Flexible assembling and welding work station for finned radiator for transformer
By designing the interval welding adjustment mechanism and positioning adjustment and tightening mechanism of the flexible welding workstation of the transformer chip radiator for transformers, the problem of difficulty in adjusting the gap during the flexible welding process of the transformer chip radiator is solved, and the welding adaptability and limitations are improved.
Patent Information
- Application Number
- CN202510168148.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-17
- Publication Date
- 2025-03-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the flexible welding process of transformer plate radiator, due to different models and sizes, the gaps between the heat dissipation fins are different, making it difficult to adjust flexiblely, and the adjustable welding is poor.
A flexible welding workstation for transformers including a space welding adjustment mechanism, a positioning adjustment tightening mechanism and a bilateral space welding assembly is designed. By driving the adjustment screw by the adjustment motor, the hinge sleeve drives the movement of the connecting shaft and the linkage shaft, and the distance between the adjustment frame and the spacer groove plate is changed, so as to achieve accurate adjustment of the spacing distance of the transformer heat dissipation fins.
It realizes accurate adjustment of the spacing distance between transformer heat dissipation fins, with wider adjustability and less limitations in welding use, and can be flexible and synchronously adjusted according to the specified gap.
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Figure CN119609443A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of assembly welding, and more specifically, to a flexible assembly welding workstation for a sheet-type heat sink for a transformer. Background Art
[0002] The flexible assembly welding workstation for transformer plate radiators is mainly used for the production and assembly welding process of transformer plate radiators. The workstation realizes the flexible assembly welding of the plate bottom plate of the plate radiator, which greatly reduces the labor intensity in the on-site production mode.
[0003] In the existing public documents, the patent with patent announcement number CN113182724A discloses a flexible assembly welding workstation and production method for a sheet heat sink for transformers. This technology is compatible with conveyor vehicles, hoisting, and truss conveying methods through positioning comb plates. This invention upgrades the flexible assembly welding of sheet heat sink units and oil collecting pipes to an automated manner based on the existing production mode and process method of sheet heat sinks, which not only solves the problem of high manual labor intensity in the on-site production mode, but also improves the consistency of the welding quality of the units and oil collecting pipes. However, this technology has the following defects; During the flexible welding process of the transformer sheet heat sink, since the models and sizes of the transformer sheet heat sinks are different, this leads to different gaps between the cooling fins of the transformer sheet heat sink, making it difficult to flexibly adjust the gaps as required. The adjustable welding applicability is poor, the welding is relatively single, and the limitations of welding are large. Therefore, a flexible welding workstation for transformer sheet heat sinks is required. Summary of the invention
[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides the following technical solutions: a flexible assembly welding workstation for a plate-type heat sink for a transformer, comprising a welding platform, a sliding frame and a support rod, wherein the sliding frame is located above the welding platform, the support rod is fixed to one side of the inner wall of the sliding frame, and the outer wall of the support rod is provided with an interval welding adjustment mechanism; the interval welding adjustment mechanism comprises a plurality of socket blocks slidably arranged on the outer wall of the support rod, the plurality of socket blocks are slidably connected to the sliding frame, one side of each of the socket blocks is fixedly connected to a socket frame, and one side of the socket frame is fixedly connected to an adjustment frame.
[0005] An adjusting motor is fixedly installed on the top of the sleeve frame, an adjusting screw is rotatably connected to the inner wall of the sleeve frame, the adjusting motor is used to drive the adjusting screw to rotate, an articulated sleeve block is threadedly connected to the outer wall of the adjusting screw, and connecting shafts are fixedly connected to both sides of the articulated sleeve block; The outer wall of each connecting shaft is rotatably connected to a sleeve rod, the inner wall of the sleeve rod is rotatably connected to a linkage shaft at a position away from the connecting shaft, and one end of the linkage shaft is fixedly connected to a spacing groove plate; the upper surface of the sliding frame is provided with a positioning adjustment and tightening mechanism; the upper surface of the welding platform is provided with a double-sided spacing welding assembly.
