2025-06-06LANSHAN COUNTY AOXIN METAL PRODUCTS CO LTD
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Patent Information

Application Number
CN202510151100.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-02-11
Publication Date
2025-06-06
Estimated Expiration
2045-02-11

AI Technical Summary

Technical Problem

The existing pulley deburring process is inefficient and the quality is difficult to reach the expected level. How to improve the pulley grinding quality on the basis of improving processing efficiency.

Method used

A pulley intelligent processing machine tool is designed, using multiple sets of automatic grinding systems for turning tools. Through the transmission shaft and slide barrel, the turning tools are automatically contacted and disengaged from the pulley, so as to achieve accurate grinding of multiple areas of the pulley surface, and automatic loading and unloading and quality inspection are achieved through the detection part and spraying system.

Benefits of technology

The overall polishing quality of the pulley is improved, automated production is achieved, processing efficiency is improved, and the good quality of the product is ensured through inspection and marking functions.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an intelligent processing machine tool for pulleys, which relates to the technical field of pulley processing, and comprises a base, a pulley to be polished is arranged above the base, a fixing seat is arranged above the base, a transmission shaft is arranged inside the fixing seat, the end of the transmission shaft is connected with the rotating shaft of an external motor device, an air box is arranged outside the transmission shaft, a connecting frame is arranged on the outer wall of the air box, one end of the connecting frame is fixedly connected with the fixing seat, a sliding cylinder is arranged on the inner wall of the air box, a plurality of protrusions are arranged inside the sliding cylinder, the outer walls of the plurality of protrusions are in contact with the inner wall of the center hole of the pulley, and the position of the pulley is fixed by the squeezing effect of the plurality of protrusions on the inner wall of the center hole of the pulley. In this device, the overall polishing quality of the pulley is improved on the basis of ensuring the processing efficiency.
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Description

Technical Field

[0001] The invention relates to the technical field of pulley processing, and in particular to an intelligent pulley processing machine tool. Background Art

[0002] Belt pulleys are hub parts, which are generally relatively large in size. The manufacturing process is generally based on casting and forging. Belt pulleys are mainly used in situations where power is transmitted over long distances. When producing pulleys, the inner and outer rings of the cast or forged round steel billets need to be deburred.

[0003] There are two common ways to deburr the pulley. One is pure manual grinding, which is usually done by hand-held simple grinding tools to finely grind the inner and outer rings of the pulley. Although the grinding quality is high, the efficiency is low. The other is mechanical grinding, which is done by driving a machine tool with a turning tool close to the wall area of ​​the pulley for simple grinding. Although this type of grinding method improves the processing efficiency, the deburring quality is difficult to reach the expected level. Therefore, how to improve the grinding quality of the pulley on the basis of improving the processing efficiency is a problem to be solved.

[0004] To this end, the present invention proposes an intelligent pulley processing machine tool. Summary of the invention

[0005] The purpose of the present invention is to provide a pulley intelligent processing machine tool to solve the problems raised in the above background technology. To achieve the above purpose, the present invention provides the following technical solutions: a pulley intelligent processing machine tool, comprising a base, a pulley to be polished is arranged above the base;

[0006] A fixing seat is provided above the base, a transmission shaft is provided inside the fixing seat, an end of the transmission shaft is connected to the rotating shaft of an external motor device, an air box is provided outside the transmission shaft, a connecting frame is provided on the outer wall of the air box, one end of the connecting frame is fixedly connected to the fixing seat, a sliding cylinder is provided on the inner wall of the air box, a plurality of protrusions are provided inside the sliding cylinder, the outer walls of the plurality of protrusions are in contact with the inner wall of the center hole of the pulley, and the position of the pulley is fixed by the squeezing effect of the plurality of protrusions on the inner wall of the center hole of the pulley;

[0007] The pulley comprises an inner ring portion, a recessed portion and an outer wall portion, a bending rod is provided on one side of the pulley, a turning tool 1 for grinding the outer wall portion is provided at the end of the bending rod, two turning tools 2 are provided inside the turning tool 1, and the turning tool 2 is used to grind the recessed portion, a screw is provided at the bottom end of the bending rod, a fixing cylinder is provided on the outer wall of the screw, a connecting block is provided on the outer wall of the fixing cylinder, a telescopic rod is provided on the top surface of the connecting block, the other end of the telescopic rod is fixedly connected to the bending rod, a connecting rod is provided at the bottom end of the fixing cylinder, a connecting shaft is provided inside the connecting rod, and a turning tool 3 is provided on the outer wall of the connecting shaft, and the turning tool 3 is used to grind the inner ring portion;

[0008] A square column is provided on the bottom surface of the connecting rod, a square box is provided on the outer wall of the square column, and a transmission unit is provided between the square column and the air box. The surface grinding and automatic loading and unloading of the pulley are realized through the transmission unit.

