A prefabricated assembly production device for non-disassembly type steel truss floor deck

Abstract

The present invention discloses a prefabricated assembly production device for a disassembly-free steel truss floor deck, relates to the technical field of steel truss floor deck processing, and comprises a base, wherein a blanking piece, a first adjusting piece, a second adjusting piece and a third adjusting piece are sequentially arranged at the upper end of the base, and a mold body is arranged at the middle position of the upper end of the base; in the prefabricated assembly production device for the disassembly-free steel truss floor deck, one side of a fixed rod is connected to the outer surface of an adjusting block, so that when the adjusting block moves, the fixed rod is cooperated to drive two supporting rods to move to both sides or shrink to the middle, thereby driving a sliding block to move; at the same time, when the extrusion block moves, the steel truss is pushed to be in a central position or a specified position, so that the processed workpiece meets the requirements.

Description

Technical Field

[0001] The invention relates to a steel bar truss floor deck processing technology, and in particular to a prefabricated assembly production device for a disassembly-free steel bar truss floor deck. Background Art

[0002] Steel truss floor deck is a composite formwork that processes the steel bars in the floor slab into steel trusses in the factory and connects the steel trusses with the bottom plate. Steel truss floor deck can significantly reduce the amount of steel bar binding work on site, speed up the construction progress, increase construction safety assurance, and steel truss floor deck can ensure uniform spacing of steel bars and consistent thickness of concrete cover, thereby improving the construction quality of the floor slab, and is widely used in the construction industry.

[0003] When the existing equipment is in use, the mold is a key tool in the production of prefabricated components. It must be thoroughly cleaned before use to remove old concrete residues. However, during the cleaning process, a lot of time and energy are often required to remove the solidified concrete residues. At the same time, after the steel truss and the formwork are connected, the placement angle and position of the steel bars are different from the set position, and the stability of the steel truss during the production process cannot be guaranteed. Therefore, a prefabricated assembly production device for a disassembly-free steel truss floor deck has been developed. Summary of the invention

[0004] The purpose of the present invention is to provide a prefabricated assembly production device for a non-disassembly type steel bar truss floor deck to solve the above-mentioned deficiencies in the prior art.

[0005] In order to achieve the above-mentioned object, the present invention provides the following technical solutions: a prefabricated assembly production device for a non-disassembly type steel bar truss floor deck, comprising a base, a blanking piece, a first adjusting piece, a second adjusting piece and a third adjusting piece are sequentially arranged at the upper end of the base, and a mold body is arranged at the middle position of the upper end of the base;

[0006] A calibration component, which is assembled at the lower end of the first adjusting member, and the angle and position of the steel bar truss are adjusted by the calibration component;

[0007] The calibration assembly includes a protective plate connected to the first adjusting member, a bottom plate is provided at the lower end of the protective plate, a slide groove is provided at the end of the bottom plate, and a slider is symmetrically slidably installed on the inner wall of the slide groove, and an extrusion block is provided at the end of the slider;

[0008] A positioning plate is provided at the end of the bottom plate and between the two sliders. At the same time, a driving member is provided at the middle position of the end of the bottom plate. A screw rod is provided at the output end of the driving member. A slot hole is opened on one side of the positioning plate. An adjusting block is slidably installed on the inner wall of the slot hole. The end of the screw rod penetrates and extends to the other end of the adjusting block, and the end of the screw rod is rotatably connected to the inner wall of the slot hole;

[0009] Support rods are rotatably installed at the ends of the two sliders. A fixing rod is provided at the end of the support rod away from the slider. The two support rods are arranged in a staggered manner;

[0010] A rotating block is provided at the end of the fixing rod. At the same time, an arc-shaped plate is provided at the end of the rotating block away from the fixing rod;

[0011] A cleaning assembly is assembled at the lower end of the third adjusting member. The residues on the inner wall of the mold body are removed by the cleaning assembly;

[0012] A locking assembly is assembled on the side of the mold body for fixing the embedded part.

[0013] As a further optimized solution of the present invention, the cleaning assembly includes a connection block connected to the third adjusting member. A sleeve is provided at the lower end of the connection block. Multiple groups of guiding grooves are opened on the inner wall of the sleeve, and multiple groups of the guiding grooves are evenly distributed on the inner wall of the sleeve.

[0014] As a further optimized solution of the present invention, a push rod is slidably installed on the inner wall of the guiding groove. The end of the push rod penetrates and extends to the outside of the sleeve. At the same time, a scraping plate is provided at the end of the push rod.

[0015] As a further optimized solution of the present invention, a movable block is provided at the end of the push rod away from the scraping plate. A telescopic member is provided at the end of the movable block, and the output end of the telescopic member is connected to the end of another movable block.