[0006] Preferably, a plurality of the sleeve blocks are arranged equidistantly from right to left, and the outer wall of the sleeve block and the inner wall of the sliding frame are both smooth surfaces. The output end of the adjustment motor is fixedly connected to the adjustment screw, and the two connecting shafts are symmetrically arranged about the middle of the hinge sleeve block; the outer wall of the hinge sleeve block and the inner wall of the sleeve frame are both smooth surfaces. The two spacing slots are symmetrically arranged about the adjustment frame, and the center point of the connecting shaft is higher than the center point of the linkage shaft. An interval distance sensor is fixedly connected to one end of the adjustment frame, and a sensing block is arranged on one side of the interval distance sensor; an L-shaped slide is fixedly connected to one end of the spacing slot, and the L-shaped slide is slidably connected to the sleeve block, and the outer wall of the L-shaped slide is slidably connected to the sliding sleeve block, and a pillar is fixedly connected to one side of the sliding sleeve block, and the pillar is fixedly connected to the sleeve block. The inner wall of the adjustment frame is plugged with a transformer heat sink fin, and a heat sink workpiece is slidably arranged on the lower surface of the transformer heat sink fin, and a positioning frame is plugged into the outer wall of the heat sink workpiece; the positioning frame is fixedly connected to the welding station.
[0007] In this technical solution, multiple adjustment motors drive multiple adjustment screws to rotate respectively, the articulated sleeve drives the two connecting shafts to move downward, the bottom end of the connecting shaft drives the linkage shaft to move right, and the other linkage shaft moves left. The spacing groove plate drives the L-shaped slide bar to move right, and at the same time, the L-shaped slide bar slides along the inner wall of the sliding sleeve block, the distance between the two spacing groove plates on both sides of the adjustment frame increases, and the other spacing groove plate drives the induction block away from the spacing distance sensor. When the distance value sensed by the spacing distance sensor is half of the adjustment value of the spacing welding set on the controller, the multiple adjustment motors are turned off by the controller.
[0008] Preferably, the positioning adjustment and tightening mechanism comprises a sliding frame fixedly arranged on the upper surface of the sliding frame; the inner wall of the sliding frame is rotatably connected with a linkage screw, one end of the sliding frame is fixedly installed with a reduction motor, the output end of the reduction motor is fixedly connected to the linkage screw, and the reduction motor is used to drive the linkage screw to rotate; The outer wall of the linkage screw is threadedly connected to two threaded sleeves, one side of each threaded sleeve is fixedly connected to a limited support plate, one end of the limited support plate is fixedly installed with a positioning distance sensor, and one side of the positioning distance sensor is provided with a positioning sensing block, and the positioning sensing block is fixedly connected to another limited support plate; one side of the sliding frame is fixedly connected to a bracket, and one side of the bracket is fixedly connected to a controller, and the controller and the bracket are fixedly connected to the welding station. The two threaded sleeves are slidably connected to the sliding frame, and the outer walls of the two threaded sleeves and the inner wall of the sliding frame are smooth surfaces.
[0009] In this technical solution, the reduction motor drives the linkage screw to rotate, and the linkage screw drives the two threaded sleeves to approach each other under the action of the thread transmission force. The limit support plate will drive the positioning distance sensor to approach the positioning sensing block, so that the limit support plate drives the rightmost spacing slot plate to move left, and the other limit support plate drives the leftmost spacing slot plate to move right, the rightmost spacing slot plate drives the linkage shaft to move left, the sleeve rod drives the connecting shaft to move left, the hinged sleeve block drives the sleeve frame to move left, the sleeve frame drives the sleeve block to move left, and the sleeve frame drives the adjustment frame to slide left at the same time, so that the adjustment frame drives the transformer cooling fins to move left, so that the two adjacent spacing slot plates are fitted together. When the distance value sensed by the positioning distance sensor is the same as the distance value set by the controller, the two limit support plates tighten the positioning adjustment of multiple transformer cooling fins to the specified range.
