Slot wall scarring hole opener

By designing a slotted wall scar opening device with a guide processing component and an automatic clamping system, the problems of low processing efficiency and difficulty in scar handling in the prior art are solved, and efficient multi-position processing and automatic clamping functions are realized, and production efficiency is improved.

CN119609192BActive Publication Date: 2025-05-23CHINALCO SHANXI JIAOKOU XINGHUA TECH CO LTD
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Patent Information

Application Number
CN202510162121.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-02-14
Publication Date
2025-05-23
Estimated Expiration
2045-02-14

AI Technical Summary

Technical Problem

When processing multiple workpieces, existing hole opening equipment requires frequent disassembly and assembly and replacement of workpieces, resulting in low production efficiency. When processing scars on the trench wall, it is difficult to effectively remove scars, affecting the discharge efficiency.

Method used

A trench wall scar opener is designed, including a material processing assembly on the base, and the multi-position processing of the workpiece is achieved through the slide, the first drive motor, the locking head and the drill bit, and the automatic clamping and placement of the workpiece is realized through the first turntable and clamping rod system to avoid the shift of the workpiece.

Benefits of technology

It realizes processing of different positions without disassembling and assembling workpieces, improves the production efficiency of workpiece processing, simplifies the processing flow of workpieces, avoids the shifting problem of workpieces during processing, and improves the efficiency of large-scale processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a slot wall scarring hole opener, which specifically relates to the technical field of hole openers, including a base, a material guide processing assembly is arranged on the base, the material guide processing assembly includes two slides respectively arranged on the top and one side of the base, and each slide is provided with a first driving motor, and a vertical plate is arranged on one side of the base, a first turntable is arranged on the vertical plate, a plurality of first clamping rods are arranged on the outer side of the first turntable, and a second clamping rod is arranged on one side of each first clamping rod, and a positioning block is rotatably connected to one side of each first clamping rod. The present invention realizes the function of clamping the workpiece to avoid the phenomenon of displacement of the workpiece during processing, each first clamping rod can be opened and closed one by one, and the remaining first clamping rods are opened to place the workpiece that has been processed or to be processed between the first clamping rod and the second clamping rod, so as to realize the function of not stopping the machine to code the material, and improve the production efficiency of large-scale processing of the workpiece.
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Description

Technical Field

[0001] The present invention relates to the technical field of hole openers, and more particularly to a slot wall scarring hole opener. Background Art

[0002] A hole opener is a tool used to drill or punch holes, usually consisting of a drill bit and a part that may contain a motor (in an electric hole opener) or other drive mechanism. The drill bit part is made of hard materials such as high-speed steel and tungsten carbide, and is used to cut materials and form holes. There are many types of hole openers, which can be selected according to different materials and uses, such as woodworking hole openers, metal hole openers, multi-purpose hole openers, etc. Hole openers usually use different drill bits.

[0003] Imported ore is used to produce alumina, and the scarring of the separation tanks is fast. In severe cases, the scarring blocks the discharge, and the plant needs to be stopped for cleaning. Currently, pressure-assisted hole opening is used to release the remaining material. Holes are opened at high places on the tank wall where the scarring is thinner. Although the material can be discharged, a lot of remaining material is required. Cleaning requires opening a manhole, which has great safety hazards and is difficult to achieve. Holes are opened at low positions, but the scarring at low positions is thick, and the depth of the pressure-assisted hole opening on the market is about 100mm, so the remaining material cannot be released.

[0004] Among them, the patent with announcement number CN220782291U discloses a hole-opening device, including a support frame, a box body is installed above the support frame, and the box body is connected to the support frame through a slider and a linear slide rail; there are two linear slide rails, which are arranged side by side; a hole-opening motor is respectively provided on the left and right sides of the box body, and the two hole-opening motors are fixedly connected through a connecting plate, and the connecting plate is driven by a lifting motor on the top of the box body to achieve lifting; two fixed plates are symmetrically arranged on the opposite outer sides of the two linear slide rails, and hole-opening support plates are respectively installed on the fixed plates, and the hole-opening support plates and the fixed plates are both angle steel structures, and the vertical parts of the hole-opening support plates and the fixed plates, and the horizontal parts of the hole-opening support plates and the fixed plates are connected by multiple adjusting bolts;

[0005] When this structure is in use, two pipes can be drilled simultaneously, which significantly improves the drilling efficiency; the pipes to be drilled are supported and positioned by the drilling support plate, and the position of the drilling support plate can be flexibly adjusted to adapt to the rapid and accurate positioning of pipes of different diameters. However, this structure is not easy to continuously process each workpiece when in use, and the original workpiece needs to be removed after processing and then replaced with the remaining workpieces. This is cumbersome and wastes a lot of time, resulting in low processing efficiency. Summary of the invention

[0006] In order to overcome the above defects of the prior art, the present invention provides a slot wall scarring hole opener, aiming to solve the problems raised in the above background technology.

