Pouring mold and automatic disassembling and assembling production line thereof
By designing an automated disassembly and assembly production line, the problem of traditional manual disassembly and assembly efficiency is solved, the rapid disassembly and assembly of the infusion mold is realized, and the production efficiency of the infusion wheel is improved.
Patent Information
- Application Number
- CN202510068644.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-16
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2045-01-16
AI Technical Summary
In traditional filling wheel production, manual disassembly and assemble molds are inefficient, which affects production efficiency.
A filling mold and its automated disassembly and assembly production line are designed, using a nut disassembly mechanism, a gland extraction mechanism, a mold separation mechanism and a diversion chamber to realize the rapid disassembly and assembly of the mold.
Through automated disassembly and assembly production lines, the disassembly and assembly efficiency of filling molds is improved, manual operation is reduced, labor costs are saved, and the production efficiency of filling wheels is improved.
Smart Images

Figure CN119610509A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of injection wheel production, and in particular to an injection mold and an automatic disassembly and assembly production line thereof. Background Art
[0002] A casting wheel, also called a pouring wheel or a casting wheel, is a tool or equipment component used in industrial manufacturing. Traditional casting wheels are generally formed by integral casting, such as metal casting and plastic molding. In the production process of casting wheels for speed skates, the casting wheel is a rotating part with channels or holes, and the traditional casting wheel is generally formed by casting in a mold. The service life of this traditional casting casting wheel is relatively low, mainly because the surface of this casting wheel is easy to wear and has a hard texture. In order to improve the competitiveness of the product, this solution mainly uses a mold to cast a layer of wear-resistant layer that wraps the wheel hub, is wear-resistant and has a soft texture during the molding process of the casting wheel, so as to ensure the quality of the casting wheel product. Secondly, the secondary casting of the wear-resistant layer requires manual assembly and disassembly of the mold, and the assembly effect must be guaranteed. This assembly and disassembly method has low efficiency and seriously affects the production of casting wheels. Summary of the invention
[0003] The purpose of the present invention is to solve the problem of traditional manual disassembly and assembly of molds, and to realize rapid disassembly and assembly of molds through a fully automated production line.
[0004] In order to achieve the above object, the present invention adopts the following technical solution.
[0005] A pouring mold and an automated disassembly and assembly production line thereof, the pouring mold comprising an installation screw, a lower mold, a wheel hub, an upper mold, a gland and a nut, the installation screw being respectively mounted on the lower mold, the wheel hub, the upper mold, the gland and the nut from bottom to top, wherein the lower mold and the upper mold are in a card-connected form, and a wheel hub is arranged in the middle, the upper mold and the gland edge form a pouring gap, the automated disassembly and assembly production line comprising a support platform, a main conveying line, a gland conveying line, a mold conveying line, a nut disassembly mechanism, a gland extraction mechanism, a mold separation mechanism, a diversion bin, a mold assembly platform, a mold transfer mechanism, a gland assembly mechanism, a nut supply The main conveyor line, the capping conveyor line, the mold conveyor line, the nut disassembly mechanism, the capping extraction mechanism, the mold separation mechanism, the mold transfer mechanism, the capping assembly mechanism, the nut supply mechanism, the locking mechanism, the main controller and the laser monitor are all fixedly installed on the support platform, and the main conveyor line, the capping conveyor line and the mold conveyor line are installed in parallel, and the conveying direction of the capping conveyor line and the main conveyor line is opposite to the conveying direction of the mold conveyor line, the nut disassembly mechanism is located on one side of the main conveyor line, the main controller is located on the left side of the nut disassembly mechanism, and the capping conveyor line is installed on the support platform. The extraction mechanism is mounted on the main conveying line and is located on the right side of the nut removal mechanism. The mold separation mechanism is located on the right side of the gland extraction mechanism and is mounted on the main conveying line. The guide bin and the mold assembly platform are fixedly installed at the front end of the support platform, and the feed port of the guide bin cooperates with the mold separation mechanism. A first channel and a second channel are opened inside the guide bin. The tail end of the first channel is connected to the pouring wheel outlet, and the tail end of the second channel is connected to the mold outlet. The mold outlet is also connected to the mold assembly platform. The mold transfer mechanism is located on the right side of the mold separation mechanism and is mounted on the main conveying line and the mold conveying line. The capping assembly mechanism is located on the right side of the mold transfer mechanism and is installed on the main conveyor line and the capping conveyor line. The nut supply mechanism is located on the right side of the capping assembly mechanism and is installed on the main conveyor line. The locking mechanism is located on one side of the main conveyor line and on the right side of the nut supply mechanism. Laser monitors are arranged on the main conveyor line, the capping conveyor line and the mold conveyor line. The main controller is respectively connected with the main conveyor line, the capping conveyor line, the mold conveyor line, the nut disassembly mechanism, the capping extraction mechanism, the mold separation mechanism, the mold transfer mechanism, the capping assembly mechanism, the nut supply mechanism, the locking mechanism and the laser monitor signal.
[0006] Preferably, the nut disassembly mechanism includes a locking mechanism and a nut collecting mechanism, wherein the locking mechanism includes a first support frame, a first cross plate, a first cylinder, a first sliding plate, a driver, a hinged rod, a disassembly female head, a first connecting rod, a disassembly head and a magnetic ring, wherein the first support frame is fixed to a supporting platform, a first cross plate is fixedly installed on one side of the top of the first support frame, a plurality of first cylinders are fixedly installed on the upper part of the first cross plate, and a first sliding plate is also movably mounted on the front side of the first cross plate, wherein the telescopic end of the first cylinder is fixedly connected to the upper part of the first sliding plate, a plurality of drivers are also fixedly arranged on the first sliding plate, and the bottom output end of each driver is connected to the hinged rod, and the bottom of the hinged rod is fixedly connected to the disassembly female head, and the first sliding plate is also connected to the disassembly female head through a plurality of first connecting rods The disassembly head is fixedly connected, a magnetic ring is fixedly arranged inside the disassembly head, and the magnetic ring is located below the disassembly female head, the nut collecting mechanism includes a second cross plate, a second cylinder, a first guide rod, a sliding groove, a collection box and a bracket, both ends of the second cross plate are fixedly mounted on the first support frame, the sliding groove is located on the front side of the second cross plate, and two first guide rods are fixedly arranged on the side of the sliding groove close to the second cross plate, the first guide rod partly passes through the second cross plate, the second cylinder is fixed on the other side of the second cross plate, the telescopic end of the second cylinder is fixedly connected to the sliding groove, a channel is opened in the middle of the sliding groove, a collection box is arranged below the sliding groove, the collection box is fixedly mounted on the second cross plate, the bracket is mounted on the supporting platform, and the top of the bracket is in contact with the collection box.
[0007] Preferably, the pressure cap extraction mechanism includes a second support frame, an auxiliary frame, a grabbing cylinder, a grabbing seat, a first electric clamp, a first guide rail, a transverse moving frame, a third cylinder, a lifting electric cylinder, a base plate and a first finger clamp, the second support frame and the auxiliary frame are fixed on the supporting platform, the auxiliary frame is arranged above the main conveying line and below the second support frame, the grabbing electric cylinder is fixed on the second support frame, the telescopic end of the grabbing electric cylinder is fixedly connected to the grabbing seat, a plurality of first electric clamps are arranged at the bottom of the grabbing seat, a rectangular through hole is also provided on the top of the second support frame, first guide rails are arranged on both sides above the rectangular through hole, a transverse moving frame is equipped on the two first guide rails, a lifting electric cylinder is fixed on the bottom of the transverse moving frame, the telescopic end of the lifting electric cylinder is fixedly connected to the base plate, a plurality of first finger clamps are fixedly arranged at the bottom of the base plate, the rear side of the transverse moving frame is fixedly connected to the telescopic end of the third cylinder, the third cylinder is also fixedly installed on the second support frame, and the number of the first electric clamps is the same as that of the first finger clamps, and they correspond one to one.
