A sewage sludge separation device and its separation method
Through the centrifugal force separation mechanism of the conical cylinder and transmission rod and vibration and airflow assisted cleaning, the problem of low separation efficiency of the traditional gravity precipitation method is solved, and fast and efficient sewage sludge separation is achieved.
Patent Information
- Application Number
- CN202411867908.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2044-12-18
AI Technical Summary
The sewage sludge separation efficiency of the traditional gravity precipitation method is low, and the separation time is long, which affects the overall separation efficiency.
A separation mechanism including a conical cylinder and a transmission rod is adopted to accelerate mud and water separation through centrifugal force and a dual filtration system, and combine vibration and airflow to assist cleaning mechanism to prevent clogging and improve cleaning efficiency.
The sludge and water separation time is greatly shortened, the separation efficiency is improved, the shutdown and cleaning frequency is reduced, and the filtration performance of the device is maintained.
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Figure CN119612912B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of sludge separation, and particularly to a sewage sludge separation device and a separation method thereof. Background Technique
[0002] Sewage sludge is the accumulated solid sediment separated from various types of water, which is wet or mixed with liquid components and is the product of natural or artificial treatment processes. The sewage generated during the production process of urban sewage, water treatment plants, and industrial wastewater treatment stations contains a large amount of sludge. When treating sewage containing sludge, it is necessary to separate the sewage and sludge first;
[0003] Generally, when separating sludge from muddy water, most of them achieve the separation effect through the method of gravity plus precipitation. Since the traditional method mainly relies on natural gravity to precipitate sludge during the separation of muddy water from sludge, the separation process is relatively slow, and it takes a long time to achieve effective separation of muddy water, resulting in a large amount of time spent on separating muddy water, low separation efficiency of sludge, and affecting the overall separation efficiency. Summary of the Invention
[0004] The purpose of the present invention is to provide a sewage sludge separation device and a separation method thereof to solve the problems raised in the above background technique.
[0005] To solve the above technical problems, the present invention is realized through the following technical solutions:
[0006] The present invention is a sewage sludge separation device, including a main body. The top of the main body is bolted with a top cover. The outer surface of the main body is fixedly connected with a water outlet pipe. An outlet is provided on the outer wall of the main body. An outlet door is hinged inside the outlet. One side of the outlet door close to the main body is rotatably connected with a spring rod. The end of the spring rod away from the outlet door is rotatably connected with a sealing door. It also includes;
[0007] A separation mechanism, the separation mechanism includes an inner sleeve fixedly connected to the inner wall of the bottom of the main body. A transmission rod is arranged in the middle of the inner sleeve. The bottom of the transmission rod penetrates through the outer wall of the main body and extends to the outside. The extended end of the transmission rod is fixedly connected with a motor. The motor is fixedly connected to the outer wall of the bottom of the main body. The top of the inner sleeve is rotatably connected with a conical cylinder. The outer wall of the conical cylinder is rotatably connected inside the main body. Three rectangular grooves are provided on the outer surface of the transmission rod. The outer surface of the transmission rod is fixedly connected with the conical cylinder. An upper top plate is fixedly connected inside the inner sleeve;
[0008] Cleaning mechanism, the cleaning mechanism includes a C-shaped plate slidably connected inside a rectangular groove. Two connecting rods are rotatably connected inside the C-shaped plate. One end of the connecting rod away from the C-shaped plate is rotatably connected to a rotating frame. One side of the bottom rotating frame close to the transmission rod is rotatably connected to the outer surface of the transmission rod. One side of the outer wall of the top rotating frame is rotatably connected to a connecting frame. One end of the connecting frame away from the rotating frame is rotatably connected to the upper top plate. One side of the top rotating frame away from the connecting rod is rotatably connected to a long rod. One end of the three long rods away from the rotating frame is rotatably connected to a sliding disk. A transmission rod two is rotatably connected inside the rotating frame. One end of the transmission rod two close to the transmission rod is fixedly connected to a turntable.
[0009] Further, a lower top plate is slidably connected inside the inner sleeve. Four bidirectional threaded sleeves are fixedly connected to one side of the lower top plate close to the upper top plate. A tooth shaft is slidably connected inside the bidirectional threaded sleeve. One end of the tooth shaft away from the lower top plate penetrates through the outer wall of the inner sleeve and extends to the outside. The top of the transmission rod is open. A plurality of filter holes are provided on the outer surfaces of the conical cylinder and the inner sleeve. One end of the transmission rod close to the top cover is fixedly connected to an arc-shaped sleeve. Teeth are fixedly connected to the outer surface of the conical cylinder. The teeth are meshed with the tooth shaft. The tooth shaft is rotatably connected inside the main body.
[0010] Further, a vibration mechanism is provided inside the rotating frame. The vibration mechanism includes a plurality of fixed sleeves rotatably connected to the outer surface of the transmission rod two. The bottom of the fixed sleeve penetrates through the outer wall of the rotating frame and extends to the outside. A spring block is fixedly connected to the inner wall of the top of the fixed sleeve. A vibration plate is slidably connected to the inner walls of a plurality of fixed sleeves. One end of the vibration plate inside the fixed sleeve close to the spring block is fixedly connected to a plurality of springs.
[0011] Further, one ends of the plurality of springs away from the vibration plate are fixedly connected to the fixed sleeve. One side of the vibration plate inside the fixed sleeve close to the spring block is slidably connected to a sliding shaft. An elastic shaft is fixedly connected to the outer surface of the sliding shaft. One side of the spring block close to the vibration plate is open. The sliding shaft is in contact with the side wall of the spring block.