[0009] Preferably, the transmission unit includes a connecting tube located at the end of the air box, the connecting tube passes through the connecting frame and is fixedly connected to the connecting frame, the end of the connecting tube is provided with an air cylinder, a sliding plug is provided inside the air cylinder, a fixing rod is provided on one side of the sliding plug, the end of the fixing rod is provided with a connecting piece, an inner cylinder is provided on one side of the connecting piece, an outer cylinder is provided on the outer wall of the inner cylinder, a spring 1 is provided inside the outer cylinder, the bottom of the square box is slidably connected to the base, the elastic force of the spring 1 can push the square box to slide on the base, the end of the outer cylinder is located inside the square column, and the end of the outer cylinder can slide freely in the up and down directions inside the square column, a resist rod is also provided on one side of the connecting piece, and an inclined plate is provided at the end of the resist rod, the end of the resist rod is aligned with the inclined surface area of ​​the inclined plate, the inclined plate is located on one side of the square column and fixedly connected to the square column, an electric push rod is provided on one side of the connecting piece, and the bottom of the electric push rod and the air cylinder are both fixedly connected to the base.

[0010] Preferably, the interiors of the air box, the slide cylinder and the connecting tube are all filled with gas, and when the slide plug slides in a direction away from the connecting tube, the slide cylinder contracts toward the interior of the air box.

[0011] Preferably, a magnet is provided on the inner wall of the air box, and the magnet and the end of the slide cylinder have a repulsive force against each other. When the end of the slide cylinder and the end of the air box overlap, the repulsive force between the magnet and the end of the slide cylinder still exists. A frame for the pulley to roll is provided below the pulley, and the inner wall of the frame is in contact with the outer wall of the pulley, and the bottom of the frame is fixedly connected to the base.

[0012] Preferably, the turning tool 2 slides freely inside the turning tool 1, and the turning tool 2 is fixedly connected to the turning tool 2 by a pin, the turning tool 3 is rotatably connected to the connecting shaft, the turning tool 3 includes an inclined portion and a straight portion, a limit column is provided inside the turning tool 3, and two limit holes are provided inside the turning tool 3 for the limit column to be inserted.

[0013] Preferably, a vertical rod is provided on the upper side surface of the connecting piece, an arc rod is provided at the end of the vertical rod, the end of the arc rod is slidably connected to the bending rod, and two groups of detection parts are provided at the other end of the arc rod, the two groups of detection parts are respectively used to detect the regularity of the inner ring and outer ring wall of the pulley, the detection part includes a contact block in contact with the wall of the pulley, a pressure module is provided on one side of the contact block, the pressure module is used to detect the value of the pressure applied to the contact block, and a detector electrically connected to the pressure module is provided above the bending rod.

[0014] Preferably, a gear 1 is provided on the outer wall of the transmission shaft, a gear 2 meshing with the gear 1 is provided on one side of the gear 1, a shaft is provided on the inner wall of the gear 2, the shaft is rotatably connected to the fixed seat via a connecting seat, a fan is provided at the end of the shaft, a ring frame is provided on the outer wall of the fan, the bottom end of the ring frame is fixedly connected to the air box, a transfer pipe is provided at the air outlet of the fan, an air pipe 1 is provided at one end of the transfer pipe, a collecting box is provided at the end of the air pipe 1, a filter plate is provided inside the collecting box, an air pipe 2 is provided on one side of the collecting box, an absorption box is provided at the end of the air pipe 2, and the absorption box is located obliquely above the pulley.

[0015] Preferably, a one-way valve is provided inside the air pipe one, a storage box is provided at the end of the absorption box, a horizontal plate is provided inside the storage box, a spring two is provided above the horizontal plate, a baffle is provided at the end of the spring two, an air pipe three is provided on the outer wall of the storage box, the baffle blocks the port area of ​​the air pipe three, the other end of the air pipe three is connected to the transfer pipe, a bending block is provided on one side of the storage box, and the end of the bending block is fixedly connected to the annular frame.

[0016] Preferably, the detector is electrically connected to an external motor, and the detector can send a reverse rotation signal to the external motor.

[0017] Preferably, a knob is provided on the outside of the screw rod, the screw rod is threadedly connected to the fixing tube, and the end of the screw rod is rotatably connected to the bending rod and can drive the bending rod to rise and fall.

