A wool shearing machine with synchronous collection of wool
By designing a wool-floe synchronous collection shearing machine, including a relay installation cylinder, an oblique shearing mechanism, a combing vertical wool hood installation mechanism and a wool-floe collection mechanism, the problem of difficulty in collecting and combing wool in the existing technology is solved, the quality and efficiency of shearing are improved, and a wool wool ball is generated that is easy to recover.
Patent Information
- Application Number
- CN202510151941.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-12
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2045-02-12
AI Technical Summary
The hair floss produced by existing hair shearing machines is difficult to effectively collect and comb, which limits the improvement of hair shearing efficiency and quality.
A wool-floe synchronous collection type hair shear machine is designed, including a relay mounting cylinder, an oblique hair shear mechanism, a combing vertical hair cover installation mechanism and a hair shear collection mechanism. Through the coordinated work of these components, the synchronous collection and rationalization of wool floss are achieved.
The pre-treatment of hair shearing is realized, the quality and efficiency of hair shearing is improved, and the escape of hair floes is avoided through the diversion path design, the capture efficiency of hair floes is improved, and the simultaneous generation of reasonable size floes is provided, providing convenience for subsequent recycling and processing.
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Figure CN119615547B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of textile machinery, in particular to a wool shearing machine with synchronous wool collection. Background Art
[0002] The shearing machine is a textile finishing equipment and one of the main equipment for finishing plush products. Generally, the lengths of the surface fibers of plush fabrics are different after weaving, untwisting or raising. Sometimes the plush needs to be cut flat, or the surface loops of knitted terry fabrics need to be cut and trimmed. This is the purpose of the shearing machine. However, the fluff generated during the shearing process of textiles often hinders the shearing process, limiting the efficiency and quality improvement of the shearing machine.
[0003] Although the shearing machines currently used in the market can collect fluff, they can only perform passive adsorption and cannot comb out the fluff originally in the textiles, nor can they rationally knead the fluff into a ball to facilitate subsequent operations.
[0004] The invention aims to solve the technical problems existing in the prior art, and for this purpose, provides a wool shearing machine for synchronously collecting wool fluff. Summary of the invention
[0005] The object of the present invention is to provide a hair shearing machine with synchronous hair collection to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above object, the present invention provides the following technical solutions:
[0007] A wool-collecting synchronous wool shearing machine comprises a relay installation cylinder, two sets of fixed installation plates are symmetrically arranged at both ends of the relay installation cylinder, the fixed installation plates are fixed to the relay installation cylinder by a plurality of studs, the outer ends of the fixed installation plates are connected with L-shaped fixing frames, a plurality of fixing holes are arranged on the L-shaped fixing frames, and reinforcing ribs are arranged between the L-shaped fixing frames and the fixed installation plates, the cross-section of the relay installation cylinder is 1 / 4 circle, the relay installation cylinder comprises a right-angle piece and an arc-shaped piece connecting the right-angle piece, and also comprises: an oblique wool shearing mechanism, which is arranged on one side of the right-angle piece in the relay installation cylinder, and comprises an obliquely arranged wool shearing drive block, the bottom of the wool shearing drive block is staggered with two sets of multi-tooth blades, and the two sets of multi-tooth blades cooperate with the wool shearing drive The blocks realize reciprocating and staggered wool shearing operations; a combing and hair standing hood mechanism is arranged on the other side of the right-angle piece in the relay mounting tube, including a rotating arc hood, sealing plates are arranged at both ends of the rotating arc hood, a driving shaft is arranged on one side of the rotating arc hood, a driving mounting hood is arranged on one side of the right-angle piece in cooperation with the driving shaft, the driving shaft is rotatably installed in cooperation with the driving mounting hood, and a rolling hair standing module is arranged on the other side of the rotating arc hood; a hair fluff collecting mechanism includes a strip suction hole arranged on one side of the right-angle piece in cooperation with the rotating arc hood, an arc-shaped reducing guide hood is extended out from the other side of the right-angle piece, a confluence tube is arranged at the outer end of the arc-shaped reducing guide hood, a buffer guide pipe is arranged at one end of the confluence tube, and a connecting pipe is arranged at the outer end of the buffer guide pipe.