[0012] Further, a rotating mechanism is provided inside the conical cylinder. The rotating mechanism includes a vibration sleeve rotatably connected to the outer surface of the transmission rod. A plurality of L-shaped plates are fixedly connected to the outer surface of the vibration sleeve. One end of the L-shaped plate away from the vibration sleeve is bolted to the inner wall of the bottom of the top cover. An outer ring is fixedly connected to the outer surface of the vibration sleeve. A raised ring is slidably connected to the outer surface of the vibration sleeve. A plurality of intermediate rods are rotatably connected to the outer surface of the raised ring. One end of the intermediate rod away from the raised ring is rotatably connected to a swing shaft. One end of the swing shaft close to the outer ring is rotatably connected to the outer surface of the vibration sleeve. A plurality of round holes are provided on the outer surface of the swing shaft. The top of the raised ring is in contact with the arc-shaped sleeve.
[0013] Further, an auxiliary mechanism is provided on the outer surface of the swing shaft. The auxiliary mechanism includes a rotating sleeve rotatably connected to the outer surface of the swing shaft. A plurality of one-way ports are fixedly connected to the outer surface of the rotating sleeve. A spiral shaft is provided inside the one-way port. The spiral shaft is rotatably connected to the inside of the swing shaft. The top of the spiral shaft penetrates through the top outer wall of the swing shaft and extends to the inside. A second turntable is fixedly connected to the extended end of the spiral shaft. A spiral cylinder is fixedly connected to the outer surface of the spiral shaft. A communication ring is fixedly connected to the outer surfaces of a plurality of spiral cylinders. One end of the communication ring away from the spiral cylinder is slidably connected to the outer surface of the vibration sleeve. The spiral cylinder is communicated with the outer ring. One end of the spiral cylinder close to the vibration sleeve is communicated with the opening at the top of the transmission rod.
[0014] Further, a shaking mechanism is provided on the top of the outer ring. The shaking mechanism includes a plurality of curved tubes rotatably connected to one side of the outer ring close to the L-shaped plate. One end of the curved tube away from the outer ring is rotatably connected to a rotating tube. One end of a plurality of rotating tubes away from the curved tube is rotatably connected to a spring plate. One end of the spring plate away from the rotating tube is fixedly connected to the side wall of the top cover. The inner wall of the spring plate is fixedly connected to the protruding ring.
[0015] Further, a method for using a sewage sludge separation device, the sewage sludge separation device, the method includes the following steps
[0016] S1: First, connect the water inlet on the top of the top cover to the pipeline for transporting the sludge to be treated. Then start the motor. When the motor works, it will drive the transmission rod and the conical cylinder to rotate. When the conical cylinder rotates, it will generate an outward centrifugal force on the sludge entering the main body, so that the sludge can adhere to the inner wall of the conical cylinder. At the same time, under the action of the centrifugal force, the water in the sludge can be quickly and effectively separated.
[0017] S2: Then the sludge will fall between the lower top plate and the upper top plate. Then the rotation of the conical cylinder will also drive the tooth shaft to rotate and cause the lower top plate to move upward. When the lower top plate moves upward, it will squeeze the sludge, so that the sludge is further separated from the water. Then the water outlet pipe can be opened to discharge the water.
[0018] S3: At the same time, the transmission rod will also drive the conical cylinder to push the sludge on the lower top plate to the sealing door and squeeze the sealing door. After being squeezed, the sealing door will push the spring rod. At this time, the conical cylinder will push the sludge into the space between the discharge door and the sealing door. Then the staff only needs to open the discharge door to process the sludge.
[0019] The present invention has the following beneficial effects:
[0020] 1. In this invention, first connect the water inlet at the top of the top cover to the pipeline for transporting the sludge to be treated. Then start the motor. When the motor operates, it drives the transmission rod and the conical cylinder to rotate. When the conical cylinder rotates, it generates a centrifugal force that throws the sludge entering the main body outward, causing the sludge to adhere tightly to the inner wall of the conical cylinder. At the same time, under the action of the centrifugal force, the water in the sludge can be quickly and effectively separated, and the water is thrown out through the filter holes. Then the sludge with some water thrown out will fall between the upper top plate and the lower top plate. At the same time, when the conical cylinder rotates, the rotating conical cylinder drives the gear shaft to rotate through the teeth on its outer surface. When the gear shaft rotates, the insertion rod on its outer surface rotates in the double-threaded groove inside the double-threaded sleeve, and drives the lower top plate to reciprocate inside the inner sleeve through the double-threaded sleeve. When the lower top plate moves upward, the moving lower top plate drives the sludge on it to rise and adhere to the bottom of the upper top plate. Then when the lower top plate continues to rise, the lower top plate drives the sludge to squeeze the upper top plate. Since the upper top plate is fixed, when the lower top plate drives the sludge to squeeze the upper top plate, the reaction force generated by the upper top plate acts on the sludge, causing the sludge to be squeezed from both sides. At this time, the sludge will become a mud cake after being squeezed, and the remaining water will be discharged outward through the filter holes on the inner sleeve. When the mud and water are separated by the extrusion of the lower top plate and the centrifugal force generated by the rotation of the conical cylinder, a double filtration system is formed, which increases the speed of water passing through the filter screen and the filter plate. Compared with the traditional gravity sedimentation separation method, the separation time is greatly shortened, thus improving the separation efficiency of sewage sludge as a whole.