[0018] The present invention has at least the following beneficial effects:

[0019] 1. In the present invention, the side surface of the second turning tool and the bottom surface of the first turning tool are in contact with the concave portion and the outer wall portion of the pulley, and the third turning tool located above the connecting rod is also in contact with the inner ring portion. The transmission shaft and the slide cylinder rotate at the same time, thereby driving the pulley and the three groups of turning tools to automatically grind, ensuring that multiple areas on the pulley surface are accurately ground, thereby improving the grinding quality;

[0020] After the pulley is polished, the electric push rod pushes the connecting piece in the reverse direction, so that the three sets of turning tools are separated from the pulley surface. At the same time, the reverse movement of the slide plug will also retract the slide cylinder and lose the limiting effect on the pulley. The pulley slides downward along the frame and enters the next process. The other pulley at the upper end of the frame will roll off the frame until the wall of the pulley contacts the end of the slide cylinder and drives the electric push rod to move in the reverse direction again. When the slide cylinder is aligned with the center hole of the pulley, the moving slide plug again makes the slide cylinder protrude from the inside of the air box, so that the pulley is in the limited state again. After starting the motor, the automatic loading and unloading and multi-area grinding of the pulley can be realized. On the basis of ensuring processing efficiency, the overall grinding quality of the pulley is improved.

[0021] 2. In the present invention, when the detection unit detects that the regularity of the inner ring and outer wall of the pulley is insufficient, the detector will send a flip signal to the external motor, so that the gas will be discharged outward from the transfer pipe, and a part of the gas will be blocked by the one-way valve inside the air pipe one, and the other part will enter the interior of the air pipe three and push the baffle plate downward to squeeze, and the baffle plate will lose its shielding on the end of the air pipe three. After the gas enters the interior of the storage box, the paint will be discharged from the bottom of the storage box, and then sprayed onto the side wall of the pulley to mark it, so that the staff can quickly find unqualified products between multiple pulleys to ensure good processing quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0023] Figure 2 It is a schematic diagram of the overall structure of the present invention from another angle;

[0024] Figure 3 For the present invention Figure 2 A magnified view of the structure of the middle A area;

[0025] Figure 4 For the present invention Figure 2 A magnified view of the structure of the middle F region;

[0026] Figure 5 It is a cross-sectional view of the material storage box and the material collection box structure of the present invention;

[0027] Figure 6 For the present invention Figure 5 A magnified view of the structure of the middle B region;

[0028] Figure 7 It is a cross-sectional view of the overall structure of the present invention;

[0029] Figure 8 For the present invention Figure 7 A magnified view of the structure of the middle C region;

[0030] Fig. 9 For the present invention Figure 7 A magnified view of the structure of the middle D region;

[0031] Fig.10 For the present invention Figure 7 A magnified view of the structure of the middle E region;

[0032] Fig.11 It is a schematic diagram of the structure of the detection part and its accessories of the present invention.

[0033] In the figure: 1-base; 2-pulley; 3-fixed seat; 4-transmission shaft; 5-air box; 6-connecting frame; 7-sliding cylinder; 8-bump; 9-inner ring; 10-recessed portion; 11-outer wall; 12-bending rod; 13-turning tool 1; 14-turning tool 2; 15-screw; 16-fixed cylinder; 17-connecting block; 18-telescopic rod; 19-connecting rod; 20-connecting shaft; 21-turning tool 3; 22-square column; 23-square box; 24-transmission unit; 25-connecting pipe; 26-air cylinder; 27-sliding plug; 28-fixed rod; 29-connecting piece; 30-inner cylinder; 31-outer cylinder; 32-spring 1; 33-resisting rod; 34- Inclined plate; 35-electric push rod; 36-magnet; 37-frame; 38-inclined part; 39-straight part; 40-limiting column; 41-limiting hole; 42-vertical rod; 43-arc-shaped rod; 44-detection part; 45-contact block; 46-pressure module; 47-detector; 48-gear one; 49-gear two; 50-shaft; 51-fan; 52-ring frame; 53-middle pipe; 54-trachea one; 55-collecting box; 56-filter plate; 57-trachea two; 58-absorption box; 59-check valve; 60-storage box; 61-cross plate; 62-spring two; 63-baffle; 64-trachea three; 65-bending block; 66-knob. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0035] See also Figure 1-11The present invention provides a technical solution: an intelligent pulley processing machine tool, comprising:

[0036] Embodiment 1,

[0037] The base 1 is provided with a pulley 2 to be polished on the top of the base 1, a fixed seat 3 is provided on the top of the base 1 and is fixedly connected thereto, a transmission shaft 4 is provided inside the fixed seat 3 and is rotatably connected thereto, the end of the transmission shaft 4 is connected to the rotating shaft of an external motor device, an air box 5 is provided outside the transmission shaft 4 and rotates relatively therewith, a connecting frame 6 is provided on the outer wall of the air box 5 and is fixedly connected thereto, the other end of the connecting frame 6 is fixedly connected to the fixed seat 3, a slide cylinder 7 is provided on the inner wall of the air box 5 and rotates relatively therewith, and at the same time, the slide cylinder 7 slides freely inside the air box 5, the slide cylinder 7 is located on the outer wall of the transmission shaft 4 and is slidably connected therewith, and at the same time, the transmission shaft 4 can drive the slide cylinder 7 to rotate, and a plurality of protrusions 8 are provided inside the slide cylinder 7 and are slidably connected therewith, and the outer walls of the plurality of protrusions 8 are in contact with the inner wall of the center hole of the pulley 2, and the position of the pulley 2 can be fixed by the extrusion effect of the plurality of protrusions 8 on the inner wall of the center hole of the pulley 2, thereby replacing the traditional clamping method of the outer wall of the pulley 2, which is more convenient for subsequent processing steps such as polishing the pulley 2;

[0038] The pulley 2 includes an inner ring portion 9, a recessed portion 10 and an outer wall portion 11. A bending rod 12 is provided on one side of the pulley 2. A turning tool 13 for grinding the outer wall portion 11 is provided at the end of the bending rod 12. The bottom surface of the turning tool 13 remains stationary during the rotation of the pulley 2, and then the outer wall portion 11 of the pulley 2 is ground by friction. The overall shape of the bending rod 12 is Z-shaped. The end of the turning tool 13 is fixedly connected to the bending rod 12. Two turning tools 14 are provided inside the turning tool 13. The turning tool 14 is used to grind the recessed portion 10. A screw 15 is provided at the bottom end of the bending rod 12. The screw 15 The outer wall of the fixing cylinder 16 is provided with a knob 66, and the screw rod 15 is provided with a knob 66 ​​on the outside and fixedly connected thereto. The screw rod 15 is threadedly connected to the fixing cylinder 16, and the end of the screw rod 15 is rotatably connected to the bending rod 12 and can drive the bending rod 12 to rise and fall. The outer wall of the fixing cylinder 16 is provided with a connecting block 17 and is fixedly connected thereto. The top surface of the connecting block 17 is provided with a telescopic rod 18 and is fixedly connected thereto. The other end of the telescopic rod 18 is fixedly connected to the bending rod 12. The height of the bending rod 12 from the ground can be raised or lowered by rotating the knob 66, so that the turning tool 1 13 and the turning tool 2 14 are suitable for processing pulleys 2 of different sizes;

[0039] A connecting rod 19 is provided at the bottom end of the fixed cylinder 16 and is fixedly connected thereto. A connecting shaft 20 is provided inside the connecting rod 19 and is fixedly connected thereto. A turning tool 3 21 is provided on the outer wall of the connecting shaft 20. The turning tool 3 21 is used to grind the inner ring portion 9. The turning tool 2 14 slides freely inside the turning tool 1 13, and the turning tool 2 14 is fixedly connected to the turning tool 2 14 through a latch. The interior of the turning tool 1 13 has latch openings distributed equidistantly for the latch to be inserted to adjust the spacing between the two turning tools 2 14 so as to be suitable for processing pulleys 2 of different sizes. The turning tool 3 21 is rotatably connected to the connecting shaft 20. The tool three 21 includes an inclined portion 38 and a straight portion 39, which fit the inner and outer wall surfaces of the inner ring area of ​​the pulley 2 and are finely polished. A limit column 40 is provided inside the tool three 21 and is slidably connected to it. Two limit holes 41 are provided inside the tool three 21 for inserting the limit column 40. The staff can use the fastening effect of the limit column 40 and the limit hole 41 to rotate the tool three 21 along the connecting shaft 20 half a circle to switch the inclined portion 38 and the straight portion 39, so that the tool three 21 of this equipment is suitable for the grinding environment of the inner ring portion 9 with different shapes.

[0040] A square column 22 is provided on the bottom surface of the connecting rod 19 and is fixedly connected thereto, a square box 23 is provided on the outer wall of the square column 22 and is slidably connected thereto, and a transmission unit 24 is provided between the square column 22 and the air box 5. The transmission unit 24 is used to realize the surface grinding and automatic loading and unloading of the pulley 2, thereby ensuring that a good grinding quality of the pulley 2 is obtained on the basis of improving the processing efficiency;