[0007] To achieve the above-mentioned object, the present invention provides the following technical solutions: a slot wall scarring hole opener, comprising a base, on which a material guide processing component is arranged;

[0008] The material guide processing assembly includes two slides respectively arranged on the top and one side of the base, and each of the slides is provided with a first drive motor, the output ends of the two first drive motors are provided with locking heads, and each of the locking heads is threadedly connected with a drill bit for opening holes, and an electric push rod is provided on one side of the slide, and the output end of the electric push rod extends to the slide.

[0009] It can be seen that in the above technical solution, the electric push rod drives the slide to drive the first drive motor, the locking head and the drill bit to move, and the first drive motor drives the locking head and the drill bit to rotate, and the drill bit rotates to perform hole drilling on the workpiece. At the same time, the setting of the locking head makes it convenient for the staff to replace different drill bits according to needs, and it can also realize the function of processing different positions of the workpiece without disassembling the workpiece.

[0010] A vertical plate is arranged on one side of the base, and a first rotating disk is arranged on the vertical plate. A plurality of first clamping rods for clamping the workpiece are arranged on the outer side of the first rotating disk, and a second clamping rod for clamping the workpiece is arranged on one side of each of the first clamping rods. A positioning block is rotatably connected to one side of the first clamping rod, and the positioning block and the second clamping rod are both installed on the first rotating disk by bolts. The vertical cross-section of the first clamping rod and the second clamping rod is combined into an eight-shaped shape, and a top block is arranged between the first clamping rod and the second clamping rod, and the top block is opened on one side facing the first clamping rod. The cam is provided with a second cam which is adapted to move the first and second wheels, and the cam is provided with a second cam which moves the first and second wheels together.

[0011] It can be seen that in the above technical scheme, the pulley on the top block contacts the limiting arc strip, so that the top block can slide on the second clamping rod, and then the first clamping rod can rotate along the axis point of the connection between the first clamping rod and the positioning block through the inclined surface of the hypotenuse through the traction force when the top block is displaced, and then the first clamping rod can be opened, so that the workpiece can be placed between the first clamping rod and the second clamping rod, which is easy to place the workpiece, and then the second turntable rotates to drive the inclined top block to move, so that the inclined top block contacts the pulley belonging to the first clamping rod, so that the first clamping rod can rotate along the axis point of the connection between the first clamping rod and the positioning block by using the traction force when the inclined top block rotates, and then the first clamping rod can approach the second clamping rod, thereby realizing the function of clamping the workpiece and avoiding the phenomenon of displacement of the workpiece during processing.

[0012] A second driving motor is provided on one side of the vertical plate and in the base, and each of the second driving motors is installed on the inside of the base and the vertical plate through a support frame, a driving wheel is provided at the output end of the two second driving motors, and a rotating shaft is provided in the middle of the first turntable and the second turntable, a driven wheel is installed at one end of the two rotating shafts through bolts, and a belt is sleeved on the outer side of each of the driven wheel and the driving wheel.

[0013] It can be seen that in the above technical solution, each driving wheel is driven by two second driving motors to rotate the driven wheel via a belt, and then the two rotating shafts can drive the first turntable and the second turntable to rotate. When the first turntable rotates, each first clamping rod and the second clamping rod can be transferred one by one to one side of the limiting arc strip.