[0008] Preferably, the mold separation mechanism includes a third support frame, a top frame, a separation electric cylinder, a first sliding plate, a second sliding plate, a guide column, a push rod, an electric finger clamp, a separation round table, an electric turntable, a fourth cylinder, a lifting seat, a second finger clamp, a connecting plate, a tray, a tray guide rod, a reciprocating cross plate, a reciprocating cylinder and a separation assembly, the third support frame is fixed on the support platform, a plurality of separation round tables are provided on the top of the third support frame, and a top frame is also provided on the third support frame, a separation electric cylinder is provided on the upper part of the top frame, guide columns are provided on both sides of the top frame, the first sliding plate and the second sliding plate are sequentially mounted between the two guide columns from top to bottom, and the first sliding plate and the second sliding plate are fixedly connected, the telescopic end of the separation cylinder is connected to the upper part of the first sliding plate, a plurality of push rods are provided at the bottom of the first sliding plate, The second sliding plate is also provided with a plurality of circular holes, a plurality of electric finger clamps are also fixedly installed on one side of the second sliding plate, and the clamping end of each electric finger clamp passes through the second sliding plate and contacts with the bottom end surface of the second sliding plate, an electric turntable is also fixedly arranged on the upper part of the third support frame, a fourth cylinder is fixedly arranged at the front end of the electric turntable, a lifting seat is fixedly arranged at the bottom of the fourth cylinder, a plurality of second finger clamps are arranged at the front end of the lifting seat, connecting plates are also fixedly arranged on both sides of the rear end of the third support frame, the connecting plates on both sides are fixedly connected to the reciprocating cross plate through the tray guide rod, a tray is fixed on the reciprocating cross plate, and the tray is located under the second sliding plate, a reciprocating cylinder is also fixedly arranged on the connecting plate, the telescopic end of the reciprocating cylinder is fixedly connected to the reciprocating cross plate, and the separation assembly is located at the bottom of the third support frame;
[0009] Preferably, the separation assembly includes a first electric cylinder, a separation fixing seat, a baffle, a connecting ear seat, a positioning seat, a second electric cylinder, a rotating plate, a rotating shaft and an opening and closing plate. The separation fixing seat is fixedly installed on the rear end bottom of the third support frame, the first electric cylinder is fixed on the separation fixing seat, the telescopic end of the first electric cylinder is fixedly connected to the baffle, the baffle is in contact with the bottom end surface of the third support frame, connecting ear seats and positioning seats are respectively fixedly arranged on both sides of the bottom of the third support frame, one side of the positioning seat is movably equipped with a rotating plate, one end of the rotating plate is hinged to the telescopic end of the second electric cylinder, the other end of the second electric cylinder is movably connected to the connecting ear seat, the other ends of the two rotating plates are fixedly connected by a rotating shaft, the opening and closing plate is fixed on the rotating shaft, and the opening and closing plate cooperates with the feed port of the guide bin.
[0010] Preferably, a plurality of slide grooves are provided at the bottom of the third support frame, each slide groove is connected to the corresponding separation cone, and a horseshoe-shaped opening card plate is installed in each slide groove, the opening of the horseshoe-shaped opening card plate is smaller than the diameter of the infusion wheel for infusion molding, and each horseshoe-shaped opening card plate is fixedly connected to the baffle plate for separating the infusion wheel and the lower mold b.
[0011] Preferably, the mold transfer mechanism includes a fourth support frame, a fourth cylinder, a transfer cylinder, a second guide rail, a moving block, a transfer frame, an electric transfer clamp, an adjustment seat, a guide plate and a limit plate. The fourth support frame is fixed on the support platform. A rectangular through hole is also provided on the fourth support frame. Second guide rails are also fixed on both sides of the upper part of the rectangular through hole. The two second guide rails are equipped with a moving block. The fourth cylinder is fixedly arranged on the upper part of the moving block, and the bottom of the fourth cylinder is fixedly connected to the transfer frame. The transfer frame is located below the moving block. A number of electric transfer clamps are also arranged at the front end of the transfer frame, and a number of adjustment seats are also arranged on both sides of the mold conveying line below the fourth support frame, wherein the adjustment end of each adjustment seat is fixedly connected to the guide plate, and a limit plate is also fixedly arranged at the top end of the mold conveying line.
[0012] Preferably, the capping assembly mechanism includes a fifth support frame, a third guide rail, a capping transfer frame, a fifth cylinder, a third electric cylinder, a transfer cross plate and a second electric clamp, the fifth support frame is fixed on the support platform, a rectangular through hole is also opened on the top of the fifth support frame, wherein the third guide rails are fixed on both sides above the rectangular through hole, the capping transfer frame is mounted on the two third guide rails, the third electric cylinder is fixedly arranged at the middle bottom of the capping transfer frame, the transfer cross plate is fixed to the bottom of the third electric cylinder, a plurality of second electric clamps are fixedly connected to the bottom of the transfer cross plate, the capping transfer frame is also fixedly connected to the telescopic end of the fifth cylinder, and the fifth cylinder is fixed to the top of the fifth support frame.
[0013] Preferably, the nut supply mechanism includes a rotating supply barrel, a conveyor support frame, a conveyor, a nut conveying line, a sixth support frame, a transverse guide rail, a transverse adjustment plate, a slot, a fixed frame, a nut unloading cylinder, a pushing seat, a push rod, an adjusting cylinder and a push plate. The conveyor support frame is located between the rotating supply barrel and the sixth support frame, the conveyor is fixedly arranged on the top of the conveyor support frame, the conveyor contacts with the bottom of the nut conveying line, the rotating supply barrel is connected to the sixth support frame through a number of nut conveying lines, a transverse guide rail is fixedly arranged on the upper part of the sixth support frame, a transverse adjustment plate is slidably arranged on the transverse guide rail, a slot is correspondingly provided at one end of the transverse adjustment plate close to the nut conveying line, the transverse adjustment plate is also fixedly connected to the push plate, the push plate is also fixedly connected to the telescopic end of the adjusting cylinder, the adjusting cylinder is fixed to the top of the sixth support frame, a fixed seat is also fixedly arranged on the upper part of the transverse adjustment plate, a nut unloading cylinder is fixedly arranged on the upper part of the fixed seat, the telescopic end of the nut unloading cylinder is fixedly connected to the pushing seat, and a number of push rods are also arranged on the top of the pushing seat.
[0014] The beneficial effects of the present invention are:
[0015] 1. The present invention uses a nut disassembly mechanism, a gland extraction mechanism, a mold separation mechanism and a guide chamber to first disassemble the nut, then take out the gland, and quickly separate the remaining mold from the lower mold and the upper mold through the mold separation mechanism. The lower mold and the upper mold are transported to the mold assembly platform, and the disassembled parts are collected during the disassembly process. This process is not only highly automated, but also does not require manual separation and collection, thereby improving the disassembly efficiency of the infusion mold.