[0010] Preferably, the bilateral spaced welding assembly includes a guide frame fixedly arranged on the upper surface of the welding platform; the inner wall of the guide frame is fixedly connected with a sliding rod, and the outer wall of the sliding rod is slidably connected with a guide sleeve block, the guide sleeve block is slidably connected to the guide frame, a pushing electric cylinder is installed on one side of the guide sleeve block, the pushing electric cylinder is fixedly connected to the guide frame, and the output end of the pushing electric cylinder is fixedly connected to the guide sleeve block; a concave bar is fixedly installed on the upper surface of the guide sleeve block, welding guns are fixedly installed on both ends of the concave bar, the inner wall of the guide frame and the outer wall of the guide sleeve block are both smooth surfaces, and the two welding guns are symmetrically arranged about the sliding rod.
[0011] In this technical solution, the electric cylinder is pushed to push the guide sleeve to move left, and the guide sleeve slides left along the outer wall of the slide rod. The guide sleeve drives the concave bar to slide left, and the two welding guns are opened, so that the welding gun can weld the connection between the heat dissipation workpiece and the left side of the transformer heat dissipation fin, and the other welding gun can weld the connection between the heat dissipation workpiece and the right side of the transformer heat dissipation fin.
[0012] Technical effects and advantages of the present invention: 1. The present invention uses an interval welding adjustment mechanism, and multiple adjustment motors respectively drive multiple adjustment screws to rotate. The adjustment screws drive the hinged sleeve to move downward under the action of the thread transmission force, the connecting shaft drives the top of the sleeve rod to move downward, the bottom end of the connecting shaft drives the linkage shaft to move right, and the other linkage shaft moves left. The L-shaped slide slides along the inner wall of the sliding sleeve, and the distance between the two interval slot plates on both sides of the adjustment frame becomes larger. When the distance value sensed by the interval distance sensor is half of the adjustment value of the interval welding set on the controller, the multiple adjustment motors are closed by the controller, so that the interval distance on both sides of multiple transformer heat dissipation fins can be accurately adjusted, and flexible and synchronous adjustment can be performed according to the specified gap requirements. The welding adjustable applicability is wider and the limitations of welding use are smaller.
[0013] 2. The present invention adopts a positioning, adjusting and tightening mechanism. The reduction motor drives the linkage screw to rotate. The linkage screw drives the two threaded sleeve blocks to approach each other under the action of the thread transmission force. The limit support plate drives the positioning distance sensor to approach the positioning sensing block, so that the limit support plate drives the rightmost spacing slot plate to move left, and the other limit support plate drives the leftmost spacing slot plate to move right. The transformer cooling fins slide along the upper surface of the heat dissipation workpiece. The two limit support plates position, adjust and tighten multiple transformer cooling fins within the specified range, and can be flexibly and synchronously adjusted according to the specified gap requirements. The welding adjustable applicability is wider.
[0014] 3. The present invention uses a bilateral interval welding assembly to push the electric cylinder to push the guide sleeve to move left, and the guide sleeve slides left along the outer wall of the slide rod. The concave bar enables the two welding guns to slide left. The two welding guns are opened, and one welding gun welds the connection between the heat dissipation workpiece and the left side of the transformer heat dissipation fin, while the other welding gun welds the connection between the heat dissipation workpiece and the right side of the transformer heat dissipation fin. Multiple transformer heat dissipation fins and heat dissipation workpieces are welded at bilateral intervals, and bilateral synchronous welding can be performed according to the specified gap. The welding is adjustable and has a wider applicability.
[0015] The above multiple effects interact with each other. First, the spacing distance on both sides of multiple transformer cooling fins is precisely adjusted. Second, the two limit support plates tighten the positioning and adjustment of multiple transformer cooling fins to a specified range. Finally, multiple transformer cooling fins and cooling workpieces are welded on both sides. In summary, flexible and synchronous adjustment can be performed according to the specified gap requirements. The welding adjustable applicability is wider and the limitations of welding use are smaller. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the main structure of the flexible assembly welding workstation for the sheet heat sink for transformer of the present invention.
[0017] Figure 2 It is a schematic diagram of the local structure of the connection between the sleeve block and the sleeve frame of the present invention.
