A voltage core automatic assembly device and assembly method thereof
By designing a voltage core automatic assembly equipment including base, support frame, servo body, assembly groove and other components, the problem of manual and complicated steps in the existing technology of electromagnet core assembly is solved, and an efficient and automated assembly process is achieved.
Patent Information
- Application Number
- CN202510157553.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-13
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2045-02-13
AI Technical Summary
The existing electromagnet core assembly process relies on manual operation, with complicated steps and multiple equipment, with low practicality and poor automation effect.
An automatic assembly equipment for voltage iron cores is designed, including base, support frame, servo body, assembly groove, main support frame, motor body, main thread rod, main transmission block and other components. Through the coordinated work of these components, the automatic assembly of voltage iron cores is realized.
It improves the feeding accuracy and efficiency of the voltage iron core, reduces manual operation, shortens assembly time, improves the stability and fastening of the assembled voltage iron core, and realizes a fully automated feeding process.
Smart Images

Figure CN119626762B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of voltage cores, and in particular relates to automatic assembly equipment for voltage cores and an assembly method thereof. Background Art
[0002] The voltage core is usually a magnetic material made of silicon steel sheets. It is the magnetic path of the transformer and acts as the winding skeleton. The voltage core is mainly composed of the core body, fasteners and insulating parts. Among them, the core body is made of electrical steel sheets and is the main part of the magnetic conductor. The fasteners include clamps, screws, glass binding tape, etc., which are used to fix the core. The insulating parts are used to ensure the electrical isolation between the core and the winding. Part of the magnetic field will leak to the outside of the transformer during transmission, causing magnetic flux leakage. The use of the voltage core can reduce this leakage, thereby improving the efficiency and performance of the transformer.
[0003] In the prior art, the authorization publication number "CN109570952B" discloses "a core assembly device"; it includes an assembly positioning mechanism, a product transferring mechanism, a conveyor belt mechanism and a tray up and down mechanism. The assembly positioning mechanism is arranged on one side of the conveyor belt mechanism, and the tray up and down mechanism is arranged on the side of the conveyor belt mechanism away from the assembly positioning mechanism. The product transferring mechanism is arranged on the upper part of the tray up and down mechanism. The assembly positioning mechanism, the product transferring mechanism, the conveyor belt mechanism and the tray up and down mechanism are all fixedly installed on the corresponding workstations of the assembly line. The assembly positioning mechanism, the product transferring mechanism, the conveyor belt mechanism and the tray up and down mechanism are all electrically connected to an external controller, which solves the problems of low product assembly precision, low efficiency, only one carrier can be used and cannot be used in conjunction with other functional equipment.
[0004] The above-mentioned "a kind of iron core assembly equipment" still has some shortcomings. For example, in the process of assembling the existing electromagnetic iron core, the assembly mostly relies on manual operation, and there are many steps in the assembly process, which often requires the use of more driving sources and components. The process is relatively complicated and requires the use of more equipment. The practicality is low and the automation effect is poor. For this reason, a voltage iron core automatic assembly equipment and an assembly method thereof are proposed here to solve the above-mentioned problems. Summary of the invention
[0005] In view of the above situation, in order to overcome the defects of the prior art, the present invention provides a voltage iron core automatic assembly device and an assembly method thereof, which effectively solves the problems that in the existing electromagnetic iron core assembly process, the assembly mostly relies on manual operation, and the assembly process has many steps, often requiring the use of more driving sources and components, which is relatively numerous and requires more equipment, has low practicality, and has poor automation effect.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical scheme: an automatic voltage core assembly device, comprising a base, the top of the base is fixedly connected to a supporting base frame, the top of the supporting base frame is fixedly connected to a servo body, the output shaft of the servo body is fixedly connected to a top connecting disk, the surface of the top connecting disk is provided with an assembling groove, one side of the base is fixedly connected to a main supporting frame, the top of the main supporting frame is fixedly connected to a top storing box, one side of the top storing box is fixedly connected to a main material slide rail, one side of the main supporting frame is fixedly connected to a motor body, the output shaft of the motor body is fixedly connected to a main threaded rod, the surface of the main threaded rod is threadedly connected to a main threaded tube, the top of the main threaded tube is fixedly connected to a main transmission block, one side of the main material slide rail is fixedly connected to a main pushing platform, the surface of the main threaded rod is fixedly connected to a top gear disk, One side is movably connected with a main transmission toothed belt, one side of the main transmission toothed belt is movably connected with a bottom toothed plate, one side of the bottom toothed plate is movably connected with a No. 2 bearing plate, one end of the bottom toothed plate is fixedly connected with a bottom threaded rod, one end of the bottom threaded rod is fixedly connected with a No. 1 gear plate, the surface of the No. 1 gear plate is meshedly connected with the No. 1 gear belt, the inner side of the No. 1 gear belt is meshedly connected with the No. 2 gear plate, one side of the No. 2 gear plate is fixedly connected with an externally threaded rod, the surface of the externally threaded rod is threadedly connected with the No. 1 transmission threaded plate, the top of the No. 1 transmission threaded plate is fixedly connected with an extrusion slider, one side of the extrusion slider is fixedly connected with an extrusion disk, the top of the base is fixedly connected with a side fixing frame, the top of the side fixing frame is fixedly connected to a dispensing machine, one side of the dispensing machine is movably connected with a transmission pipe, and the bottom of the dispensing machine is fixedly connected with a dispensing head.
[0007] Preferably, a main connecting groove is provided on the top of the main pushing platform, a bearing disc No. 1 is movably connected to the inner side of the main connecting groove, and one side of the bearing disc No. 1 is movably connected to one end of the main threaded rod.
[0008] Preferably: the top of the main pushing platform is fixedly connected to a side support plate No. 1, the inner side of the side support plate is provided with a side rail No. 1, the inner side of the side rail No. 1 is slidably connected to a side slider No. 1, and one side of the side slider No. 1 is fixedly connected to both sides of the main transmission block.
[0009] Preferably: one side of the No. 1 gear plate is movably connected to the No. 3 bearing plate, one end of the externally threaded rod is movably connected to the No. 4 bearing plate, the top of the base is fixedly connected to a side support frame, one side of the side support frame is fixedly connected to a side pushing platform, a side connecting groove is provided on the top of the side pushing platform, and the inner side of the side connecting groove is movably connected to one side of the No. 4 bearing plate.
[0010] Preferably: a No. 2 side support plate is fixedly connected to the top of the side pushing platform, a No. 2 side rail is opened on the inner side of the No. 2 side support plate, a No. 2 side slider is slidably connected to the inner side of the No. 2 side rail, and the inner side of the No. 2 side slider is fixedly connected to both sides of the extrusion slider.
[0011] Preferably, the surface of the bottom threaded rod is fixedly connected with a No. 1 bevel gear plate, one side of the No. 1 bevel gear plate is meshed with a No. 2 bevel gear plate, one side of the No. 2 bevel gear plate is fixedly connected to a side connecting rod, one side of the side connecting rod is fixedly connected to a No. 3 bevel gear plate, one side of the No. 3 bevel gear plate is meshed with a No. 4 bevel gear plate, one side of the No. 4 bevel gear plate is fixedly connected to a No. 3 gear plate, one side of the No. 3 gear plate is meshed with a No. 2 gear belt, one side of the No. 2 gear belt is fixedly connected to a No. 4 gear plate, one side of the No. 4 gear plate is fixedly connected to a top connecting rod, one end of the top connecting rod is fixedly connected to a No. 5 bevel gear plate, one side of the No. 5 bevel gear plate is meshed with a No. 6 bevel gear plate, the inner side of the No. 6 bevel gear plate is fixedly connected to a side rod, the bottom of the side rod is fixedly connected to a bottom transmission plate, and the bottom of the bottom transmission plate is movably connected to a cleaning brush.
[0012] Preferably: one side of the fourth bevel gear plate is fixedly connected with a side movable rod, one side of the side movable rod is movably connected with a fifth bearing plate, one side of the fourth gear plate is movably connected with a sixth bearing plate, one side of the sixth bearing plate is movably connected to a side of the cleaning frame, the top of the side rod is movably connected with a seventh bearing plate, and the top of the seventh bearing plate is movably connected to one side of the cleaning frame.