[0016] 2. During the assembly process, it is only necessary to place the wheel hub in the lower mold and then press the upper mold. This process requires manual assembly, and the remaining components are assembled through the mold transfer mechanism, the gland assembly mechanism, the nut supply mechanism and the locking mechanism. By utilizing the technical solution provided by the present invention, the disassembly and assembly are integrated together and controlled separately by the main controller. The various processes cooperate with each other, which not only replaces the traditional manual disassembly and assembly, but also saves labor costs and improves the production efficiency of the infusion wheel. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is the exploded structure diagram of the casting mold;
[0018] Figure 2 The three-dimensional structure diagram of the automatic disassembly and assembly production line for the infusion mold;
[0019] Figure 3 It is a top view of the automatic disassembly and assembly production line of the injection mold;
[0020] Figure 4 It is a three-dimensional mechanism diagram of the nut removal mechanism;
[0021] Figure 5 Another structural diagram of the nut disassembly mechanism from another angle;
[0022] Figure 6 This is a diagram of the internal structure of the disassembled machine head;
[0023] Figure 7 It is a three-dimensional structural diagram of the gland extraction mechanism;
[0024] Figure 8 It is a three-dimensional structural diagram of the mold separation mechanism;
[0025] Fig. 9 It is a side structural diagram of the mold separation mechanism;
[0026] Fig.10 Structural diagram of separated components;
[0027] Fig.11 This is a partial structural diagram of the diversion chamber;
[0028] Fig.12It is the three-dimensional structure diagram of the mold transfer mechanism;
[0029] Fig.13 It is a three-dimensional structural diagram of the gland assembly mechanism;
[0030] Fig.14 It is a three-dimensional structural diagram of the nut supply mechanism;
[0031] Fig.15 Cross-sectional structural diagram of the lower mold and the upper mold;
[0032] In the figure: installation screw a, lower mold b, pouring wheel c, upper mold d, gland e, nut f, support platform 1, main conveyor line 2, gland conveyor line 3, mold conveyor line 4, nut disassembly mechanism 5, gland extraction mechanism 6, mold separation mechanism 7, guide bin 8, mold assembly platform 9, mold transfer mechanism 10, gland assembly mechanism 11, nut supply mechanism 12, locking mechanism 13, first support frame 130, first cross plate 131, first cylinder 132, first sliding plate 133, driver 134, hinged rod 135, disassembly female head 136, first connecting rod 137, disassembly head 138, magnetic ring 139, main controller 14, laser monitor 15, pouring Wheel outlet 16, mold outlet 17, first channel 18, second channel 19, nut collecting mechanism 50, second horizontal plate 500, second cylinder 501, first guide rod 502, sliding groove 503, collecting box 504, bracket 505, second support frame 600, auxiliary frame 601, grabbing electric cylinder 602, grabbing seat 603, first electric clamp 604, first guide rail 605, lateral moving frame 606, third cylinder 607, lifting electric cylinder 608, bottom plate 609, first finger clamp 610, third support frame 700, top frame 701, separation electric cylinder 702, first sliding plate 703, second sliding plate 704, guide column 705, push rod 706, Electric finger gripper 707, separation round table 708, electric turntable 709, fourth cylinder 710, lifting seat 711, second finger gripper 712, connecting plate 713, tray 714, tray guide rod 715, reciprocating cross plate 716, reciprocating cylinder 717, separation assembly 718, slide 719, shoe-shaped opening card plate 720, first electric cylinder 7180, separation fixed seat 7181, baffle 7182, connecting ear seat 7183, positioning seat 7184, second electric cylinder 7185, rotating plate 7186, rotating shaft 7187, opening and closing plate 7188, fourth support frame 100, fourth cylinder 101, transfer cylinder 102, second guide rail 103, moving block 1 04, transfer frame 105, electric transfer fixture 106, adjustment seat 107, guide plate 108, limit plate 109, fifth support frame 110, third guide rail 111, capping transfer frame 112, fifth cylinder 113, third electric cylinder 114, transfer cross plate 115, second electric clamp 116, rotating supply barrel 1200, conveyor support frame 1201, conveyor 1202, nut conveyor line 1203, sixth support frame 1204, transverse guide rail 1205, transverse adjustment plate 1206, slot 1207, fixing frame 1208, nut unloading cylinder 1209, pushing seat 1210, push rod 1211, adjusting cylinder 1212 and push plate 1213. DETAILED DESCRIPTION
[0033] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0034] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention. In the description of the present invention, "multiple" means two or more, unless otherwise clearly and specifically defined.
[0035] Embodiment 1
[0036] See also Figure 1 , a casting mold and its automated disassembly and assembly production line, the casting mold comprising an installation screw a, a lower mold b, a wheel hub c, an upper mold d, a gland e and a nut f, the installation screw a is respectively mounted on the lower mold b, the wheel hub c, the upper mold d, the gland e and the nut f from bottom to top, wherein the lower mold b and the upper mold d are in a card-connected form, and the wheel hub c is arranged in the middle, the upper mold d and the edge of the gland e form a casting gap, the main purpose of the technical scheme is to cast through the casting gap formed by the upper mold d and the edge of the gland e, so that the outside of the wheel hub c is wrapped with a wear-resistant material, and the casting mold is disassembled after the casting is completed to obtain a finished casting wheel, and at the same time, the technical scheme can be used to assemble the disassembled components, so as to realize the rapid assembly and disassembly of the casting mold, thereby improving the production efficiency of the casting wheel, replacing the traditional manual disassembly and assembly.
[0037] See also Figure 2-3The automatic disassembly and assembly production line of the pouring mold includes a support platform 1, a main conveying line 2, a gland conveying line 3, a mold conveying line 4, a nut disassembly mechanism 5, a gland extraction mechanism 6, a mold separation mechanism 7, a guide bin 8, a mold assembly platform 9, a mold transfer mechanism 10, a gland assembly mechanism 11, a nut supply mechanism 12, a locking mechanism 13, a main controller 14 and a plurality of laser monitors 15. First, the poured pouring mold is placed on the main conveying line 2 by a robotic arm. With the transmission of the main conveying line 2, the pouring mold first arrives below the nut disassembly mechanism 6. At this time, the pouring mold is placed below the nut disassembly mechanism 6 by the nut disassembly mechanism 6. The nut f on the top of the injection mold is removed and the nut f is collected. After the removal is completed, the gland e is taken out from the injection mold by the gland extraction mechanism 6, and the removed gland e is transferred to the gland conveyor line 3. After the gland is taken out, the remaining injection mold is conveyed to the mold separation mechanism 7. The mold separation mechanism 7 separates the lower mold b, the injection wheel and the upper mold d. The injection wheel is composed of a wrapped wear-resistant material and a hub c. At the same time, the disassembled lower mold b and the upper mold d are conveyed to the mold assembly platform 9. The mold assembly platform 9 mainly manually presses the lower mold b, the hub c and the upper mold d together. The hub c is located between the lower mold b and the upper mold d, and then placed on the mold conveyor line 4, and the assembled lower mold b, wheel hub c and upper mold d are transferred to the main conveyor line 2 through the mold transfer mechanism 10. During the transfer process, the installation screw a on the main conveyor line 2 remains stationary. After the transfer is completed, the whole set is mounted on the installation screw a and sent to the bottom of the gland assembly mechanism 11 through the main conveyor line 2. The gland assembly mechanism 11 assembles the gland e disassembled in advance onto the installation screw a. After the gland is completed, there is a gap between the upper mold d and the gland e. The main purpose of the gap is to allow the wear-resistant material to be poured to reach the lower mold. Between the mold b and the upper mold d, the wear-resistant material will wrap the wheel hub c during the pouring process. After the gland e is assembled, the nut f is mounted on the mounting screw a through the nut supply mechanism 12, and then the pre-tightening nut f is tightened through the locking mechanism 13. Each process of the process is monitored by the laser monitor 15, and the operation timing of each process and the start and stop of the main conveyor line 2, the gland conveyor line 3 and the mold conveyor line 4 are controlled by the main controller 14, so that the disassembled molds can be quickly assembled and transported to the bottom of the pouring equipment through the main conveyor line 2 for pouring. After the pouring is completed, the disassembly and assembly are circulated.
