New fresh corn peeling machine

Abstract

The novel fresh corn peeling machine relates to the technical field of agricultural machinery. In order to solve the problems that the fresh corn husk is manually peeled in the prior art, a large amount of manpower is consumed, and the efficiency is low; or a plurality of rubber rollers arranged side by side are used to tear the corn husk, due to the extrusion of the corn between the rubber rollers, most of the corn particles are damaged, and the subsequent processing and eating are affected. The present application comprises a conveying system, which comprises an elevating mechanism and a corn conveying mechanism; the fresh corn peeling device further comprises a corn main machine processing system; the corn main machine processing system comprises a rack, a sawing mechanism, a positioning and clamping rotary cutting and discharging trolley, a husking mechanism and a blowing mechanism; the corn conveying mechanism is installed on one side of the rack, the elevating mechanism is installed at the input end of the corn conveying mechanism, and the discharge port of the elevating mechanism is connected with the inlet port of the corn conveying mechanism. The present application is used for fresh corn peeling.

Description

Technical Field

[0001] This invention relates to the field of agricultural machinery technology, specifically to a novel fresh corn peeling machine. Background Technology

[0002] Corn, originally called maize, is a tall, annual herbaceous plant. Its size varies depending on growing conditions, and it is cultivated throughout my country. Corn is one of the most widely grown crops in tropical and temperate regions worldwide. It has a sweet taste and can be used in various dishes. Before eating corn, the outer husks must be peeled off one by one to expose the kernels. Fresh corn refers to young, tender corn with a special flavor and quality; compared to regular corn, it is sweeter, more glutinous, tender, and fragrant.

[0003] Currently, there are two methods for peeling the outer skin of fresh corn. The first is manual peeling, which requires a lot of manpower and is inefficient. The second is to use multiple rubber rollers arranged side by side to tear the corn skin. Although this method replaces manual labor and is more efficient than manual peeling, the squeezing of the corn between the rollers causes most of the corn kernels to break, seriously affecting subsequent processing and consumption. The third method uses a centrifugal rotary peeling device to position and hold the corn cob and tear the outer skin. Although this method replaces the rubber rollers, the structure is complex and not compact, the work sections cannot be effectively integrated, and the work efficiency is still not high. Patent application CN109429738A also discloses a fresh corn peeling machine, which uses a tip-push device and a tail-push device to open and blow the skin off the corn cob. During unloading, corn cobs with smaller diameters are easily passed through the tail-push cylinder and directly carried away by the drill bit, resulting in poor unloading effect. Summary of the Invention

[0004] The purpose of this invention is to overcome the shortcomings of the prior art and provide a novel fresh corn peeling machine with a compact structure and high working efficiency.

[0005] A novel fresh corn peeling machine includes a conveying system and a corn main processing system. The conveying system includes a front feeding system and a feeding system. The corn main processing system includes a frame, a pressing mechanism, a coarse cutting tail mechanism, a fine cutting tail mechanism, a tail pushing and unloading device mechanism, and a gas peeling mechanism. The tail pushing and unloading device mechanism includes multiple integrated trolleys and a long ring chain conveying mechanism.

[0006] The feeding system is installed on one side of the frame, and the loading system is installed at the input end of the feeding system. The discharge port of the loading system is connected to the inlet of the feeding system. The output return end of the feeding system extends into the frame and is located near the integrated trolley. The pressing mechanism, the coarse cutting tail mechanism, the fine cutting tail mechanism, the tail push and unloading device mechanism, and the gas peeling mechanism are arranged on the frame along the corn conveying direction. The pressing mechanism and the coarse cutting tail mechanism are arranged correspondingly. The output return end of the feeding system is arranged in the tail push and unloading device mechanism, and the gas peeling mechanism is arranged below the tail push and unloading device mechanism. The corn tray of the feeding system and the integrated trolley are driven synchronously by a long ring chain conveying mechanism.

[0007] Furthermore, the tail push and unloading device mechanism also includes a tip push track, a tail push track, a tail sleeve closed track, a circular cutter track adjustment mechanism, a front drill cuttings acceleration mechanism, and a rear skin opening acceleration mechanism.

[0008] The tip pusher rail, tail pusher rail, tail sleeve closed rail, circular cutter rail adjustment mechanism, front cuttings acceleration mechanism, rear opening acceleration mechanism, and long ring chain conveying mechanism are all fixed on the frame. Multiple integral trolleys are fixed on the transmission chain of the long ring chain conveying mechanism. Each integral trolley includes a fixed frame, a tip pusher unit, and a tail pusher unloading unit. The tip pusher unit and the tail pusher unloading unit are set up correspondingly. The tip pusher unit is guided by the tip pusher rail, and the tail pusher unloading unit is guided by the tail pusher rail. The front cuttings acceleration mechanism and the rear opening acceleration mechanism can both drive the circular cutter acceleration sprocket of the tail pusher unloading unit to rotate, thereby rotating the drill bit.

[0009] Furthermore, the tip pushing unit includes a tip sleeve assembly sliding optical axis, a tip sleeve pushing cylinder, a tip sleeve compression spring, a tip sleeve fixing seat, a tip sleeve fixing seat roller, a tip sleeve sliding optical axis, and a tip sleeve spring sliding optical axis;

[0010] The sliding optical axis of the pointed sleeve assembly is connected to the fixed frame, the pointed sleeve fixed seat is slidably set on the sliding optical axis of the pointed sleeve assembly, the sliding optical axis of the pointed sleeve and the sliding optical axis of the pointed sleeve spring are slidably set on the pointed sleeve fixed seat, and the sliding optical axis of the pointed sleeve and the sliding optical axis of the pointed sleeve spring are parallel to each other;

[0011] The pointed sleeve push cylinder is fixed at the end of the pointed sleeve sliding optical shaft and the pointed sleeve spring sliding optical shaft. The pointed sleeve compression spring is set on the pointed sleeve spring sliding optical shaft, and the two ends of the pointed sleeve compression spring press against the pointed sleeve push cylinder and the pointed sleeve fixed seat respectively. The pointed sleeve fixed seat is equipped with a pointed sleeve fixed seat roller, and the axis of the pointed sleeve fixed seat roller is perpendicular to the axis of the sliding optical shaft.

[0012] The pointed sleeve fixing seat roller is guided by the pointed end pushing the track; the pointed sleeve fixing seat roller passes through the fixing frame.

[0013] Furthermore, the tail push unloading unit also includes a drill cuttings assembly sliding optical shaft, two push fork sliding optical shafts, a drill cuttings assembly roller, a drill cuttings housing, a round cutter holder, a push fork block, a push fork roller, a sealing washer, a drill rod, a round cutter, and an insert-type tail sleeve;

[0014] An insert-type tail sleeve is connected to a fixed frame. The insert-type tail sleeve is equipped with a tail sleeve push cup. Friction blocks are provided at both ends of the fixed frame. One end of the sliding optical shaft of the drill cutting assembly is fixed to the insert-type tail sleeve, and the other end is fixed to the friction block. The drill cutting housing is slidably mounted on the sliding optical shaft of the drill cutting assembly, and the sliding optical shaft of the pusher fork is slidably mounted on the drill cutting housing. The sliding optical shaft of the drill cutting assembly and the sliding optical shaft of the pusher fork are parallel to each other.