[0014] Technical effects and advantages of the present invention:

[0015] 1. The present invention drives the locking head and the drill bit to rotate through the first driving motor, and the drill bit rotates to perform hole drilling on the workpiece. At the same time, the setting of the locking head facilitates the staff to replace different drill bits according to needs, and can also realize the function of processing different positions of the workpiece without disassembling the workpiece;

[0016] 2. The present invention allows each first clamping rod and the second clamping rod to be transferred to one side of the limiting arc bar one by one when the first rotating disk rotates, making it easy for the pulleys on each top block to contact the limiting arc bar one by one, so that the first clamping rod can pass through the inclined surface of the hypotenuse and the traction force when the top block is displaced to rotate along the axis point of the connection between the first clamping rod and the positioning block, thereby allowing the first clamping rod to be opened, so that the workpiece can be placed between the first clamping rod and the second clamping rod, making it easy to place the workpiece;

[0017] 3. The present invention makes the inclined ejector block contact with the pulley to which the first clamping rod belongs, so that the first clamping rod can rotate along the axis point of the connection between the first clamping rod and the positioning block by means of the traction force when the inclined ejector block rotates, and then the first clamping rod can approach the second clamping rod, thereby achieving the function of clamping the workpiece and avoiding the displacement of the workpiece during processing;

[0018] 4. The present invention enables each first clamping rod to be opened and closed one by one by rotating the first turntable, so that when the workpiece is processed at one end of the drill bit, the remaining first clamping rods are opened to place the processed or to-be-processed workpiece between the first clamping rod and the second clamping rod, thereby realizing the function of stacking materials without stopping the machine, and improving the production efficiency of large-scale processing of workpieces;

[0019] To sum up, through the corresponding coordinated use of various structures and the setting of the locking head, it is convenient for the staff to replace different drill bits according to needs, and it can also realize the function of processing different positions of the workpiece without disassembling the workpiece. The first clamping rod is opened so that the workpiece can be placed between the first clamping rod and the second clamping rod, which is easy to place the workpiece. The first clamping rod approaches the second clamping rod to realize the function of clamping the workpiece and avoid the shifting of the workpiece during processing. Each first clamping rod can be opened and closed one by one, which is easy for the workpiece to be processed at one end of the drill bit. The remaining first clamping rods are opened to place the processed or to-be-processed workpiece between the first clamping rod and the second clamping rod, realizing the function of stacking materials without stopping the machine, thereby improving the production efficiency of large-scale processing of workpieces. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions in the present invention, the following briefly introduces the drawings required to be used in some embodiments of the present invention. Obviously, the drawings described below are only drawings of some embodiments of the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings. In addition, the drawings described below can be regarded as schematic diagrams, and are not limitations on the actual size of the product involved in the embodiments of the present invention, the actual process of the method, the actual timing of the signal, etc.

[0021] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0022] Figure 2 It is a side view of the overall structure of the present invention.

[0023] Figure 3 It is a stereoscopic diagram of the slide seat, the electric push rod, the first drive motor and the drill bit of the present invention.

[0024] Figure 4It is a schematic diagram of the vertical plate, the second driving motor, the first rotating disk, the second rotating disk, the first clamping rod and the second clamping rod of the present invention when they are installed together.

[0025] Figure 5 It is a three-dimensional diagram of the vertical plate, the second driving motor, the driving wheel, the driven wheel and the rotating shaft of the present invention.

[0026] Figure 6 It is a stereoscopic diagram of the first rotating disk, the second clamping rod, the first clamping rod, the supporting plate and the limiting arc strip of the present invention.

[0027] Figure 7 For the present invention Figure 6 Schematic diagram on the right.

[0028] Figure 8 It is a stereoscopic view of the first clamping rod, the second clamping rod, the positioning block and the top block of the present invention.

[0029] The reference numerals are: 1, base; 101, slide seat; 102, first drive motor; 103, locking head; 104, drill bit; 105, electric push rod;

[0030] 2. Vertical plate; 201. First rotating disk; 202. First clamping rod; 203. Second clamping rod; 204. Positioning block; 205. Top block; 206. Bevel edge; 207. Pulley; 208. Second rotating disk; 209. Bevel top block; 210. Support plate; 211. Limit arc strip;

[0031] 3. Support frame; 301. Second driving motor; 302. Driving wheel; 303. Driven wheel; 304. Belt; 305. Rotating shaft. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0033] The terms "first", "second", "third" in the embodiments of the present application are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Thus, the features defined as "first", "second", "third" can expressly or implicitly include at least one of the features. In the description of the present application, the meaning of "multiple" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions. For example, a process, method, system, product or device comprising a series of steps or units is not limited to the listed steps or units, but optionally also includes steps or units that are not listed, or optionally also includes other steps or units inherent to these processes, methods, products or devices.