[0021] 2. In the present invention, when the lower top plate is pulled upward by the bidirectional screw sleeve inside the inner sleeve, the moving lower top plate will squeeze the rotating frame at the bottom. When the rotating frame is squeezed, it will rotate on the surface of the transmission rod. When the rotating frame rotates, it will push the C-shaped plate to move upward inside the rectangular groove through the connecting rod. When the C-shaped plate moves upward, it will pull the top rotating frame through the connecting rod at the top, causing the rotating frame to rotate on the connecting frame. At this time, the upper and lower rotating frames will fit on the surface of the transmission rod and be located in the gap in the middle of the lower top plate. When the top rotating frame rotates, it will squeeze the sliding disk through the long rod, causing the sliding disk to block the material outlet of the conical cylinder, facilitating the squeezing of the sludge by the lower top plate and the upper top plate. After that, when the lower top plate moves downward, when the sliding disk is affected by the gravity of the sludge inside the conical cylinder, the sliding disk will push the top rotating frame to rotate through the long rod. When the top rotating frame rotates, it will drive the two rotating frames to fit on the side walls of the upper top plate and the lower top plate respectively through the connecting rod. Then, when the motor drives the transmission rod to rotate, the rotating transmission rod will drive the rotating frame to rotate synchronously. When the rotating frame rotates on the side walls of the lower top plate and the upper top plate, the rotation of the rotating frame will cause the turntable at one end of the transmission rod two to contact the side walls of the lower top plate and the upper top plate and drive the transmission rod two to rotate. When the transmission rod two rotates, it will drive a plurality of fixed sleeves to move reciprocally. When the fixed sleeve moves downward, the vibrating plate at the bottom of the fixed sleeve will squeeze the mud cake on the lower top plate and the upper top plate. When the vibrating plate squeezes the mud cake, the reaction force generated by the mud cake will push the vibrating plate and the sliding shaft upward. At this time, the sliding shaft will squeeze the spring block. When it rises a certain distance, the sliding shaft will enter the opening at the bottom of the spring block. At this time, the spring block will be elastically impacted by the sandalwood at the top on the sliding shaft and transmit it to the vibrating plate, causing the vibrating plate to disperse the mud cake and push the mud cake to the blocking door under the vibration of the rotating frame. Through the vibration of the vibrating plate and the rotation of the conical cylinder, it is possible to avoid blockage during the separation of mud and water, and at the same time reduce the situation of shutdown cleaning, improve the cleaning efficiency and the subsequent separation efficiency, and save the separation time.
[0022] 3. In the present invention, when the transmission rod drives the conical cylinder to rotate later, the rotation of the transmission rod will drive the arc-shaped sleeve to rotate. When the arc-shaped sleeve rotates, it will continuously squeeze the convex ring. After being squeezed, the convex ring will move downward on the surface of the vibration sleeve. When the convex ring moves downward, it will push the swing shaft to rotate through the middle rod. When the swing shaft rotates, it will fit against the inner wall of the conical cylinder. Then, when the conical cylinder rotates, it will drive the rotating sleeve and the turntable two on the spiral shaft to rotate. When the turntable two rotates, it will drive the spiral cylinder to rotate. When the spiral cylinder rotates, it will draw the gas at the opening of the transmission rod into the swing shaft through the connecting ring. When the gas enters the swing shaft, the gas will be affected by the spiral structure on the spiral shaft and thus accelerate its flow. Then, the rapidly flowing gas will enter the one-way port through the round holes inside the swing shaft and be ejected. At this time, the ejection of the gas can generate a certain airflow pressure to assist in pushing the water in the sludge towards the water outlet holes of the conical cylinder, accelerating the water separation speed. At the same time, the rotation of the rotating sleeve can squeeze the sludge at different positions on the conical cylinder, enabling the water in the sludge to be more fully squeezed out, further enhancing the separation effect of this device and improving the usage efficiency.
[0023] 4. In the present invention, when the convex ring moves downward under the extrusion of the arc-shaped sleeve, the movement of the convex ring will drive the spring disc to move downward. When the spring disc moves downward, it will push the curve tube through the rotating tube, causing the curve tube to rotate on the outer ring. When the curve tube rotates, it will fit against the inner wall of the conical cylinder. When the conical cylinder drives the sludge to rotate, through the shape of the curve of the curve tube, it can effectively guide the sludge on the inner wall of the conical cylinder to flow downward along a specific path, reducing the accumulation and residence time of the sludge on the inner wall of the conical cylinder, thereby improving the overall sludge separation efficiency. And during the process of the curve tube fitting against the inner wall, its own shape can play a certain scraping role, being able to clean the sludge on the inner wall of the conical cylinder, resulting in less sludge residue on the inner wall, thus maintaining the good filtering performance of the conical cylinder.
[0024] Of course, it is not necessary for any product implementing the present invention to achieve all the above-mentioned advantages simultaneously. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the drawings required for describing the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0026] Figure 1 is a schematic diagram of the overall structure of the present invention;
[0027] Figure 2 is a schematic cross-sectional structure diagram of the overall structure of the present invention;
[0028] Figure 3 Schematic diagram of the main body of the present invention;
[0029] Figure 4 Schematic diagram of the structure of the separation mechanism of the present invention;
[0030] Figure 5 Schematic diagram of the structure of the cleaning mechanism of the present invention;
[0031] Figure 6 Schematic diagram of the bottom view structure of the separation mechanism of the present invention;
[0032] Figure 7 is Figure 5 enlarged view of part A in
[0033] Figure 8 Schematic diagram of the structure of the rotation mechanism of the present invention;
[0034] Figure 9 is Figure 8 enlarged view of part B in
[0035] Figure 10 Schematic diagram of the structure of the shaking mechanism of the present invention;
[0036] Figure 11 Flow chart of the separation method of the present invention
[0037] In the attached drawings, the list of components represented by each reference numeral is as follows:
[0038] In the figure: 1, main body; 101, top cover; 102, water outlet pipe; 103, discharge door; 104, spring rod; 105, sealing door; 2, separation mechanism; 201, inner sleeve; 202, transmission rod; 203, conical cylinder; 204, upper top plate; 205, lower top plate; 206, bidirectional thread sleeve; 207, tooth shaft; 208, arc sleeve; 3, cleaning mechanism; 301, C-shaped plate; 302, connecting rod; 303, rotating frame; 304, connecting frame; 305, transmission rod two; 4, vibration mechanism; 401, fixed sleeve; 402, spring block; 403, vibration plate; 404, sliding shaft; 405, elastic shaft; 5, rotation mechanism; 501, vibration sleeve; 502, L-shaped plate; 503, outer ring; 504, protruding ring; 505, intermediate rod; 506, swing shaft; 6, auxiliary mechanism; 601, rotating sleeve; 602, one-way port; 603, spiral shaft; 604, spiral cylinder; 605, communication ring; 7, shaking mechanism; 701, curved pipe; 702, rotating pipe; 703, spring disc. Detailed implementation manners
[0039] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0040] Please refer to Figures 1 - 10 As shown, the present invention is a sewage sludge separation device, including a main body 1. A top cover 101 is bolted to the top of the main body 1. A water outlet pipe 102 is fixedly connected to the outer surface of the main body 1. A discharge port is provided on the outer wall of the main body 1. A discharge door 103 is hinged inside the discharge port. One side of the discharge door 103 close to the main body 1 is rotatably connected to a spring rod 104. One end of the spring rod 104 away from the discharge door 103 is rotatably connected to a plugging door 105. It also includes;
[0041] A separation mechanism 2. The separation mechanism 2 includes an inner sleeve 201 fixedly connected to the inner bottom wall of the main body 1. A transmission rod 202 is arranged in the middle of the inner sleeve 201. The bottom of the transmission rod 202 penetrates through the outer wall of the main body 1 and extends to the outside. A motor is fixedly connected to the extended end of the transmission rod 202. The motor is fixedly connected to the outer bottom wall of the main body 1. A conical cylinder 203 is rotatably connected to the top of the inner sleeve 201. The outer wall of the conical cylinder 203 is rotatably connected inside the main body 1. Three rectangular grooves are provided on the outer surface of the transmission rod 202. The outer surface of the transmission rod 202 is fixedly connected to the conical cylinder 203. An upper top plate 204 is fixedly connected to the inside of the inner sleeve 201;
[0042] Cleaning mechanism 3, the cleaning mechanism 3 includes a C-shaped plate 301 slidably connected inside the rectangular groove. Two connecting rods 302 are rotatably connected inside the C-shaped plate 301. One end of the connecting rod 302 away from the C-shaped plate 301 is rotatably connected to a rotating frame 303. One side of the bottom rotating frame 303 close to the transmission rod 202 is rotatably connected to the outer surface of the transmission rod 202. The outer wall of the top rotating frame 303 is rotatably connected to a connecting frame 304. One end of the connecting frame 304 away from the rotating frame 303 is rotatably connected to the upper top plate 204. One side of the top rotating frame 303 away from the connecting rod 302 is rotatably connected to a long rod. One end of the three long rods away from the rotating frame 303 is rotatably connected to a sliding disc. A transmission rod two 305 is rotatably connected inside the rotating frame 303. One end of the transmission rod two 305 close to the transmission rod 202 is fixedly connected to a turntable. First, connect the water inlet on the top cover 101 to the pipeline for transporting the sludge to be treated. Then start the motor. When the motor works, it will drive the transmission rod 202 and the conical cylinder 203 to rotate. When the conical cylinder 203 rotates, it will generate a centrifugal force that throws the sludge entering the main body 1 outward, so that the sludge can adhere to the inner wall of the conical cylinder 203. At the same time, under the action of the centrifugal force, the water in the sludge can be quickly and effectively separated, and the water is thrown out through the filter holes. Then the sludge with some water thrown out will fall between the upper top plate 204 and the lower top plate 205. At the same time, when the conical cylinder 203 rotates, the rotating conical cylinder 203 will drive the tooth shaft 207 to rotate through the teeth on the outer surface.
[0043] A lower top plate 205 is slidably connected inside the inner sleeve 201. Four bidirectional threaded sleeves 206 are fixedly connected to one side of the lower top plate 205 close to the upper top plate 204. A tooth shaft 207 is slidably connected inside the bidirectional threaded sleeve 206. One end of the tooth shaft 207 away from the lower top plate 205 penetrates through the outer wall of the inner sleeve 201 and extends to the outside. The top of the transmission rod 202 is open. A plurality of filter holes are provided on the outer surfaces of the conical cylinder 203 and the inner sleeve 201. One end of the transmission rod 202 close to the top cover 101 is fixedly connected to an arc-shaped sleeve 208. Teeth are fixedly connected to the outer surface of the conical cylinder 203. The teeth are meshed with the tooth shaft 207. The tooth shaft 207 is rotatably connected inside the main body 1. When the tooth shaft 207 rotates, it will rotate through the insertion rod on the outer surface in the bidirectional threaded groove inside the bidirectional threaded sleeve 206, and drive the lower top plate 205 to reciprocate inside the inner sleeve 201 through the bidirectional threaded sleeve 206. When the lower top plate 205 moves upward, the moving lower top plate 205 will drive the sludge on the lower top plate 205 to rise and adhere to the bottom of the upper top plate 204.
[0044] The interior of the rotating frame 303 is provided with a vibration mechanism 4. The vibration mechanism 4 includes a number of fixed sleeves 401 rotatably connected to the outer surface of the second transmission rod 305. The bottom of the fixed sleeve 401 penetrates through the outer wall of the rotating frame 303 and extends to the outside. The inner wall of the top of the fixed sleeve 401 is fixedly connected with a spring block 402. A vibrating plate 403 is slidably connected to the inner walls of a number of fixed sleeves 401. One end of the vibrating plate 403 close to the spring block 402 inside the fixed sleeve 401 is fixedly connected with a number of springs. When the second transmission rod 305 rotates, it will drive a number of fixed sleeves 401 to move reciprocally. When the fixed sleeve 401 moves downward, the vibrating plate 403 at the bottom of the fixed sleeve 401 will squeeze the mud cake on the lower top plate 205 and the upper top plate 204. When the vibrating plate 403 squeezes the mud cake, the reaction force generated by the mud cake will push the vibrating plate 403 and the sliding shaft 404 upward. At this time, the sliding shaft 404 will squeeze the spring block 402. After rising a certain distance, the sliding shaft 404 will enter the opening at the bottom of the spring block 402.