[0015] The pusher fork block is fixed on the pusher fork sliding optical shaft. The pusher fork block is equipped with a pusher fork roller. The axis of the pusher fork roller is perpendicular to the axis of the pusher fork sliding optical shaft. The drill cuttings housing is equipped with a drill cuttings assembly roller. The axis of the drill cuttings assembly roller is perpendicular to the axis of the drill cuttings assembly sliding optical shaft.

[0016] The round cutter shank passes through the pusher fork block. A round cutter is provided at the end of the round cutter shank away from the drill chip housing, and a sealing gasket is provided at the end of the round cutter shank close to the drill chip housing. The drill rod is rotatably connected to the drill chip housing. The sliding optical axes of the drill rod and the pusher fork are parallel to each other. A drill bit is provided at the end of the drill rod close to the round cutter. The drill bit and the blade on the round cutter are eccentrically set.

[0017] The drill rod passes through the round cutter shank and is positioned between the sliding optical shafts of the two pusher forks. A round cutter shank screw is installed on the round cutter shank, and a drill rod long groove is provided on the drill rod. The round cutter shank screw passes through the round cutter shank radially, and the end of the round cutter shank screw is positioned inside the drill rod long groove. The drill chip assembly roller is guided by the tail pusher rail, and the pusher fork roller is guided by the tail sleeve closed rail. The drill chip assembly roller passes through the fixed frame.

[0018] Furthermore, the tip pushing track is composed of a tip in-situ track, a first inclined section track, a first straight section track, a second inclined section track, and a second straight section track connected together;

[0019] The first inclined track, the first straight track, and the second inclined track are connected in sequence to form a trapezoid. The first inclined track allows the pointed sleeve fixing seat to move in the negative X-axis direction along the sliding optical axis of the pointed sleeve assembly, and the second inclined track allows the pointed sleeve fixing seat to move in the positive X-axis direction along the sliding optical axis of the pointed sleeve assembly. The acute angle between the first inclined track and the first straight track is smaller than the acute angle between the first straight track and the second inclined track.

[0020] The gas peeling mechanism is located near the second straight section of the track, and the gas outlet of the gas peeling mechanism points to the tip of the corn cob.

[0021] The tail pusher track is composed of a tail in-situ track, a clamping straight track, a circular cutter adjusting straight track, a cutting device positioning straight track, and an unloading inclined track connected in sequence. The circular cutter adjusting straight track can be adjusted in position along a direction perpendicular to the length of the tail pusher track.

[0022] The unloading inclined track allows the drill cuttings housing to move in the negative X-axis direction along the sliding optical axis of the drill cuttings assembly.

[0023] The tail section in-situ track is set to correspond to the tip section in-situ track; the clamping straight section track is set to correspond to the first inclined section track and the first straight section track in the first half; the circular cutter adjusting straight section track is set to correspond to the second half of the first straight section track; the cutting device positioning straight section track is set to correspond to the second inclined section track and the second straight section track.

[0024] The tail push and unloading device also includes two integral trolley lower rails fixed on the frame. The integral trolley lower rails are located below the long ring chain conveyor mechanism, and friction blocks are provided at both ends of the fixed frame to contact the integral trolley lower rails.

[0025] The tail sleeve closed track is a straight section track; the tail sleeve closed track corresponds to the positioning straight section track of the cutting device and the unloading inclined section track;

[0026] The circular cutter track adjustment mechanism is used to adjust the position of the straight section track of the circular cutter. The circular cutter track adjustment mechanism includes a hand crank, a long drive rod, a short linkage rod, a first drive sprocket, a first chain, a first driven sprocket, two guide sleeves, and two support frames.

[0027] Two support frames are connected to the machine frame and set at both ends of the straight section track for adjusting the circular cutter. Two guide sleeves are fixedly connected to both ends of the straight section track for adjusting the circular cutter. The drive rod and the linkage rod pass through the guide sleeves and are connected to the support frames.

[0028] The two guide sleeves are threadedly engaged with the drive rod and the linkage rod respectively. The guide sleeves are provided with semi-circular raceways inside. The drive rod and the linkage rod are provided with semi-circular spiral grooves. Ball bearings are provided between the guide sleeves and the drive rod, and between the guide sleeves and the linkage rod.

[0029] The first driving sprocket is mounted on the driving rod, and the first driven sprocket is mounted on the linkage rod. The first driving sprocket and the first driven sprocket are connected and driven by the first chain. A hand crank is provided at the end of the driving rod away from the first driving sprocket.

[0030] Furthermore, the front cuttings acceleration mechanism is correspondingly arranged with the straight section track for adjusting the circular cutter. The front cuttings acceleration mechanism includes a second chain drive motor, a conversion sprocket, a conversion chain, a second driving sprocket, a second chain, and a second driven sprocket. The conversion sprocket is powered by the second chain drive motor.

[0031] The conversion sprocket and the second drive sprocket on the second chain drive motor are connected and driven by a conversion chain, and the second drive sprocket and the second driven sprocket are connected and driven by a second chain; the second chain meshes with the circular cutter acceleration sprocket;

[0032] The rear skin-opening acceleration mechanism is correspondingly set to the positioning straight section track of the cutting device. The rear skin-opening acceleration mechanism includes a third chain drive motor, a third driving sprocket, a third chain, and a third driven sprocket.

[0033] The third driving sprocket and the third driven sprocket are connected by a third chain for transmission. The third driving sprocket is powered by a motor through the third chain. The third chain meshes with the circular blade acceleration sprocket.

[0034] The long annular chain conveyor mechanism includes two driving sprockets, two chains, and two driven sprockets;

[0035] Two drive sprockets are connected together via a drive shaft, which is connected to the frame via a bearing housing. Two driven sprockets are connected together via a driven shaft, which is connected to the frame via a bearing housing. Each drive sprocket is connected to each driven sprocket via a chain for transmission.

[0036] The drive sprocket is powered by a motor; the mounting frames of multiple integrated trolleys are all fixed to two chains.

[0037] Furthermore, the coarse cutting tip mechanism is located near the output return end of the feeding system, and the coarse cutting tip mechanism includes a coarse cutting tail motor, a coarse cutting tail saw blade, a coarse cutting tip motor, and a coarse cutting tip saw blade;

[0038] The coarse cutting tail motor drives the coarse cutting tail saw blade, and the coarse cutting tip motor drives the coarse cutting tip saw blade. The coarse cutting tail saw blade and the coarse cutting tip saw blade are arranged correspondingly on both sides of the corn tray. The coarse cutting tail saw blade and the coarse cutting tip saw blade are perpendicular to the corn cob. A pressing mechanism is set up next to the coarse cutting tip mechanism.