[0013] Preferably: the surface of the bottom threaded rod is fixedly connected with a No. 7 bevel gear plate, one side of the No. 7 bevel gear plate is meshed with an No. 8 bevel gear plate, one side of the No. 8 bevel gear plate is fixedly connected with a bottom fixing rod, one side of the bottom fixing rod is fixedly connected with a No. 5 gear plate, the surface of the No. 5 gear plate is meshed with a No. 3 gear belt, the inner side of the No. 3 gear belt is meshed with a No. 6 gear plate, one side of the No. 6 gear plate is fixedly connected with a top threaded rod, one side of the top threaded rod is movably connected with a No. 9 bearing plate, the surface of the top threaded rod is threadedly connected with a side threaded tube, the top of the side threaded tube is fixedly connected with a side transmission block, both sides of the side transmission block are fixedly connected with a No. 3 side slider, both sides of the No. 3 side slider are slidably connected with a No. 3 side rail, a limited side plate is arranged on the top of the No. 3 side rail, the bottom of the limited side plate is fixedly connected with a bottom pushing platform, the surface of the bottom pushing platform is provided with a bottom connecting groove, and one side of the No. 5 gear plate is movably connected with a No. 8 bearing plate.
[0014] Preferably: the surface of the bottom threaded rod is fixedly connected with a seventh gear plate, one side of the seventh gear plate is meshed with a fourth gear belt, one side of the fourth gear belt is meshed with an eighth gear plate, one side of the eighth gear plate is fixedly connected with a ninth gear plate, the surface of the ninth gear plate is meshed with a fifth gear belt, the surface of the fifth gear belt is meshed with a tenth gear plate, one side of the tenth gear plate is fixedly connected with a side transmission rod, one end of the side transmission rod is fixedly connected with a top transmission roller, the surface of the top transmission roller is movably connected with a transmission belt, the bottom of the transmission belt is movably connected with a bottom transmission roller, the surface of the transmission belt is fixedly connected with a feeding rack, one side of the top transmission roller is movably connected with a tenth bearing plate, one side of the tenth bearing plate is movably connected with a side stabilizing plate, one side of the base is fixedly connected with a feeding table, one side of the feeding table is fixedly connected with an inclined guide frame, one side of the inclined guide frame is fixedly connected with a limited arc frame, and a feeding trough is provided on the surface of the assembly groove and the surface of the inclined guide frame.
[0015] An assembly method of a voltage core automatic assembly device comprises the following steps:
[0016] S1. First, place the main voltage core to be assembled in the top storage box. The voltage core will slide into the surface of the main push platform along the main material slide rail, and the main voltage core will be limited by the No. 1 side support plate. After the main voltage core enters the top surface of the main push platform, it is started by the motor body, and the main threaded rod is driven to rotate by the motor body. The rotating main threaded rod will rotate along the inner side of the main connecting groove. Through the threaded connection between the main threaded rod and the main threaded tube, the main transmission block will be driven to move horizontally when the main threaded rod rotates, and the main voltage core is pushed into the assembly groove at the edge of the top connection plate;
[0017] S2, start through the servo body, and drive the top connection plate to rotate through the servo body. The rotating top connection plate will drive multiple assembly slots to change their angles. During the rotation of the assembly slot, the motor body will reverse the main transmission block and move it to the reset state. At this time, the next main voltage core to be assembled will enter the main push platform along the main material slide rail. After the assembly slot rotates 30°, start the motor body again to drive the new main voltage core into the empty assembly slot and circulate in sequence.
[0018] S3. After the main voltage core in the assembly slot rotates 30° and moves to the bottom of the cleaning frame, the motor body is started at this time. While the motor body rotates to drive the main threaded rod to rotate, it will also synchronously drive the top gear disc to rotate. Through the meshing connection of the main transmission toothed belt, when the top gear disc rotates, it will synchronously drive the bottom gear disc to rotate. The rotating bottom gear disc will drive the bottom threaded rod to rotate. The rotating bottom threaded rod will drive the No. 1 bevel gear disc to rotate. Through the meshing of the No. 1 bevel gear disc and the No. 2 bevel gear disc, it will synchronously drive the side connecting rod to rotate. The rotating side connecting rod will synchronously drive the No. 3 bevel gear disc to rotate. Through the No. 3 bevel gear disc and the No. 4 bevel gear disc The rotating No. 4 bevel gear plate will synchronously drive the No. 3 gear plate to rotate, and the rotation of the No. 4 bevel gear plate will drive the side movable rod and the No. 5 bearing plate to rotate flexibly. The rotating No. 3 gear plate will drive the No. 2 gear belt to rotate. Through the transmission engagement of the No. 2 gear belt, the No. 4 gear plate will be synchronously driven to rotate when the No. 3 gear plate rotates. The rotating No. 4 gear plate will drive the top connecting rod to rotate, and the No. 5 bevel gear plate will be driven to rotate through the top connecting rod. Through the engagement of the No. 5 bevel gear plate and the No. 6 bevel gear plate, the side rod will be driven to rotate when the top connecting rod rotates. The rotating side rod drives the bottom transmission plate to rotate along the top of the assembly slot.
[0019] S4. After continuous movement, the assembly tank will move to the bottom of the dispensing head. After the dispensing machine is started, the glue to be dispensed is dispensed downward along the dispensing head through the connection of the transmission tube, and the surface of the main voltage core in the assembly tank is dispensed.
[0020] S5. The continuously moving assembly groove will move to one side of the bottom pushing platform, and the auxiliary voltage iron core to be assembled will slide along the inner side of the limiting side plate to the surface of the bottom pushing platform. When the motor body drives the main threaded rod and the bottom threaded rod to rotate, the rotating bottom threaded rod will synchronously drive the No. 7 bevel gear plate to rotate, and through the meshing of the No. 7 bevel gear plate and the No. 8 bevel gear plate, it will synchronously drive the bottom fixed rod to rotate, and the rotating bottom fixed rod will synchronously drive the No. 5 gear plate to rotate. The rotating No. 5 gear plate is driven by the meshing of the No. 3 gear belt. When the No. 5 gear plate rotates, it will synchronously drive the No. 6 gear plate to rotate. The rotating No. 6 gear plate will synchronously drive the top threaded rod to rotate, and through the meshing of the top threaded rod and the side threaded tube, the side transmission block at the top of the side threaded tube is driven to slide horizontally along the top of the bottom pushing platform, and the auxiliary voltage iron core is pushed by the horizontal sliding of the side transmission block, and the auxiliary voltage iron core is pushed to the inner side of the assembly groove, and the auxiliary voltage iron core and the main voltage iron core are assembled with each other;
[0021] S6. The bottom threaded rod will synchronously drive the No. 1 gear plate to rotate during the rotation process. Through the movable connection of the No. 1 gear belt, the No. 2 gear plate will be synchronously driven to rotate during the rotation of the No. 1 gear plate. The rotating No. 2 gear plate will drive the external threaded rod to rotate. Through the threaded connection between the external threaded rod and the No. 1 transmission threaded plate, when the motor body drives the external threaded rod to rotate synchronously, it will drive the extrusion slider to slide horizontally along the inner side of the No. 2 side support plate, and the extrusion slider will synchronously push the extrusion plate into the inner side of the assembly groove;
[0022] S7. After the extrusion is completed, the motor body reverses to drive the extrusion slider, the side transmission block and the main transmission block to reset. At this time, the assembly slot continues to move, and the assembled voltage core is moved to one side of the unloading platform. At this time, the motor body drives the bottom threaded rod to rotate while synchronously driving the No. 7 gear plate to rotate. Through the transmission of the No. 4 gear belt, the No. 8 gear plate will be synchronously driven to rotate during the rotation of the No. 7 gear plate. The rotating No. 8 gear plate will synchronously drive the No. 9 gear plate to rotate. The rotating No. 9 gear plate will drive the No. 5 gear belt to rotate. The rotating No. 5 gear belt will synchronously drive the No. 10 gear plate to rotate. The rotating No. 10 gear plate will drive the side transmission rod to rotate. The rotating side transmission rod will synchronously drive the top transmission roller to rotate. Through the sleeve of the transmission belt, when the top transmission roller rotates, it will synchronously drive the bottom transmission roller to rotate and drive the transmission belt to move. The rotating unloading rack will move along the unloading trough opened on the inner side of the assembly slot. After the unloading rack passes through the unloading trough opened in the assembly slot, the assembled voltage core will be lifted up to complete the unloading of the assembled voltage core.