[0045] One ends of the number of springs away from the vibrating plate 403 are fixedly connected to the fixed sleeve 401. A sliding shaft 404 is slidably connected to one side of the vibrating plate 403 close to the spring block 402 inside the fixed sleeve 401. An elastic shaft 405 is fixedly connected to the outer surface of the sliding shaft 404. One side of the spring block 402 close to the vibrating plate 403 is arranged in an open manner. The sliding shaft 404 is in contact with the side wall of the spring block 402. At this time, the spring block 402 will be impacted by the elastic force of the sandalwood at the top on the sliding shaft 404 and transmitted to the vibrating plate 403, so that the vibrating plate 403 shakes the mud cake loose and pushes the mud cake to the blocking door 105 under the vibration of the rotating frame 303. Through the vibration of the vibrating plate 403 and the rotation of the conical cylinder 203, the situation of blockage during the separation of mud and water can be avoided.
[0046] Inside the conical cylinder 203, a rotating mechanism 5 is provided. The rotating mechanism 5 includes a vibration sleeve 501 rotatably connected to the outer surface of the transmission rod 202. A plurality of L-shaped plates 502 are fixedly connected to the outer surface of the vibration sleeve 501. One end of the L-shaped plate 502 away from the vibration sleeve 501 is bolted to the bottom inner wall of the top cover 101. An outer ring 503 is fixedly connected to the outer surface of the vibration sleeve 501. A raised ring 504 is slidably connected to the outer surface of the vibration sleeve 501. A plurality of intermediate rods 505 are rotatably connected to the outer surface of the raised ring 504. One end of the intermediate rod 505 away from the raised ring 504 is rotatably connected to a swing shaft 506. One end of the swing shaft 506 close to the outer ring 503 is rotatably connected to the outer surface of the vibration sleeve 501. A plurality of circular holes are formed in the outer surface of the swing shaft 506. The top of the raised ring 504 is in contact with the arc-shaped sleeve 208. Then, when the transmission rod 202 drives the conical cylinder 203 to rotate, the rotation of the transmission rod 202 will drive the arc-shaped sleeve 208 to rotate. When the arc-shaped sleeve 208 rotates, it will continuously squeeze the raised ring 504. After being squeezed, the raised ring 504 will move downward on the surface of the vibration sleeve 501. When the raised ring 504 moves downward, it will push the swing shaft 506 to rotate through the intermediate rod 505. When the swing shaft 506 rotates, it will fit against the inner wall of the conical cylinder 203.
[0047] An auxiliary mechanism 6 is provided on the outer surface of the swing shaft 506. The auxiliary mechanism 6 includes a rotating sleeve 601 rotatably connected to the outer surface of the swing shaft 506. A plurality of one-way ports 602 are fixedly connected to the outer surface of the rotating sleeve 601. Inside the one-way port 602, a spiral shaft 603 is provided. The spiral shaft 603 is rotatably connected to the inside of the swing shaft 506. The top of the spiral shaft 603 penetrates through the top outer wall of the swing shaft 506 and extends into the inside. The extended end of the spiral shaft 603 is fixedly connected to a second turntable. A spiral cylinder 604 is fixedly connected to the outer surface of the spiral shaft 603. A communication ring 605 is fixedly connected to the outer surfaces of a plurality of spiral cylinders 604. One end of the communication ring 605 away from the spiral cylinder 604 is slidably connected to the outer surface of the vibration sleeve 501. The spiral cylinder 604 is in communication with the outer ring 503. One end of the spiral cylinder 604 close to the vibration sleeve 501 is in communication with the opening at the top of the transmission rod 202. Then, when the conical cylinder 203 rotates, it will drive the rotating sleeve 601 and the second turntable on the spiral shaft 603 to rotate. When the second turntable rotates, it will drive the spiral cylinder 604 to rotate. When the spiral cylinder 604 rotates, it will draw the gas at the opening of the transmission rod 202 into the swing shaft 506 through the communication ring 605. When the gas enters the swing shaft 506, the gas will be affected by the spiral structure on the spiral shaft 603 and thus accelerate the flow. Then, the rapidly flowing gas will enter the one-way port 602 through the circular holes inside the swing shaft 506 and be ejected.
[0048] A shaking mechanism 7 is provided at the top of the outer ring 503. The shaking mechanism 7 includes a plurality of curved tubes 701 rotatably connected to the side of the outer ring 503 close to the L plate 502. One end of the curved tube 701 away from the outer ring 503 is rotatably connected to a rotating tube 702. One end of the plurality of rotating tubes 702 away from the curved tube 701 is rotatably connected to a spring disc 703. One end of the spring disc 703 away from the rotating tube 702 is fixedly connected to the side wall of the top cover 101. The inner wall of the spring disc 703 is fixedly connected to the convex ring 504. When the convex ring 504 is squeezed by the arc-shaped sleeve 208 and moves downward, the movement of the convex ring 504 will drive the spring disc 703 to move downward. When the spring disc 703 moves downward, it will push the curved tube 701 through the rotating tube 702, causing the curved tube 701 to rotate on the outer ring 503. When the curved tube 701 rotates, it will fit on the inner wall of the conical cylinder 203.
[0049] A method for using a sewage sludge separation device, the sewage sludge separation device, the method comprising the following steps,
[0050] S1: First, connect the water inlet at the top of the top cover 101 to the pipeline for transporting the sludge to be treated. Then start the motor. When the motor works, it will drive the transmission rod 202 and the conical cylinder 203 to rotate. When the conical cylinder 203 rotates, it will generate an outward throwing force on the sludge entering the main body 1 through centrifugal force, so that the sludge can closely adhere to the inner wall of the conical cylinder 203. At the same time, under the action of centrifugal force, the water in the sludge can be quickly and effectively separated;
[0051] S2: Then the sludge will fall between the lower top plate 205 and the upper top plate 204. Then the rotation of the conical cylinder 203 will also drive the gear shaft 207 to rotate and cause the lower top plate 205 to move upward. When the lower top plate 205 moves upward, it will squeeze the sludge, so that the sludge is further separated from the water. Then the water outlet pipe 102 can be opened to discharge the water;
[0052] S3: At the same time, the transmission rod 202 will also drive the conical cylinder 203 to push the sludge on the lower top plate 205 to the blocking door 105 and squeeze the blocking door 105. After the blocking door 105 is squeezed, it will push the spring rod 104. At this time, the conical cylinder 203 will push the sludge into the space between the discharge door 103 and the blocking door 105. Then the staff only needs to open the discharge door 103 to treat the sludge.