[0016] As a further optimized solution of the present invention, a driving plate is rotatably installed on the inner wall of the sleeve. A driving rod corresponding to the movable block is rotatably installed at the end of the driving plate, and the end of the driving rod is rotatably connected to the outer surface of the movable block.

[0017] As a further optimized solution of the present invention, the lower end of the driving plate penetrates and extends to the lower end of the sleeve. At the same time, a turntable is provided at the lower end of the driving plate.

[0018] As a further optimized solution of the present invention, multiple groups of arc-shaped blocks are provided at the lower end of the turntable, and multiple groups of the arc-shaped blocks are evenly distributed at the lower end of the turntable.

[0019] As a further optimization scheme of the present invention, the locking assembly includes a cylinder connected to the mold body, and a power plate is rotatably installed on the inner wall of the cylinder. A plurality of groups of arc grooves are opened at the end of the power plate, and the plurality of groups of arc grooves are evenly distributed at the end of the power plate.

[0020] As a further optimization solution of the present invention, a fan-shaped block is slidably mounted on the inner wall of the arc-shaped groove.

[0021] As a further optimization scheme of the present invention, a fixing plate is provided on the inner wall of the cylinder, and a fixing groove corresponding to the arc groove is opened at the end of the fixing plate, and the inner wall of the fixing groove is slidably connected to the outer surface of the end of the sector block.

[0022] Compared with the prior art, the present invention provides a prefabricated assembly production device for a disassembly-free steel truss floor decking plate, which has the following beneficial effects: one side of the fixed rod is connected to the outer surface of the adjusting block, so that when the adjusting block moves, the fixed rod cooperates to drive the two support rods to move to both sides or shrink to the middle, thereby driving the slider to move; at the same time, when the extrusion block moves, the steel truss is pushed so that it is in a central position or a specified position, so that the processed workpiece meets the requirements.

[0023] The push rod moves synchronously to drive the scraper to move, so as to remove the materials accumulated on the inner wall of the mold body. At the same time, the lower end of the scraper is tapered, so that the materials at the angle can be removed synchronously. When the driving plate rotates, the turntable arranged at its end is synchronously driven to rotate. Since an arc block is arranged at the lower end of the turntable, when the turntable rotates, the arc block is driven to scrape the materials accumulated on the bottom end of the mold body.

[0024] By rotating the power plate, multiple groups of fan-shaped blocks are driven to shrink toward the middle or expand outward, thereby facilitating the fixation of embedded parts and subsequent towing and other operations. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0026] Figure 1 A schematic diagram of the overall structure provided by an embodiment of the present invention;

[0027] Figure 2 A cross-sectional view of the overall internal structure provided by an embodiment of the present invention;

[0028] Figure 3 A schematic diagram of the structure of a calibration component provided in an embodiment of the present invention;

[0029] Figure 4 A first cross-sectional view of the internal structure of a calibration component provided by an embodiment of the present invention;

[0030] Figure 5 A second cross-sectional view of the internal structure of the calibration component provided by an embodiment of the present invention;

[0031] Figure 6 A first schematic diagram of the structure of a cleaning component provided by an embodiment of the present invention;

[0032] Figure 7 A second schematic diagram of the cleaning component structure provided by an embodiment of the present invention;

[0033] Figure 8 A cross-sectional view of the internal structure of a cleaning component provided by an embodiment of the present invention;

[0034] Fig. 9 A schematic diagram of the locking assembly structure provided by an embodiment of the present invention;

[0035] Fig.10 A first cross-sectional view of the internal structure of a locking assembly provided by an embodiment of the present invention;

[0036] Fig.11 A second cross-sectional view of the internal structure of the locking assembly provided in an embodiment of the present invention.

[0037] Description of reference numerals:

[0038] 1. Base; 2. Calibration assembly; 3. Cleaning assembly; 4. Locking assembly; 11. Unloading member; 12. First adjusting member; 13. Mold body; 14. Second adjusting member; 15. Third adjusting member; 21. Protective plate; 22. Bottom plate; 23. Slide; 24. Slider; 241. Extrusion block; 25. Driving member; 251. Screw; 26. Positioning plate; 261. Slot; 27. Adjustment block; 28. Support rod ; 29, fixed rod; 291, rotating block; 292, arc plate; 31, connecting block; 32, sleeve; 33, guide groove; 34, push rod; 35, scraper; 36, movable block; 37, telescopic member; 38, driving rod; 39, driving plate; 391, turntable; 392, arc block; 41, cylinder; 42, power plate; 421, arc groove; 43, fan-shaped block; 44, fixed plate; 441, fixed groove. DETAILED DESCRIPTION

[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0040] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention; the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0041] Example: See Figure 1-Figure 11 A prefabricated assembly production device for a non-disassembly type steel truss floor deck comprises a base 1, a blanking member 11, a first adjusting member 12, a second adjusting member 14 and a third adjusting member 15 are sequentially arranged at the upper end of the base 1, and a mold body 13 is arranged at the middle position of the upper end of the base 1.