[0018] Figure 3 It is a schematic diagram of the partial structure of the connection between the connecting shaft and the sleeve rod of the present invention.
[0019] Figure 4 For the present invention Figure 2 Enlarged structural diagram at A in the middle.
[0020] Figure 5 It is a schematic diagram of the partial structure of the main view of the connection between the adjustment frame and the spacing distance sensor of the present invention.
[0021] Figure 6 It is a schematic diagram of a partial structure of the connection between the guide frame and the welding platform of the present invention.
[0022] Figure 7 It is a schematic diagram of the front view structure of the positioning, adjusting and tightening mechanism of the present invention.
[0023] Figure 8 It is a schematic diagram of the partial structure of the connection between the limit support plate and the positioning distance sensor of the present invention.
[0024] Fig. 9 It is a schematic diagram of the front structural view of the bilateral spaced welding assembly of the present invention.
[0025] Fig.10 It is a bottom view structural schematic diagram of the bilateral spaced welding assembly of the present invention.
[0026] The accompanying drawings are marked as follows: 1. welding platform; 2. sliding frame; 3. support rod; 4. sleeve block; 5. adjustment frame; 6. sleeve frame; 7. adjustment motor; 8. adjustment screw; 9. hinge sleeve block; 10. connecting shaft; 11. sleeve rod; 12. linkage shaft; 13. spacing groove plate; 14. spacing distance sensor; 15. induction block; 16. transformer cooling fin; 17. L-shaped slide bar; 18. sliding sleeve block; 19. pillar; 20. heat dissipation workpiece; 21. positioning frame; 22. sliding frame; 23. linkage screw; 24. reduction motor; 25. threaded sleeve block; 26. limit support plate; 27. positioning distance sensor; 28. positioning induction block; 29. guide frame; 30. sliding rod; 31. guide sleeve block; 32. push electric cylinder; 33. concave bar; 34. welding gun; 35. bracket; 36. controller. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0028] As attached Figure 1 - Attachment Fig.10 The flexible assembly welding workstation for the plate-type heat sink for the transformer shown in the figure is provided with an interval welding adjustment mechanism, a positioning adjustment and tightening mechanism, and a bilateral interval welding component. The settings of each mechanism and component can be flexibly and synchronously adjusted according to the specified gap requirements. The adjustable welding has a wider applicability and fewer limitations on welding use. The specific structural settings of each mechanism and component are as follows.
[0029] In this embodiment, as shown in the attached Figure 1 - Attachment Figure 4 As shown, the sliding frame 2 is located above the welding platform 1, the support rod 3 is fixed on one side of the inner wall of the sliding frame 2, and the outer wall of the support rod 3 is provided with an interval welding adjustment mechanism; the interval welding adjustment mechanism includes a plurality of socket blocks 4 slidably arranged on the outer wall of the support rod 3, and the plurality of socket blocks 4 are all slidably connected to the sliding frame 2, one side of each socket block 4 is fixedly connected to a socket frame 6, and one side of the socket frame 6 is fixedly connected to an adjustment frame 5.
[0030] An adjusting motor 7 is fixedly installed on the top of the sleeve frame 6, and an adjusting screw 8 is rotatably connected to the inner wall of the sleeve frame 6. The adjusting motor 7 is used to drive the adjusting screw 8 to rotate. The outer wall of the adjusting screw 8 is threadedly connected to an articulated sleeve block 9, and both sides of the articulated sleeve block 9 are fixedly connected to connecting shafts 10; the outer wall of each connecting shaft 10 is rotatably connected to a sleeve rod 11, and the inner wall of the sleeve rod 11 and the position away from the connecting shaft 10 are rotatably connected to a linkage shaft 12, and one end of the linkage shaft 12 is fixedly connected to a spacing groove plate 13; a positioning adjustment tightening mechanism is provided on the upper surface of the sliding frame 2; and a bilateral spacing welding assembly is provided on the upper surface of the welding platform 1. Multiple sleeve blocks 4 are arranged equidistantly from right to left, and the outer wall of the sleeve block 4 and the inner wall of the sliding frame 2 are both smooth surfaces. The output end of the adjusting motor 7 is fixedly connected to the adjusting screw 8, and the two connecting shafts 10 are symmetrically arranged about the middle of the articulated sleeve block 9; the outer wall of the articulated sleeve block 9 and the inner wall of the sleeve frame 6 are both smooth surfaces. The two spacing slot plates 13 are symmetrically arranged with respect to the adjustment frame 5 , and the center point of the connecting shaft 10 is higher than the center point of the linkage shaft 12 .