[0053] In use, first connect the water inlet at the top of the top cover 101 to the pipeline for transporting the sludge to be treated. Then start the motor. When the motor works, it will drive the transmission rod 202 and the conical cylinder 203 to rotate. When the conical cylinder 203 rotates, it will generate a centrifugal force that throws the sludge entering the main body 1 outward, causing the sludge to cling to the inner wall of the conical cylinder 203. At the same time, under the action of the centrifugal force, the water in the sludge can be quickly and effectively separated. Then the sludge will fall between the lower top plate 205 and the upper top plate 204. Then the rotation of the conical cylinder 203 will also drive the gear shaft 207 to rotate and cause the lower top plate 205 to move upward. When the lower top plate 205 moves upward, it will squeeze the sludge to further separate the sludge from the water. Then the water outlet pipe 102 can be opened to drain the water. At the same time, the transmission rod 202 will also drive the conical cylinder 203 to push the sludge on the lower top plate 205 onto the blocking door 105 and squeeze the blocking door 105. After the blocking door 105 is squeezed, it will push the spring rod 104. At this time, the conical cylinder 203 will push the sludge into the space between the discharge door 103 and the blocking door 105. Then the staff only needs to open the discharge door 103 to treat the sludge.
[0054] First, connect the water inlet at the top of the top cover 101 to the pipeline for transporting the sludge to be treated. Then, start the motor. When the motor works, it will drive the transmission rod 202 and the conical cylinder 203 to rotate. When the conical cylinder 203 rotates, it will generate a centrifugal force that throws the sludge entering the main body 1 outward, causing the sludge to adhere tightly to the inner wall of the conical cylinder 203. At the same time, under the action of the centrifugal force, the water in the sludge can be quickly and effectively separated, and the water is thrown out through the filter holes. Then, the sludge with some water thrown out will fall between the upper top plate 204 and the lower top plate 205. At the same time, when the conical cylinder 203 rotates, the rotating conical cylinder 203 will drive the gear shaft 207 to rotate through the teeth on the outer surface. When the gear shaft 207 rotates, it will rotate through the insertion rod on the outer surface in the double-threaded groove inside the double-threaded sleeve 206, and drive the lower top plate 205 to reciprocate inside the inner sleeve 201 through the double-threaded sleeve 206. When the lower top plate 205 moves upward, the moving lower top plate 205 will drive the sludge on the lower top plate 205 to rise and adhere to the bottom of the upper top plate 204. Then, when the lower top plate 205 continues to rise, the lower top plate 205 will drive the sludge to squeeze the upper top plate 204. Since the upper top plate 204 is fixed, when the lower top plate 205 drives the sludge to squeeze the upper top plate 204, the reaction force generated by the upper top plate 204 will act on the sludge, causing the sludge to be squeezed on both sides. At this time, the sludge will become a mud cake after being squeezed, and the remaining water will be discharged outward through the filter holes on the inner sleeve 201. When the mud and water are separated by the extrusion of the lower top plate 205 and the centrifugal force generated by the rotation of the conical cylinder 203, a double filtration system is formed, increasing the speed of water passing through the filter screen and the filter plate. Compared with the traditional gravity sedimentation separation method, the separation time is greatly shortened, thus overall improving the separation efficiency of sewage sludge.
[0055] When the lower top plate 205 is pulled upward inside the inner sleeve 201 by the double-threaded sleeve 206, the moving lower top plate 205 will squeeze the bottom rotating frame 303. When the rotating frame 303 is squeezed, it will rotate on the surface of the transmission rod 202. When the rotating frame 303 rotates, it will push the C-shaped plate 301 to move upward inside the rectangular groove through the connecting rod 302. When the C-shaped plate 301 moves upward, it will pull the top rotating frame 303 through the connecting rod 302 at the top, causing the rotating frame 303 to rotate on the connecting frame 304. At this time, the upper and lower rotating frames 303 will fit on the surface of the transmission rod 202 and be located in the gap in the middle of the lower top plate 205. When the top rotating frame 303 rotates, it will squeeze the sliding disk through the long rod, causing the sliding disk to block the material outlet of the conical cylinder 203, facilitating the extrusion of the sludge by the lower top plate 205 and the upper top plate 204. After that, when the lower top plate 205 moves downward, when the sliding disk is affected by the gravity of the sludge inside the conical cylinder 203, the sliding disk will push the top rotating frame 303 to rotate through the long rod. When the top rotating frame 303 rotates, it will make the two rotating frames 303 fit on the side walls of the upper top plate 204 and the lower top plate 205 respectively through the connecting rod 302. After that, when the motor drives the transmission rod 202 to rotate, the rotating transmission rod 202 will drive the rotating frame 303 to rotate synchronously. When the rotating frame 303 rotates on the side walls of the lower top plate 205 and the upper top plate 204, the rotation of the rotating frame 303 will cause the turntable at one end of the transmission rod two 305 to contact the side walls of the lower top plate 205 and the upper top plate 204 and drive the transmission rod two 305 to rotate. When the transmission rod two 305 rotates, it will drive multiple fixed sleeves 401 to move reciprocally. When the fixed sleeve 401 moves downward, the vibrating plate 403 at the bottom of the fixed sleeve 401 will squeeze the mud cake on the lower top plate 205 and the upper top plate 204. When the vibrating plate 403 squeezes the mud cake, the reaction force generated by the mud cake will push the vibrating plate 403 and the sliding shaft 404 to rise. At this time, the sliding shaft 404 will squeeze the spring block 402. When it rises a certain distance, the sliding shaft 404 will enter the opening at the bottom of the spring block 402. At this time, the spring block 402 will be elastically impacted by the sandalwood at the top on the sliding shaft 404 and transmitted to the vibrating plate 403, causing the vibrating plate 403 to disperse the mud cake and push the mud cake to the blocking door 105 under the vibration of the rotating frame 303. Through the vibration of the vibrating plate 403 and the rotation of the conical cylinder 203, it is possible to avoid blockage during the separation of mud and water. At the same time, it can also reduce the situation of shutdown for cleaning, improve the cleaning efficiency while also improving the subsequent separation efficiency and saving the separation time.
