A visual inspection device for defects in automobile interior control panels

Abstract

The present invention discloses a visual inspection device for defects in an automobile interior control panel, which relates to the technical field of automobile interior inspection, and comprises a workbench, a frame and a visual detector body, wherein a connecting shaft is symmetrically rotatably provided on the inner wall of the frame, a clamping assembly is provided at the end of the connecting shaft, and a gear 2 is provided on the outer wall of the connecting shaft; a U-shaped frame is provided at the bottom of the workbench, a short shaft is rotatably provided in the U-shaped frame, a supporting mechanism is provided at one end of the short shaft, and a gear 1 is provided at one end of the short shaft; an electric push rod is provided in the workbench, and a driving assembly is provided at the movable end of the electric push rod; the present invention facilitates the first movement of the placement plate into the placement groove through the use of the driving assembly, so as to avoid the placement plate affecting the rotation of the control panel, thereby facilitating the rotation of the control panel; and then drives the clamping mechanism to rotate, thereby driving the control panel to rotate, so as to facilitate the inspection of the front, back and sides of the control panel, avoid the phenomenon of missed inspection of the control panel, and improve the practicality of the visual inspection device.

Description

Technical Field

[0001] The present invention relates to the technical field of automobile interior inspection, and in particular to a device for visually inspecting defects of an automobile interior control panel. Background Art

[0002] Automobile interior mainly refers to automobile products used for automobile interior modification, involving all aspects of automobile interior, such as automobile sunscreen film, automobile hand grips, automobile floor mats, automobile anti-skid mats, seat cushions, foot mats and control panels, etc. are all automobile interior products; among them, when the control panel is produced, it is necessary to detect the defects of the control panel. However, the control panel is actively inspected by manual inspection method or visual inspection device, and the manual inspection method has the following defects: (1): Manual inspection will increase the workload of workers, and the inspection time is long, the inspection speed is low, and the efficiency is low; (2): Manual inspection may miss inspections, which may easily cause unqualified products to become qualified products, affecting the accuracy of inspection; and when the visual inspection device is inspected, the product cannot be fully inspected, so workers need to turn the product over frequently, affecting the work efficiency of product inspection; Therefore, a vehicle interior control panel defect visual inspection device is proposed to solve the above problems. Summary of the Invention

[0003] The purpose of the present invention is to solve the above problems and to propose a visual inspection device for defects of automobile interior control panels.

[0004] In order to achieve the above object, the present invention adopts the following technical solutions:

[0005] A visual inspection device for defects in an automobile interior control panel comprises a workbench, a frame, and a visual inspection body. A connecting shaft is symmetrically provided on the inner wall of the frame. A clamping assembly for the control panel is provided at the end of the connecting shaft. A second gear is provided on the outer wall of the connecting shaft.

[0006] A U-shaped frame is provided at the bottom of the workbench, a short shaft is rotatably provided in the U-shaped frame, one end of the short shaft is provided with a support mechanism acting on the control panel, and the other end of the short shaft is provided with a gear 1;

[0007] An electric push rod is provided in the workbench, and a driving component which first acts on gear one and then acts on gear two is provided at the movable end of the electric push rod.

[0008] Preferably, the driving assembly includes a rectangular block fixed to the movable end of the electric push rod through a connecting frame, a strip groove provided in the rectangular block, a movable block 2 slidably arranged in the strip groove, and a reset spring, and the reset spring is located at one end of the fixed end of the electric push rod, and the movable block 2 is provided with a strip tooth plate 2 meshing with the gear 1;

[0009] A strip-shaped opening is provided on the workbench, a connecting rod fixedly connected to the rectangular block is slidably provided in the strip-shaped opening, and a strip-shaped tooth plate 1 matched with the second gear is provided on the top of the connecting rod.

[0010] Preferably, the supporting mechanism includes a placement slot provided on the workbench, a rectangular opening provided on the placement slot and a movable block slidably provided in the rectangular opening, the top of the movable block is provided with a placement plate that matches the placement slot, a winch wheel is fixedly connected to the outer wall of the short shaft in the U-shaped frame, a traction rope is provided at the bottom of the movable block, and one end of the traction rope is movably passed through the U-shaped frame and fixed to the winch wheel, an extrusion spring is sleeved on the outer wall of the traction rope between the movable block and the U-shaped frame, a rectangular groove is symmetrically provided on one side surface of the movable block, and a limiting member acting on the connecting shaft is provided in the rectangular groove.