[0042] In this solution, the blanking piece 11 is used to pour concrete inside the mold body 13. The inner walls of the first adjusting piece 12 and the third adjusting piece 15 are provided with two electric telescopic rods and other equipment with telescopic functions, so that the components arranged at the lower ends of the first adjusting piece 12 and the third adjusting piece 15 can be adjusted freely. The second adjusting piece 14 is used to lift the steel truss into the mold body 13. At the same time, the blanking piece 11, the first adjusting piece 12, the second adjusting piece 14 and the third adjusting piece 15 are all slidably installed on both sides of the base 1, so that different components can be used for processing according to actual conditions.

[0043] The four sides of the mold body 13 are fixed by bolts and other fixing parts, so that during subsequent demoulding, the four sides of the mold body 13 can be removed to facilitate the extraction of the steel truss floor deck.

[0044] Furthermore, a calibration component 2 is assembled at the lower end of the first adjusting member 12, and the angle and position of the steel truss are adjusted through the calibration component 2; wherein, the calibration component 2 includes a protective plate 21 connected to the first adjusting member 12, a bottom plate 22 is provided at the lower end of the protective plate 21, a slide groove 23 is provided at the end of the bottom plate 22, and a slider 24 is symmetrically slidably installed on the inner wall of the slide groove 23, and an extrusion block 241 is provided at the end of the slider 24.

[0045] In this embodiment, the two sliders 24 are limited by the slide groove 23, and the slider 24 is limited by the slide groove 23 at the same time to ensure that the slider 24 remains stable as a whole when moving. When the slider 24 moves, it simultaneously drives the extrusion block 241 set at its end to move, wherein the outer surface of the extrusion block 241 is provided with rubber or other anti-slip components, so that when the extrusion block 241 contacts the steel truss, no sliding occurs.

[0046] At the same time, when the extrusion block 241 moves, the steel bar truss is pushed so that it is in a central position or a specified position, so that the processed workpiece meets the requirements.

[0047] Furthermore, a positioning plate 26 is provided at the end of the base plate 22 and between the two sliders 24, and a driving member 25 is provided at the middle position of the end of the base plate 22, and a screw 251 is provided at the output end of the driving member 25. A slot 261 is provided on one side of the positioning plate 26, and an adjusting block 27 is slidably installed on the inner wall of the slot 261. The end of the screw 251 passes through and extends to the other end of the adjusting block 27, and the end of the screw 251 is rotatably connected to the inner wall of the slot 261.

[0048] Specifically, the driving member 25 is a device with power output such as a motor, and is connected to an external control device. When the driving member 25 is started, it synchronously drives the screw 251 arranged at its output end to rotate. Since the outer surface of the screw 251 is connected to the inner wall of the adjustment block 27, when the screw 251 rotates, the adjustment block 27 is driven to move up and down on the inner wall of the slot 261.

[0049] Furthermore, support rods 28 are rotatably installed at the ends of the two sliders 24, and a fixing rod 29 is provided at one end of the support rod 28 away from the slider 24, and the two support rods 28 are staggered; a rotating block 291 is provided at the end of the fixing rod 29, and an arc plate 292 is provided at the end of the rotating block 291 away from the fixing rod 29.

[0050] Specifically, one side of the fixing rod 29 is connected to the outer surface of the adjusting block 27 , so that when the adjusting block 27 moves, the fixing rod 29 drives the two supporting rods 28 to move to both sides or shrink to the middle, thereby driving the slider 24 to move.

[0051] When the fixing rod 29 moves, the arc plate 292 is driven to move, and the angle of the arc plate 292 is adjusted by the rotating block 291 to make it suitable for different scenes.

[0052] Furthermore, the cleaning assembly 3 is assembled at the lower end of the third adjusting member 15, and the residue on the inner wall of the mold body 13 is cleaned by the cleaning assembly 3; the cleaning assembly 3 includes a connecting block 31 connected to the third adjusting member 15, and a sleeve 32 is provided at the lower end of the connecting block 31, and a plurality of guide grooves 33 are provided on the inner wall of the sleeve 32, and the plurality of guide grooves 33 are evenly distributed on the inner wall of the sleeve 32. A push rod 34 is slidably mounted on the inner wall of the guide groove 33, and the end of the push rod 34 penetrates and extends to the outside of the sleeve 32, and a scraper 35 is provided at the end of the push rod 34.