[0023] Compared with the prior art, the present invention has the following beneficial effects:
[0024] 1) The horizontal movement of the main transmission block will push the main voltage core on the top of the main push platform to move, and push the main voltage core into the assembly slot on the edge of the top connection plate, and stably push the voltage core into the innermost designated position of the assembly slot without manual insertion, which improves the accuracy and efficiency of material feeding;
[0025] 2) The rotating side rod drives the bottom transmission plate to rotate along the top of the assembly slot, and drives the cleaning brush to clean the main voltage core inside the assembly slot. When the assembly slot rotates and moves, it passes through the bottom of the cleaning brush. The rotating motor body continuously feeds multiple assembly slots and drives the cleaning brush to rotate synchronously. The assembly slot is cleaned by the rotating cleaning brush, which improves the effect of subsequent dispensing of the main voltage core in the assembly slot. There is no need for repeated manual cleaning, which reduces the workload of manual work. At the same time, the synchronous drive does not require the use of an additional drive source, which improves work efficiency and reduces costs.
[0026] 3) Push the secondary voltage core to the inner side of the assembly slot through the horizontal sliding of the side transmission block, and assemble the secondary voltage core with the main voltage core, without the need for repeated manual operations, thus shortening the assembly time;
[0027] 4) By sliding the No. 2 side sliders on both sides of the extrusion slider along the inner side of the No. 2 side rail, the stability of the horizontal movement of the extrusion slider is improved. The extrusion slider will simultaneously push the extrusion plate into the inner side of the assembly slot, and extrude the main voltage core and the auxiliary voltage core assembled inside the assembly slot. The voltage core is extruded and assembled by synchronous driving, which improves the stability and tightness of the assembled voltage core and improves the assembly effect;
[0028] 5) After the unloading rack passes through the unloading trough opened in the assembly groove, it will lift the assembled voltage core, and after lifting the voltage core along the assembly groove, it will move to the inner side of the limit arc frame. After rotating to a certain height, the voltage core will slide along the inner side of the limit arc frame to one side of the inclined guide frame, and slide along the inclined inclined guide frame to the top of the unloading platform for unloading. The continuously moving unloading rack will pass through the unloading trough opened on the surface of the inclined guide frame to complete the unloading of the assembled voltage core. Through fully automated unloading, no operator operation is required, and no additional drive source needs to be set up, thereby improving the efficiency of automated assembly. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0030] Figure 1 It is a schematic diagram of the overall appearance structure of the present invention;
[0031] Figure 2 It is a schematic diagram of the assembly slot structure of the present invention;
[0032] Figure 3 It is a schematic diagram of the top gear disc structure of the present invention;
[0033] Figure 4 It is a schematic diagram of the main transmission toothed belt structure of the present invention;
[0034] Figure 5 It is a schematic diagram of the bottom threaded rod structure of the present invention;
[0035] Figure 6 This is a schematic diagram of the structure of the second side support plate of the present invention;
[0036] Figure 7 It is a schematic diagram of the side connecting rod structure of the present invention;
[0037] Figure 8It is a schematic diagram of the cleaning frame structure of the present invention;
[0038] Fig. 9 It is a schematic diagram of the cleaning brush structure of the present invention;
[0039] Fig.10 It is a schematic diagram of the structure of the limiting side plate of the present invention;
[0040] Fig.11 It is a structural schematic diagram of the sixth gear plate of the present invention;
[0041] Fig.12 It is a schematic diagram of the structure of the fourth gear belt of the present invention;
[0042] Fig.13 This is a schematic diagram of the structure of the No. 10 gear plate of the present invention;
[0043] Fig.14 It is a schematic diagram of the structure of the ninth gear plate of the present invention.
[0044] In the figure: 1, base; 2, top connecting plate; 3, servo body; 4, assembly groove; 5, support frame; 601, main support frame; 602, top storage box; 603, main material slide rail; 604, main push platform; 605, side support plate No. 1; 606, main connecting groove; 607, motor body; 608, main threaded rod; 609, bearing plate No. 1; 6010, main transmission block; 6011, main threaded tube; 6012, side slider No. 1; 6013, side rail No. 1; 701, top gear plate; 702, main transmission belt; 703, bottom gear plate; 704, bearing plate No. 2; 705, bottom threaded rod; 706, gear plate No. 1; 707, bearing plate No. 3; 708, gear plate No. 1 belt; 709, gear plate No. 2; 7010, external threaded rod; 7011, bearing plate No. 4; 7012, extrusion slider; 7013, extrusion plate; 7014, transmission threaded plate No. 1; 7015, side slider No. 2; 7016, side support plate No. 2; 7017, side rail No. 2; 7018, side push platform; 7019, side connecting groove; 7020, side support frame; 801, helical gear plate No. 1; 802, helical gear plate No. 2; 803, side connecting rod; 804, helical gear plate No. 3; 805, helical gear plate No. 4; 806, side movable rod; 807, bearing plate No. 5; 808, gear plate No. 3; 809, gear belt No. 2; 8010, gear plate No. 4; 8011 , bearing plate No. 6; 8012, top connecting rod; 8013, bevel gear plate No. 5; 8014, bevel gear plate No. 6; 8015, side rod; 8016, bearing plate No. 7; 8017, bottom transmission plate; 8018, cleaning brush; 8019, cleaning rack; 901, side fixing frame; 902, dispensing machine; 903, transmission tube; 904, dispensing head; 1001, bevel gear plate No. 7; 1002, bevel gear plate No. 8; 1003, bottom fixing rod; 1004, gear plate No. 5; 1005, gear belt No. 3; 1006, gear plate No. 6; 1007, bearing plate No. 8; 1008, top threaded rod; 1009, bearing plate No. 9; 1010, bottom pusher; 1011, Bottom connecting groove; 1012, side threaded pipe; 1013, side transmission block; 1014, No. 3 side slider; 1015, No. 3 side rail; 1016, limit side plate; 1101, No. 7 gear plate; 1102, No. 4 gear belt; 1103, No. 8 gear plate; 1104, No. 9 gear plate; 1105, No. 5 gear belt; 1106, No. 10 gear plate; 1107, side transmission rod; 1108, top transmission roller; 1109, bottom transmission roller; 1110, transmission belt; 1111, unloading rack; 1112, side stabilizing plate; 1113, No. 10 bearing disc; 1114, unloading table; 1115, inclined guide frame; 1116, unloading chute; 1117, limit arc frame. DETAILED DESCRIPTION
[0045] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0046] Embodiment 1: In this embodiment 1, by Figure 1-Figure 14 Given, the present invention provides the following technical solutions:
[0047] A voltage core automatic assembly device comprises a base 1, a support frame 5 is fixedly connected to the top of the base 1, a steering engine body 3 is fixedly connected to the top of the support frame 5, an output shaft of the steering engine body 3 is fixedly connected to a top connection plate 2, an assembly groove 4 is provided on the surface of the top connection plate 2, a main support frame 601 is fixedly connected to one side of the base 1, a top storage box 602 is fixedly connected to the top of the main support frame 601, a main material slide rail 603 is fixedly connected to one side of the top storage box 602, and the main support frame 601 is fixedly connected to the top of the main support frame 601. One side of the main material slide rail 603 is fixedly connected to a motor body 607, an output shaft of the motor body 607 is fixedly connected to a main threaded rod 608, a surface of the main threaded rod 608 is threadedly connected to a main threaded tube 6011, a top of the main threaded tube 6011 is fixedly connected to a main transmission block 6010, one side of the main material slide rail 603 is fixedly connected to a main push platform 604, a surface of the main threaded rod 608 is fixedly connected to a top toothed disc 701, one side of the top toothed disc 701 is movably connected to a main transmission toothed belt 702, and the main transmission toothed belt 702 is movably connected to the main material slide rail 603. 2 is movably connected with a bottom toothed disc 703 on one side, and a second bearing disc 704 is movably connected with a bottom toothed disc 703 on one side, and a bottom threaded rod 705 is fixedly connected to one end of the bottom toothed disc 703, and one end of the bottom threaded rod 705 is fixedly connected to a first gear disc 706, and a first gear belt 708 is meshedly connected to the surface of the first gear disc 706, and a second gear disc 709 is meshedly connected to the inner side of the first gear belt 708, and a second gear disc 709 is fixedly connected to one side of the second gear disc 709. The surface of the threaded rod 7010 is threadedly connected to a No. 1 transmission threaded disk 7014, the top of the No. 1 transmission threaded disk 7014 is fixedly connected to an extrusion slider 7012, one side of the extrusion slider 7012 is fixedly connected to an extrusion disk 7013, the top of the base 1 is fixedly connected to a side fixing frame 901, the top of the side fixing frame 901 is fixedly connected to a glue dispensing machine 902, one side of the glue dispensing machine 902 is movably connected to a transmission tube 903, and the bottom of the glue dispensing machine 902 is fixedly connected to a glue dispensing head 904.