[0011] Preferably, the limiting member includes a connecting plate slidably arranged in a rectangular groove and a fixing rod arranged on the connecting plate. A fixing hole is provided on the outer wall of the connecting shaft to cooperate with the fixing rod. The top of the fixing rod movably passes through the workbench and extends into the fixing hole. A support member acting on the connecting plate is provided in the workbench.

[0012] Preferably, the support member includes an L-shaped plate arranged on the inner top surface of the workbench and a guide rod 2 fixed to the bottom surface of the connecting plate, and the bottom of the guide rod 2 is movable and passes through the bottom of the L-shaped plate, and an extrusion spring 2 is sleeved on the outer wall of the guide rod 2 between the connecting plate and the L-shaped plate.

[0013] Preferably, the clamping assembly includes a rectangular plate fixed to the end of the connecting shaft, a threaded hole provided on the rectangular plate and a screw threadedly connected to the threaded hole, and a clamping plate is rotatably provided at one end of the screw.

[0014] Preferably, a guide rod 1 is provided at one end of the clamping plate, and one end of the guide rod 1 movably passes through the rectangular plate.

[0015] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:

[0016] The present invention facilitates supporting the control panel by using the supporting mechanism, thereby facilitating clamping and fixing the control panel, and the operation is simple and convenient, thereby improving the efficiency of clamping and fixing the control panel; the second gear and the first bar-shaped toothed plate cooperate with each other to drive the clamping mechanism to rotate, thereby facilitating the rotation of the control panel, further facilitating the inspection of the control panel, and improving the practicality of the visual inspection device; the use of the limiter facilitates the fixing of the connecting shaft, thereby preventing the clamping mechanism from rotating when not in use, thereby facilitating the clamping and fixing of the control panel;

[0017] The present invention uses a driving component to facilitate the first movement of the placement plate into the placement groove, thereby preventing the placement plate from affecting the rotation of the control plate, thereby facilitating the rotation of the control plate; then the clamping mechanism is driven to rotate, thereby driving the control plate to rotate, thereby facilitating the inspection of the front, back and sides of the control plate, avoiding the phenomenon of missed inspection of the control plate, and improving the practicality of the visual inspection device; wherein, when the placement plate moves downward, the rectangular groove causes the fixing rod to separate from the connecting shaft, thereby releasing the fixation of the connecting shaft. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It shows a schematic structural diagram of a front view provided by an embodiment of the present invention;

[0019] Figure 2 A schematic diagram of a cross-sectional structure according to a front view perspective provided by an embodiment of the present invention is shown;

[0020] Figure 3 It shows a schematic structural diagram of an upward viewing angle provided by an embodiment of the present invention;

[0021] Figure 4 A schematic structural diagram of a driving assembly according to a first perspective is shown;

[0022] Figure 5 for Figure 4 A partial enlarged view of point A in the middle;

[0023] Figure 6 A structural schematic diagram from a second perspective of a driving assembly provided according to an embodiment of the present invention is shown.

[0024] Legend:

[0025] 1. Workbench; 2. Frame; 3. Visual detector body; 4. Placement slot; 5. Guide rod 1; 6. Connecting shaft; 7. Fixed rod; 8. Placement plate; 9. Movable block 1; 10. Rectangular plate; 11. Clamp; 12. Extrusion spring 1; 13. Winch; 14. Gear 1; 15. Short shaft; 16. Connecting frame; 17. U-shaped frame; 18. Connecting plate; 19. L-shaped plate; 20. Extrusion spring 2; 21. Guide rod 2; 22. Strip tooth plate 1; 23. Connecting rod; 24. Rectangular block; 25. Movable block 2; 26. Strip tooth plate 2; 27. Traction rope; 28. Rectangular slot; 29. ​​Screw; 30. Gear 2; 31. Reset spring; 32. Electric push rod; 33. Strip opening; 34. Strip slot. DETAILED DESCRIPTION

[0026] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.