[0053] In this embodiment, the push rod 34 moves synchronously to drive the scraper 35 to move, so as to remove the material accumulated on the inner wall of the mold body 13. At the same time, the lower end of the scraper 35 is tapered, so that the material at the angle can be removed synchronously.

[0054] Furthermore, a movable block 36 is provided at one end of the push rod 34 away from the scraper 35, a telescopic member 37 is provided at the end of the movable block 36, and the output end of the telescopic member 37 is connected to the end of another movable block 36. A driving plate 39 is rotatably mounted on the inner wall of the sleeve 32, a driving rod 38 corresponding to the movable block 36 is rotatably mounted on the end of the driving plate 39, and the end of the driving rod 38 is rotatably connected to the outer surface of the movable block 36.

[0055] Specifically, the telescopic member 37 is a device with a telescopic function such as an electric telescopic rod, and is connected to an external control device, so that when the telescopic member 37 is started, the movable block 36 set at its output end is driven to move, and the movable block 36 provides power to the push rod 34 when it moves.

[0056] When the movable block 36 moves, the driving rod 38 arranged on its outer surface is synchronously driven to move. Since the end of the driving rod 38 is rotatably connected to the end of the driving plate 39, wherein the cross-section of the driving rod 38 is L-shaped, the driving plate 39 is driven to rotate.

[0057] Further, the lower end of the driving plate 39 penetrates and extends to the lower end of the sleeve 32, and a rotating disk 391 is provided at the lower end of the driving plate 39. A plurality of arc blocks 392 are provided at the lower end of the rotating disk 391, and the plurality of arc blocks 392 are evenly distributed at the lower end of the rotating disk 391.

[0058] Specifically, when the driving plate 39 rotates, the turntable 391 arranged at its end is synchronously driven to rotate. Since an arc block 392 is arranged at the lower end of the turntable 391, when the turntable 391 rotates, the arc block 392 is driven to scrape off the material accumulated at the bottom end of the mold body 13.

[0059] Furthermore, the locking assembly 4 is mounted on the side of the mold body 13 and is used to fix the embedded parts. The locking assembly 4 includes a cylinder 41 connected to the mold body 13, and a power plate 42 is rotatably mounted on the inner wall of the cylinder 41. The end of the power plate 42 is provided with multiple groups of arc grooves 421, and the multiple groups of arc grooves 421 are evenly distributed at the end of the power plate 42. The inner wall of the arc groove 421 is slidably mounted with a sector block 43. The inner wall of the cylinder 41 is provided with a fixing plate 44, and the end of the fixing plate 44 is provided with a fixing groove 441 corresponding to the arc groove 421, and the inner wall of the fixing groove 441 is slidably connected to the outer surface of the end of the sector block 43.

[0060] In this embodiment, when the power plate 42 rotates, the arc groove 421 arranged at the end of the power plate 42 drives the fan-shaped block 43 to move, and at the same time, the end of the fan-shaped block 43 away from the power plate 42 is slidably connected to the inner wall of the fixed groove 441, wherein the fixed groove 441 is arranged on the fixed plate 44, and the outer surface of the fixed plate 44 is fixedly connected to the interior of the cylinder 41. By rotating the power plate 42, multiple groups of fan-shaped blocks 43 are driven to shrink toward the middle or expand toward the outside, thereby facilitating the fixation of the embedded parts.

[0061] The control device can select a single-chip microcomputer as the control end. In this embodiment, the single-chip microcomputer is a typical embedded microcontroller (Micro controller unit), which is composed of an arithmetic unit, a controller, a memory, an input and output device, etc., which is equivalent to a microcomputer. Compared with the general-purpose microprocessor used in personal computers, it emphasizes self-supply (no external hardware) and cost saving. Its biggest advantage is that it is small in size and can be placed inside the instrument, but it has a small storage capacity, a simple input and output interface, and low functional consumption.