[0038] The main conveyor line 2, the capping conveyor line 3, the mold conveyor line 4, the nut disassembly mechanism 5, the capping extraction mechanism 6, the mold separation mechanism 7, the mold transfer mechanism 10, the capping assembly mechanism 11, the nut supply mechanism 12, the locking mechanism 13, the main controller 14 and the laser monitor 15 are all fixedly installed on the support platform 1, and the main conveyor line 2, the capping conveyor line 3 and the mold conveyor line 4 are installed in parallel, and the conveying direction of the capping conveyor line 3 and the main conveyor line 2 is opposite to the conveying direction of the mold conveyor line 4, the nut disassembly mechanism 5 is located on one side of the main conveyor line 2, the main controller 14 is located on the left side of the nut disassembly mechanism 5, and the capping extraction mechanism 6 is mounted on the main conveyor line 2 and is located on the right side of the nut disassembly mechanism 5 The mold separation mechanism 7 is located on the right side of the gland extraction mechanism 6 and is mounted on the main conveyor line 2. The guide bin 8 and the mold assembly platform 9 are fixedly installed at the front end of the support platform 1, and the feed port of the guide bin 8 cooperates with the mold separation mechanism 7. The first channel 18 and the second channel 19 are opened inside the guide bin 8. The tail end of the first channel 18 is connected to the pouring wheel outlet 16, and the tail end of the second channel 19 is connected to the mold outlet 17. The disassembled lower mold b and upper mold d reach the mold outlet 17 through the second channel 19, and the disassembled mold b and upper mold d are sent to the mold assembly platform 9 through the mold outlet 17. The mold assembly platform 9 mainly combines the mold b, the wheel hub c and the upper mold d together manually. The cast pouring wheel reaches the pouring wheel outlet 16 through the first channel 18, so as to collect the cast pouring wheel, i.e., the finished product. The mold transfer mechanism 10 is located on the right side of the mold separation mechanism 7 and is installed on the main conveyor line 2 and the mold conveyor line 4. The capping assembly mechanism 11 is located on the right side of the mold transfer mechanism 10 and is installed on the main conveyor line 2 and the capping conveyor line 3. The nut supply mechanism 12 is located on the right side of the capping assembly mechanism 11 and is installed on the main conveyor line 2. The locking mechanism 13 is located on one side of the main conveyor line 2 and on the right side of the nut supply mechanism 12. Laser monitors 15 are provided on the main conveyor line 2, the capping conveyor line 3 and the mold conveyor line 4, and the main controller 14 is respectively connected to the main conveyor line 2, the capping conveyor line 3, the mold conveyor line 4, the nut disassembly mechanism 5, the capping extraction mechanism 6, the mold separation mechanism 7, the mold transfer mechanism 10, the capping assembly mechanism 11, the nut supply mechanism 12, the locking mechanism 13, and the laser monitor 15.
[0039] See also Figure 4-6The nut disassembly mechanism 5 includes a locking mechanism 13 and a nut collecting mechanism 50, wherein the locking mechanism 13 includes a first support frame 130, a first transverse plate 131, a first cylinder 132, a first sliding plate 133, a driver 134, a hinge rod 135, a disassembly female head 136, a first connecting rod 137, a disassembly head 138, and a magnetic ring 139. The first support frame 130 is fixed on the support platform 1, and the first transverse plate 131 is fixedly installed on one side of the top of the first support frame 130. The upper portion of the first transverse plate 131 A plurality of first cylinders 132 are fixedly installed, and a first sliding plate 133 is also movably mounted on the front side of the first horizontal plate 131, wherein the telescopic end of the first cylinder 132 is fixedly connected to the upper part of the first sliding plate 133, and a plurality of drivers 134 are also fixedly arranged on the first sliding plate 133, and the bottom output end of each driver 134 is connected to a hinge rod 135, and the bottom of the hinge rod 135 is fixedly connected to a disassembly female head 136, and the first sliding plate 133 is also fixed to a disassembly head 138 through a plurality of first connecting rods 137 The disassembly head 138 is connected, a magnetic ring 139 is fixedly arranged inside, and the magnetic ring 139 is located below the disassembly female head 136. The nut collecting mechanism 50 includes a second transverse plate 500, a second cylinder 501, a first guide rod 502, a sliding groove 503, a collecting box 504 and a bracket 505. Both ends of the second transverse plate 500 are fixedly mounted on the first support frame 130. The sliding groove 503 is located on the front side of the second transverse plate 500, and the sliding groove 503 is fixedly arranged on one side close to the second transverse plate 500. Two first guide rods 502, the first guide rods 502 partially pass through the second horizontal plate 500, the second cylinder 501 is fixed on the other side of the second horizontal plate 500, the telescopic end of the second cylinder 501 is fixedly connected to the sliding groove 503, a channel is opened in the middle of the sliding groove 503, a collecting box 504 is arranged under the sliding groove 503, the collecting box 504 is fixedly mounted on the second horizontal plate 500, the bracket 505 is mounted on the supporting platform 1, and the top of the bracket 505 is in contact with the bottom of the collecting box 504.
[0040] Disassembly principle:
[0041] When the laser monitor 15 on the main conveyor line 2 below the nut disassembly mechanism 5 detects the injection mold, the main controller controls the first cylinder 132 to work, and the first cylinder 132 will push the first sliding plate 133 to move downward as a whole until the disassembly female head 136 inside the disassembly head 138 contacts the nut f. At this time, the main controller 15 controls the driver 134 to work, and the driver 134 makes the disassembly female head 136 turn to remove the nut f. After the disassembly is completed, the disassembly head 138 moves upward, so that the magnetic ring 139 is energized to generate magnetic poles, so as to adsorb the disassembled nut f. After moving up to a certain distance, the second cylinder 501 will push the sliding groove 503 to move to the bottom of the disassembly head 138. After moving to the bottom, the magnetic ring 139 is powered off, and the adsorbed nut f automatically falls into the sliding groove 503, and the sliding groove 503 drops the received nut f from the bottom into the collection box 504. This process completes the disassembly and collection of the nut f.
[0042] See also Figure 7 The capping extraction mechanism 6 includes a second support frame 600, an auxiliary frame 601, a grabbing electric cylinder 602, a grabbing seat 603, a first electric clamp 604, a first guide rail 605, a lateral moving frame 606, a third cylinder 607, a lifting electric cylinder 608, a bottom plate 609, and a first finger clamp 610. The second support frame 600 and the auxiliary frame are fixed on the support platform 1. The auxiliary frame 601 is set above the main conveyor line 2 and is located below the second support frame 600. The grabbing electric cylinder 602 is fixed on the second support frame 600. The telescopic end of the grabbing electric cylinder 602 is fixedly connected to the grabbing seat 603. A plurality of first electric clamps are arranged at the bottom of the grabbing seat 603. 604, a rectangular through hole is also provided on the top of the second support frame 600, and first guide rails 605 are arranged on both sides above the rectangular through hole, and a horizontal moving frame 606 is mounted on the two first guide rails 605, and a lifting electric cylinder 608 is fixed at the bottom of the horizontal moving frame 606, and the telescopic end of the lifting electric cylinder 608 is fixedly connected to the bottom plate 609, and a plurality of first finger clamps 610 are fixedly arranged at the bottom of the bottom plate 609, and the rear side of the horizontal moving frame 606 is fixedly connected to the telescopic end of the third cylinder 607, and the third cylinder 607 is also fixedly installed on the second support frame 600, and the number of the first electric clamps 604 and the first finger clamps 610 is the same and corresponds one to one.