[0034] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0035] As attached Figure 1 - Figure 8 The slot wall scarring hole opener shown in the figure, through the material guide processing assembly set on the base 1, is convenient for the staff to replace different drill bits 104 according to needs, and can also realize the function of processing different positions of the workpiece without disassembling the workpiece. The first clamping rod 202 is opened so that the workpiece can be placed between the first clamping rod 202 and the second clamping rod 203, which is easy to place the workpiece. The first clamping rod 202 approaches the second clamping rod 203 to achieve the function of clamping the workpiece and avoid the phenomenon of displacement of the workpiece during processing. Each first clamping rod 202 can be opened and closed one by one, which is easy for the workpiece to be processed at one end of the drill bit 104. The remaining first clamping rods 202 are opened to place the workpiece that has been processed or to be processed between the first clamping rod 202 and the second clamping rod 203, realizing the function of not stopping the machine to stack materials, thereby improving the large-scale processing production efficiency of the workpiece, and the specific structure of the assembly is set as follows;

[0036] The material guiding processing assembly includes two slides 101 respectively arranged on the top of the base 1 and one side of the base 1, and each slide 101 is provided with a first driving motor 102, the output ends of the two first driving motors 102 are provided with locking heads 103, and each locking head 103 is threadedly connected with a drill bit 104 for opening a hole, and one side of the slide 101 is provided with an electric push rod 105 installed on the base 1, and the output end of the electric push rod 105 extends to the slide 101.

[0037] A vertical plate 2 is arranged on one side of the base 1, and a first turntable 201 is arranged on the vertical plate 2. A plurality of first clamping rods 202 for clamping the workpiece are arranged on the outer side of the first turntable 201, and a second clamping rod 203 for clamping the workpiece is arranged on one side of each first clamping rod 202. A positioning block 204 is rotatably connected to one side of the first clamping rod 202. The positioning block 204 and the second clamping rod 203 are both mounted on the first turntable 201 by bolts. The vertical cross-section of the first clamping rod 202 and the second clamping rod 203 is combined into an eight-shaped shape, and a top block 205 is arranged between the first clamping rod 202 and the second clamping rod 203. A bevel 206 is provided on the side of the top block 205 facing the first clamping rod 202. The other side of 05 extends to the second clamping rod 203 and is slidably connected to the second clamping rod 203. One end of the first clamping rod 202 and the top block 205 are both rotatably connected to the pulley 207. The first clamping rod 202 and the second clamping rod 203 are both provided with positioning grooves on the side away from the pulley 207. A second turntable 208 is provided on one side of the first turntable 201. A plurality of inclined top blocks 209 are provided on the outer side of the second turntable 208. The inclined top blocks 209 extend to the outer side of the pulley 207 belonging to the first clamping rod 202. Two support plates 210 are provided on the side of the second turntable 208 away from the inclined top blocks 209, and a limiting arc strip 211 is provided on one of the support plates 210. The pulley 207 belonging to the top block 205 is in contact with the limiting arc strip 211.

[0038] A second driving motor 301 is provided on one side of the vertical plate 2 and in the base 1, and each second driving motor 301 is installed inside the base 1 and on the vertical plate 2 through a supporting frame 3, a driving wheel 302 is provided at the output end of the two second driving motors 301, and a rotating shaft 305 is provided in the middle of the first turntable 201 and the second turntable 208, one end of the two rotating shafts 305 is installed with a driven wheel 303 by bolts, and a belt 304 is sleeved on the outer side of each driven wheel 303 and the driving wheel 302.

[0039] When using the above structure, the staff installs the device at the designated position. When processing the workpiece, the two second driving motors 301 drive each active wheel 302 to rotate the driven wheel 303 through the belt 304, and then the two rotating shafts 305 drive the first turntable 201 and the second turntable 208 to rotate. When the first turntable 201 rotates, each first clamping rod 202 and the second clamping rod 203 are transferred to one side of the limiting arc bar 211 one by one, and the pulley 207 on the top block 205 contacts the limiting arc bar 211, so that the top block 205 can slide on the second clamping rod 203, and then the first clamping rod 202 can pass through the inclined surface of the hypotenuse 206. The traction force when the top block 205 is displaced rotates along the axis point of the connection between the first clamping rod 202 and the positioning block 204, and then the first clamping rod 202 is opened, so that the workpiece can be placed between the first clamping rod 202 and the second clamping rod 203, which is easy to place the workpiece.