[0039] Furthermore, the precision cutting tail mechanism is installed near the connection position of the first inclined section track and the first straight section track. The precision cutting tail mechanism includes a precision cutting tail motor and a precision cutting tail saw blade. The precision cutting tail motor drives the precision cutting tail saw blade, which is located near the tail of the corn cob and is perpendicular to the corn cob.

[0040] Furthermore, the corn main processing system also includes a material protection mechanism, which includes a material protection seat and a material protection assembly. The material protection assembly includes a toothed disc, a connecting rod, a compression spring, and a support rod.

[0041] The material protection mechanism is located under the integrated trolley between the front cuttings acceleration mechanism and the rear cuttings acceleration mechanism. The material protection seat is fixed to the frame, and the material protection components are set on the material protection seat.

[0042] One end of the connecting rod is connected to the center of the disc, and the disc can rotate relative to the connecting rod. The middle part of the connecting rod is rotatably mounted on the material guard seat.

[0043] One end of the compression spring is connected to the end of the connecting rod, and the other end is connected to the support rod, which is fixed to the material support seat.

[0044] Furthermore, the corn main processing system also includes a peeling rubber roller assembly, which is located at the end of the long annular chain conveyor mechanism away from the feeding system;

[0045] The peeling rubber roller assembly includes a rubber roller drive motor, a rubber roller drive sprocket, a rubber roller chain, two rubber roller driven sprockets, two drive rubber rollers, driven rubber rollers, and drive gears;

[0046] The rubber roller drive motor is mounted on the frame, and the drive gear is mounted on two active rubber rollers and multiple driven rubber rollers. The two active rubber rollers and multiple driven rubber rollers are arranged side by side and rotated on the frame.

[0047] The active rubber roller and the driven rubber roller are arranged at an inclined angle and their length direction is parallel to the length direction of the corn cob. The active sprocket of the rubber roller is mounted on the output shaft of the rubber roller drive motor, and the driven sprocket of the rubber roller is mounted on the shaft of the active rubber roller. The active sprocket of the rubber roller and the two driven sprockets of the rubber roller are driven by the rubber roller chain.

[0048] Multiple driven rubber rollers are arranged between two active rubber rollers. Multiple driven rubber rollers are arranged on the outer side of each active rubber roller. The drive gears on adjacent active and driven rubber rollers mesh with each other, and the drive gears on adjacent driven rubber rollers mesh with each other.

[0049] The beneficial effects of this invention are:

[0050] This invention utilizes a combination of a tip-pushing device and a tail-pushing device, controlled by tip-pushing rails and tail-pushing rails, to clamp the corn cob. A long ring chain conveying mechanism then drills and fixes the root of the corn cob and cuts the root of the corn leaves, solving the problem of the pre-peeling process, namely the root-cutting process. This invention integrates the root-cutting process into a single clamping step, which is completed during the corn conveying process of the corn peeling machine, making the structure more compact and simple, and improving work efficiency.

[0051] The corn peeling machine of this invention completes the processes of tip and root cutting, clamping and fixing, leaf blowing and peeling, and unloading, forming a complete corn peeling process. Compared with the existing vertical corn peeling machine, it has a compact structure, high integration of process sections, higher working efficiency, and a much faster speed of peeling the outer skin of fresh corn than manual peeling.

[0052] The tail-end pushing and unloading device of this invention opens the corn husks of fresh corn cobs, and then blows the husks off through a gas opening mechanism. The gas opening mechanism's outlet is pointed towards the tip of the corn cob, and the gas opening mechanism blows air onto the corn cob after it has been rotary-cut, causing the corn husks to unfold and fall off. The corn main unit system is also equipped with a peeling rubber roller assembly, which is located at the end of the long ring chain conveyor mechanism away from the feeding system, to peel off the remaining corn husks.

[0053] After the corn has been peeled and hulled, this invention uses a tail sleeve closed track guide sealing gasket to seal the tail sleeve push bowl, and then unloads the material through the drill cutting assembly. Corn cobs of various diameters can be unloaded. Compared with existing corn peeling machines, the unloading effect is better and the working efficiency is higher, with a processing capacity of 12,000-14,000 corn cobs per hour. Attached Figure Description

[0054] Figure 1 This is a front view of the fresh corn peeling machine of the present invention;

[0055] Figure 2 This is a top view of the fresh corn peeling machine of the present invention;

[0056] Figure 3 This is an axonometric drawing of the integral trolley of the present invention;

[0057] Figure 4 yes Figure 3 The main view;

[0058] Figure 5 yes Figure 3 Top view;

[0059] Figure 6 This is an isometric view of the tail-end push-out unloading unit;

[0060] Figure 7 It is an isometric view of the tip-pushing unit;

[0061] Figure 8 yes Figure 6 The main view;

[0062] Figure 9 yes Figure 7 The main view;

[0063] Figure 10 It is an isometric view of the drill pipe;

[0064] Figure 11 This is an isometric drawing of the circular cutter track adjustment mechanism;

[0065] Figure 12 yes Figure 11 Top view;

[0066] Figure 13yes Figure 11 The main view;

[0067] Figure 14 It is the isometric view of the long ring chain conveyor mechanism. Figure 1 ;

[0068] Figure 15 It is the isometric view of the long ring chain conveyor mechanism. Figure 2 ;

[0069] Figure 16 yes Figure 14 Top view;

[0070] Figure 17 yes Figure 14 The main view;

[0071] Figure 18 yes Figure 14 The left view;

[0072] Figure 19 This is a schematic diagram showing the positional relationship between the tip-pushing unit and the tail-pushing unloading unit when the corn cob is not clamped.

[0073] Figure 20 This is a schematic diagram showing the positional relationship between the tip-pushing unit and the tail-pushing unloading unit when the corn cob is clamped.

[0074] Figure 21 This is a schematic diagram showing the positional relationship between the tip-pushing unit and the tail-pushing unloading unit during the precision cutting of the corn cob.

[0075] Figure 22 This is a schematic diagram showing the positional relationship between the tip-pushing unit and the tail-pushing unloading unit during corn cob drilling.

[0076] Figure 23 This is a schematic diagram showing the positional relationship between the tip-pushing unit and the tail-pushing unloading unit during the corn cob hulling and blowing process.

[0077] Figure 24 This is a schematic diagram showing the positional relationship between the tip-pushing unit and the tail-pushing unloading unit in the corn cob unloading state.