[0031] In this embodiment, as shown in the attached Figure 2 - Attachment Figure 6As shown, one end of the adjustment frame 5 is fixedly connected to a spacing distance sensor 14, and a sensing block 15 is provided on one side of the spacing distance sensor 14; so that the distance between the two spacing slots 13 on both sides of the adjustment frame 5 becomes larger, when the distance value sensed by the spacing distance sensor 14 is half of the adjustment value of the spacing welding set on the controller 36, the controller 36 turns off the multiple adjustment motors 7. An L-shaped slide bar 17 is fixedly connected to one end of the spacing slot 13, and the L-shaped slide bar 17 is slidably connected to the sleeve block 4, and the outer wall of the L-shaped slide bar 17 is slidably connected to the sliding sleeve block 18, and a pillar 19 is fixedly connected to one side of the sliding sleeve block 18, and the pillar 19 is fixedly connected to the sleeve block 4, so that the spacing slot 13 drives the L-shaped slide bar 17 to move right, and the L-shaped slide bar 17 slides on the sleeve block 4, and at the same time, the L-shaped slide bar 17 slides along the inner wall of the sliding sleeve block 18, and the sleeve block 4 supports the pillar 19, and the pillar 19 supports the sliding sleeve block 18.
[0032] The inner wall of the adjustment frame 5 is plugged with a transformer cooling fin 16, the lower surface of the transformer cooling fin 16 is slidably provided with a cooling workpiece 20, and the outer wall of the cooling workpiece 20 is plugged with a positioning frame 21; the positioning frame 21 is fixedly connected to the welding station 1, so that the cooling workpiece 20 is inserted into the inner wall of the positioning frame 21, and the positioning frame 21 positions and places the cooling workpiece 20, and at the same time, multiple transformer cooling fins 16 are respectively inserted into the inner walls of multiple adjustment frames 5 to position multiple adjustment frames 5.
[0033] In this embodiment, as shown in the attached Figure 1 - Attachment Figure 8 As shown, the positioning, adjusting and tightening mechanism includes a sliding frame 22 fixedly arranged on the upper surface of the sliding frame 2; the inner wall of the sliding frame 22 is rotatably connected with a linkage screw 23, and a reduction motor 24 is fixedly installed at one end of the sliding frame 22, and the output end of the reduction motor 24 is fixedly connected to the linkage screw 23, and the reduction motor 24 is used to drive the linkage screw 23 to rotate.
[0034] The outer wall of the linkage screw 23 is threadedly connected to two threaded sleeves 25, one side of each threaded sleeve 25 is fixedly connected to a limited support plate 26, one end of the limited support plate 26 is fixedly installed with a positioning distance sensor 27, and one side of the positioning distance sensor 27 is provided with a positioning sensing block 28, the positioning sensing block 28 is fixedly connected to another limited support plate 26, one side of the sliding frame 22 is fixedly connected to a bracket 35, one side of the bracket 35 is fixedly connected to a controller 36, and the controller 36 and the bracket 35 are fixedly connected to the welding station 1. The two threaded sleeves 25 are slidably connected to the sliding frame 22, and the outer walls of the two threaded sleeves 25 and the inner wall of the sliding frame 22 are smooth surfaces.