[0048] It should be noted that after continuous movement, the assembly groove 4 will move to the bottom of the dispensing head 904. After the dispensing machine 902 is started and connected through the transmission tube 903, the glue to be dispensed will be dispensed downward along the dispensing head 904 to perform dispensing on the surface of the main voltage core in the assembly groove 4.
[0049] In an optional embodiment: a main connecting groove 606 is opened on the top of the main pushing platform 604, and a bearing disk No. 1 609 is movably connected to the inner side of the main connecting groove 606, and one side of the bearing disk No. 1 609 is movably connected to one end of the main threaded rod 608.
[0050] It should be noted that the main threaded rod 608 is driven to rotate by the motor body 607, and the rotating main threaded rod 608 will rotate along the inner side of the main connecting groove 606, and during the rotation, it will be movably limited by the No. 1 bearing plate 609. The movable connection of the No. 1 bearing plate 609 is utilized to maintain the stable rotation of the main threaded rod 608 along the inner side of the main connecting groove 606. Through the threaded connection between the main threaded rod 608 and the main threaded tube 6011, when the main threaded rod 608 rotates, it will drive the main transmission block 6010 to move horizontally.
[0051] In an optional embodiment: a side support plate No. 1 is fixedly connected to the top of the main push platform 604, a side rail No. 1 is provided on the inner side of the side support plate No. 1 605, a side slider No. 1 is slidably connected to the inner side of the side rail No. 1 6013, and one side of the side slider No. 1 6012 is fixedly connected to both sides of the main transmission block 6010.
[0052] It should be noted that when the main threaded rod 608 rotates, it will drive the main transmission block 6010 to move horizontally, and during the horizontal movement, the No. 1 side slider 6012 slides along the inner side of the No. 1 side rail 6013, thereby improving the stability of the movement of the main transmission block 6010 and reducing the shaking generated during the movement of the main transmission block 6010.
[0053] In an optional embodiment: one side of the No. 1 gear plate 706 is movably connected to the No. 3 bearing plate 707, one end of the external threaded rod 7010 is movably connected to the No. 4 bearing plate 7011, the top of the base 1 is fixedly connected to the side support frame 7020, one side of the side support frame 7020 is fixedly connected to the side pushing platform 7018, the top of the side pushing platform 7018 is provided with a side connecting groove 7019, the inner side of the side connecting groove 7019 is movably connected to one side of the No. 4 bearing plate 7011.
[0054] It should be noted that the external threaded rod 7010 is supported on the inner side of the side connecting groove 7019 through the movable connection of the fourth bearing plate 7011, so as to maintain the stable rotation of the external threaded rod 7010.
[0055] In an optional embodiment: the top of the side pushing platform 7018 is fixedly connected with a No. 2 side support plate 7016, the inner side of the No. 2 side support plate 7016 is provided with a No. 2 side rail 7017, the inner side of the No. 2 side rail 7017 is slidably connected with a No. 2 side slider 7015, and the inner side of the No. 2 side slider 7015 is fixedly connected to both sides of the extrusion slider 7012.
[0056] It should be noted that when the motor body 607 drives the external threaded rod 7010 to rotate synchronously, it will drive the extrusion slider 7012 to slide horizontally along the inner side of the No. 2 side support plate 7016. By sliding the No. 2 side sliders 7015 on both sides of the extrusion slider 7012 along the inner side of the No. 2 side rail 7017, the stability of the horizontal movement of the extrusion slider 7012 is improved.
[0057] In an optional embodiment: a first beveled toothed disc 801 is fixedly connected to the surface of the bottom threaded rod 705, a second beveled toothed disc 802 is meshedly connected to one side of the first beveled toothed disc 801, a side connecting rod 803 is fixedly connected to one side of the second beveled toothed disc 802, a third beveled toothed disc 804 is fixedly connected to one side of the side connecting rod 803, a fourth beveled toothed disc 805 is meshedly connected to one side of the third beveled toothed disc 804, a third gear disc 808 is fixedly connected to one side of the fourth beveled toothed disc 805, a second gear disc 808 is meshedly connected to one side of the third gear disc 808 09. One side of the No. 2 gear belt 809 is fixedly connected with the No. 4 gear plate 8010, one side of the No. 4 gear plate 8010 is fixedly connected with the top connecting rod 8012, one end of the top connecting rod 8012 is fixedly connected with the No. 5 bevel gear plate 8013, one side of the No. 5 bevel gear plate 8013 is meshingly connected with the No. 6 bevel gear plate 8014, the inner side of the No. 6 bevel gear plate 8014 is fixedly connected with the side rod 8015, the bottom of the side rod 8015 is fixedly connected with the bottom transmission plate 8017, and the bottom of the bottom transmission plate 8017 is movably connected with a cleaning brush 8018.
[0058] It should be noted that the rotating side rod 8015 drives the bottom transmission plate 8017 to rotate along the top of the assembly groove 4, and drives the cleaning brush 8018 to clean the main voltage core inside the assembly groove 4. When the assembly groove 4 rotates and moves, it passes through the bottom of the cleaning brush 8018. The rotating motor body 607 continuously drives the cleaning brush 8018 to rotate during the process of loading multiple assembly grooves 4. The rotating cleaning brush 8018 is used to clean the inside of the assembly groove 4, which improves the effect of subsequent dispensing of the main voltage core in the assembly groove 4. There is no need for repeated manual cleaning, which reduces manual workload. At the same time, the synchronous drive does not require the use of an additional drive source, thereby improving work efficiency and reducing costs.
[0059] In an optional embodiment: one side of the fourth bevel gear plate 805 is fixedly connected to a side movable rod 806, one side of the side movable rod 806 is movably connected to a fifth bearing plate 807, one side of the fourth gear plate 8010 is movably connected to a sixth bearing plate 8011, one side of the sixth bearing plate 8011 is movably connected to a side of a cleaning frame 8019, the top of the side rod 8015 is movably connected to a seventh bearing plate 8016, and the top of the seventh bearing plate 8016 is movably connected to a side of the cleaning frame 8019.
[0060] It should be noted that the side rod 8015 is movably connected to one side of the cleaning frame 8019 through the seventh bearing plate 8016, and the movably connected No. 7 bearing plate 8016 is used to support the side rod 8015.