[0078] Figure 25 This is a top view of the roughing and tailing mechanism;

[0079] Figure 26 This is the front view of the roughing and tailing mechanism;

[0080] Figure 27 This is the front view of the precision tailing mechanism;

[0081] Figure 28 This is a top view of the precision tailing mechanism;

[0082] Figure 29This is a schematic diagram of the material protection mechanism;

[0083] Figure 30 This is a schematic diagram of the external rubber roller mechanism;

[0084] Figure 31 This is a side view of the external rubber roller mechanism;

[0085] in Figure 3 , Figure 6 , Figure 7 , Figure 14 , Figure 15 , Figure 16 , Figure 18 , Figures 19-24 The direction indicated by the middle arrow is the positive X-axis direction;

[0086] In the diagram, 1 is the feeding system; 2 is the conveying system; 21 is the corn tray; 22 is the drive chain; and 23 is the reducer.

[0087] 3. Pressing mechanism; 31. Connecting rod; 32. Gravity wheel;

[0088] 4. Roughing and taper mechanism; 41. Roughing tail motor; 42. Roughing tail saw blade; 43. Roughing tip motor; 44. Roughing tip saw blade;

[0089] 5. Precision cutting tail mechanism; 51. Precision cutting tail motor; 52. Precision cutting tail saw blade;

[0090] 6. Tail-end pushing and unloading device mechanism; 60. Integral trolley; 61. Tip-end pushing unit; 611. Tip sleeve assembly sliding optical shaft; 612. Tip sleeve pushing cylinder; 613. Tip sleeve compression spring; 614. Tip sleeve fixing seat; 615. Tip sleeve fixing seat roller; 616. Tip sleeve sliding optical shaft; 617. Tip sleeve spring sliding optical shaft; 618. Fixing frame; 6181. Limiting waist-shaped groove;

[0091] 62. Tail-end push-out unloading unit; 621. Sliding optical shaft of drill cuttings assembly; 622. Sliding optical shaft of pusher fork; 623. Circular cutter acceleration sprocket; 624. Drill rod bearing; 625. Drill cuttings assembly roller; 626. Drill cuttings housing; 627. Circular cutter shank; 6271. Limiting shoulder; 628. Circular cutter shank screw; 629. Pusher fork block; 6210. Pusher fork roller; 6211. Sealing washer; 6212. Drill rod; 62121. Drill rod long slot; 6213. Circular cutter; 6214. Drill bit; 6215. Insert-type tail sleeve; 6216. Tail sleeve pusher cup;

[0092] 63. Friction block; 64. Tip jacking track; 640. Tip in-situ track; 641. First inclined section track; 642. First straight section track; 643. Second inclined section track; 644. Second straight section track; 645. Tip introduction track;

[0093] 65. Tail-end pushing track; 650. Tail-end in-situ track; 651. Clamping straight section track; 652. Circular knife adjusting straight section track; 6521. Transition inclined section track; 653. Cutting device positioning straight section track; 654. Unloading inclined section track; 655. Tail-end introduction track;

[0094] 66. Tail sleeve enclosed track;

[0095] 67. Circular knife track adjustment mechanism; 671. Hand crank; 672. Drive rod; 673. Linkage rod; 674. First drive sprocket; 675. First chain; 676. First driven sprocket; 677. Guide sleeve; 678. Support frame;

[0096] 68. Front cuttings acceleration mechanism; 681. Second chain drive motor; 682. Changing sprocket; 683. Changing chain; 684. Second driving sprocket; 685. Second chain; 686. Second driven sprocket;

[0097] 69. Rear opening acceleration mechanism; 691. Third chain drive motor; 692. Third drive sprocket; 693. Third chain; 694. Third driven sprocket;

[0098] 610. Long ring chain conveyor mechanism; 6101. Motor; 6102. Drive sprocket; 6103. Chain; 6104. Driven sprocket; 620. Integral trolley lower track;

[0099] 7. Material protection mechanism; 70. Material protection seat; 71. Disc; 72. Connecting rod; 73. Compression spring; 74. Support rod;

[0100] 8. Gas-operated skin-opening mechanism;

[0101] 9. Peeling roller assembly; 90. Roller drive motor; 91. Roller drive sprocket; 92. Roller chain; 93. Roller driven sprocket; 94. Driven roller; 95. Driven roller; 96. Drive gear;

[0102] 10. Waste conveying mechanism; 12. Frame; 13. Corn cob. Detailed Implementation

[0103] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. The specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

[0104] Specific implementation method one: Combining Figures 1-2This embodiment describes a novel fresh corn peeling machine, which includes a conveying system and a corn main processing system. The conveying system includes a front feeding system 1 and a feeding system 2. The corn main processing system includes a frame 12, a pressing mechanism 3, a coarse cutting tail mechanism 4, a fine cutting tail mechanism 5, a tail pushing and unloading device mechanism 6, and a gas peeling mechanism 8. The tail pushing and unloading device mechanism 6 includes multiple integral trolleys 60 and a long ring chain conveying mechanism 610.

[0105] The feeding system 2 is installed on one side of the frame 12, and the loading system 1 is installed at the input end of the feeding system 2. The discharge port of the loading system 1 is connected to the inlet of the feeding system 2. The output return end of the feeding system 2 extends into the frame 12 and is located near the integral trolley 60. The pressing mechanism 3, the coarse cutting tail mechanism 4, the fine cutting tail mechanism 5, the tail push and unloading device mechanism 6, and the gas peeling mechanism 8 are arranged on the frame 12 along the corn conveying direction. The pressing mechanism 3 and the coarse cutting tail mechanism 4 are arranged correspondingly. The output return end of the feeding system 2 is arranged in the tail push and unloading device mechanism 6. The gas peeling mechanism 8 is arranged below the tail push and unloading device mechanism 6. The corn tray 21 of the feeding system 2 and the integral trolley 60 are driven synchronously by the long ring chain conveying mechanism 610.

[0106] In this embodiment, the feeding system 1 can be a plate conveyor, and the feeding system 2 adopts a double-row chain drive. The transmission chain 22 of the feeding system 2 and the long ring chain conveying mechanism 610 are connected to the same reducer 23 to realize the synchronous movement of the corn tray 21 on the double-row chain and the integral trolley 60.

[0107] A corn tray 21 with a groove for placing fresh corn cobs 13 is fixed on the double-row chain. The double-row chain drive is a ring structure. The feed system 2 outputs and returns to the inlet end of the tail push and unloading device 6. This cycle repeats to complete the transport of fresh corn cobs 13. The tail push and unloading device 6 completes the transport and positioning of fresh corn cobs, providing reliable protection for the peeling, hulling and output processes, and thus completing the peeling of fresh corn cobs 13. Figure 1 and Figure 2 The middle arrow indicates the direction of travel of the corn cob.

[0108] Specific Implementation Method Two: Combining Figures 14-18 To illustrate this embodiment, the tail push and unloading device includes a tip push track 64, a tail push track 65, a tail sleeve closed track 66, a circular cutter track adjustment mechanism 67, a front drill cuttings acceleration mechanism 68, a rear skin opening acceleration mechanism 69, a long ring chain conveying mechanism 610, and multiple integral trolleys 60.