[0043] Extraction principle:
[0044] The remaining parts are conveyed to the bottom of the gland extraction mechanism 6 through the main conveyor line 2. At this time, the laser monitor 15 located on the main conveyor line 2 detects the information. At this time, the main controller 14 controls the grasping electric cylinder 602 to move downward. During the downward movement, the grasping seat 603 and the first electric clamp 604 move together. When it moves down to the specified position, the first electric clamp 604 works to take out the gland e, and then controls the third cylinder 607 to start, so that the horizontal moving frame 606 drives the lifting electric cylinder 608 to approach the first electric clamp 604, and the gland clamped by the first electric clamp 604 is transferred to the gland conveyor line 3 through the first finger clamp 610. In this process, the circular hole in the middle of the auxiliary frame 601 can play a separating role. The upper mold d is directly larger than the diameter of the circular hole in the middle of the auxiliary frame 601, and the maximum diameter of the pressure cap e is smaller than the diameter of the circular hole. This can prevent the upper mold d from being taken out together with the pressure cap e during the process of taking out the pressure cap e. This process can not only quickly pull out the pressure cap e, but also transport the disassembled pressure cap e to the pressure cap conveyor line 3.
[0045] See also Figure 8-11 as well as Fig.15The mold separation mechanism 7 includes a third support frame 700, a top frame 701, a separation electric cylinder 702, a first sliding plate 703, a second sliding plate 704, a guide column 705, a push rod 706, an electric finger clamp 707, a separation round table 708, an electric turntable 709, a fourth cylinder 710, a lifting seat 711, a second finger clamp 712, a connecting plate 713, a tray 714, a tray guide rod 715, a reciprocating cross plate 716, a reciprocating cylinder 717, and a separation assembly 718. The third support frame 700 is fixed on the support platform 1. The third support frame 700 has a plurality of separation truncated cones 708 on the top, and a top frame 701 is also provided on the third support frame 700. A separation electric cylinder 702 is provided on the top of the top frame 701. Guide columns 705 are provided on both sides of the top frame 701. A first sliding plate 703 and a second sliding plate 704 are sequentially arranged between the two guide columns 705 from top to bottom, and the first sliding plate 703 and the second sliding plate 704 are fixedly connected. The telescopic end of the separation cylinder 702 is connected to the upper part of the first sliding plate 703, and the bottom of the first sliding plate 703 is connected to the bottom of the first sliding plate 703. A plurality of push rods 706 are provided, a plurality of round holes are provided on the second sliding plate 704, a plurality of electric finger clamps 707 are fixedly installed on one side of the second sliding plate 704, and the clamping end of each electric finger clamp 707 passes through the second sliding plate 704 and contacts the bottom end surface of the second sliding plate 704, an electric turntable 709 is fixedly provided on the upper part of the third support frame 700, a fourth cylinder 710 is fixedly provided on the front end of the electric turntable 709, a lifting seat 711 is fixedly provided on the bottom of the fourth cylinder 710, and the lifting seat 711 is fixedly provided on the bottom of the third support frame 700. A plurality of second finger grippers 712 are provided at the front end, and connecting plates 713 are fixedly provided on both sides of the rear end of the third support frame 700, and the connecting plates 713 on both sides are fixedly connected to the reciprocating horizontal plate 716 through the tray guide rods 715, and the tray 714 is fixed on the reciprocating horizontal plate 716, and the tray 714 is located below the second sliding plate 704, and a reciprocating cylinder 717 is fixedly provided on the connecting plate 713, and the telescopic end of the reciprocating cylinder 717 is fixedly connected to the reciprocating horizontal plate 716, and the separation assembly 718 is located at the bottom of the third support frame 700;
[0046] The separation assembly 718 includes a first electric cylinder 7180, a separation fixing seat 7181, a baffle 7182, a connecting ear seat 7183, a positioning seat 7184, a second electric cylinder 7185, a rotating plate 7186, a rotating shaft 7187, and an opening and closing plate 7188. The separation fixing seat 7181 is fixedly installed at the rear end bottom of the third support frame 700, and the first electric cylinder 7180 is fixed on the separation fixing seat 7181. The telescopic end of the first electric cylinder 7180 is fixedly connected to the baffle 7182, and the baffle 7182 is connected to the bottom end surface of the third support frame 700. A connecting ear seat 7183 and a positioning seat 7184 are fixedly arranged on both sides of the bottom of the third support frame 700, and a rotating plate 7186 is movably mounted on one side of the positioning seat 7184. One end of the rotating plate 7186 is hinged to the telescopic end of the second electric cylinder 7185, and the other end of the second electric cylinder 7185 is movably connected to the connecting ear seat 7183. The other ends of the two rotating plates 7186 are fixedly connected by a rotating shaft 7187. An opening and closing plate 7188 is fixed on the rotating shaft 7187, and the opening and closing plate 7188 cooperates with the feeding port of the guide bin 8.
[0047] A plurality of slide grooves 719 are also provided at the bottom of the third support frame 700, each of which is connected to the corresponding separation cone 708, and each of which is equipped with a horseshoe-shaped opening card plate 720, the opening of which is smaller than the diameter of the infusion wheel for infusion molding, and each horseshoe-shaped opening card plate 720 is fixedly connected to the baffle 7182, so as to facilitate the separation of the infusion wheel and the lower mold b.
[0048] Separation principle:
[0049] The main purpose of this process is to separate the casted pouring wheel from the lower mold b and the upper mold d. First, the components after the gland e is removed are transported to the bottom of the third support frame 700 through the main conveyor line 2. When the laser monitor 15 located below the third support frame 700 and on the main conveyor line 2 detects information, the main controller 14 first controls the fourth cylinder 710 to work. At this time, the telescopic end of the fourth cylinder 710 moves downward. During the downward movement, each second finger clamp 712 gradually opens. When it reaches the specified position, Finally, the second finger clamp 712 grabs the lower mold b and the upper mold d as a whole, separates them from the mounting screw a, moves upward after grabbing, and then controls the electric turntable 709 to rotate 180 degrees, and then places the lower mold b and the upper mold d as a whole in the separation truncated table 708. At this time, the lower mold b and the upper mold d are not separated as a whole, and a cast pouring wheel is installed inside. The inner edge of the separation truncated table 708 contacts the bottom of the upper mold d, which is equivalent to setting up the upper mold d. The lower mold b connected to the upper mold d is suspended in the air at this time. After being placed on the separation round table 708, the electric turntable 709 as a whole drives the second finger clamp 712 to return to the initial position. At this time, the main controller 14 controls the separation cylinder 702 to work. At this time, the first sliding plate 703 and the second sliding plate 704 move downward as a whole. The electric finger clamp 707 at the bottom of the second sliding plate 704 first clamps the upper mold d. At the same time, the bottom of the push rod 706 at the bottom of the first sliding plate 703 contacts the wheel hub c. During the downward movement, the push rod 706 will push the wheel hub c to move downward. In this way, the cast casting wheel as a whole will tend to separate the lower mold b from the upper mold d. The lower mold b has elasticity. When the lower mold b and the upper mold At the moment when the lower mold b and the upper mold d are separated, the lower mold b shrinks as a whole and the cast pouring wheel will pop up from the lower mold b. During this process, the first electric cylinder 7180 at the bottom of the third support frame 700 drives the horseshoe-shaped opening clamping plate 720 in the slide groove 719 to reach the upper part of the lower mold b. When the lower mold b and the upper mold d are separated, the lower mold b falls on the opening and closing plate 7188 through the horseshoe-shaped opening clamping plate 720. At this time, the opening and closing plate 7188 is in the initial state, that is, the opening and closing plate 7188 closes the first channel 18, so that the lower mold b falls on the opening and closing plate 7188 and flows out from the mold outlet 17 through the second channel 19 under the action of gravity. The popped-up pouring wheel will be caught by the horseshoe-shaped opening clamp 720. When all the liquid from the lower mold b flows out, the second electric cylinder 7185 receives the signal to rotate the rotating plate 7186, which will open the opening and closing plate 7188 and open the first channel 18. At this time, the first electric cylinder 7180 contracts and the horseshoe-shaped opening clamp 720 is gradually pulled out until it is no longer in contact with the pouring wheel. The pouring wheel then falls directly into the first channel 18 and flows out through the pouring wheel outlet 16.