[0041] The transmission unit 24 includes a connecting tube 25 located at the end of the air box 5, the end of the connecting tube 25 is connected to the air box 5, the connecting tube 25 passes through the connecting frame 6 and is fixedly connected thereto, the other end of the connecting tube 25 is provided with an air cylinder 26 and is connected thereto, a sliding plug 27 is provided inside the air cylinder 26, the sliding plug 27 slides freely inside the air cylinder 26, the air box 5, the sliding cylinder 7 and the connecting tube 25 are all filled with gas, when the sliding plug 27 slides in a direction away from the connecting tube 25, the sliding cylinder 7 shrinks into the air box 5, so that the sliding cylinder 7 loses the limiting effect on the pulley 2, and the inner wall of the air box 5 is provided with a magnet 36 and fixed thereto The magnet 36 and the end of the slide 7 have a repulsive force that repels each other. When the end of the slide 7 overlaps with the end of the air box 5, the repulsive force between the magnet 36 and the end of the slide 7 still exists. Under normal conditions, this repulsive force can push the end of the slide 7 out of the air box 5. A frame 37 for rolling is provided below the pulley 2. The inner wall of the frame 37 contacts the outer wall of the pulley 2. The bottom of the frame 37 is fixedly connected to the base 1. The frame 37 assists the rolling of the pulley 2 and cooperates with the limiting effect of the slide 7 on the pulley 2 to realize automatic loading and unloading of the pulley 2, thereby improving the processing efficiency of the pulley 2.

[0042] A fixing rod 28 is provided on one side of the sliding plug 27 and is fixedly connected thereto, a connecting piece 29 is provided on the end of the fixing rod 28 and is fixedly connected thereto, an inner cylinder 30 is provided on one side of the connecting piece 29 and is fixedly connected thereto, an outer cylinder 31 is provided on the outer wall of the inner cylinder 30 and is slidably connected thereto, a spring 32 is provided inside the outer cylinder 31, and both ends of the spring 32 are fixedly connected to the inner cylinder 30 and the outer cylinder 31 respectively, the bottom of the square box 23 is slidably connected to the base 1, and the elastic force of the spring 32 can push the square box 23 to slide on the base 1, and the outer cylinder 31 is provided on the outer wall of the inner cylinder 30 and is slidably connected thereto, and a spring 32 is provided inside the outer cylinder 31, and both ends of the spring 32 are fixedly connected to the inner cylinder 30 and the outer cylinder 31 respectively, and the bottom of the square box 23 is slidably connected to the base 1, and the elastic force of the spring 32 can push the square box 23 to slide on the base 1, and the outer cylinder 31 is provided on the outer wall of the inner cylinder 30 and is slidably connected thereto. The end of the outer cylinder 31 is located inside the square column 22, and the end of the outer cylinder 31 slides freely in the up and down direction inside the square column 22. A stop rod 33 is also provided on one side of the connecting piece 29 and is fixedly connected thereto. An inclined plate 34 is provided on the end of the stop rod 33. The end of the stop rod 33 is aligned with the inclined surface area of ​​the inclined plate 34. The inclined plate 34 is located on one side of the square column 22 and is fixedly connected thereto. An electric push rod 35 is provided on one side of the connecting piece 29 and is fixedly connected thereto. The bottom of the electric push rod 35 and the air cylinder 26 are both fixedly connected to the base.

[0043] When the resisting rod 33 continues to approach the inclined plate 34, the square column 22 will be lifted upward inside the square box 23 due to the resisting effect of the resisting rod 33 and the inclined surface of the inclined plate 34, thereby causing the turning tool 2 14 inside the turning tool 13 to be separated from the recessed portion 10 of the pulley 2. After that, the elastic force of the spring 1 32 pushes the square column 22 and the square box 23 to move, so that the turning tool 1 13, the turning tool 2 14 and the turning tool 3 21 are all separated from the surface of the pulley 2, ensuring smooth unloading of the pulley 2.

[0044] When in use, the transmission shaft 4 can be first placed on the center hole of the pulley 2 to be processed and aligned, and then the electric push rod 35 can be started to drive the connecting piece 29, the fixing rod 28 and the sliding plug 27 to move in the direction close to the fixing seat 3. At this time, the internal gas of the connecting tube 25, the air box 5 and the sliding cylinder 7 will be squeezed, so that the sliding cylinder 7 will extend from the inside of the air box 5, and the extended protrusion 8 will clamp and limit the pulley 2; at the same time, the connecting piece 29 will also drive the inner cylinder 30, the outer cylinder 31, the square column 22 and the square box 23 to move above the base 1, so that the connecting rod 19 above the square column 22 and the turning tool three 21 and the turning tool one 13 at the end of the bending rod 12 , the second turning tool 14 approaches the pulley 2 at the same time, until the two second turning tools 14 are moved to be aligned with the recessed part 10 of the pulley 2, the upper side surface of the blocking column will completely lose contact with the inclined plate 34, so that the side surface of the second turning tool 14 and the bottom surface of the first turning tool 13 are in contact with the recessed part 10 and the outer wall part 11 of the pulley 2, and the third turning tool 21 located above the connecting rod 19 is also in contact with the inner ring part 9. After that, the external motor is started to drive the transmission shaft 4 and the slide cylinder 7 to rotate, thereby driving the pulley 2 and the three sets of turning tools to automatically grind, ensuring that multiple areas on the surface of the pulley 2 are accurately ground, thereby improving the grinding quality;

[0045] When the cam 35 is in the state of being moved, the cam 35 is moved back and forth, and ...