[0109] The tip pusher rail 64, the tail pusher rail 65, the tail sleeve closed rail 66, the circular knife rail adjustment mechanism 67, the front cuttings acceleration mechanism 68, the rear peeling acceleration mechanism 69, and the long ring chain conveying mechanism 610 are all fixed on the frame 12 of the corn peeling machine. Multiple integral trolleys 60 are all fixed on the transmission chain of the long ring chain conveying mechanism 610. Each integral trolley 60 includes a fixed frame 618, a tip pusher unit 61, and a tail pusher unloading unit 62. The tip pusher unit 61 and the tail pusher unloading unit 62 are arranged correspondingly. The tip pusher unit 61 is guided by the tip pusher rail 64, and the tail pusher unloading unit 62 is guided by the tail pusher rail 65. The front cuttings acceleration mechanism 68 and the rear peeling acceleration mechanism 69 can both drive the circular knife acceleration sprocket 623 of the tail pusher unloading unit 62 to rotate, causing the drill bit 6214 to rotate.

[0110] In a preferred embodiment, combined with Figure 7 and Figure 9 To illustrate this embodiment, the tip pushing unit 61 in this embodiment includes a tip sleeve assembly sliding optical shaft 611, a tip sleeve pushing cylinder 612, a tip sleeve compression spring 613, a tip sleeve fixing seat 614, a tip sleeve fixing seat roller 615, a tip sleeve sliding optical shaft 616, and a tip sleeve spring sliding optical shaft 617.

[0111] The sliding optical axis 611 of the pointed sleeve assembly is connected to the fixed frame 618. The pointed sleeve fixed seat 614 is slidably disposed on the sliding optical axis 611 of the pointed sleeve assembly. The sliding optical axis 616 of the pointed sleeve and the sliding optical axis 617 of the pointed sleeve spring are slidably disposed on the fixed seat 614 of the pointed sleeve. The sliding optical axis 616 of the pointed sleeve and the sliding optical axis 617 of the pointed sleeve spring are parallel to each other.

[0112] The pointed sleeve push cylinder 612 is fixed at the end of the pointed sleeve sliding optical shaft 616 and the pointed sleeve spring sliding optical shaft 617. The pointed sleeve compression spring 613 is set on the pointed sleeve spring sliding optical shaft 617, and the two ends of the pointed sleeve compression spring 613 are respectively pressed against the pointed sleeve push cylinder 612 and the pointed sleeve fixing seat 614. The pointed sleeve fixing seat 614 is provided with a pointed sleeve fixing seat roller 615, and the axis of the pointed sleeve fixing seat roller 615 is perpendicular to the axis of the sliding optical shaft 611.

[0113] The pointed sleeve fixing seat roller 615 is guided by the pointed push rail 64; the pointed sleeve fixing seat roller 615 passes through the fixing frame 618.

[0114] In a preferred embodiment, combined with Figure 6 and Figure 8To illustrate this embodiment, the tail push unloading unit 62 of this embodiment further includes a drill cuttings assembly sliding optical shaft 621, two push fork sliding optical shafts 622, a drill cuttings assembly roller 625, a drill cuttings housing 626, a round cutter shank 627, a push fork block 629, a push fork roller 6210, a sealing washer 6211, a drill rod 6212, a round cutter 6213, and an insert-type tail sleeve 6215;

[0115] An insert-type tail sleeve 6215 is connected to a fixed frame 618. A tail sleeve push cup 6216 is provided on the insert-type tail sleeve 6215. Friction blocks 63 are provided at both ends of the fixed frame 618. One end of the sliding optical shaft 621 of the drill cuttings assembly is fixed to the insert-type tail sleeve 6215, and the other end is fixed to the friction block 63. The drill cuttings housing 626 is slidably mounted on the sliding optical shaft 621 of the drill cuttings assembly. The sliding optical shaft 622 of the pusher fork is slidably mounted on the drill cuttings housing 626. The sliding optical shaft 621 of the drill cuttings assembly and the sliding optical shaft 622 of the pusher fork are parallel to each other.

[0116] The pusher fork block 629 is fixed on the pusher fork sliding optical shaft 622. The pusher fork block 629 is provided with a pusher fork roller 6210. The axis of the pusher fork roller 6210 is perpendicular to the axis of the pusher fork sliding optical shaft 622. The drill cuttings housing 626 is provided with a drill cuttings assembly roller 625. The axis of the drill cuttings assembly roller 625 is perpendicular to the axis of the drill cuttings assembly sliding optical shaft 621.

[0117] A circular cutter shank 627 passes through a pusher fork block 629. A circular cutter 6213 is provided at the end of the circular cutter shank 627 away from the drill chip housing 626, and a sealing washer 6211 is provided at the end of the circular cutter shank 626. A drill rod 6212 is rotatably connected to the drill chip housing 626. The drill rod 6212 and the sliding optical axis 622 of the pusher fork are parallel to each other. A drill bit 6214 is provided at the end of the drill rod 6212 near the circular cutter 6213. The drill bit 6214 is eccentrically set with the blade on the circular cutter 6213. The drill rod 6212 passes through the circular cutter shank 627 and is located between the two sliding optical axes 622 of the pusher fork. A circular cutter shank screw 628 is installed on the circular cutter shank 627. A drill rod long groove 62121 is provided on the drill rod 6212. The circular cutter shank screw 628 passes radially through the circular cutter shank 627, and the end of the circular cutter shank screw 628 is located inside the drill rod long groove 62121.

[0118] The drill cuttings assembly roller 625 is guided by the tail push rail 65, and the push fork roller 6210 is guided by the tail sleeve closed rail 66; the drill cuttings assembly roller 625 passes through the fixed frame 618.

[0119] In a preferred embodiment, the cylindrical cutter shank 627 passes through the pusher fork block 629, which has a through hole or through groove. The cylindrical cutter shank 627 passes through the through hole or through groove and is clearance-fitted with the through hole or through groove. The cylindrical cutter shank 627 is also machined with two limiting shoulders 6271, which are respectively located on both sides of the pusher fork block 629 to limit movement.

[0120] In a preferred embodiment, the drill rod 6212 is provided with a drill rod long groove 62121, and two round tool holder screws 628 are installed on the round tool holder 627. After the two round tool holder screws 628 are tightened, their ends protrude from the round tool holder 627 and reach the drill rod long groove 62121 on the drill rod 6212, with a 1mm gap between them and the bottom of the drill rod long groove 62121. When the drill rod 6212 rotates, the two round tool holder screws 628 in the drill rod long groove 62121 drive the round tool holder 627 to rotate; the pusher fork block 629 moves back and forth, and drives the round tool holder 627 to move back and forth relative to the drill rod 6212. The two round tool holder screws 628 also play a role in sliding and positioning back and forth in the drill rod long groove 62121.

[0121] In a preferred embodiment, the sealing gasket 6211 is used to prevent corn husks, corn silks and other debris from entering the tail push unloading unit 62 of the present invention during the peeling and blowing processes. At the same time, during unloading, the sealing gasket 6211 seals the round hole in the center of the tail push bowl 6216 to prevent small-diameter corn cobs from being directly carried away by the drill bit 6214 through the tail push bowl 6216, thus preventing ineffective unloading.