[0061] In an optional embodiment: the surface of the bottom threaded rod 705 is fixedly connected with the seventh beveled toothed disc 1001, one side of the seventh beveled toothed disc 1001 is meshedly connected with the eighth beveled toothed disc 1002, one side of the eighth beveled toothed disc 1002 is fixedly connected with the bottom fixed rod 1003, one side of the bottom fixed rod 1003 is fixedly connected with the fifth gear disc 1004, the surface of the fifth gear disc 1004 is meshedly connected with the third gear belt 1005, the inner side of the third gear belt 1005 is meshedly connected with the sixth gear disc 1006, one side of the sixth gear disc 1006 is fixedly connected with the top threaded rod 1008, and one side of the top threaded rod 1008 is movably connected with the ninth gear disc 1006. No. 8 bearing disk 1009, the surface of the top threaded rod 1008 is threadedly connected with the side threaded tube 1012, the top of the side threaded tube 1012 is fixedly connected with the side transmission block 1013, the two sides of the side transmission block 1013 are fixedly connected with the three side sliders 1014, the two sides of the three side sliders 1014 are slidably connected with the three side rails 1015, the top of the three side rails 1015 is provided with a limiting side plate 1016, the bottom of the limiting side plate 1016 is fixedly connected with the bottom pushing platform 1010, the surface of the bottom pushing platform 1010 is provided with a bottom connecting groove 1011, and one side of the No. 5 gear disk 1004 is movably connected with the No. 8 bearing disk 1007.
[0062] It should be noted that, through the engagement of the top threaded rod 1008 and the side threaded tube 1012, the side transmission block 1013 on the top of the side threaded tube 1012 is driven to slide horizontally along the top of the bottom push platform 1010, and during the movement of the side transmission block 1013, the No. 3 side slider 1014 will be driven to slide along the inner side of the No. 3 side rail 1015, thereby improving the stability of the horizontal movement of the No. 3 side slider 1014. The secondary voltage core is pushed to the inner side of the assembly slot 4 through the horizontal sliding of the side transmission block 1013, and the secondary voltage core and the main voltage core are assembled with each other, without the need for repeated manual operations, thereby shortening the assembly time.
[0063] In an optional embodiment: the surface of the bottom threaded rod 705 is fixedly connected to the seventh gear plate 1101, one side of the seventh gear plate 1101 is meshedly connected to the fourth gear belt 1102, one side of the fourth gear belt 1102 is meshedly connected to the eighth gear plate 1103, one side of the eighth gear plate 1103 is fixedly connected to the ninth gear plate 1104, the surface of the ninth gear plate 1104 is meshedly connected to the fifth gear belt 1105, the surface of the fifth gear belt 1105 is meshedly connected to the tenth gear plate 1106, one side of the tenth gear plate 1106 is fixedly connected to the side transmission rod 1107, one end of the side transmission rod 1107 is fixedly connected to the top transmission roller 1108, and the top transmission roller 1108 is fixedly connected to the top transmission roller 1109. The surface of the movable roller 1108 is movably connected with a transmission belt 1110, the bottom of the transmission belt 1110 is movably connected with a bottom transmission roller 1109, the surface of the transmission belt 1110 is fixedly connected with a discharge rack 1111, one side of the top transmission roller 1108 is movably connected with a No. 10 bearing disk 1113, one side of the No. 10 bearing disk 1113 is movably connected with a side stabilizing plate 1112, one side of the base 1 is fixedly connected with a discharge platform 1114, one side of the discharge platform 1114 is fixedly connected with an inclined guide frame 1115, one side of the inclined guide frame 1115 is fixedly connected with a limiting arc frame 1117, and a discharge trough 1116 is provided on the surface of the assembly groove 4 and the surface of the inclined guide frame 1115.
[0064] It should be noted that the rotating unloading rack 1111 will move along the unloading trough 1116 opened on the inner side of the assembly groove 4. After passing through the unloading trough 1116 opened in the assembly groove 4, the assembled voltage core will be lifted. After lifting the voltage core along the assembly groove 4, it will move to the inner side of the limiting arc frame 1117. After rotating to a certain height, the voltage core will slide along the inner side of the limiting arc frame 1117 to one side of the inclined guide frame 1115, and slide along the inclined inclined guide frame 1115 to the top of the unloading platform 1114 for unloading. The continuously moving unloading rack 1111 will pass through the unloading trough 1116 opened on the surface of the inclined guide frame 1115 to complete the unloading of the assembled voltage core. Through fully automated unloading, no operator operation is required, and no additional driving source needs to be set up, thereby improving the efficiency of automated assembly.
[0065] Embodiment 2: Embodiment 2 provides an assembly method of a voltage core automatic assembly device, which is used to further illustrate the working process or principle of the voltage core automatic assembly device provided in the above embodiment 1:
[0066] S1. First, place the main voltage core to be assembled in the top storage box 602. The voltage core will slide into the surface of the main push platform 604 along the main material slide rail 603, and the main voltage core will be limited by the No. 1 side support plate 605. After the main voltage core enters the top surface of the main push platform 604, it is started by the motor body 607, and the main threaded rod 608 is driven to rotate by the motor body 607. The rotating main threaded rod 608 will rotate along the inner side of the main connecting groove 606, and during the rotation, it will be movably limited by the No. 1 bearing disk 609. The active connection of the No. 1 bearing disk 609 is used to keep the main threaded rod 608 rotating stably along the inner side of the main connecting groove 606. The threaded connection between the threaded rod 608 and the main threaded tube 6011 drives the main transmission block 6010 to move horizontally when the main threaded rod 608 rotates, and during the horizontal movement, the No. 1 side slider 6012 slides along the inner side of the No. 1 side rail 6013, thereby improving the stability of the movement of the main transmission block 6010 and reducing the shaking generated during the movement of the main transmission block 6010. The horizontal movement of the main transmission block 6010 pushes the main voltage core on the top of the main push platform 604 to move, and pushes the main voltage core into the assembly groove 4 at the edge of the top connection plate 2, and stably pushes the voltage core into the innermost designated position of the assembly groove 4, without manual insertion, thereby improving the accuracy and efficiency of feeding.
[0067] S2, at this time, the servo body 3 is started, and the top connection disk 2 is driven to rotate by the servo body 3. The rotating top connection disk 2 will drive multiple assembly slots 4 to change their angles. During the rotation of the assembly slot 4, the motor body 607 will reverse the main transmission block 6010 and move it to the reset state. At this time, the next main voltage core to be assembled will enter the main push platform 604 along the main material slide rail 603. After the assembly slot 4 rotates 30°, the motor body 607 is started again to drive a new main voltage core to enter the empty assembly slot 4 and circulate in sequence;
[0068] S3, after the main voltage core in the assembly slot 4 rotates 30° and moves to the bottom of the cleaning frame 8019, the motor body 607 is started at this time. While the motor body 607 rotates and drives the main threaded rod 608 to rotate, it will also synchronously drive the top gear disc 701 to rotate. Through the meshing connection of the main transmission toothed belt 702, when the top gear disc 701 rotates, it will also synchronously drive the bottom gear disc 703 to rotate. The rotating bottom gear disc 703 will be movably supported at the bottom of the main support frame 601 through the No. 2 bearing disc 704, and the stable rotation of the bottom gear disc 703 will be maintained through the movable connection of the No. 2 bearing disc 704. The rotating bottom gear disc 703 will drive the bottom threaded rod 705 to rotate, and the rotating bottom threaded rod 705 will drive the No. 1 bevel gear disc 80 1 rotates, and the engagement of the first bevel gear plate 801 and the second bevel gear plate 802 will synchronously drive the side connecting rod 803 to rotate, and the rotating side connecting rod 803 will synchronously drive the third bevel gear plate 804 to rotate, and the engagement of the third bevel gear plate 804 and the fourth bevel gear plate 805 will synchronously drive the third gear plate 808 to rotate, and the rotation of the fourth bevel gear plate 805 will drive the side movable rod 806 and the fifth bearing plate 807 to rotate flexibly, and the movable connection of the fifth bearing plate 807 is used to support the fourth bevel gear plate 805 on one side of the cleaning frame 8019, and the stable rotation of the fourth bevel gear plate 805 is maintained, and the rotating third gear plate 808 will drive the second gear belt 809 rotates, and through the transmission meshing of the No. 2 gear belt 809, when the No. 3 gear plate 808 rotates, the No. 4 gear plate 8010 will be synchronously driven to rotate, and when the No. 4 gear plate 8010 rotates, it will be movably supported on one side of the cleaning frame 8019 through the No. 6 bearing plate 8011, and the rotating No. 4 gear plate 8010 will drive the top connecting rod 8012 to rotate, and the No. 5 bevel gear plate 8013 will be driven to rotate through the top connecting rod 8012, and the engagement of the No. 5 bevel gear plate 8013 with the No. 6 bevel gear plate 8014 will drive the side rod 8015 to rotate when the top connecting rod 8012 rotates, and the side rod 8015 is movably connected to one side of the cleaning frame 8019 through the No. 7 bearing plate 8016, and the No. 7 bearing plate 8016 is used to rotate the cleaning frame 8019. The movable connection of the bearing plate 8016 supports the side rod 8015. The rotating side rod 8015 drives the bottom transmission plate 8017 to rotate along the top of the assembly slot 4, and drives the cleaning brush 8018 to clean the main voltage core inside the assembly slot 4. When the assembly slot 4 rotates and moves, it passes through the bottom of the cleaning brush 8018. The rotating motor body 607 continuously drives the cleaning brush 8018 to rotate during the process of feeding multiple assembly slots 4. The rotating cleaning brush 8018 is used to clean the inside of the assembly slot 4, which improves the effect of subsequent glue dispensing of the main voltage core in the assembly slot 4. There is no need for repeated manual cleaning, which reduces the workload of manual work. At the same time, the synchronous drive does not require the use of an additional drive source, which improves work efficiency and reduces costs.