[0056] After the drive rod 202 drives the conical cylinder 203 to rotate, the rotation of the drive rod 202 will drive the arc-shaped sleeve 208 to rotate. When the arc-shaped sleeve 208 rotates, it will continuously squeeze the raised ring 504. After being squeezed, the raised ring 504 will move downward on the surface of the vibration sleeve 501. When the raised ring 504 moves downward, it will push the swing shaft 506 to rotate through the intermediate rod 505. When the swing shaft 506 rotates, it will fit against the inner wall of the conical cylinder 203. Then, when the conical cylinder 203 rotates, it will drive the rotating sleeve 601 and the second turntable on the spiral shaft 603 to rotate. When the second turntable rotates, it will drive the spiral cylinder 604 to rotate. When the spiral cylinder 604 rotates, it will draw the gas at the opening of the drive rod 202 into the swing shaft 506 through the communication ring 605. When the gas enters the swing shaft 506, the gas will be accelerated by the spiral structure on the spiral shaft 603. Then, the rapidly flowing gas will enter the one-way port 602 through the round hole inside the swing shaft 506 and be ejected. At this time, the ejection of the gas can generate a certain airflow pressure to assist in pushing the water in the sludge towards the water outlet hole of the conical cylinder, accelerating the water separation speed. At the same time, the rotation of the rotating sleeve 601 can squeeze the sludge at different positions on the conical cylinder 203, making the water in the sludge more fully squeezed out, further enhancing the separation effect of this device and improving the use efficiency.
[0057] When the raised ring 504 is squeezed by the arc-shaped sleeve 208 and moves downward, the movement of the raised ring 504 will drive the spring disc 703 to move downward. When the spring disc 703 moves downward, it will push the curve tube 701 through the rotating tube 702, causing the curve tube 701 to rotate on the outer ring 503. When the curve tube 701 rotates, it will fit against the inner wall of the conical cylinder 203. When the conical cylinder 203 drives the sludge to rotate, the shape of the curve of the curve tube 701 can effectively guide the sludge on the inner wall of the conical cylinder 203 to flow downward along a specific path, reducing the accumulation and residence time of the sludge on the inner wall of the conical cylinder 203, thereby improving the overall sludge separation efficiency. And during the process of the curve tube 701 fitting against the inner wall, its own shape can play a certain scraping role, which can clean the sludge on the inner wall of the conical cylinder 203, making the sludge residue on the inner wall less, so as to maintain the good filtering performance of the conical cylinder 203.
[0058] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific embodiments described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the present invention, so that those skilled in the relevant technical field can well understand and utilize the present invention. The present invention is only limited by the claims and their full scope and equivalents.
Claims
1. A sewage sludge separation device, comprising a main body (1), a top cover (101) is bolted to the top of the main body (1), a water outlet pipe (102) is fixedly connected to the outer surface of the main body (1), a discharge port is formed in the outer wall of the main body (1), a discharge door (103) is hinged inside the discharge port, a spring rod (104) is rotatably connected to a side of the discharge door (103) close to the main body (1), and a blocking door (105) is rotatably connected to an end of the spring rod (104) away from the discharge door (103), characterized in that, It also includes: A separating mechanism (2), the separating mechanism (2) includes an inner sleeve (201) fixedly connected to the inner wall of the bottom of the main body (1), a transmission rod (202) is arranged in the middle of the inner sleeve (201), the bottom of the transmission rod (202) penetrates through the outer wall of the main body (1) and extends to the outside, a motor is fixedly connected to the extended end of the transmission rod (202), the motor is fixedly connected to the outer wall of the bottom of the main body (1), a conical cylinder (203) is rotatably connected to the top of the inner sleeve (201), the outer wall of the conical cylinder (203) is rotatably connected inside the main body (1), three rectangular grooves are formed on the outer surface of the transmission rod (202), the outer surface of the transmission rod (202) is fixedly connected to the conical cylinder (203), and an upper top plate (204) is fixedly connected inside the inner sleeve (201); A cleaning mechanism (3), the cleaning mechanism (3) includes a C-shaped plate (301) slidably connected inside the rectangular groove, two connecting rods (302) are rotatably connected inside the C-shaped plate (301), one end of the connecting rod (302) away from the C-shaped plate (301) is rotatably connected to a rotating frame (303), one side of the bottom rotating frame (303) close to the transmission rod (202) is rotatably connected to the outer surface of the transmission rod (202), one end of a connecting frame (304) is rotatably connected to the outer wall of the top rotating frame (303), the other end of the connecting frame (304) away from the rotating frame (303) is rotatably connected to the upper top plate (204), a long rod is rotatably connected to one side of the top rotating frame (303) away from the connecting rod (302), one end of the three long rods away from the rotating frame (303) is rotatably connected to a sliding disk, and a second transmission rod (305) is rotatably connected inside the rotating frame (303), and a turntable is fixedly connected to one end of the second transmission rod (305) close to the transmission rod (202); A rotating mechanism (5) is arranged inside the conical cylinder (203), the rotating mechanism (5) includes a vibration sleeve (501) rotatably connected to the outer surface of the transmission rod (202), a plurality of L-shaped plates (502) are fixedly connected to the outer surface of the vibration sleeve (501), one end of the L-shaped plate (502) away from the vibration sleeve (501) is bolted to the inner wall of the bottom of the top cover (101), an outer ring (503) is fixedly connected to the outer surface of the vibration sleeve (501), a raised ring (504) is slidably connected to the outer surface of the vibration sleeve (501), a plurality of intermediate rods (505) are rotatably connected to the outer surface of the raised