[0122] In a preferred embodiment, the drill pipe 6212 is rotatably connected to the drill cuttings housing 626 via two drill pipe bearings 624.

[0123] Each tail push unloading unit 62 is used in conjunction with each tip push unit 61. When the tip sleeve fixing seat roller 615 moves in the negative X-axis direction under the action of external force, the tip sleeve fixing seat 614 drives the tip sleeve push cylinder 612 to move in the negative X-axis direction, and the tip sleeve compression spring 613 continuously applies external force to the tip sleeve push cylinder 612.

[0124] The corn cob conveyed by the corn peeling machine is perpendicular to the X-axis. At this time, the pointed sleeve pusher 612 moves towards the tip of the corn cob and finally pushes against the tip of the corn cob. At the same time, the tail sleeve pusher bowl 6216 pushes against the tail of the corn cob conveyed by the corn peeling machine, and clamps the corn cob by cooperating with the pointed sleeve pusher 612.

[0125] In a preferred embodiment, combined with Figures 14-18To illustrate this embodiment, the tip pushing track 64 described in this embodiment is composed of a tip in-situ track 640, a first inclined track 641, a first straight track 642, a second inclined track 643, and a second straight track 644 connected together.

[0126] The first inclined track 641, the first straight track 642, and the second inclined track 643 are connected together in a trapezoidal shape. The first inclined track 641 enables the pointed sleeve fixing seat 614 to move in the negative X-axis direction along the axis of the sliding optical axis 611 of the pointed sleeve assembly, and the second inclined track 643 enables the pointed sleeve fixing seat 614 to move in the positive X-axis direction along the axis of the sliding optical axis 611 of the pointed sleeve assembly.

[0127] Combination Figure 16 The pointed sleeve fixing seat roller 615 moves along the slope direction indicated by the arrow on the first inclined section track 641, which enables the pointed sleeve fixing seat 614 to move in the negative X-axis direction along the axis of the sliding optical axis 611 of the pointed sleeve assembly; the pointed sleeve fixing seat roller 615 moves along the slope direction indicated by the arrow on the second inclined section track 643, which enables the pointed sleeve fixing seat 614 to move in the positive X-axis direction along the axis of the sliding optical axis 611 of the pointed sleeve assembly.

[0128] In a preferred embodiment, the acute angle between the first inclined track 641 and the first straight track 642 is smaller than the acute angle between the first straight track 642 and the second inclined track 643.

[0129] The second inclined section of the track 643 is set at such an angle that when the corn cob enters the position of the pointed sleeve push cylinder 612, the compression of the pointed sleeve compression spring 613 is increased, so that the pointed sleeve push cylinder 612 generates a larger pushing force. After the corn cob is drilled, the pointed sleeve push cylinder 612 can detach from the corn cob in a short time, and the corn cob is fixed on the drill bit 6214, which prepares for the subsequent corn cob peeling and blowing.

[0130] In a preferred embodiment, combined with Figures 14-18 To illustrate this embodiment, the tail pusher rail 65 described in this embodiment is composed of a tail in-situ rail 650, a clamping straight rail 651, a circular cutter adjusting straight rail 652, a cutting device positioning straight rail 653, and a discharge inclined rail 654 connected in sequence. The circular cutter adjusting straight rail 652 can be adjusted in position along a direction perpendicular to the length of the tail pusher rail 65. A transition inclined rail 6521 is machined at the connection position between the circular cutter adjusting straight rail 652 and the clamping straight rail 651 to facilitate a smooth transition between the circular cutter adjusting straight rail 652 and the clamping straight rail 651.

[0131] In a preferred embodiment, the unloading inclined track 654 enables the drill cuttings housing 626 to move in the negative X-axis direction along the axis of the sliding optical axis 621 of the drill cuttings assembly.

[0132] Combination Figure 10 This means that the drill cuttings assembly roller 625 moves along the slope direction indicated by the arrow on the unloading inclined section track 654, which enables the drill cuttings housing 626 to move in the negative X-axis direction along the axis of the sliding optical axis 621 of the drill cuttings assembly.

[0133] In a preferred embodiment, the tail in-situ track 650 is correspondingly arranged with the tip in-situ track 640, the clamping straight track 651 is correspondingly arranged with the first inclined track 641 and the first straight track 642 in the first half, the circular cutter adjusting straight track 652 is correspondingly arranged with the second half of the first straight track 642, and the cutting device positioning straight track 653 is correspondingly arranged with the second inclined track 643 and the second straight track 644.

[0134] This setting, combined with Figure 16 and Figure 22 The purpose of setting up the straight section track 652 for adjusting the circular blade is to adjust the front and rear positions of the circular blade 6213 relative to the tail sleeve push bowl 6216. When the circular blade 6213 is closer to the tail sleeve push bowl 6216, the cutting force is greater. When the circular blade 6213 is farther from the tail sleeve push bowl 6216, the cutting force is smaller. This is suitable for peeling corn cobs of different lengths and varieties.

[0135] In a preferred embodiment, the upper half of the long annular chain conveyor 610 has no corresponding track. The tip push track 64 and the tail push track 65 are respectively arranged in the lower half of the long annular chain conveyor 610. The tip in-situ track 640 is connected to the trumpet-shaped tip guide track 645 near the upper left track inlet. The tail in-situ track 650 is connected to the trumpet-shaped tail guide track 655 near the upper left track inlet. The fixed frame 618 has two limiting waist-shaped grooves 6181. The tip sleeve fixing seat roller 615 and the drill cutting assembly roller 625 are both arranged in the limiting waist-shaped grooves 6181. The limiting waist-shaped grooves 6181 limit the maximum and minimum forward and backward movement of the tip sleeve fixing seat roller 615 and the drill cutting assembly roller 625, ensuring that the tip push unit 61 and the tail push unloading unit 62 will not disengage from the track guide when they move to the maximum limit.

[0136] In a preferred embodiment, combined with Figures 14-24To illustrate this embodiment, the tail-end pushing and unloading device further includes two integral trolley lower rails 620 fixed to the corn peeling machine frame. The integral trolley lower rails 620 are positioned below the chain 6103 of the long annular chain conveyor mechanism 610. Friction blocks 63 are provided at both ends of the fixing frame 618 to contact the integral trolley lower rails 620. With this configuration, due to the chain drive structure, the slack side of the chain will sag, affecting the transmission accuracy of the integral trolley 60. Therefore, integral trolley lower rails 620 are respectively provided at both ends of the fixing frame 618, and the friction blocks 63 make frictional contact with the integral trolley lower rails 620.

[0137] The tail sleeve closed track 66 is a straight section track, and the tail sleeve closed track 66 corresponds to the cutting device positioning straight section track 653 and the unloading inclined section track 654.