[0008] As a further solution of the present invention: a plurality of guide baffles are arranged at equal intervals on the inner wall of the rotating arc cover.
[0009] As a further solution of the present invention: the rolling hair erection module includes a hollow rotating roller, which is rotatably installed on the other side of the rotating arc cover, and a plurality of combing teeth are evenly arranged on the outside of the hollow rotating roller, and two groups of rubber hair erection protrusions are symmetrically arranged on the outer ends of the combing teeth.
[0010] As a further solution of the present invention: guard plates are arranged at both ends of the shearing drive block, a telescopic closing belt is arranged on one side of the sealing plate in coordination with the guard plate and the right-angle piece, and a sliding airbag is arranged on the other side of the sealing plate.
[0011] As a further solution of the present invention: a plurality of arc-shaped reduced-diameter flow guide holes are arranged at equal intervals in the arc-shaped reduced-diameter flow guide cover, the two ends of the arc-shaped reduced-diameter flow guide hole are respectively connected to the collecting tube and the relay installation tube, and a plurality of herringbone protrusions are arranged at equal intervals on the inner side of the arc-shaped reduced-diameter flow guide hole along the diversion direction of the arc-shaped reduced-diameter flow guide hole, and the closer to the center of the herringbone protrusion, the less obvious it is.
[0012] As a further solution of the present invention: a smooth guide column is arranged in the relay installation cylinder to match the strip-shaped suction hole and the arc-shaped reduced-diameter guide hole.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] It can realize shearing pretreatment and improve shearing quality and efficiency;
[0015] It can ensure the collection of fluff before and after shearing. The design of the diversion path can prevent the escape of fluff, while improving the efficiency of capturing fluff. In the process of collection, fluff clusters of reasonable size are generated simultaneously, which provides convenience for the subsequent recovery and treatment of fluff. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a left side stereoscopic schematic diagram of a wool shearing machine with synchronous wool collection.
[0017] Figure 2 It is a right side stereoscopic schematic diagram of a wool shearing machine with synchronous collection of wool fluff.
[0018] Figure 3 for Figure 2 Enlarged schematic diagram of point a in the middle.
[0019] Figure 4 The invention is a three-dimensional schematic diagram of an oblique shearing mechanism and a fluff collecting mechanism in a fluff synchronous collecting type shearing machine.
[0020] Figure 5 The present invention is a partially cutaway stereoscopic schematic diagram of a combing and hair standing cover mechanism in a hair shearing machine with synchronous hair collection.
[0021] Figure 6 The present invention is a partially cutaway stereoscopic schematic diagram of a fluff collecting mechanism in a fluff synchronous collecting wool shearing machine.
[0022] Figure 7 The present invention is a three-dimensional schematic diagram of a hair combing and hair standing cover mechanism in a hair shearing machine with synchronous hair collection.
[0023] Figure 8 It is a partial three-dimensional schematic diagram of a rolling hair-standing module in a hair-raising synchronous collection type shearing machine.
[0024] 1-relay installation cylinder, 2-rotating arc cover, 3-sealing plate, 4-arc-shaped reduced diameter flow guide cover, 5-fixed installation plate, 6-L-shaped fixing frame, 7-fixing hole, 8-driving shaft, 9-rolling hair erection module, 10-buffering guide tube, 11-connecting pipe, 12-collecting tube, 13-reinforcement rib, 14-stud, 15-guard plate, 16-telescopic closure belt, 17-sliding airbag, 18-driving installation cover, 19-arc-shaped reduced diameter flow guide hole, 20-strip suction hole, 21-hair shearing drive block, 22-multi-tooth blade, 23-flow guide baffle, 24-smooth guide column, 25-herringbone pattern protrusion, 26-right angle piece, 27-arc surface piece, 28-combing teeth, 29-rubber hair erection protrusion, 30-hollow rotating roller. DETAILED DESCRIPTION
[0025] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.
[0026] The disclosure below provides many different embodiments or examples to implement different structures of the present invention. In order to simplify the disclosure of the present invention, the parts and settings of specific examples are described below. Of course, they are only examples, and the purpose is not to limit the present invention. In addition, the present invention can repeat reference numbers and / or letters in different examples. This repetition is for the purpose of simplification and clarity, and does not itself indicate the relationship between the various embodiments and / or settings discussed.