[0027] See also Figure 1-6 , the present invention provides a technical solution:

[0028] A visual inspection device for defects in an automobile interior control panel comprises a workbench 1, a frame 2 fixedly connected to the workbench 1, and a visual detector body 3 (known as prior art) mounted on the inner top surface of the frame 2. The working principle of the visual detector body 3 is the same as that of the middle and lower visual modules and the upper visual module of application number: CN202023255759.4 (An automobile interior defect inspection device); a connecting shaft 6 is symmetrically rotatably provided on the inner wall of the frame 2, and a clamping assembly for the control panel is provided at the end of the connecting shaft 6. The use of the clamping assembly facilitates the clamping and fixing of the control panel to avoid shaking of the control panel during inspection, thereby facilitating inspection of the control panel; a gear 2 30 is provided on the outer wall of the connecting shaft 6; the gear 2 30 and the bar-shaped tooth plate 1 22 cooperate with each other to drive the clamping mechanism to rotate, thereby facilitating rotation of the control panel, further facilitating inspection of the control panel, and improving the practicality of the visual inspection device;

[0029] A U-shaped frame 17 is provided at the bottom of the workbench 1. A short shaft 15 is rotatably provided in the U-shaped frame 17. One end of the short shaft 15 is provided with a support mechanism that acts on the control panel. The use of the support mechanism facilitates the support of the control panel, thereby facilitating the clamping and fixing of the control panel. The operation is simple and convenient, and the working efficiency of clamping and fixing the control panel is improved.

[0030] The other end of the short shaft 15 is provided with a gear 14;

[0031] An electric push rod 32 is provided in the workbench 1, and the movable end of the electric push rod 32 is provided with a driving assembly that first acts on gear 14 and then acts on gear 2 30; through the use of the driving assembly, it is convenient to first move the placement plate 8 into the placement groove 4 to avoid the placement plate 8 affecting the rotation of the control plate, which is beneficial to the rotation of the control plate; then the clamping mechanism is driven to rotate, thereby driving the control plate to rotate, which is convenient for detecting the front, back and sides of the control plate, avoiding the phenomenon of missed inspection of the control plate, and improving the practicality of the visual inspection device; wherein, when the placement plate 8 moves downward, the rectangular groove 28 causes the fixing rod 7 to separate from the connecting shaft 6, thereby releasing the fixation of the connecting shaft 6.

[0032] In the present invention, the drive assembly includes a rectangular block 24 fixed to the movable end of the electric push rod 32 by a connecting frame 16, a strip groove 34 provided in the rectangular block 24, a movable block 25 slidably set in the strip groove 34, and a return spring 31, and the return spring 31 is located at one end of the fixed end of the electric push rod 32. The use of the return spring 31 facilitates the movement of the movable block 25; the movable block 25 is provided with a strip tooth plate 26 meshing with the gear 1 14;

[0033] A strip-shaped opening 33 is provided on the workbench 1, and a connecting rod 23 fixed to the rectangular block 24 is slidably provided in the strip-shaped opening 33. A strip-shaped tooth plate 1 22 is provided on the top of the connecting rod 23, which cooperates with the gear 2 30, so as to facilitate the rotation of the clamping mechanism, thereby facilitating the rotation of the control panel and further facilitating the detection of the control panel.

[0034] In the present invention, the supporting mechanism includes a placement slot 4 opened on the workbench 1, a rectangular opening opened on the placement slot 4 and a movable block 9 slidably set in the rectangular opening, a placement plate 8 matching the placement slot 4 is provided on the top of the movable block 9, a winch wheel 13 is fixedly connected to the outer wall of the short shaft 15 in the U-shaped frame 17, a traction rope 27 is provided at the bottom of the movable block 9, and one end of the traction rope 27 is movably passed through the U-shaped frame 17 and fixed to the winch wheel 13, an extrusion spring 12 is sleeved on the outer wall of the traction rope 27 between the movable block 9 and the U-shaped frame 17, and the use of the extrusion spring 12 facilitates the resetting of the placement plate 8; a rectangular slot 28 is symmetrically opened on the side of the movable block 9, and a limit member acting on the connecting shaft 6 is provided in the rectangular slot 28. The use of the limit member facilitates the fixing of the connecting shaft 6 to avoid the rotation of the clamping mechanism when not in use, thereby facilitating the clamping and fixing of the control panel.