[0050] After the upper mold d is clamped by the electric finger clamp 707, the lower mold b and the pouring wheel are separated. At this time, the separation cylinder 702 contracts and all the upper molds d are moved up. After moving up to the specified position, the reciprocating cylinder 717 contracts, so that the reciprocating cross plate 716 drives the tray 714 to move to the bottom of the second sliding plate 704. At this time, the electric finger clamp 707 is released, so that the upper mold d falls on the tray 714, so that the pouring wheel can be separated from the lower mold b and the upper mold d, and the separated lower mold b and upper mold d can be collected at the same time.
[0051] See also Fig.12 The mold assembly platform 9 mainly manually presses the lower mold b, the wheel hub c and the upper mold d together, the wheel hub c is located between the lower mold b and the upper mold d, and then places it on the mold conveyor line 4, and transfers the assembled lower mold b, the wheel hub c and the upper mold d to the main conveyor line 2 through the mold transfer mechanism 10. The mold transfer mechanism 10 includes a fourth support frame 100, a fourth cylinder 101, a transfer cylinder 102, a second guide rail 103, a moving block 104, a transfer frame 105, an electric transfer fixture 106, an adjustment seat 107, a guide plate 108, and a limit plate 109. The fourth support frame 100 is fixed on the support platform 1, and a rectangular through hole is also provided on the fourth support frame 100, and a second Guide rail 103, two second guide rails 103 are equipped with moving blocks 104, the fourth cylinder 101 is fixedly arranged on the upper part of the moving block 104, the bottom of the fourth cylinder 101 is fixedly connected to the transfer frame 105, the moving block 104 is also fixedly connected to the transfer cylinder 102, the transfer cylinder 102 is also fixedly arranged on the fourth support frame 100, the transfer frame 105 is located below the moving block 104, and a plurality of electric transfer clamps 106 are also arranged at the front end of the transfer frame 105, wherein a plurality of adjustment seats 107 are also arranged on both sides of the mold conveying line 4 below the fourth support frame 100, wherein the adjustment end of each adjustment seat 107 is fixedly connected to the guide plate 108, and a limit plate 109 is also fixedly arranged at the top end of the mold conveying line 4.
[0052] Transfer principle:
[0053] When the mold is assembled and sent to the leftmost end through the mold conveyor line 4, the laser detector 15 there will send a signal to the main controller 14, and the main controller 14 will control the fourth cylinder 101 to work. At this time, the telescopic end of the fourth cylinder 101 will drive the transfer frame 105 and the electric transfer clamp 106 to move down. After arriving at the designated position, the transfer frame 105 will grab the assembled mold, and under the action of the transfer cylinder 102, the assembled mold will be assembled as a whole on the mounting screw a on the main conveyor line 2.
[0054] Reference Fig.13The capping assembly mechanism 11 includes a fifth support frame 110, a third guide rail 111, a capping transfer frame 112, a fifth cylinder 113, a third electric cylinder 114, a transfer cross plate 115, and a second electric clamp 116. The fifth support frame 110 is fixed on the support platform 1. A rectangular through hole is also opened on the top of the fifth support frame 110, wherein the third guide rails 111 are fixed on both sides above the rectangular through hole, and the capping transfer frame 112 is mounted on the two third guide rails 111. The third electric cylinder 114 is fixedly arranged at the middle bottom of the capping transfer frame 112, and the transfer cross plate 115 is fixed at the bottom of the third electric cylinder 114. A plurality of second electric clamps 116 are fixedly connected to the bottom of the transfer cross plate 115. The capping transfer frame 112 is also fixedly connected to the telescopic end of the fifth cylinder 113, and the fifth cylinder 113 is fixed to the top of the fifth support frame 110.
[0055] Gland assembly principle:
[0056] When the laser detectors 15 on both sides of the capping conveyor line 3 and below the capping assembly mechanism 11 detect a signal, the main controller 14 controls the third electric cylinder 114 to move downward, and during the downward movement, the second electric clamp 116 opens the clamping part, so that after reaching the specified position, the clamping part of the second electric clamp 116 is tightened, thereby clamping the cap e, and then lifting it, and under the action of the fifth cylinder 113, the cap e is transferred to the upper part of the main conveyor line 2, and then after the assembled mold reaches the specified position, the cap e is put on the mounting screw a, and the cap e is assembled.
[0057] Reference Fig.14The nut supply mechanism 12 includes a rotating supply barrel 1200, a conveyor support frame 1201, a conveyor 1202, a nut conveyor line 1203, a sixth support frame 1204, a transverse guide rail 1205, a transverse adjustment plate 1206, a slot 1207, a fixed frame 1208, a nut unloading cylinder 1209, a push seat 1210, a push rod 1211, an adjustment cylinder 1212 and a push plate 1213. The conveyor support frame 1201 is located between the rotating supply barrel 1200 and the sixth support frame 1204. The conveyor 1202 is fixedly arranged on the top of the conveyor support frame 1201. The conveyor 1202 contacts the bottom of the nut conveyor line 1203. The rotating supply barrel 1200 is connected to the sixth support frame 1204 through a plurality of nut conveyor lines 1203. A transverse guide rail 1205 is fixedly arranged on the upper part of the sixth support frame 1204, and a transverse adjustment plate 1206 is slidably arranged on the transverse guide rail 1205. A corresponding card slot 1207 is provided on the end of the transverse adjustment plate 1206 close to the nut conveying line 1203, and the transverse adjustment plate 1206 is also fixedly connected to a push plate 1213, and the push plate 1213 is also fixedly connected to the telescopic end of the adjusting cylinder 1212, and the adjusting cylinder 1212 is fixed on the top of the sixth support frame 1204. A fixed seat 1208 is also fixedly arranged on the upper part of the transverse adjustment plate 1206, and a nut unloading cylinder 1209 is fixed on the upper part of the fixed seat 1208. The telescopic end of the nut unloading cylinder 1209 is fixedly connected to a pushing seat 1210, and a plurality of push rods 1211 are also arranged on the top of the pushing seat 1210.
[0058] Nut supply principle:
[0059] After the assembly of the gland e on the main conveyor line 2 is completed, the next step is to install the nut f on the upper part of the gland e. In this process, the disassembled nuts are first placed in the rotating supply barrel 1200, and then the nuts f are arranged during the rotation of the rotating supply barrel 1200, so that the nuts f are respectively conveyed to the ends of the nut conveyor line 1203. In this way, under the action of the conveyor 1202, the nut conveyor line 1203 gradually delivers the nuts to the slot 1207, and then drives the nut unloading cylinder 1209 to make the push rod 1211 install the nut f on the installation screw a. In this process, when the main conveyor line at the bottom of the sixth support frame 1204 2, at this time, the adjusting cylinder 1212 will be driven, so that the lateral adjustment plate 1206 moves along the lateral guide rail 1205, so that the slot 1207 and each nut conveying line 1203 will be staggered, so that the nut f will not fall, and only when the slot 1207 is aligned with the output end of each nut conveying line 1203, the nut f will be mounted on the mounting screw a through the slot 1207, and the nut f will be locked by the locking mechanism 13 on the right side of the nut supply mechanism 12, so that the pressure cover e presses the wheel hub c, which can ensure that the wear-resistant material can fully wrap the wheel hub c during the casting process and ensure the casting effect.