[0035] In this embodiment, as shown in the attached Figure 6 - Attachment Fig.10As shown, the bilateral interval welding assembly includes a guide frame 29 fixedly arranged on the upper surface of the welding platform 1; the inner wall of the guide frame 29 is fixedly connected with a slide bar 30, and the outer wall of the slide bar 30 is slidably connected with a guide sleeve 31, the guide sleeve 31 is slidably connected with the guide frame 29, a push cylinder 32 is installed on one side of the guide sleeve 31, the push cylinder 32 is fixedly connected with the guide frame 29, and the output end of the push cylinder 32 is fixedly connected with the guide sleeve 31; a concave bar 33 is fixedly installed on the upper surface of the guide sleeve 31, and welding guns 34 are fixedly installed at both ends of the concave bar 33. The inner wall of the guide frame 29 and the outer wall of the guide sleeve 31 are both smooth surfaces, and two welding guns 34 are symmetrically arranged about the slide bar 30.
[0036] The working principle of the flexible welding workstation for the sheet heat sink for transformer of the present invention is as follows: First, when the present invention is installed, the welding platform 1 is first fixed to the welding frame by inserting bolts according to the holes on the welding platform 1. The welding platform 1 supports the bracket 35, and the bracket 35 supports the sliding frame 22, thereby increasing the stability of the sliding frame 22. The heat dissipation workpiece 20 is inserted into the inner wall of the positioning frame 21, and the positioning frame 21 positions and places the heat dissipation workpiece 20, and at the same time, multiple transformer heat dissipation fins 16 are respectively inserted into the inner walls of multiple adjustment frames 5.
[0037] Secondly, when the present invention adjusts the interval welding, the adjustment value of the interval welding is set on the controller 36, and the controller 36 is used to start multiple adjustment motors 7 to achieve driving, and the multiple adjustment motors 7 respectively drive the multiple adjustment screws 8 to rotate, and the adjustment screws 8 drive the articulated sleeve 9 to move downward under the action of the thread transmission force, and the articulated sleeve 9 drives the two connecting shafts 10 to move downward, and the connecting shaft 10 drives the top of the sleeve rod 11 to move downward, and the bottom end of the connecting shaft 10 drives the linkage shaft 12 to move right, and the other linkage shaft 12 moves left. The linkage shaft 12 drives the interval slot plate 13 to move right, and the interval slot plate 13 drives the L-shaped slide 17 to move right, and the L-shaped slide 17 slides on the sleeve block 4, and at the same time, the L-shaped slide 17 slides along the inner wall of the sliding sleeve block 18, and the sleeve block 4 supports the pillar 19, and the pillar 19 supports the sliding sleeve block 18, increasing the stability of the sliding sleeve block 18.
[0038] The distance between the two spacing slot plates 13 on both sides of the adjustment frame 5 becomes larger, and the other spacing slot plate 13 drives the sensing block 15 away from the spacing distance sensor 14. The spacing distance sensor 14 realizes distance sensing for the sensing block 15. When the distance value sensed by the spacing distance sensor 14 is half of the adjustment value of the spacing welding set on the controller 36, the controller 36 is used to turn off multiple adjustment motors 7, so that the spacing distance on both sides of multiple transformer cooling fins 16 can be accurately adjusted.
[0039] Then, when the present invention performs positioning adjustment and tightening, the reduction motor 24 is started through the controller 36, and the reduction motor 24 drives the linkage screw 23 to rotate. The linkage screw 23 rotates inside the sliding frame 22, and at the same time, the linkage screw 23 drives the two threaded sleeves 25 to approach each other under the action of the thread transmission force, so that the threaded sleeve 25 drives the limit support plate 26 to move left, and the other limit support plate 26 moves right. The limiting support plate 26 will drive the positioning distance sensor 27 to approach the positioning sensing block 28, so that the limiting support plate 26 drives the rightmost spacing slot plate 13 to move left, and the other limiting support plate 26 drives the leftmost spacing slot plate 13 to move right, and the rightmost spacing slot plate 13 drives the linkage shaft 12 to move left, and the linkage shaft 12 drives the sleeve rod 11 to move left, and the sleeve rod 11 drives the connecting shaft 10 to move left, and the connecting shaft 10 drives the hinged sleeve block 9 to move left, and the hinged sleeve block 9 drives the sleeve frame 6 to move left, and the sleeve frame 6 drives the sleeve block 4 to move left, and the sleeve block 4 slides to the left along the outer wall of the support rod 3, and the sleeve frame 6 drives the adjustment frame 5 to slide to the left at the same time, so that the adjustment frame 5 drives the transformer cooling fins 16 to move left, and the transformer cooling fins 16 slide along the upper surface of the heat dissipation workpiece 20, so that the two adjacent spacing slot plates 13 are all fitted together.