[0027] For example, see Figures 1 to 8 In an embodiment of the present invention, a wool shearing machine with synchronous collection of wool fluff includes a relay mounting tube 1, two sets of fixed mounting plates 5 are symmetrically arranged at both ends of the relay mounting tube 1, the fixed mounting plates 5 are fixed to the relay mounting tube 1 by a plurality of studs 14, the outer ends of the fixed mounting plates 5 are connected with L-shaped fixing frames 6, a plurality of fixing holes 7 are arranged on the L-shaped fixing frames 6, and reinforcing ribs 13 are arranged between the L-shaped fixing frames 6 and the fixed mounting plates 5, the cross-section of the relay mounting tube 1 is 1 / 4 circle, the relay mounting tube 1 includes a right-angle piece 26 and an arc-shaped piece 27 connecting the right-angle piece 26, and also includes: an oblique wool shearing mechanism, a combing and wool erecting cover mechanism, and a wool fluff collecting mechanism.
[0028] The present application is fixedly installed with an external gantry vehicle or other mobile equipment through an L-shaped fixing frame 6 and fixing holes 7 arranged thereon, and under the action of the external mobile equipment, the present equipment is moved to the target position, and the oblique shearing mechanism thereon is cooperated to perform shearing operations. Prior to this, the combing and hair standing covering mechanism combs and stands the hair in the area to be sheared before the oblique shearing mechanism, which is convenient for subsequent shearing and forms a covering structure that follows the shearing to ensure the adsorption, collection and recovery of the subsequent hair collection mechanism.
[0029] Example 2, based on Example 1, please refer to Figure 1 to Figure 6 In the embodiment of the present invention, the oblique shearing mechanism is arranged on one side of the right-angle piece 26 in the relay installation cylinder 1, and includes an obliquely arranged shearing drive block 21, and two groups of multi-tooth blades 22 are staggeredly arranged at the bottom of the shearing drive block 21, and the two groups of multi-tooth blades 22 cooperate with the shearing drive block 21 to realize reciprocating and staggered shearing operations;
[0030] By driving the shearing drive block 21, the two groups of multi-tooth blades 22 are staggered and reciprocating at high speed, and the shearing operation is performed as the equipment moves or the object to be sheared moves. Due to the use of an oblique shearing structure, the trimmed hair can be retained in the combing and hair standing cover mechanism as much as possible, ensuring efficient collection by the hair collecting mechanism. The shearing drive block 21 can be electrically driven or pneumatically driven.
[0031] Example 3, based on Example 1, please refer to Figure 1 , Figure 2 , Figures 5 to 8 In the embodiment of the present invention, a combing and hair erecting cover mechanism is arranged on the other side of the right-angle piece 26 in the relay installation cylinder 1, including a rotating arc cover 2, and sealing plates 3 are arranged at both ends of the rotating arc cover 2. A driving shaft 8 is arranged on one side of the rotating arc cover 2, and a driving installation cover 18 is arranged on one side of the right-angle piece 26 to cooperate with the driving shaft 8. The driving shaft 8 cooperates with the driving installation cover 18 to be rotatably installed, and a rolling hair erecting module 9 is arranged on the other side of the rotating arc cover 2; the inner wall of the rotating arc cover 2 is evenly spaced. A plurality of guide baffles 23; the rolling hair erection module 9 includes a hollow rotating roller 30, which is rotatably mounted on the other side of the rotating arc cover 2, and a plurality of combing teeth 28 are evenly arranged on the outside of the hollow rotating roller 30, and two groups of rubber hair erection protrusions 29 are symmetrically arranged on the outer ends of the combing teeth 28; guard plates 15 are arranged at both ends of the shearing drive block 21, and a telescopic closing belt 16 is arranged on one side of the sealing plate 3 to cooperate with the guard plate 15 and the right-angle piece 26, and a sliding airbag 17 is arranged on the other side of the sealing plate 3;
[0032] Under the movement of the external mobile device or the movement of the object to be sheared, the hollow rotating roller 30 is passively rotated. When the hollow rotating roller 30 rotates, the combing teeth 28 thereon also rotate synchronously to comb the object to be sheared. At the same time, the rubber hair-standing protrusions 29 thereon can hook part of the long fibers so that they are pulled for a short time within the rotation stroke. After the hollow rotating roller 30 rotates, the rotated long fibers are repeatedly combed and stretched so that the hair-standing phenomenon occurs.