[0046] According to the above embodiment, embodiment 2,

[0047] A vertical rod 42 is provided on the upper side of the connecting piece 29 and is fixedly connected thereto, an arc rod 43 is provided at the end of the vertical rod 42 and is fixedly connected thereto, the end of the arc rod 43 is slidably connected to the bending rod 12, and two groups of detection parts 44 are provided at the other end of the arc rod 43, and the two groups of detection parts 44 are respectively used to detect the regularity of the inner ring and outer ring wall of the pulley 2, and the detection part 44 includes a contact block 45 in contact with the wall of the pulley 2, and a pressure module 46 is provided on one side of the contact block 45 and is fixedly connected thereto, and the pressure module 46 is used to detect the value of the pressure applied to the contact block 45, and a detector 47 electrically connected to the pressure module is provided above the bending rod 12, and the bottom of the detector 47 is fixedly connected to the bending rod 12, and the detector 47 is divided into two parts, which can be used to display the average pressure of the inner ring and outer ring wall of the pulley 2.

[0048] When the three sets of turning tools are grinding various areas of the pulley 2, the two contact blocks 45 will also come into contact with the inner ring and outer wall of the rotating pulley 2, and squeeze the pressure module in real time. The grinding status of the inner ring and the outer wall is monitored using the data collected by the pressure module. When the grinding is about to be completed, the detection unit 44 detects that the deformation effect of these two areas still exceeds the use standard, the detector 47 above the bending rod 12 will automatically alarm and remind the staff to perform secondary processing on the pulley 2, thereby further improving the grinding quality of the pulley 2.

[0049] According to the above embodiment, embodiment 3,

[0050] The outer wall of the transmission shaft 4 is provided with a gear 1 48 and fixedly connected thereto, one side of the gear 1 48 is provided with a gear 2 49 meshing therewith, the inner wall of the gear 2 49 is provided with a shaft body 50 and fixedly connected thereto, the shaft body 50 is rotatably connected to the fixing seat 3 through a connecting seat, a fan 51 is provided at the end of the shaft body 50, the rotating shaft of the fan 51 is connected to the shaft body 50 through a coupling, an annular frame 52 is provided on the outer wall of the fan 51 and fixedly connected thereto, the bottom end of the annular frame 52 is fixedly connected to the air box 5, the air outlet of the fan 51 is provided with a central through pipe 53 and connected thereto, one end of the central through pipe 53 is provided with an air pipe 1 5 4 and are connected to each other, a collecting box 55 is provided at the end of the air pipe 1 54 and is connected to each other, the bottom of the collecting box 55 is fixedly connected to the base plate, a filter plate 56 is provided inside the collecting box 55 and is fixedly connected to the base plate, and the filter plate 56 is used to isolate iron filings, an air pipe 2 57 is provided on one side of the collecting box 55 and is connected to each other, an absorption box 58 is provided at the end of the air pipe 2 57 and is connected to each other, and the absorption box 58 is located obliquely above the pulley 2, and the staff can absorb and utilize the iron filings generated by grinding below the absorption box 58 through the suction force of the fan 51, thereby reducing the waste of resources;

[0051] A one-way valve 59 is provided inside the air pipe 1 54 and is fixedly connected thereto. The passing direction of the one-way valve 59 is from the collecting box 55 into the interior of the middle through pipe 53, but not vice versa. A storage box 60 is provided at the end of the absorption box 58 and is fixedly connected thereto. The interior of the storage box 60 contains paint. A cross plate 61 is provided inside the storage box 60 and is fixedly connected thereto. A spring 2 62 is provided above the cross plate 61 and is fixedly connected thereto. A baffle 63 is provided at the end of the spring 2 62 and is fixedly connected thereto. An air pipe 3 64 is provided on the outer wall of the storage box 60 and is connected thereto. The baffle 63 blocks the port area of ​​the air pipe 3 64. The other end of the air pipe 3 64 is connected to the middle through pipe 53. A bending block 65 is provided on one side of the storage box 60 and is fixedly connected thereto. The end of the bending block 65 is fixedly connected to the annular frame 52. The detector 47 is electrically connected to the external motor, and the detector 47 can send a reverse rotation signal to the external motor.