ring (504), one end of the intermediate rod (505) away from the raised ring (504) is rotatably connected to a swing shaft (506), one end of the swing shaft (506) close to the outer ring (503) is rotatably connected to the outer surface of the vibration sleeve (501), a plurality of round holes are formed on the outer surface of the swing shaft (506), and the top of the raised ring (504) is in contact with the arc-shaped sleeve (208); An auxiliary mechanism (6) is arranged on the outer surface of the swing shaft (506). The auxiliary mechanism (6) includes a rotating sleeve (601) rotatably connected to the outer surface of the swing shaft (506). A plurality of one-way ports (602) are fixedly connected to the outer surface of the rotating sleeve (601). A spiral shaft (603) is arranged inside the one-way port (602). The spiral shaft (603) is rotatably connected to the inside of the swing shaft (506). The top of the spiral shaft (603) penetrates through the top outer wall of the swing shaft (506) and extends to the inside. A second turntable is fixedly connected to the extending end of the spiral shaft (603). A spiral cylinder (604) is fixedly connected to the outer surface of the spiral shaft (603). A communication ring (605) is fixedly connected to the outer surfaces of a plurality of the spiral cylinders (604). One end of the communication ring (605) far from the spiral cylinder (604) is slidably connected to the outer surface of the vibration sleeve (501). The spiral cylinder (604) is communicated with the outer ring (503). One end of the spiral cylinder (604) close to the vibration sleeve (501) is communicated with the opening at the top of the transmission rod (202).
2. The sewage sludge separation device according to claim 1, wherein: A lower top plate (205) is slidably connected inside the inner sleeve (201). Four bidirectional thread sleeves (206) are fixedly connected to one side of the lower top plate (205) close to the upper top plate (204). A tooth shaft (207) is slidably connected inside the bidirectional thread sleeve (206). One end of the tooth shaft (207) far from the lower top plate (205) penetrates through the outer wall of the inner sleeve (201) and extends to the outside. The top of the transmission rod (202) is open. A plurality of filter holes are formed in the outer surfaces of the conical cylinder (203) and the inner sleeve (201). An arc-shaped sleeve (208) is fixedly connected to one end of the transmission rod (202) close to the top cover (101). Teeth are fixedly connected to the outer surface of the conical cylinder (203). The teeth are meshed with the tooth shaft (207). The tooth shaft (207) is rotatably connected to the inside of the main body (1).
3. The sewage sludge separation device according to claim 2, characterized in that: A vibration mechanism (4) is arranged inside the rotating frame (303). The vibration mechanism (4) includes a plurality of fixed sleeves (401) rotatably connected to the outer surface of the second transmission rod (305). The bottom of the fixed sleeve (401) penetrates through the outer wall of the rotating frame (303) and extends to the outside. A spring block (402) is fixedly connected to the inner wall at the top of the fixed sleeve (401). A vibration plate (403) is slidably connected to the inner walls of a plurality of the fixed sleeves (401). A plurality of springs are fixedly connected to one end of the vibration plate (403) inside the fixed sleeve (401) close to the spring block (402).
4. A sewage sludge separation device according to claim 3, characterized in that: One end of several of the springs away from the vibrating plate (403) is fixedly connected to the fixed sleeve (401). Inside the fixed sleeve (401), a sliding shaft (404) is slidably connected to the side of the vibrating plate (403) close to the spring block (402). An elastic shaft (405) is fixedly connected to the outer surface of the sliding shaft (404). The side of the spring block (402) close to the vibrating plate (403) is open, and the sliding shaft (404) is in contact with the side wall of the spring block (402).
5. A sewage sludge separation device according to claim 4, characterized in that: A shaking mechanism (7) is arranged at the top of the outer ring (503). The shaking mechanism (7) includes several curved tubes (701) rotatably connected to the side of the outer ring (503) close to the L-shaped plate (502). One end of the curved tube (701) away from the outer ring (503) is rotatably connected to a rotating tube (702). One end of several of the rotating tubes (702) away from the curved tube (701) is rotatably connected to a spring disc (703). One end of the spring disc (703) away from the rotating tube (702) is fixedly connected to the side wall of the top cover (101). The inner wall of the spring disc (703) is fixedly connected to the raised ring (504).
6. A method for using a sewage sludge separation device, characterized in that: Using the sewage sludge separation device as described in claim 5, the method includes the following steps S1: First, connect the water inlet at the top of the top cover (101) to the pipeline for transporting the sludge to be treated. Then start the motor. When the motor works, it will drive the transmission rod (202) and the conical cylinder (203) to rotate. When the conical cylinder (203) rotates, it will generate an outward throwing force on the sludge entering the interior of the main body (1) through centrifugal force, so that the sludge can adhere to the inner wall of the conical cylinder (203). At the same time, under the action of centrifugal force, the water in the sludge can be quickly and effectively separated out; S2: Then the sludge will fall between the lower top plate (205) and the upper top plate (204). Then the rotation of the conical cylinder (203) will also drive the tooth shaft (207) to rotate and cause the lower top plate (205) to move upward. When the lower top plate (205) moves upward, it will squeeze the sludge, so that the sludge and water are further separated. Then when the water outlet pipe (102) is opened, the water is discharged; S3: At the same time, the transmission rod (202) will also drive the conical cylinder (203) to push the sludge on the lower top plate (205) onto the blocking door (105) and squeeze the blocking door (105). After the blocking door (105) is squeezed, it will push the spring rod (104). At this time, the conical cylinder (203) will push the sludge into the space between the discharge door (103) and the blocking door (105). Then the staff only needs to open the discharge door (103) to treat the sludge.
Citation Information
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