[0062] The above description is only by way of illustration of certain exemplary embodiments of the present invention. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A prefabricated assembly production device for a non-disassembly type steel truss floor deck, characterized in that: It comprises a base (1), wherein a blanking piece (11), a first adjusting piece (12), a second adjusting piece (14) and a third adjusting piece (15) are sequentially arranged at the upper end of the base (1), and a mold body (13) is arranged at the middle position of the upper end of the base (1); A calibration component (2) mounted on the lower end of the first adjusting member (12), and used to adjust the angle and position of the steel bar truss through the calibration component (2); The calibration component (2) comprises a protective plate (21) connected to the first adjusting member (12); a bottom plate (22) is provided at the lower end of the protective plate (21); a slide groove (23) is provided at the end of the bottom plate (22); a slider (24) is symmetrically slidably mounted on the inner wall of the slide groove (23); and an extrusion block (241) is provided at the end of the slider (24); A positioning plate (26) is provided at the end of the bottom plate (22) and between the two sliding blocks (24), and a driving member (25) is provided at the middle position of the end of the bottom plate (22). A screw rod (251) is provided at the output end of the driving member (25). A slot hole (261) is provided on one side of the positioning plate (26), and an adjusting block (27) is slidably mounted on the inner wall of the slot hole (261). The end of the screw rod (251) passes through and extends to the other end of the adjusting block (27), and the end of the screw rod (251) is rotatably connected to the inner wall of the slot hole (261); The ends of the two sliders (24) are both rotatably mounted with support rods (28), one end of the support rod (28) away from the slider (24) is provided with a fixing rod (29), and the two support rods (28) are arranged in a staggered manner; A rotating block (291) is provided at the end of the fixed rod (29), and an arc-shaped plate (292) is provided at one end of the rotating block (291) away from the fixed rod (29); a cleaning component (3) mounted on the lower end of the third adjusting member (15), and used to clean residues on the inner wall of the mold body (13); A locking assembly (4) is mounted on the side of the mold body (13) and is used to fix the embedded part.

2. The prefabrication and assembly production device of the non-disassembly type steel truss floor deck according to claim 1 is characterized in that: The cleaning assembly (3) comprises a connecting block (31) connected to the third adjusting member (15); a sleeve (32) is provided at the lower end of the connecting block (31); a plurality of guide grooves (33) are formed on the inner wall of the sleeve (32); and the plurality of guide grooves (33) are evenly distributed on the inner wall of the sleeve (32).

3. The prefabrication and assembly production device of the non-disassembly type steel truss floor deck according to claim 2 is characterized in that: A push rod (34) is slidably mounted on the inner wall of the guide groove (33), the end of the push rod (34) passes through and extends to the outside of the sleeve (32), and a scraper (35) is provided at the end of the push rod (34).

4. The prefabrication and assembly production device of the non-disassembly type steel bar truss floor deck according to claim 3 is characterized in that: A movable block (36) is provided at one end of the push rod (34) away from the scraper (35), a telescopic member (37) is provided at the end of the movable block (36), and an output end of the telescopic member (37) is connected to the end of another movable block (36).

5. The prefabrication and assembly production device of the non-disassembly type steel bar truss floor deck according to claim 4 is characterized in that: A driving plate (39) is rotatably mounted on the inner wall of the sleeve (32), a driving rod (38) corresponding to the movable block (36) is rotatably mounted on the end of the driving plate (39), and the end of the driving rod (38) is rotatably connected to the outer surface of the movable block (36).

6. The prefabrication and assembly production device of the non-disassembly type steel bar truss floor deck according to claim 5 is characterized in that: The lower end of the driving plate (39) penetrates and extends to the lower end of the sleeve (32), and a rotating disk (391) is provided at the lower end of the driving plate (39).

7. The prefabrication and assembly production device of the non-disassembly type steel bar truss floor deck according to claim 6 is characterized in that: A plurality of groups of arc-shaped blocks (392) are arranged at the lower end of the rotating disk (391), and the plurality of groups of arc-shaped blocks (392) are evenly distributed at the lower end of the rotating disk (391).

8. The prefabrication and assembly production device of the non-disassembly type steel bar truss floor deck according to claim 1 is characterized in that: The locking assembly (4) comprises a cylinder (41) connected to the mold body (13), a power plate (42) being rotatably mounted on the inner wall of the cylinder (41), a plurality of groups of arc grooves (421) being formed at the end of the power plate (42), and the plurality of groups of arc grooves (421) being evenly distributed at the end of the power plate (42).

9. The prefabrication and assembly production device of the non-disassembly type steel bar truss floor deck according to claim 8 is characterized in that: A sector block (43) is slidably mounted on the inner wall of the arc-shaped groove (421).

10. The prefabrication and assembly production device of the non-disassembly type steel bar truss floor deck according to claim 9, characterized in that: A fixing plate (44) is provided on the inner wall of the cylinder (41), and a fixing groove (441) corresponding to the arc groove (421) is formed at the end of the fixing plate (44), and the inner wall of the fixing groove (441) is slidably connected to the outer surface of the end of the sector block (43).

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