[0033] The arc cover 2 is rotated by driving the rotating shaft 8 to adapt to the operation of cutting objects of different thicknesses. The telescopic sealing belt 16 is adaptively adjusted with the adjustment of the angle of the arc cover 2, and cooperates with the sealing plates 3 on both sides and the sliding airbags 17 thereon to ensure that air can only enter from the hollow rotating roller 30 and the multi-tooth blade 22;
[0034] The guide baffle 23 can ensure that the airflow entering the rotating arc cover 2 can enter the relay installation cylinder 1 evenly.
[0035] Example 4, based on Example 1, please refer to Figure 1 to Figure 6In the embodiment of the present invention, the lint collecting mechanism includes a strip suction hole 20 provided on one side of the right-angle piece 26 in cooperation with the rotating arc cover 2, and an arc-shaped reduced-diameter flow guide cover 4 is extended on the other side of the right-angle piece 26, and a collector tube 12 is provided at the outer end of the arc-shaped reduced-diameter flow guide cover 4, and a buffer guide tube 10 is provided at one end of the collector tube 12, and a connecting tube 11 is provided at the outer end of the buffer guide tube 10; a plurality of arc-shaped reduced-diameter flow guide holes 19 are arranged at equal intervals in the arc-shaped reduced-diameter flow guide cover 4, and the two ends of the arc-shaped reduced-diameter flow guide hole 19 are respectively connected to the collector tube 12 and the relay installation tube 1, and a plurality of herringbone protrusions 25 are arranged at equal intervals on the inner side of the arc-shaped reduced-diameter flow guide hole 19 along the diversion direction of the arc-shaped reduced-diameter flow guide hole 19, and the closer to the center of the herringbone protrusion, the less obvious it is; a smooth guide column 24 is provided in the relay installation tube 1 to cooperate with the strip suction hole 20 and the arc-shaped reduced-diameter flow guide hole 19.
[0036] The connecting pipe 11 is connected to the external collecting device. When shearing, the external collecting device is started, so that the air pressure in the buffer guide pipe 10, the confluence tube 12, the arc-shaped reduced-diameter guide hole 19 and the relay installation tube 1 is significantly reduced. At this time, the air in the rotating arc cover 2 carries the cut hair and the hair on the object to be sheared from the strip suction hole 20 into the relay installation tube 1. Then, the air pressure in the rotating arc cover 2 is also significantly reduced, and the external air enters from the hollow rotating roller 30 and the multi-tooth blade 22. The upright hair is slightly tilted toward the oblique shearing mechanism under the blowing of the diverted wind, taking away the original hair therein, and at the same time limiting the air diversion therein, so that the gas almost enters from the multi-tooth blade 22. When the hair of the object to be sheared is short, the wind can evenly enter from the hollow rotating roller 30 and the multi-tooth blade 22. As it moves, the inclined oblique shearing mechanism can just capture it and perform the shearing operation;
[0037] The airflow entering from the multi-tooth blade 22 blows away the fluff at the shearing place and carries it into the relay installation tube 1 through the strip suction hole 20. The fluff entering the relay installation tube 1 is finally discharged through the arc-shaped reduced-diameter guide hole 19, the confluence tube 12, the buffer guide tube 10, and the connecting tube 11 in sequence;
[0038] When the fluff passes through the arc-shaped reduced-diameter guide hole 19, as the guide radius becomes smaller and smaller, the fluff continuously contacts the herringbone pattern protrusion 25, causing rolling. As the rolling speed increases, the fluff entangles with the surrounding fluff and forms a ball, so that most of the fluff entering the confluence tube becomes a ball of fluff, which occupies little space and is not easy to float away, making it convenient for subsequent collection and recycling.