[0069] S4, after continuous movement, the assembly tank 4 will move to the bottom of the glue dispensing head 904, and after the glue dispensing machine 902 is started, the glue to be dispensed is dispensed downward along the glue dispensing head 904 through the connection of the transmission tube 903, and the glue dispensing work is performed on the surface of the main voltage core in the assembly tank 4;
[0070] S5. At this time, the continuously moving assembly slot 4 will move to one side of the bottom pushing platform 1010. At this time, the secondary voltage iron core to be assembled will slide along the inner side of the limiting side plate 1016 to the surface of the bottom pushing platform 1010, and while the motor body 607 drives the main threaded rod 608 and the bottom threaded rod 705 to rotate, the rotating bottom threaded rod 705 will synchronously drive the seventh bevel gear plate 1001 to rotate, and through the meshing of the seventh bevel gear plate 1001 and the eighth bevel gear plate 1002, it will synchronously drive the bottom fixed rod 1003 to rotate, and the rotating bottom fixed rod 1003 will synchronously drive the fifth gear plate 1004 to rotate, and the rotating fifth gear plate 1004 will be movably connected through the eighth bearing plate 1007 to maintain the stable rotation of the fifth gear plate 1004, and the rotating fifth gear plate 1004 will be driven by the meshing transmission of the third gear belt 1005, and when the fifth gear plate 1004 rotates, it will synchronously drive the sixth gear plate 1006 The rotating gear plate 1006 No. 6 will synchronously drive the top threaded rod 1008 to rotate, and the rotating top threaded rod 1008 will be movably connected to the inner side of the bottom connecting groove 1011 through the bearing plate 1009 No. 9, and keep the top threaded rod 1008 stably rotating along the inner side of the bottom connecting groove 1011, and the meshing of the top threaded rod 1008 and the side threaded tube 1012 will drive the side transmission block 1013 on the top of the side threaded tube 1012 to slide horizontally along the top of the bottom pushing platform 1010, and the side transmission block 1013 will drive the No. 3 side slider 1014 to slide along the inner side of the No. 3 side rail 1015 during the movement, thereby improving the stability of the horizontal movement of the No. 3 side slider 1014, and the secondary voltage core is pushed by the horizontal sliding of the side transmission block 1013, and the secondary voltage core is pushed to the inner side of the assembly groove 4, and the secondary voltage core and the main voltage core are assembled with each other, without the need for repeated manual operations, thereby shortening the assembly time;
[0071] S6. The bottom threaded rod 705 will synchronously drive the No. 1 gear plate 706 to rotate during the rotation process. The rotating No. 1 gear plate 706 will be movably supported on one side of the side support frame 7020 through the No. 3 bearing plate 707 to maintain the stable rotation of the No. 1 gear plate 706. Through the movable connection of the No. 1 gear belt 708, the No. 2 gear plate 709 will be synchronously driven to rotate during the rotation of the No. 1 gear plate 706. The rotating No. 2 gear plate 709 will drive the external threaded rod 7010 to rotate. The external threaded rod 7010 is supported on the inner side of the side connecting groove 7019 through the movable connection of the No. 4 bearing plate 7011 to maintain the stable rotation of the external threaded rod 7010. The extrusion slider 7012 is connected with the No. 1 transmission threaded disk 7014 by a thread. When the motor body 607 drives the external threaded rod 7010 to rotate synchronously, it will drive the extrusion slider 7012 to slide horizontally along the inner side of the No. 2 side support plate 7016. The No. 2 side sliders 7015 on both sides of the extrusion slider 7012 slide along the inner side of the No. 2 side rail 7017, thereby improving the stability of the horizontal movement of the extrusion slider 7012. The extrusion slider 7012 will synchronously push the extrusion disk 7013 into the inner side of the assembly groove 4, and extrude the main voltage core and the auxiliary voltage core assembled inside the assembly groove 4. The voltage core is extruded and assembled by synchronous driving, thereby improving the stability and tightness of the assembled voltage core, and improving the assembly effect.
[0072] S7. After the extrusion is completed, the motor body 607 reverses, driving the extrusion slider 7012, the side transmission block 1013 and the main transmission block 6010 to reset. At this time, the assembly slot 4 continues to move, and the assembled voltage core is moved to one side of the unloading platform 1114. At this time, the motor body 607 drives the bottom threaded rod 705 to rotate, and simultaneously drives the seventh gear plate 1101 to rotate. Through the transmission of the fourth gear belt 1102, during the rotation of the seventh gear plate 1101, the eighth gear plate 1103 is synchronously driven to rotate, and the rotating eighth gear plate 1103 will synchronously drive the ninth gear plate 1104 to rotate. The rotating gear plate 1104 will drive the gear belt 1105 to rotate, the rotating gear belt 1105 will synchronously drive the gear plate 1106 to rotate, the rotating gear plate 1106 will drive the side transmission rod 1107 to rotate, the rotating side transmission rod 1107 will synchronously drive the top transmission roller 1108 to rotate, through the sleeve of the transmission belt 1110, when the top transmission roller 1108 rotates, it will synchronously drive the bottom transmission roller 1109 to rotate, and drive the transmission belt 1110 to move, one side of the rotating top transmission roller 1108 and the two sides of the bottom transmission roller 1109 are connected. The sides will be movably supported on one side of the side stabilizing plate 1112 through multiple No. 10 bearing plates 1113 to support the bottom transmission roller 1109 and the top transmission roller 1108. The rotating unloading rack 1111 will move along the unloading trough 1116 opened on the inner side of the assembly groove 4. After the unloading rack 1111 passes through the unloading trough 1116 opened in the assembly groove 4, it will lift the assembled voltage core. After lifting the voltage core along the assembly groove 4, it will move to the inner side of the limiting arc frame 1117. After rotating to a certain height, the voltage core will slide along the inner side of the limiting arc frame 1117 to one side of the oblique guide frame 1115, and move along The inclined guide frame 1115 slides to the top of the unloading platform 1114 for unloading. The continuously moving unloading frame 1111 will penetrate the unloading groove 1116 opened on the surface of the inclined guide frame 1115 to complete the unloading of the assembled voltage core. The unloading is fully automated, without the need for operator operation and the need to set up an additional driving source, thereby improving the efficiency of automated assembly. It should be noted that the components not described in detail in the present invention are all prior art, and the corresponding models can be selected according to actual needs. The internal structure and operating principle of the above-mentioned parts are also common knowledge of technicians in this field, and no further elaboration will be made on this.