[0040] The distance sensing of the positioning sensing block 28 is performed through the positioning distance sensor 27. When the distance value sensed by the positioning distance sensor 27 is the same as the distance value set by the controller 36, the two limit support plates 26 tighten the positioning adjustment of the multiple transformer cooling fins 16 within the specified range, so that the multiple transformer cooling fins 16 can be adjusted according to the interval welding distance, and welding can be carried out after the adjustment is completed.
[0041] Finally, when the present invention performs bilateral interval welding, the controller 36 is used to start the pushing electric cylinder 32, and the pushing electric cylinder 32 pushes the guide sleeve 31 to move left, and the guide sleeve 31 slides left along the outer wall of the slide rod 30, and the guide sleeve 31 drives the concave bar 33 to move left and slide, and the concave bar 33 causes the two welding guns 34 to move left and slide, and then the two welding guns 34 are opened, so that the welding gun 34 can weld the connection between the heat dissipation workpiece 20 and the left side of the transformer heat dissipation fin 16, and the other welding gun 34 can weld the connection between the heat dissipation workpiece 20 and the right side of the transformer heat dissipation fin 16, and multiple transformer heat dissipation fins 16 and the heat dissipation workpiece 20 are welded at bilateral intervals.
[0042] The contents not described in detail in the specification belong to the prior art known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited, and conventional equipment can be used. In this technical solution, the electrical control components not mentioned are not shown in the figure because they belong to the prior art and will not be described here.
[0043] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A flexible assembly welding workstation for a sheet heat sink for a transformer, comprising a welding platform (1), a sliding frame (2) and a support rod (3), wherein the sliding frame (2) is located above the welding platform (1), and the support rod (3) is fixed to one side of the inner wall of the sliding frame (2), characterized in that: The outer wall of the support rod (3) is provided with an interval welding adjustment mechanism; The interval welding adjustment mechanism comprises a plurality of sleeve blocks (4) slidably arranged on the outer wall of the support rod (3), the plurality of sleeve blocks (4) are slidably connected to the slide frame (2), one side of each sleeve block (4) is fixedly connected to a sleeve frame (6), and one side of the sleeve frame (6) is fixedly connected to an adjustment frame (5); An adjusting motor (7) is fixedly mounted on the top of the sleeve frame (6); an adjusting screw (8) is rotatably connected to the inner wall of the sleeve frame (6); the adjusting motor (7) is used to drive the adjusting screw (8) to rotate; an articulated sleeve block (9) is threadedly connected to the outer wall of the adjusting screw (8); and connecting shafts (10) are fixedly connected to both sides of the articulated sleeve block (9); The outer wall of each connecting shaft (10) is rotatably connected to a sleeve rod (11), the inner wall of the sleeve rod (11) is rotatably connected to a linkage shaft (12) at a position away from the connecting shaft (10), and one end of the linkage shaft (12) is fixedly connected to a spacing slot plate (13); The upper surface of the sliding frame (2) is provided with a positioning, adjusting and tightening mechanism; The upper surface of the welding platform (1) is provided with a double-sided spaced welding assembly.
2. The flexible assembly welding workstation for sheet heat sink for transformer according to claim 1 is characterized in that: The plurality of sleeve blocks (4) are arranged in sequence and at equal intervals from right to left, and the outer wall of the sleeve block (4) and the inner wall of the slide frame (2) are both smooth surfaces.
3. The flexible assembly welding workstation for sheet heat sink for transformer according to claim 1 is characterized in that: The output end of the adjusting motor (7) is fixedly connected to the adjusting screw (8), and the two connecting shafts (10) are symmetrically arranged about the middle of the hinge sleeve (9); The outer wall of the hinged sleeve block (9) and the inner wall of the sleeve frame (6) are both smooth surfaces.