[0052] During the grinding process, the transmission shaft 4 will drive the gear 1 48 and the gear 2 49 to transmit to each other, and then drive the middle tube 53 at the end of the fan 51 to perform suction movement. A part of the suction force will absorb the gas inside the air pipe 3 64. Because the baffle 63 blocks the end of the air pipe 3 64, the paint inside the storage box 60 will not be affected by the suction force. The other part of the suction force will pass through the filter plate 56 and act on the absorption box 58 at the end of the air pipe 2 57. The suction force absorbs the metal impurities generated by grinding below the absorption box 58, and finally enters the collection box 55 for storage, so that the waste materials are reasonably recycled and utilized, ensuring a clean working environment and reducing the waste of resources.

[0053] On the other hand, when the detection unit 44 detects that the regularity of the inner ring and outer wall of the pulley 2 is insufficient, the detector 47 will send a flip signal to the external motor to make the motor rotate in the opposite direction, so that the gas will be discharged outward from the middle tube 53. Part of the gas will be blocked by the one-way valve 59 inside the air pipe 1 54, and the other part will enter the interior of the air pipe 3 64 and push the baffle 63 downward to squeeze, and cause the baffle 63 to lose its cover on the end of the air pipe 3 64. After the gas enters the interior of the storage box 60, the paint will be discharged from the bottom of the storage box 60, and then sprayed onto the side wall of the pulley 2 to mark it, so that the staff can quickly find unqualified products among multiple pulleys 2 to ensure good processing quality.

[0054] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0055] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A pulley intelligent processing machine tool, comprising a base (1), wherein a pulley (2) to be polished is arranged above the base (1); Features: A fixing seat (3) is provided above the base (1), a transmission shaft (4) is provided inside the fixing seat (3), an end of the transmission shaft (4) is connected to a rotating shaft of an external motor device, an air box (5) is provided outside the transmission shaft (4), a connecting frame (6) is provided on the outer wall of the air box (5), one end of the connecting frame (6) is fixedly connected to the fixing seat (3), a sliding cylinder (7) is provided on the inner wall of the sliding cylinder (7), a plurality of protrusions (8) are provided inside the sliding cylinder (7), the outer walls of the plurality of protrusions (8) are in contact with the inner wall of the center hole of the pulley (2), and the position of the pulley (2) is fixed by using the squeezing effect of the plurality of protrusions (8) on the inner wall of the center hole of the pulley (2); The pulley (2) comprises an inner ring portion (9), a recessed portion (10) and an outer wall portion (11); a bending rod (12) is provided on one side of the pulley (2); a turning tool (13) for grinding the outer wall portion (11) is provided at the end of the bending rod (12); two turning tools (14) are provided inside the turning tool (13); the turning tools (14) are used to grind the recessed portion (10); a screw rod (15) is provided at the bottom end of the bending rod (12); and the outer wall of the screw rod (15) is provided with a screw rod (15). A fixed cylinder (16) is provided, the outer wall of the fixed cylinder (16) is provided with a connecting block (17), the top surface of the connecting block (17) is provided with a telescopic rod (18), the other end of the telescopic rod (18) is fixedly connected to the bending rod (12), the bottom end of the fixed cylinder (16) is provided with a connecting rod (19), the interior of the connecting rod (19) is provided with a connecting shaft (20), the outer wall of the connecting shaft (20) is provided with a turning tool three (21), and the turning tool three (21) is used to grind the inner ring portion (9); A square column (22) is provided on the bottom surface of the connecting rod (19), a square box (23) is provided on the outer wall of the square column (22), and a transmission unit (24) is provided between the square column (22) and the air box (5). The transmission unit (24) is used to achieve surface grinding and automatic loading and unloading of the pulley (2).

2. The pulley intelligent processing machine tool according to claim 1 is characterized in that: The transmission unit (24) comprises a connecting pipe (25) located at the end of the gas box (5), the connecting pipe (25) passing through the connecting frame (6) and being fixedly connected thereto, an air cylinder (26) being provided at the end of the connecting pipe (25), a sliding plug (27) being provided inside the air cylinder (26), a fixing rod (28) being provided at one side of the sliding plug (27), a connecting piece (29) being provided at the end of the fixing rod (28), an inner cylinder (30) being provided at one side of the connecting piece (29), an outer cylinder (31) being provided on the outer wall of the inner cylinder (30), a spring (32) being provided inside the outer cylinder (31), the bottom of the square box (23) being slidably connected to the base (1), the spring (32) being provided at the inner wall of the square box (30), and the spring (32) being provided at the inner wall of the square box (30). 2) can push the square box (23) to slide on the base (1), the end of the outer tube (31) is located inside the square column (22), and the end of the outer tube (31) slides freely in the up and down directions inside the square column (22), a stop rod (33) is further provided on one side of the connecting piece (29), an inclined plate (34) is provided on the end of the stop rod (33), the end of the stop rod (33) is aligned with the inclined surface area of ​​the inclined plate (34), the inclined plate (34) is located on one side of the square column (22) and is fixedly connected thereto, an electric push rod (35) is provided on one side of the connecting piece (29), and the bottom of the electric push rod (35) and the air cylinder (26) are both fixedly connected to the base.