[0073] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. An automatic assembly device for a voltage core, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to a support base frame (5), the top of the support base frame (5) is fixedly connected to a steering engine body (3), the output shaft of the steering engine body (3) is fixedly connected to a top connection plate (2), the surface of the top connection plate (2) is provided with an assembly groove (4), one side of the base (1) is fixedly connected to a main support frame (601), the top of the main support frame (601) is fixedly connected to a top storage box (602), one side of the top storage box (602) is fixedly connected to a main material slide rail (603), and one side of the main support frame (601) is fixedly connected to a motor The motor body (607) comprises a main threaded rod (608) fixedly connected to the output shaft of the motor body (607), a main threaded tube (6011) threadedly connected to the surface of the main threaded rod (608), a main transmission block (6010) fixedly connected to the top of the main threaded tube (6011), a main pushing platform (604) fixedly connected to one side of the main material slide rail (603), a top toothed disc (701) fixedly connected to the surface of the main threaded rod (608), a main transmission toothed belt (702) movably connected to one side of the main transmission toothed belt (702), and a main transmission toothed belt (702) movably connected to one side of the main material slide rail (603). A bottom gear plate (703) is movably connected to the bottom gear plate (703), one side of the bottom gear plate (703) is movably connected to a second bearing plate (704), one end of the bottom gear plate (703) is fixedly connected to a bottom threaded rod (705), one end of the bottom threaded rod (705) is fixedly connected to a first gear plate (706), a surface of the first gear plate (706) is meshingly connected to a first gear belt (708), the inner side of the first gear belt (708) is meshingly connected to a second gear plate (709), one side of the second gear plate (709) is fixedly connected to an externally threaded rod (7010), the externally threaded rod The surface of (7010) is threadedly connected to a No. 1 transmission threaded disk (7014), the top of the No. 1 transmission threaded disk (7014) is fixedly connected to an extrusion slider (7012), one side of the extrusion slider (7012) is fixedly connected to an extrusion disk (7013), the top of the base (1) is fixedly connected to a side fixing frame (901), the top of the side fixing frame (901) is fixedly connected to a glue dispenser (902), one side of the glue dispenser (902) is movably connected to a transmission tube (903), and the bottom of the glue dispenser (902) is fixedly connected to a glue dispensing head (904).
2. The voltage core automatic assembly equipment according to claim 1, characterized in that: A main connecting groove (606) is provided on the top of the main pushing platform (604), and a No. 1 bearing disc (609) is movably connected to the inner side of the main connecting groove (606), and one side of the No. 1 bearing disc (609) is movably connected to one end of the main threaded rod (608).
3. The voltage core automatic assembly equipment according to claim 2, characterized in that: The top of the main pushing platform (604) is fixedly connected to a No. 1 side support plate (605), the inner side of the No. 1 side support plate (605) is provided with a No. 1 side rail (6013), the inner side of the No. 1 side rail (6013) is slidably connected to a No. 1 side slider (6012), and one side of the No. 1 side slider (6012) is fixedly connected to two sides of the main transmission block (6010).
4. The voltage core automatic assembly equipment according to claim 3, characterized in that: One side of the No. 1 gear plate (706) is movably connected to the No. 3 bearing plate (707), one end of the external threaded rod (7010) is movably connected to the No. 4 bearing plate (7011), the top of the base (1) is fixedly connected to a side support frame (7020), one side of the side support frame (7020) is fixedly connected to a side push platform (7018), the top of the side push platform (7018) is provided with a side connecting groove (7019), the inner side of the side connecting groove (7019) is movably connected to one side of the No. 4 bearing plate (7011).
5. The voltage core automatic assembly equipment according to claim 4, characterized in that: A No. 2 side support plate (7016) is fixedly connected to the top of the side push platform (7018), a No. 2 side rail (7017) is provided on the inner side of the No. 2 side support plate (7016), a No. 2 side slider (7015) is slidably connected to the inner side of the No. 2 side rail (7017), and the inner side of the No. 2 side slider (7015) is fixedly connected to both sides of the extrusion slider (7012).
6. The voltage core automatic assembly equipment according to claim 5, characterized in that: A first bevel gear disc (801) is fixedly connected to the surface of the bottom threaded rod (705); a second bevel gear disc (802) is meshedly connected to one side of the first bevel gear disc (801); a side connecting rod (803) is fixedly connected to one side of the second bevel gear disc (802); a third bevel gear disc (804) is fixedly connected to one side of the side connecting rod (803); a fourth bevel gear disc (805) is meshedly connected to one side of the third bevel gear disc (804); a third gear disc (808) is fixedly connected to one side of the fourth bevel gear disc (805); a third gear disc (808) is meshedly connected to one side of the third gear disc (808); a second gear belt (809) is meshedly connected to one side of the second bevel gear disc (802); One side of the No. 4 gear belt (809) is meshedly connected with a No. 4 gear disc (8010), one side of the No. 4 gear disc (8010) is fixedly connected with a top connecting rod (8012), one end of the top connecting rod (8012) is fixedly connected with a No. 5 bevel gear disc (8013), one side of the No. 5 bevel gear disc (8013) is meshedly connected with a No. 6 bevel gear disc (8014), the inner side of the No. 6 bevel gear disc (8014) is fixedly connected with a side rod (8015), the bottom of the side rod (8015) is fixedly connected with a bottom transmission plate (8017), and the bottom of the bottom transmission plate (8017) is movably connected with a cleaning brush (8018).
7. The voltage core automatic assembly equipment according to claim 6, characterized in that: One side of the fourth bevel gear plate (805) is fixedly connected to a side movable rod (806), one side of the side movable rod (806) is movably connected to a fifth bearing plate (807), one side of the fourth gear plate (8010) is movably connected to a sixth bearing plate (8011), one side of the sixth bearing plate (8011) is movably connected to a side of a cleaning frame (8019), the top of the side rod (8015) is movably connected to a seventh bearing plate (8016), and the top of the seventh bearing plate (8016) is movably connected to a side of the cleaning frame (8019).
8. The voltage core automatic assembly equipment according to claim 7, characterized in that: The surface of the bottom threaded rod (705) is fixedly connected to a No. 7 beveled toothed disc (1001), one side of the No. 7 beveled toothed disc (1001) is meshedly connected to an No. 8 beveled toothed disc (1002), one side of the No. 8 beveled toothed disc (1002) is fixedly connected to a bottom fixed rod (1003), one side of the bottom fixed rod (1003) is fixedly connected to a No. 5 gear disc (1004), the surface of the No. 5 gear disc (1004) is meshedly connected to a No. 3 gear belt (1005), the inner side of the No. 3 gear belt (1005) is meshedly connected to a No. 6 gear disc (1006), one side of the No. 6 gear disc (1006) is fixedly connected to a top threaded rod (1008), and one side of the top threaded rod (1008) is movably connected to a No. 9 bearing disc (100 9), the surface of the top threaded rod (1008) is threadedly connected to a side threaded tube (1012), the top of the side threaded tube (1012) is fixedly connected to a side transmission block (1013), both sides of the side transmission block (1013) are fixedly connected to a No. 3 side slider (1014), both sides of the No. 3 side slider (1014) are slidably connected to a No. 3 side rail (1015), a limiting side plate (1016) is provided on the top of the No. 3 side rail (1015), the bottom of the limiting side plate (1016) is fixedly connected to a bottom push platform (1010), the surface of the bottom push platform (1010) is provided with a bottom connecting groove (1011), and one side of the No. 5 gear plate (1004) is movably connected to an No. 8 bearing plate (1007).
9. The voltage core automatic assembly equipment according to claim 8, characterized in that: The surface of the bottom threaded rod (705) is fixedly connected to a seventh gear plate (1101); one side of the seventh gear plate (1101) is meshedly connected to a fourth gear belt (1102); one side of the fourth gear belt (1102) is meshedly connected to an eighth gear plate (1103); one side of the eighth gear plate (1103) is fixedly connected to a ninth gear plate (1104); the surface of the ninth gear plate (1104) is meshedly connected to a fifth gear belt (1105); the surface of the fifth gear belt (1105) is meshedly connected to a tenth gear plate (1106); one side of the tenth gear plate (1106) is fixedly connected to a side transmission rod (1107); one end of the side transmission rod (1107) is fixedly connected to a top transmission roller (1108); the top transmission roller (1108) ) is movably connected to a transmission belt (1110) on its surface, the bottom of the transmission belt (1110) is movably connected to a bottom transmission roller (1109), the surface of the transmission belt (1110) is fixedly connected to a material unloading rack (1111), one side of the top transmission roller (1108) is movably connected to a No. 10 bearing disk (1113), one side of the No. 10 bearing disk (1113) is movably connected to a side stabilizing plate (1112), one side of the base (1) is fixedly connected to a material unloading platform (1114), one side of the material unloading platform (1114) is fixedly connected to an inclined guide frame (1115), one side of the inclined guide frame (1115) is fixedly connected to a limiting arc frame (1117), and a material unloading trough (1116) is provided on the surface of the assembly groove (4) and the surface of the inclined guide frame (1115).