[0040] And then the second turntable 208 rotates to drive the inclined lift block 209 to move, so that the inclined lift block 209 contacts the pulley 207 belonging to the first clamping rod 202, so that the first clamping rod 202 can use the traction force of the inclined lift block 209 when it rotates to rotate along the axis point of the connection between the first clamping rod 202 and the positioning block 204, and then the first clamping rod 202 can approach the second clamping rod 203, thereby realizing the function of clamping the workpiece and avoiding the displacement of the workpiece during processing.

[0041] At the same time, when performing hole drilling processing, the electric push rod 105 drives the slide 101 to drive the first drive motor 102, the locking head 103 and the drill bit 104 to move, and the first drive motor 102 drives the locking head 103 and the drill bit 104 to rotate. The drill bit 104 rotates to perform hole drilling processing on the workpiece. At the same time, the setting of the locking head 103 makes it convenient for the staff to replace different drill bits 104 according to needs, and it can also realize the function of processing different positions of the workpiece without disassembling the workpiece.

[0042] Different from the prior art, the present application discloses a slotted wall scarring hole opener, which can facilitate the staff to replace different drill bits 104 according to needs, and can also realize the function of processing different positions of the workpiece without disassembling the workpiece. The first clamping rod 202 is opened so that the workpiece can be placed between the first clamping rod 202 and the second clamping rod 203, which is easy to place the workpiece. The first clamping rod 202 approaches the second clamping rod 203 to achieve the function of clamping the workpiece and avoid the workpiece shifting during processing. Each first clamping rod 202 can be opened and closed one by one, which is easy for the workpiece to be processed at one end of the drill bit 104. The remaining first clamping rods 202 are opened to place the workpiece that has been processed or to be processed between the first clamping rod 202 and the second clamping rod 203, realizing the function of not stopping the machine to stack materials, thereby improving the production efficiency of large-scale processing of workpieces.

[0043] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A slot wall scarring hole opener, comprising a base, characterized in that: A material guiding processing component is arranged on the base; The material guide processing assembly includes two slides respectively arranged on the top and one side of the base, and each of the slides is provided with a first drive motor, and the output ends of the two first drive motors are provided with a locking head, and each of the locking heads is threadedly connected with a drill bit for opening a hole; A vertical plate is arranged on one side of the base, a first rotating disk is arranged on the vertical plate, a plurality of first clamping rods for clamping the workpiece are arranged on the outer side of the first rotating disk, and a second clamping rod for clamping the workpiece is arranged on one side of each of the first clamping rods, a positioning block is rotatably connected to one side of the first clamping rod, and the positioning block and the second clamping rod are both mounted on the first rotating disk by bolts; The vertical cross-section of the first clamping rod and the second clamping rod is combined to form an eight-shaped shape, and a top block is provided between the first clamping rod and the second clamping rod; The top block has a beveled edge on one side facing the first clamping rod, and the other side of the top block extends to the second clamping rod and is slidably connected to the second clamping rod; One end of the first clamping rod and the top block are both rotatably connected to a pulley, and a positioning groove is provided on the side of the first clamping rod and the second clamping rod away from the pulley; A second rotating disk is disposed on one side of the first rotating disk, and a plurality of inclined ejector blocks are disposed on the outer side of the second rotating disk, wherein the inclined ejector blocks extend to the outer side of the pulley to which the first clamping rod belongs; Two supporting plates are arranged on a side of the second turntable away from the inclined top block, and a limiting arc strip is arranged on one of the supporting plates, and the pulley belonging to the top block is in contact with the limiting arc strip.

2. The slot wall scarring hole opener according to claim 1, characterized in that: A second driving motor is disposed on one side of the vertical plate and in the base, and each of the second driving motors is installed on the inside of the base and the vertical plate through a supporting frame.

3. The slot wall scarring hole opener according to claim 2, characterized in that: The output ends of the two second driving motors are both provided with driving wheels, and the middle parts of the first rotating disk and the second rotating disk are provided with rotating shafts.

4. The slot wall scarring hole opener according to claim 3, characterized in that: One end of the two rotating shafts is provided with a driven wheel via bolts, and the outer sides of each driven wheel and driving wheel are sleeved with a belt.

5. The slot wall scarring hole opener according to claim 1, characterized in that: An electric push rod is arranged on one side of the slide seat, and an output end of the electric push rod extends to the slide seat.

Citation Information

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