[0138] This setting, combined with Figure 16 , Figure 23 and Figure 24 Explanation: When the pusher fork roller 6210 enters the tail sleeve closed track 66 along the inclined entry section at the end of the tail sleeve closed track 66, the pusher fork block 629 can drive the round cutter shank 627 to move axially along the drill rod 612. The sealing washer 6211 on the round cutter shank 627 is tightly attached to the side wall of the insert tail sleeve 6215. The sealing washer 6211 can seal the round hole through the corn cob at the center of the tail sleeve push cup 6216.

[0139] During unloading, the sealing gasket 6211 seals the round hole in the center of the tail sleeve push cup 6216 to prevent small-diameter corn cobs from being directly carried away by the drill bit 6214 through the round hole in the center of the tail sleeve push cup 6216, thus preventing effective unloading.

[0140] In a preferred embodiment, combined with Figures 14-18 To illustrate this embodiment, the circular cutter track adjustment mechanism 67 described in this embodiment is used to adjust the position of the circular cutter adjustment straight section track 652. The circular cutter track adjustment mechanism 67 includes a hand crank 671, a drive long rod 672, a linkage short rod 673, a first drive sprocket 674, a first chain 675, a first driven sprocket 676, two guide sleeves 677, and two support frames 678.

[0141] Two support frames 678 are connected to the frame 12 of the corn peeling machine and are set at both ends of the straight section track 652 for adjusting the circular blade. Two guide sleeves 677 are fixedly connected to both ends of the straight section track 652 for adjusting the circular blade. The drive rod 672 and the linkage rod 673 pass through the guide sleeves 677 and are rotatably connected to the support frame 678. The two guide sleeves 677 are threadedly engaged with the drive rod 672 and the linkage rod 673 respectively. The guide sleeve 677 has a semi-circular raceway inside. The drive rod 672 and the linkage rod 673 are both provided with semi-circular spiral grooves. Ball bearings are provided between the guide sleeve 677 and the drive rod 672, and between the guide sleeve 677 and the linkage rod 673.

[0142] The first driving sprocket 674 is mounted on the driving rod 672, and the first driven sprocket 676 is mounted on the linkage rod 673. The first driving sprocket 674 and the first driven sprocket 676 are connected and driven by the first chain 675. A hand crank 671 is provided at the end of the driving rod 672 away from the first driving sprocket 674.

[0143] This setting, combined with Figures 9-14 The adjustment circular knife adjustment straight section track 652 is provided with two lifting lugs at both ends. The driving long rod 672 and the linkage short rod 673 pass through the lifting lugs respectively, and nuts are installed on the driving long rod 672 and the linkage short rod 673 to lock the adjustment circular knife adjustment straight section track 652. Each lifting lug is provided with a nut on its side.

[0144] When it is necessary to adjust the relative position of the straight section track 652 of the circular cutter adjustment, loosen the nut and rotate the hand crank 671. The hand crank 671 drives the first driving sprocket 674 and the first driven sprocket 676 to rotate. The guide sleeve 677 drives the straight section track 652 of the circular cutter adjustment to move back and forth, thereby controlling the cutting force of the circular cutter 6213. After adjustment, tighten the nuts on both sides of the straight section track 652 of the circular cutter adjustment.

[0145] In a preferred embodiment, combined with Figures 14-18 To illustrate this embodiment, the front cuttings acceleration mechanism 68 described in this embodiment is correspondingly arranged with the circular cutter adjustment straight section track 652. The front cuttings acceleration mechanism 68 includes a second chain drive motor 681, a conversion sprocket 682, a conversion chain 683, a second driving sprocket 684, a second chain 685, and a second driven sprocket 686. The conversion sprocket 682 is powered by the second chain drive motor 681.

[0146] The conversion sprocket 682 and the second drive sprocket 684 on the second chain drive motor 681 are connected and driven by the conversion chain 683. The second drive sprocket 684 and the second driven sprocket 686 are connected and driven by the second chain 685. The second chain 685 meshes with the circular knife acceleration sprocket 623.

[0147] In a preferred embodiment, combined with Figures 14-18 To illustrate this embodiment, the rear skin-opening acceleration mechanism 69 described in this embodiment is correspondingly arranged with the positioning straight section track 653 of the cutting device. The rear skin-opening acceleration mechanism 69 includes a third chain drive motor 691, a third drive sprocket 692, a third chain 693, and a third driven sprocket 694.

[0148] The third driving sprocket 692 and the third driven sprocket 694 are connected and driven by the third chain 693. The third driving sprocket 692 is powered by the motor 691 driven by the third chain. The third chain 693 meshes with the circular knife acceleration sprocket 623.

[0149] In a preferred embodiment, combined with Figures 14-18 To illustrate this embodiment, the long annular chain conveying mechanism 610 described in this embodiment includes two driving sprockets 6102, two chains 6103, and two driven sprockets 6104;

[0150] Two drive sprockets 6102 are connected together via a drive shaft, which is connected to the frame via a bearing housing. Two driven sprockets 6104 are connected together via a driven shaft, which is connected to the frame via a bearing housing. Each drive sprocket 6102 and each driven sprocket 6104 are connected and driven by a chain 6103.

[0151] The drive sprocket 6102 is powered by the motor 6101; the mounting brackets 618 of the multiple integral trolleys 60 are all fixed on the two chains 6013.

[0152] Working process of the tail-end pushing and unloading device of the present invention:

[0153] The present invention uses an automatic corn placement device to place corn cobs arranged in the same direction into the corn tray 70 of the corn peeling machine. The corn tray 70 is transported to the position of the tail push and unloading device of the present invention by the conveying device on the corn peeling machine. The conveying speed of the long ring chain conveying mechanism 610 of the tail push and unloading device of the present invention is synchronized with the conveying speed of the conveying device on the corn peeling machine.

[0154] like Figure 19 As shown, when the pointed sleeve fixing seat roller 615 on the pointed push unit 61 is guided into the pointed in-situ track 640 through the pointed introduction track 645, at the same time the drill cuttings assembly roller 625 on the tail push unloading unit 62 is guided into the tail in-situ track 650 through the tail introduction track 655, the drill bit 6214 remains detached from the tail sleeve push bowl 6216. At this time, the pointed sleeve push cylinder 612 and the insert tail sleeve 6215 are both far away from the sides of the corn tray 70, and the corn cob is in a clamping state.

[0155] like Figure 20As shown, when the pointed sleeve fixing seat roller 615 on the pointed push unit 61 enters the first inclined section track 641, the pointed sleeve fixing seat 614 moves in the negative X-axis direction, and the drill cuttings assembly roller 625 on the tail push unloading unit 62 enters the clamping straight section track 651. The position of the drill cuttings housing 626 remains unchanged. At the same time, the pointed sleeve push cylinder 612 clamps the corn cob under the action of the pointed sleeve compression spring 613. The force continuously applied by the pointed sleeve compression spring 613 can clamp corn cobs of different lengths.