10. An assembly method of a voltage core automatic assembly device, applied to the voltage core automatic assembly device according to any one of claims 1 to 9, characterized in that: The steps include: S1. First, the main voltage core to be assembled is placed in the top storage box (602). The voltage core will slide along the main material slide rail (603) into the surface of the main push platform (604), and the main voltage core will be limited by the No. 1 side support plate (605). After the main voltage core enters the top surface of the main push platform (604), it is started by the motor body (607) and the main threaded rod (608) is driven to rotate by the motor body (607). The rotating main threaded rod (608) will rotate along the inner side of the main connecting groove (606). Through the threaded connection between the main threaded rod (608) and the main threaded tube (6011), the main transmission block (6010) will be driven to move horizontally when the main voltage core is rotated, and the main voltage core is pushed into the assembly groove (4) at the edge of the top connection plate (2); S2, starting through the servo body (3), and driving the top connection disk (2) to rotate through the servo body (3), the rotating top connection disk (2) will drive the multiple assembly slots (4) to change their angles, during the rotation of the assembly slots (4), the motor body (607) will reverse the main transmission block (6010) and move it to a reset state, at which time the next main voltage iron core to be assembled will enter the main push platform (604) along the main material slide rail (603), after the assembly slot (4) rotates 30°, the motor body (607) will be started again to drive a new main voltage iron core to enter the empty assembly slot (4) and circulate in sequence; S3, after the main voltage core in the assembly slot (4) is rotated 30° and moved to the bottom of the cleaning frame (8019), the motor body (607) is started, and the motor body (607) drives the main threaded rod (608) to rotate while synchronously driving the top gear plate (701) to rotate. Through the meshing connection of the main transmission toothed belt (702), when the top gear plate (701) rotates, it synchronously drives the bottom gear plate (703) to rotate. The rotating bottom gear plate (703) 03) will drive the bottom threaded rod (705) to rotate, and the rotating bottom threaded rod (705) will drive the first bevel gear plate (801) to rotate, and through the meshing of the first bevel gear plate (801) and the second bevel gear plate (802), the side connecting rod (803) will be synchronously driven to rotate, and the rotating side connecting rod (803) will synchronously drive the third bevel gear plate (804) to rotate, and through the meshing of the third bevel gear plate (804) and the fourth bevel gear plate (805), the rotating fourth bevel gear plate (805) will be synchronously driven to rotate. The No. 3 bevel gear plate (805) will synchronously drive the No. 3 gear plate (808) to rotate, and the No. 4 bevel gear plate (805) will drive the side movable rod (806) and the No. 5 bearing plate (807) to rotate during the rotation. The rotating No. 3 gear plate (808) will drive the No. 2 gear belt (809) to rotate. Through the transmission engagement of the No. 2 gear belt (809), when the No. 3 gear plate (808) rotates, it will synchronously drive the No. 4 gear plate (8010) to rotate. The rotating fourth gear plate (8010) drives the top connecting rod (8012) to rotate, and the fifth bevel gear plate (8013) is driven to rotate through the top connecting rod (8012). The fifth bevel gear plate (8013) is meshed with the sixth bevel gear plate (8014), and the side rod (8015) is driven to rotate when the top connecting rod (8012) rotates. The rotating side rod (8015) drives the bottom transmission plate (8017) to rotate along the top of the assembly slot (4); S4, after continuous movement, the assembly tank (4) moves to the bottom of the glue dispensing head (904), and after the glue dispensing machine (902) is started and connected through the transmission tube (903), the glue to be dispensed is dispensed downward along the glue dispensing head (904), and the glue dispensing work is performed on the surface of the main voltage core in the assembly tank (4); S5. The continuously moving assembly groove (4) moves to one side of the bottom push platform (1010), slides the secondary voltage core to be assembled along the inner side of the limiting side plate (1016) to the surface of the bottom push platform (1010), and while the motor body (607) drives the main threaded rod (608) and the bottom threaded rod (705) to rotate, the rotating bottom threaded rod (705) will synchronously drive the seventh bevel gear plate (1001) to rotate, and through the engagement of the seventh bevel gear plate (1001) and the eighth bevel gear plate (1002), the bottom fixed rod (1003) will be synchronously driven to rotate, and the rotating bottom fixed rod (1003) will synchronously drive the fifth gear plate (1004) to rotate, and the rotating fifth gear plate (1004) will rotate. The gear plate (1004) is driven by the meshing of the No. 3 gear belt (1005). When the No. 5 gear plate (1004) rotates, it will synchronously drive the No. 6 gear plate (1006) to rotate. The rotating No. 6 gear plate (1006) will synchronously drive the top threaded rod (1008) to rotate. Through the meshing of the top threaded rod (1008) and the side threaded tube (1012), the side transmission block (1013) at the top of the side threaded tube (1012) is driven to slide horizontally along the top of the bottom push platform (1010). The side transmission block (1013) is pushed horizontally through the horizontal sliding of the side transmission block (1013) to push the secondary voltage iron core to the inner side of the assembly groove (4), and the secondary voltage iron core is assembled with the main voltage iron core. S6, the bottom threaded rod (705) will synchronously drive the No. 1 gear plate (706) to rotate during the rotation process, and through the movable connection of the No. 1 gear belt (708), the No. 2 gear plate (709) will be synchronously driven to rotate during the rotation of the No. 1 gear plate (706), and the rotating No. 2 gear plate (709) will drive the external threaded rod (7010) to rotate. Through the threaded connection between the external threaded rod (7010) and the No. 1 transmission threaded plate (7014), when the motor body (607) drives the external threaded rod (7010) to rotate synchronously, it will drive the extrusion slider (7012) to slide horizontally along the inner side of the No. 2 side support plate (7016), and the extrusion slider (7012) will synchronously push the extrusion plate (7013) into the inner side of the assembly groove (4); S7. After the extrusion is completed, the motor body (607) reverses to drive the extrusion slider (7012), the side transmission block (1013) and the main transmission block (6010) to reset. At this time, the assembly slot (4) continues to move to move the assembled voltage core to one side of the unloading platform (1114). At this time, the motor body (607) drives the bottom threaded rod (705) to rotate, and simultaneously drives the seventh gear plate (1101) to rotate. Through the transmission of the fourth gear belt (1102), during the rotation of the seventh gear plate (1101), the eighth gear plate (1103) is synchronously driven to rotate. The rotating eighth gear plate (1103) synchronously drives the ninth gear plate (1104) to rotate. The rotating ninth gear plate (1104) drives the fifth gear belt (1105) to rotate. The rotating gear belt (1105) No. 5 will synchronously drive the gear plate (1106) No. 10 to rotate, the rotating gear plate (1106) No. 10 will drive the side transmission rod (1107) to rotate, the rotating side transmission rod (1107) will synchronously drive the top transmission roller (1108) to rotate, and through the sleeve of the transmission belt (1110), when the top transmission roller (1108) rotates, it will synchronously drive the bottom transmission roller (1109) to rotate, and drive the transmission belt (1110) to move, and the rotating unloading rack (1111) will move along the unloading trough (1116) opened on the inner side of the assembly groove (4), and the unloading rack (1111) will lift the assembled voltage core after passing through the unloading trough (1116) opened in the assembly groove (4), thereby completing the unloading of the assembled voltage core.
Citation Information
Patent Citations
Core assembly equipment
CN109570952B
Transformer core assembly machine
CN109360726A
Automatic assembly production line for PCB planar transformer
CN114023549A