4. The flexible assembly welding workstation for sheet heat sink for transformer according to claim 1 is characterized in that: The two spacing slot plates (13) are symmetrically arranged with respect to the adjustment frame (5), and the center point of the connecting shaft (10) is higher than the center point of the linkage shaft (12).
5. The flexible assembly welding workstation for sheet heat sink for transformer according to claim 1 is characterized by: One end of the adjustment frame (5) is fixedly connected to a spacing distance sensor (14), and one side of the spacing distance sensor (14) is provided with a sensing block (15); An L-shaped slide bar (17) is fixedly connected to one end of the spacing groove plate (13), the L-shaped slide bar (17) is slidably connected to the sleeve block (4), the outer wall of the L-shaped slide bar (17) is slidably connected to a sliding sleeve block (18), one side of the sliding sleeve block (18) is fixedly connected to a pillar (19), and the pillar (19) is fixedly connected to the sleeve block (4).
6. The flexible assembly welding workstation for sheet heat sink for transformer according to claim 1, characterized in that: The inner wall of the adjustment frame (5) is plugged with a transformer cooling fin (16), a cooling workpiece (20) is slidably provided on the lower surface of the transformer cooling fin (16), and a positioning frame (21) is plugged with the outer wall of the cooling workpiece (20); The positioning frame (21) is fixedly connected to the welding platform (1).
7. The flexible assembly welding workstation for sheet heat sink for transformer according to claim 1, characterized in that: The positioning, adjusting and tightening mechanism comprises a sliding frame (22) fixedly arranged on the upper surface of the sliding frame (2); The inner wall of the sliding frame (22) is rotatably connected to a linkage screw rod (23); a reduction motor (24) is fixedly mounted on one end of the sliding frame (22); an output end of the reduction motor (24) is fixedly connected to the linkage screw rod (23); and the reduction motor (24) is used to drive the linkage screw rod (23) to rotate; The outer wall of the linkage screw rod (23) is threadedly connected to two threaded sleeves (25), one side of each threaded sleeve (25) is fixedly connected to a limit support plate (26), one end of the limit support plate (26) is fixedly mounted with a positioning distance sensor (27), and one side of the positioning distance sensor (27) is provided with a positioning sensing block (28), and the positioning sensing block (28) is fixedly connected to another limit support plate (26); A bracket (35) is fixedly connected to one side of the sliding frame (22), a controller (36) is fixedly connected to one side of the bracket (35), and both the controller (36) and the bracket (35) are fixedly connected to the welding station (1).
8. The flexible assembly welding workstation for sheet heat sink for transformer according to claim 7, characterized in that: The two threaded sleeves (25) are both slidably connected to the sliding frame (22), and the outer walls of the two threaded sleeves (25) and the inner wall of the sliding frame (22) are both smooth surfaces.
9. The flexible assembly welding workstation for sheet heat sink for transformer according to claim 1, characterized in that: The bilateral spacing welding assembly comprises a guide frame (29) fixedly arranged on the upper surface of the welding platform (1); The inner wall of the guide frame (29) is fixedly connected to a slide rod (30), and the outer wall of the slide rod (30) is slidably connected to a guide sleeve (31), the guide sleeve (31) is slidably connected to the guide frame (29), a pushing electric cylinder (32) is installed on one side of the guide sleeve (31), the pushing electric cylinder (32) is fixedly connected to the guide frame (29), and the output end of the pushing electric cylinder (32) is fixedly connected to the guide sleeve (31); A concave strip (33) is fixedly mounted on the upper surface of the guide sleeve block (31), and welding guns (34) are fixedly mounted on both ends of the concave strip (33).
10. The flexible assembly welding workstation for sheet heat sink for transformer according to claim 9, characterized in that: The inner wall of the guide frame (29) and the outer wall of the guide sleeve (31) are both smooth surfaces, and the two welding guns (34) are symmetrically arranged with respect to the slide rod (30).
Citation Information
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Flexible assembling and welding workstation for finned radiator for transformer and production method
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