[0060] The above are only preferred embodiments of the present invention and are not intended to limit the present invention in other forms. Any technician familiar with the profession may use the technical contents disclosed above to change or modify them into equivalent embodiments with equivalent changes and apply them to other fields. However, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention without departing from the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A casting mold and an automated disassembly and assembly production line, characterized in that: The injection mold comprises an installation screw (a), a lower mold (b), a wheel hub (c), an upper mold (d), a gland (e) and a nut (f), wherein the installation screw (a) is respectively mounted on the lower mold (b), the wheel hub (c), the upper mold (d), the gland (e) and the nut (f) from bottom to top, wherein the lower mold (b) and the upper mold (d) are in a snap-fit form, and the wheel hub (c) is arranged in the middle, and an injection gap is formed between the upper mold (d) and the edge of the gland (e); the automatic disassembly and assembly production line of the injection mold comprises a support platform (1), a main conveying line (2), a gland conveying line (3), a mold conveying line (4), a nut disassembly mechanism (5), a gland extraction mechanism (6), a mold separation mechanism (7), a guide bin (8), and a mold assembly platform (9) , a mold transfer mechanism (10), a capping assembly mechanism (11), a nut supply mechanism (12), a locking mechanism (13), a main controller (14) and a plurality of laser monitors (15), wherein the main conveying line (2), the capping conveying line (3), the mold conveying line (4), the nut disassembly mechanism (5), the capping extraction mechanism (6), the mold separation mechanism (7), the mold transfer mechanism (10), the capping assembly mechanism (11), the nut supply mechanism (12), the locking mechanism (13), the main controller (14) and the laser monitors (15) are all fixedly installed on the support platform (1), and the main conveying line (2), the capping conveying line (3) and the mold conveying line (4) are installed in parallel, and the capping conveying line (3) and the main conveying line The conveying direction of the main conveying line (2) is opposite to the conveying direction of the mold conveying line (4), the nut disassembly mechanism (5) is located on one side of the main conveying line (2), the main controller (14) is located on the left side of the nut disassembly mechanism (5), the gland extraction mechanism (6) is mounted on the main conveying line (2) and is located on the right side of the nut disassembly mechanism (5), the mold separation mechanism (7) is located on the right side of the gland extraction mechanism (6) and is mounted on the main conveying line (2), the guide bin (8) and the mold assembly platform (9) are fixedly installed at the front end of the support platform (1), and the feed port of the guide bin (8) cooperates with the mold separation mechanism (7), the guide bin (8) is provided with a first channel (18) and a second channel (19), the first channel The tail end of the second channel (18) is connected to the pouring wheel outlet (16), the tail end of the second channel (19) is connected to the mold outlet (17), and the mold outlet (17) is also connected to the mold assembly platform (9). The mold transfer mechanism (10) is located on the right side of the mold separation mechanism (7) and is mounted on the main conveying line (2) and the mold conveying line (4). The capping assembly mechanism (11) is located on the right side of the mold transfer mechanism (10) and is mounted on the main conveying line (2) and the capping conveying line (3). The nut supply mechanism (12) is located on the right side of the capping assembly mechanism (11) and is mounted on the main conveying line (2). The locking mechanism (13) is located on one side of the main conveying line (2) and is located on the right side of the nut supply mechanism (12).The main conveying line (2), the capping conveying line (3) and the mold conveying line (4) are all provided with a laser monitor (15), and the main controller (14) is respectively connected to the main conveying line (2), the capping conveying line (3), the mold conveying line (4), the nut disassembly mechanism (5), the capping extraction mechanism (6), the mold separation mechanism (7), the mold transfer mechanism (10), the capping assembly mechanism (11), the nut supply mechanism (12), the locking mechanism (13) and the laser monitor (15) by signals.
2. The pouring mold and the automated disassembly and assembly production line thereof according to claim 1, characterized in that: The nut disassembly mechanism (5) comprises a locking mechanism (13) and a nut collecting mechanism (50), wherein the locking mechanism (13) comprises a first support frame (130), a first transverse plate (131), a first cylinder (132), a first sliding plate (133), a driver (134), a hinge rod (135), a disassembly female head (136), a first connecting rod (137), a disassembly head (138), and a magnetic ring (139); the first support frame (130) is fixed on the support platform (1); a first transverse plate (131) is fixedly installed on one side of the top of the first support frame (130); and the first transverse plate (131) is fixedly installed on one side of the top of the first transverse plate (13 1) A plurality of first cylinders (132) are fixedly installed on the upper part, and a first sliding plate (133) is also movably mounted on the front side of the first horizontal plate (131), wherein the telescopic end of the first cylinder (132) is fixedly connected to the upper part of the first sliding plate (133), and a plurality of drivers (134) are also fixedly arranged on the first sliding plate (133), and the bottom output end of each driver (134) is connected to a hinge rod (135), and the bottom of the hinge rod (135) is fixedly connected to a disassembly female head (136), and the first sliding plate (133) is also fixed to a disassembly machine head (138) through a plurality of first connecting rods (137). The disassembly machine head (138) is connected to the first support frame (130), a magnetic ring (139) is fixedly arranged inside the disassembly machine head (138), and the magnetic ring (139) is located below the disassembly female head (136), the nut collecting mechanism (50) comprises a second transverse plate (500), a second cylinder (501), a first guide rod (502), a sliding groove (503), a collecting box (504) and a bracket (505), both ends of the second transverse plate (500) are fixedly mounted on the first support frame (130), the sliding groove (503) is located on the front side of the second transverse plate (500), and the sliding groove (503) is fixedly arranged on one side close to the second transverse plate (500). Two first guide rods (502) are arranged, and the first guide rods (502) partially pass through the second transverse plate (500). The second cylinder (501) is fixed on the other side of the second transverse plate (500). The telescopic end of the second cylinder (501) is fixedly connected to the sliding groove (503). A channel is provided in the middle of the sliding groove (503). A collection box (504) is arranged below the sliding groove (503). The collection box (504) is fixedly mounted on the second transverse plate (500). The bracket (505) is mounted on the supporting platform (1), and the top of the bracket (505) contacts the bottom of the collection box (504).
3. The pouring mold and the automated disassembly and assembly production line thereof according to claim 1, characterized in that: The capping extraction mechanism (6) comprises a second support frame (600), an auxiliary frame (601), a grabbing electric cylinder (602), a grabbing seat (603), a first electric clamp (604), a first guide rail (605), a transverse moving frame (606), a third cylinder (607), a lifting electric cylinder (608), a bottom plate (609), and a first finger clamp (610). The second support frame (600) and the auxiliary frame are fixed on the support platform (1). The auxiliary frame (601) is set above the main conveyor line (2) and below the second support frame (600). The grabbing electric cylinder (602) is fixed on the second support frame (600). The telescopic end of the grabbing electric cylinder (602) is fixedly connected to the grabbing seat (603). The bottom of the grabbing seat (603) is provided with a plurality of first An electric clamp (604), a rectangular through hole is also provided on the top of the second support frame (600), first guide rails (605) are arranged on both sides above the rectangular through hole, and a lateral moving frame (606) is mounted on the two first guide rails (605), a lifting electric cylinder (608) is fixed at the bottom of the lateral moving frame (606), and the telescopic end of the lifting electric cylinder (608) is fixedly connected to the bottom plate (609), and a plurality of first finger clamps (610) are fixedly arranged at the bottom of the bottom plate (609), and the rear side of the lateral moving frame (606) is fixedly connected to the telescopic end of the third cylinder (607), and the third cylinder (607) is also fixedly installed on the second support frame (600), and the number of the first electric clamps (604) and the first finger clamps (610) is the same and corresponds one to one.