[0039] Since the time of passing through the arc-shaped reduced-diameter guide hole 19 is short, the diameter of the formed flocs is small, which can just ensure normal recovery and transmission;
[0040] Even if blockage occurs, the external collection device is driven in reverse, and the airflow is sufficient to disperse the fluff. The above operation is repeated to ensure efficient and stable synchronous collection of the fluff.
[0041] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.
[0042] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. A wool shearing machine with synchronous collection of fluff, comprising a relay installation cylinder, two sets of fixed installation plates are symmetrically arranged at both ends of the relay installation cylinder, characterized in that: The cross section of the relay installation tube is 1 / 4 circle, and the relay installation tube includes a right angle piece and an arc surface piece connecting the right angle piece, and also includes: The oblique shearing mechanism is arranged on one side of the right-angle piece in the relay installation cylinder, and comprises an obliquely arranged shearing drive block, and two groups of multi-tooth blades are staggeredly arranged at the bottom of the shearing drive block, and the two groups of multi-tooth blades cooperate with the shearing drive block to realize reciprocating and staggered shearing operation; A combing and hair erecting cover mechanism is arranged on the other side of the right-angle piece in the relay installation cylinder, including a rotating arc cover, sealing plates are arranged at both ends of the rotating arc cover, a driving shaft is arranged on one side of the rotating arc cover, a driving installation cover is arranged on one side of the right-angle piece in coordination with the driving shaft, the driving shaft is rotatably installed in coordination with the driving installation cover, and a rolling hair erecting module is arranged on the other side of the rotating arc cover; The rolling hair erection module comprises a hollow rotating roller, which is rotatably mounted on the other side of the rotating arc cover, and a plurality of combing teeth are evenly arranged on the outside of the hollow rotating roller; The lint collecting mechanism comprises a strip-shaped suction hole provided on one side of the right-angle piece in cooperation with the rotating arc-shaped cover, an arc-shaped reduced-diameter flow guide cover extending from the other side of the right-angle piece, and a converging tube provided at the outer end of the arc-shaped reduced-diameter flow guide cover; A plurality of arc-shaped reduced-diameter flow guide holes are arranged at equal intervals in the arc-shaped reduced-diameter flow guide cover, and the two ends of the arc-shaped reduced-diameter flow guide hole are respectively connected to the confluence tube and the relay installation tube, and a plurality of herringbone protrusions are arranged at equal intervals on the inner side of the arc-shaped reduced-diameter flow guide hole along the flow guide direction of the arc-shaped reduced-diameter flow guide hole.
2. A wool shearing machine for synchronously collecting wool fibers according to claim 1, characterized in that: The fixed mounting plates are fixed on the relay mounting cylinder by a plurality of studs, the outer ends of the fixed mounting plates are connected with L-shaped fixing frames, a plurality of fixing holes are provided on the L-shaped fixing frames, and reinforcing ribs are provided between the L-shaped fixing frames and the fixed mounting plates, and a plurality of guide baffles are provided at equal intervals on the inner wall of the rotating arc cover.
3. A wool shearing machine for synchronously collecting wool fibers according to claim 1, characterized in that: The outer ends of the combing teeth are symmetrically provided with two groups of rubber hair-standing protrusions.
4. A wool shearing machine for synchronously collecting wool fibers according to claim 1, characterized in that: The two ends of the shearing drive block are provided with guard plates, one side of the sealing plate is provided with a telescopic sealing belt in coordination with the guard plate and the right-angle piece, and the other side of the sealing plate is provided with a sliding airbag.
5. A wool shearing machine for synchronously collecting wool fibers according to claim 1, characterized in that: A buffer guide tube is arranged at one end of the collector, and a connecting tube is arranged at the outer end of the buffer guide tube.
6. A wool shearing machine for synchronously collecting wool fibers according to claim 1, characterized in that: The closer the herringbone pattern protrusions are to the center, the less obvious they are.
7. A wool shearing machine for synchronously collecting wool fibers according to claim 1, characterized in that: The relay installation cylinder is provided with a smooth guide column in cooperation with the strip-shaped suction hole and the arc-shaped reduced-diameter guide hole.
Citation Information
Patent Citations
Wool grabbing and cutting combined machine with good wool scrap cleaning effect
CN112553821A
Intelligent ultra-wide precision shearing machine
CN117286658A