[0035] In the present invention, the limiting member includes a connecting plate 18 slidably arranged in a rectangular groove 28 and a fixing rod 7 arranged on the connecting plate 18. By using the rectangular groove 28, it can be achieved that the movable block 9 does not drive the fixing rod 7 to move downward when descending. When it moves to a certain position, it will cause the fixing rod 7 to move downward, thereby unlocking the connecting shaft 6; a fixing hole (not shown in the figure) is provided on the outer wall of the connecting shaft 6 to cooperate with the fixing rod 7, and the top of the fixing rod 7 is movable through the workbench 1 and extends into the fixing hole. A support member acting on the connecting plate 18 is provided in the workbench 1; by using the support member, it is convenient to support the connecting plate 18, thereby facilitating the support of the fixing rod 7.

[0036] In the present invention, the support member includes an L-shaped plate 19 arranged on the inner top surface of the workbench 1 and a guide rod 21 fixed to the bottom surface of the connecting plate 18, and the bottom of the guide rod 21 is movable and extends to the bottom of the L-shaped plate 19. Through the use of the guide rod 21, it is convenient to support the connecting plate 18, thereby facilitating the up and down movement of the connecting plate 18; an extrusion spring 20 is provided on the outer wall of the guide rod 21 between the connecting plate 18 and the L-shaped plate 19. Through the use of the extrusion spring 20, the automatic reset of the fixing rod 7 is facilitated, thereby facilitating the fixation of the connecting shaft 6.

[0037] In the present invention, the clamping assembly includes a rectangular plate 10 fixed to the end of the connecting shaft 6, a threaded hole opened on the rectangular plate 10 and a screw rod 29 threadedly connected to the threaded hole. A clamping plate 11 is rotatably provided at one end of the screw rod 29. By using the screw rod 29, it is convenient to adjust the position of the clamping plate 11, thereby facilitating the clamping and fixing of the control panel; a guide rod 5 is provided at one end of the clamping plate 11, and one end of the guide rod 5 is movable through the rectangular plate 10; by using the guide rod 5, it is convenient to limit the clamping plate 11, thereby facilitating the clamping and fixing of the control panel.

[0038] Working principle: When the present invention is used, the control board is placed on the placement plate 8, and then the screw rod 29 is rotated. The rotation of the screw rod 29 drives the clamping plate 11 to move, and the control board is fixed by the clamping force between the two clamping plates 11;

[0039] Then open the visual detector body 3 and detect the surface defects of the control board through the visual detector body 3;

[0040] Then, the electric push rod 32 is turned on, and the movable end of the electric push rod 32 extends to drive the connecting frame 16 to move, thereby driving the rectangular block 24 to move. The movement of the rectangular block 24 is divided into the following steps:

[0041] Process 1: Under the action of the return spring 31, the rectangular block 24 will drive the movable block 2 25 to move, and then drive the gear 1 14 and the short shaft 15 to rotate, thereby driving the winch wheel 13 to rotate, and further causing the traction rope 27 to be wound around the winch wheel 13, realizing the movement of the traction rope 27, thereby driving the movable block 1 9 and the placement plate 8 to move downward;

[0042] When the rectangular block 24 moves, the strip tooth plate 1 22 moves along with the rectangular block 24 under the action of the connecting rod 23;

[0043] Among them, under the action of the rectangular groove 28, the downward movement of the movable block 9 will not drive the connecting plate 18 to move downward. When the connecting plate 18 moves to the top of the rectangular groove 28, as the movable block 9 continues to move downward, it will drive the connecting plate 18 to move downward, thereby driving the fixing rod 7 to move downward;

[0044] When the placement plate 8 enters the placement slot 4, the bar-shaped tooth plate 1 22 meshes with the gear 2 30, and the fixing rod 7 is separated from the fixing hole on the connecting shaft 6;

[0045] Process 2: As the rectangular block 24 continues to move, the bar-shaped toothed plate 26 and the gear 1 14 are relatively stationary. The bar-shaped toothed plate 1 22 moves with the rectangular block 24, driving the gear 2 30 to rotate, which in turn drives the connecting shaft 6 to rotate, thereby driving the clamping mechanism to rotate, and further driving the control board to rotate. While the control board rotates, the visual detector body 3 will continue to detect defects on the control board, thereby achieving inspection of the control board.