4. The pouring mold and the automated disassembly and assembly production line according to claim 1, characterized in that: The mold separation mechanism (7) comprises a third support frame (700), a top frame (701), a separation electric cylinder (702), a first sliding plate (703), a second sliding plate (704), a guide column (705), a push rod (706), an electric finger clamp (707), a separation round table (708), an electric turntable (709), a fourth cylinder (710), a lifting seat (711), a second finger clamp (712), a connecting plate (713), a tray (714), a tray guide rod (715), a reciprocating cross plate (716), a reciprocating cylinder (717), and a separation assembly (718). The third support frame (700) is fixed on On the supporting platform (1), a plurality of separation truncated cones (708) are provided on the top of the third supporting frame (700), and a top frame (701) is also provided on the third supporting frame (700), a separation electric cylinder (702) is provided on the upper part of the top frame (701), guide columns (705) are provided on both sides of the inside of the top frame (701), a first sliding plate (703) and a second sliding plate (704) are sequentially arranged between the two guide columns (705) from top to bottom, and the first sliding plate (703) and the second sliding plate (704) are fixedly connected, the telescopic end of the separation cylinder (702) is connected to the upper part of the first sliding plate (703), and the first sliding plate (704) is fixedly connected to the second sliding plate (704). A plurality of push rods (706) are arranged at the bottom of the plate (703), a plurality of round holes are also provided on the second sliding plate (704), a plurality of electric finger clamps (707) are also fixedly installed on one side of the second sliding plate (704), and the clamping end of each electric finger clamp (707) passes through the second sliding plate (704) and contacts the bottom end surface of the second sliding plate (704), an electric turntable (709) is also fixedly arranged on the upper part of the third support frame (700), a fourth cylinder (710) is fixedly arranged at the front end of the electric turntable (709), a lifting seat (711) is fixedly arranged at the bottom of the fourth cylinder (710), and the lifting seat (711) ) is provided with a plurality of second finger clamps (712) at the front end, and connecting plates (713) are fixedly provided on both sides of the rear end of the third support frame (700), and the connecting plates (713) on both sides are fixedly connected to the reciprocating cross plate (716) through the tray guide rods (715), and the tray (714) is fixed on the reciprocating cross plate (716), and the tray (714) is located below the second sliding plate (704), and a reciprocating cylinder (717) is also fixedly provided on the connecting plate (713), and the telescopic end of the reciprocating cylinder (717) is fixedly connected to the reciprocating cross plate (716), and the separation component (718) is located at the bottom of the third support frame (700).
5. The pouring mold and the automated disassembly and assembly production line according to claim 4, characterized in that: The separation assembly (718) comprises a first electric cylinder (7180), a separation fixing seat (7181), a baffle (7182), a connecting ear seat (7183), a positioning seat (7184), a second electric cylinder (7185), a rotating plate (7186), a rotating shaft (7187), and an opening and closing plate (7188); the separation fixing seat (7181) is fixedly mounted on the rear end bottom of the third support frame (700); the first electric cylinder (7180) is fixed on the separation fixing seat (7181); the telescopic end of the first electric cylinder (7180) is fixedly connected to the baffle (7182); the baffle (7182) is connected to the bottom of the third support frame (700); The end faces are in contact, and a connecting ear seat (7183) and a positioning seat (7184) are fixedly arranged on both sides of the bottom of the third support frame (700), and a rotating plate (7186) is movably mounted on one side of the positioning seat (7184). One end of the rotating plate (7186) is hinged to the telescopic end of the second electric cylinder (7185), and the other end of the second electric cylinder (7185) is movably connected to the connecting ear seat (7183). The other ends of the two rotating plates (7186) are fixedly connected by a rotating shaft (7187), and an opening and closing plate (7188) is fixed on the rotating shaft (7187), and the opening and closing plate (7188) cooperates with the inlet of the guide bin (8).
6. The pouring mold and the automated disassembly and assembly production line according to claim 5, characterized in that: A plurality of slide grooves (719) are also provided at the bottom of the third support frame (700), each of which is connected to the corresponding separation cone (708), and each of which is equipped with a shoe-shaped opening card plate (720), the opening of which is smaller than the diameter of the injection molding injection wheel, and each of which is fixedly connected to the baffle (7182).
7. The pouring mold and the automated disassembly and assembly production line thereof according to claim 1, characterized in that: The mold transfer mechanism (10) comprises a fourth support frame (100), a fourth cylinder (101), a transfer cylinder (102), a second guide rail (103), a moving block (104), a transfer frame (105), an electric transfer fixture (106), an adjustment seat (107), a guide plate (108), and a limit plate (109); the fourth support frame (100) is fixed on the support platform (1); a rectangular through hole is also provided on the fourth support frame (100); second guide rails (103) are also fixed on both sides above the rectangular through hole; the moving block (104) is mounted on the two second guide rails (103); the fourth cylinder (101), the The bottom of the fourth cylinder (101) is fixedly connected to the transfer frame (105), the moving block (104) is also fixedly connected to the transfer cylinder (102), the transfer cylinder (102) is also fixedly arranged on the fourth support frame (100), the transfer frame (105) is located below the moving block (104), and a plurality of electric transfer clamps (106) are also arranged at the front end of the transfer frame (105), wherein a plurality of adjustment seats (107) are also arranged on both sides of the mold conveying line (4) below the fourth support frame (100), wherein the adjustment end of each adjustment seat (107) is fixedly connected to the guide plate (108), and a limit plate (109) is also fixedly arranged at the top end of the mold conveying line (4).
8. The pouring mold and the automated disassembly and assembly production line thereof according to claim 1, characterized in that: The capping assembly mechanism (11) comprises a fifth support frame (110), a third guide rail (111), a capping transfer frame (112), a fifth air cylinder (113), a third electric cylinder (114), a transfer cross plate (115), and a second electric clamp (116). The fifth support frame (110) is fixed on the support platform (1). A rectangular through hole is also provided on the top of the fifth support frame (110), wherein the third guide rails (111) are fixed on both sides above the rectangular through hole. The two third guide rails (111) are 11) is equipped with a capping transfer frame (112), a third electric cylinder (114) is fixedly arranged at the middle bottom of the capping transfer frame (112), a transfer cross plate (115) is fixed at the bottom of the third electric cylinder (114), a plurality of second electric clamps (116) are fixedly connected to the bottom of the transfer cross plate (115), the capping transfer frame (112) is also fixedly connected to the telescopic end of the fifth cylinder (113), and the fifth cylinder (113) is fixed on the top of the fifth support frame (110).
9. The pouring mold and the automated disassembly and assembly production line thereof according to claim 1, characterized in that: The nut supply mechanism (12) comprises a rotating supply barrel (1200), a conveyor support frame (1201), a conveyor (1202), a nut conveying line (1203), a sixth support frame (1204), a transverse guide rail (1205), a transverse adjustment plate (1206), a slot (1207), a fixed frame (1208), a nut unloading cylinder (1209), a pushing seat (1210), a push rod (1211), an adjustment cylinder (1212) and a push plate (1213); the conveyor support frame (1201) is located between the rotating supply barrel (1200) and the sixth support frame (1204); the conveyor (1202) is fixedly arranged on the top of the conveyor support frame (1201); the conveyor (1202) contacts the bottom of the nut conveying line (1203); the rotating supply barrel (1200) is connected to the sixth support frame (1204) via a plurality of nut conveying lines (1203). A transverse guide rail (1205) is fixedly arranged on the upper part of the sixth support frame (1204), and a transverse adjustment plate (1206) is slidably arranged on the transverse guide rail (1205). A slot (1207) is correspondingly provided at one end of the transverse adjustment plate (1206) close to the nut conveying line (1203). The transverse adjustment plate (1206) is also fixedly connected to the push plate (1213), and the push plate (1213) is also connected to the extension of the adjustment cylinder (1212). The retracted end is fixedly connected, the adjusting cylinder (1212) is fixed on the top of the sixth support frame (1204), a fixing seat (1208) is also fixedly arranged on the upper part of the lateral adjustment plate (1206), a nut unloading cylinder (1209) is fixed on the upper part of the fixing seat (1208), the telescopic end of the nut unloading cylinder (1209) is fixedly connected to the pushing seat (1210), and a plurality of push rods (1211) are also arranged on the top of the pushing seat (1210).
Citation Information
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