3. The pulley intelligent processing machine tool according to claim 2 is characterized in that: The interiors of the air box (5), the slide cylinder (7) and the connecting pipe (25) are all filled with gas, and when the slide plug (27) slides in a direction away from the connecting pipe (25), the slide cylinder (7) contracts toward the interior of the air box (5).

4. The pulley intelligent processing machine tool according to claim 3 is characterized in that: The inner wall of the air box (5) is provided with a magnet (36), and the magnet (36) and the end of the slide cylinder (7) have a repulsive force that repels each other. When the end of the slide cylinder (7) and the end of the air box (5) overlap, the repulsive force between the magnet (36) and the end of the slide cylinder (7) still exists. A frame (37) for rolling is provided below the pulley (2), and the inner wall of the frame (37) is in contact with the outer wall of the pulley (2), and the bottom of the frame (37) is fixedly connected to the base (1).

5. The pulley intelligent processing machine tool according to claim 1 is characterized in that: The second turning tool (14) slides freely inside the first turning tool (13), and the second turning tool (14) is fixedly connected to the second turning tool (14) via a latch, the third turning tool (21) is rotatably connected to the connecting shaft (20), the third turning tool (21) comprises an inclined portion (38) and a straight portion (39), a limiting column (40) is provided inside the third turning tool (21), and two limiting holes (41) are provided inside the third turning tool (21) for the limiting column (40) to be inserted.

6. The pulley intelligent processing machine tool according to claim 2 is characterized in that: A vertical rod (42) is provided on the upper side of the connecting piece (29), an arc rod (43) is provided at the end of the vertical rod (42), the end of the arc rod (43) is slidably connected to the bending rod (12), and two groups of detection parts (44) are provided at the other end of the arc rod (43), the two groups of detection parts (44) are respectively used to detect the regularity of the inner ring and outer ring wall of the pulley (2), the detection part (44) includes a contact block (45) in contact with the wall of the pulley (2), a pressure module (46) is provided on one side of the contact block (45), and the pressure module (46) is used to detect the value of the pressure applied to the contact block (45), and a detector (47) electrically connected to the pressure module is provided above the bending rod (12).

7. The pulley intelligent processing machine tool according to claim 6 is characterized in that: The outer wall of the transmission shaft (4) is provided with a gear 1 (48), one side of the gear 1 (48) is provided with a gear 2 (49) meshing with the gear 1 (48), the inner wall of the gear 2 (49) is provided with a shaft body (50), the shaft body (50) is rotatably connected to the fixing seat (3) via a connecting seat, a fan (51) is provided at the end of the shaft body (50), an annular frame (52) is provided on the outer wall of the fan (51), the bottom end of the annular frame (52) is fixedly connected to the air box (5), a central through pipe (53) is provided at the air outlet of the fan (51), an air pipe 1 (54) is provided at one end of the central through pipe (53), a collecting box (55) is provided at the end of the air pipe 1 (54), a filter plate (56) is provided inside the collecting box (55), an air pipe 2 (57) is provided at one side of the collecting box (55), an absorption box (58) is provided at the end of the air pipe 2 (57), and the absorption box (58) is located obliquely above the pulley (2).

8. The pulley intelligent processing machine tool according to claim 7 is characterized in that: A one-way valve (59) is provided inside the air pipe one (54); a material storage box (60) is provided at the end of the absorption box (58); a transverse plate (61) is provided inside the material storage box (60); a spring two (62) is provided above the transverse plate (61); a baffle plate (63) is provided at the end of the spring two (62); an air pipe three (64) is provided on the outer wall of the material storage box (60); the baffle plate (63) shields the port area of ​​the air pipe three (64); the other end of the air pipe three (64) is connected to the central through pipe (53); a bending block (65) is provided on one side of the material storage box (60); the end of the bending block (65) is fixedly connected to the annular frame (52).

9. The pulley intelligent processing machine tool according to claim 8, characterized in that: The detector (47) is electrically connected to the external motor, and the detector (47) can send a reverse rotation signal to the external motor.

10. The pulley intelligent processing machine tool according to claim 1, characterized in that: A knob (66) is provided on the outside of the screw rod (15). The screw rod (15) is threadedly connected to the fixing cylinder (16). The end of the screw rod (15) is rotatably connected to the bending rod (12) and can drive the bending rod (12) to rise and fall.

Citation Information

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