[0046] Among them, when the bar-shaped tooth plate 1 22 moves from one end to the other, at this time, the gear 2 30 rotates exactly 360 degrees, thereby causing the control board to rotate 360 ​​degrees, which is conducive to the detection of the control board;

[0047] When the control panel inspection is completed, the rectangular block 24 is reset by contracting the movable end of the electric push rod 32. Under the action of the reset spring 31, the bar tooth plate 1 22 is reset first, thereby driving the clamping mechanism to reset, and further driving the control panel to reset, and then the gear 1 14 and the winch wheel 13 are rotated to reset the placement plate 8. After the bar tooth plate 1 22 is separated from the gear 2 30, the fixing rod 7 is inserted into the fixing hole of the connecting shaft 6 to fix the connecting shaft 6. Finally, the placement plate 8 is reset to support the control panel, and the clamping of the control panel is manually released.

[0048] The above description of the embodiments is intended to enable one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not limited to the embodiments shown herein but is intended to conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A visual inspection device for defects in an automobile interior control panel, comprising a workbench, a frame and a visual detector body, characterized in that: A connecting shaft is symmetrically rotated on the inner wall of the frame, a clamping assembly for the control panel is provided at the end of the connecting shaft, and a second gear is provided on the outer wall of the connecting shaft; A U-shaped frame is provided at the bottom of the workbench, a short shaft is provided for rotation in the U-shaped frame, one end of the short shaft is provided with a support mechanism acting on the control panel, and the other end of the short shaft is provided with a gear 1; An electric push rod is provided in the workbench, and a driving component is provided at the movable end of the electric push rod which first acts on gear 1 and then acts on gear 2; The driving assembly includes a rectangular block fixed to the movable end of the electric push rod through a connecting frame, a strip groove provided in the rectangular block, a movable block 2 slidably set in the strip groove, and a reset spring, and the reset spring is located at one end of the fixed end of the electric push rod. The movable block 2 is provided with a strip tooth plate 2 that meshes with the gear 1; A strip-shaped opening is provided on the workbench, a connecting rod fixedly connected to the rectangular block is slidably provided in the strip-shaped opening, and a strip-shaped tooth plate 1 is provided on the top of the connecting rod to match the gear 2; The supporting mechanism includes a placement slot provided on the workbench, a rectangular opening provided on the placement slot, and a movable block slidably provided in the rectangular opening; a placement plate matching the placement slot is provided on the top of the movable block; a winch wheel is fixedly connected to the outer wall of the short shaft in the U-shaped frame; a traction rope is provided at the bottom of the movable block, and one end of the traction rope movably passes through the U-shaped frame and is fixed to the winch wheel; an extrusion spring is sleeved on the outer wall of the traction rope between the movable block and the U-shaped frame; a rectangular slot is symmetrically provided on one side surface of the movable block, and a limiter acting on the connecting shaft is provided in the rectangular slot; The limiting member includes a connecting plate slidably arranged in the rectangular groove and a fixing rod arranged on the connecting plate. A fixing hole is opened on the outer wall of the connecting shaft to match the fixing rod. The top of the fixing rod movably passes through the workbench and extends into the fixing hole. A support member acting on the connecting plate is provided in the workbench. The support member includes an L-shaped plate arranged on the top surface of the workbench and two guide rods fixed to the bottom surface of the connecting plate, and the bottom of the two guide rods can be movably extended to the bottom of the L-shaped plate. Two extrusion springs are sleeved on the outer wall of the two guide rods between the connecting plate and the L-shaped plate.

2. The vehicle interior control panel defect visual inspection device according to claim 1, characterized in that: The clamping assembly comprises a rectangular plate fixedly connected to the end of the connecting shaft, a threaded hole provided on the rectangular plate and a screw rod threadedly connected in the threaded hole; a clamping plate is rotatably provided at one end of the screw rod.

3. The vehicle interior control panel defect visual inspection device according to claim 2, characterized in that: A guide rod is provided at one end of the splint, and one end of the guide rod movably passes through the rectangular plate.

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