[0156] like Figure 21 As shown, the pointed sleeve fixing seat roller 615 on the pointed push unit 61 moves to the end of the first inclined section track 641, the pointed sleeve fixing seat 614 moves to the limit in the negative X-axis direction, the drill cutting housing 626 and the drill bit 6214 remain in their original positions, and the final clamping of the corn cob is completed. While the corn cob is clamped, the precision cutting tail saw blade on the corn peeling machine precisely cuts the root of the corn cob.

[0157] like Figure 22 As shown, when the pointed sleeve fixing seat roller 615 on the pointed push unit 61 enters the first straight section track 642, the position of the pointed sleeve fixing seat 614 remains unchanged. At the same time, the drill cuttings assembly roller 625 on the tail push unloading unit 62 enters the circular cutter adjusting straight section track 652, and the drill cuttings housing 626 moves in the positive X-axis direction. At this time, the drill bit 6214 gradually moves closer to the root of the corn cob. The drill bit 6214 and the circular cutter 6213 rotate under the drive of the front drill cuttings acceleration mechanism 68, and the drill bit 6214 drills into the root of the corn cob.

[0158] like Figure 23 As shown, the pointed sleeve fixing seat roller 615 on the pointed push unit 61 first enters the second inclined section track 643, the pointed sleeve fixing seat 614 moves to the limit in the positive X-axis direction, and then the pointed sleeve fixing seat roller 615 enters the second straight section track 644. After that, the position of the pointed sleeve fixing seat 614 remains unchanged.

[0159] Meanwhile, the cuttings assembly roller 625 on the tail push unloading unit 62 enters the positioning straight section track 653 of the cutting device. The positions of the cuttings housing 626 and the drill bit 6214 remain unchanged. The push fork roller 6210 enters the tail sleeve closed track 66, driving the round cutter handle 627 to move closer to the insertion tail sleeve 6215. The tail sleeve closed track 66 guides the sealing gasket 6211 on the round cutter handle 627 to seal the central round hole of the tail sleeve push cup 6216. At the same time, the round cutter handle 627 pushes the corn cob away from the insertion tail sleeve 6215 but still remains on the drill bit 6214. At this time, the drill bit 6214 rotates under the drive of the rear peeling acceleration mechanism 69. The air blowing device of the corn peeling machine performs peeling processes such as hulling and blowing on the rotating corn cob.

[0160] like Figure 24As shown, the tip sleeve fixing seat roller 615 of the tip push unit 61 disengages from the tip push track 64, the tip sleeve fixing seat 614 is ready to enter the tip original position track 640 for guidance, the push fork roller 6210 is held in the tail sleeve closed track 66, and the tail sleeve closed track 66 continues to guide the sealing gasket 6211 on the round knife handle 627 to seal the tail sleeve push bowl 6216.

[0161] At the same time, the drill cuttings assembly roller 625 on the tail push unloading unit 62 enters the unloading inclined section track 654, and the drill cuttings housing 626 moves in the negative X-axis direction. At this time, the drill bit 6214 moves away from the corn cob and exits from the root of the corn. The insert tail sleeve 6215 separates the corn cob from the drill bit 6214, causing the corn cob to fall into the recycling device of the corn peeling machine. The drill cuttings housing 626 is ready to be recycled into the tail original track 650 for guidance, and so on in a reciprocating cycle.

[0162] Other components and connections are the same as in Specific Implementation Method 1.

[0163] Specific Implementation Method Three: In order to reliably position and clamp the fresh corn cob 13 after replacement, and to prepare for subsequent processes, combined with... Figures 25-28 In this embodiment, the coarse cutting tail mechanism 4 is located near the output return end of the feeding system 2. The coarse cutting tail mechanism 4 includes a coarse cutting tail motor 41, a coarse cutting tail saw blade 42, a coarse cutting tip motor 43, and a coarse cutting tip saw blade 44. The coarse cutting tail motor 41 drives the coarse cutting tail saw blade 42, and the coarse cutting tip motor 43 drives the coarse cutting tip saw blade 44. The coarse cutting tail saw blade 42 and the coarse cutting tip saw blade 44 are arranged correspondingly on both sides of the corn tray 21. The coarse cutting tail saw blade 42 and the coarse cutting tip saw blade 44 are perpendicular to the corn cob 13. A pressing mechanism 3 is located near the coarse cutting tail mechanism 4.

[0164] The precision cutting tail mechanism 5 is installed near the transition position between the first inclined section track 614 and the first straight section track 642. The precision cutting tail mechanism 5 includes a precision cutting tail motor 51 and a precision cutting tail saw blade 52. The precision cutting tail motor 51 drives the precision cutting tail saw blade 52, which is located near the tail of the corn cob 13 and is perpendicular to the corn cob 13. The cut corn tip and tail waste are discharged from the waste conveying mechanism 10 arranged on the lowest frame 12 of the tail pushing and unloading device mechanism 6.

[0165] In the above scheme, the corn cob 13 needs to be coarsely cut at the tip before entering the tail push and unloading device 6. During the coarse cutting of the tip and the coarse cutting of the tail, the coarse cutting of the tip mechanism 4 is used. The coarse cutting of the tip mechanism 4 is a common mechanism in which a motor drives a circular saw blade to rotate. The pressing mechanism 3, which relies on gravity to achieve self-pressure, is used to fix the fresh corn cob 13.

[0166] like Figure 25 and Figure 26A schematic diagram of the pressing mechanism 3 is given, which consists of a gravity wheel 32 and a connecting rod 31. The gravity wheel 32 is rotatably mounted on the connecting rod 31, and the connecting rod 31 is rotatably mounted on the frame 12. During the operation of the fresh corn cob 13, the gravity wheel 32 is passively rotated in frictional contact with the fresh corn cob 13, thereby pressing and fixing the fresh corn cob 13 to facilitate coarse cutting of the tip and tail. The gravity wheel 32 is provided with a series of counterweights to press corn of different specifications.

[0167] After the corn cob 13 is coarsely cut to the tip, it enters the tail push and unloading device 6 to complete the clamping process. Then, the root is finely cut to facilitate the drill bit 6214 to drill into the root of the corn cob. The fine tail cutting mechanism 5 is adopted, which is a typical mechanism in which a motor drives a circular saw blade to rotate.

[0168] Other components and connections are the same as in Specific Implementation Method 1.

[0169] Specific Implementation Method Four: In order to reliably position and clamp the fresh corn cob 13 after replacement, and to prepare for subsequent processes, combined with... Figure 29 In this embodiment, to ensure reliable operation in the next step during the positioning and clamping process, a material protection mechanism 7 is provided on the frame 12 below the fresh corn cob 13 being positioned and clamped.

[0170] like Figure 29 As shown, the corn processing system also includes a material protection mechanism 7, which includes a material protection seat 70 and a material protection assembly. The material protection assembly includes a toothed disc 71, a connecting rod 72, a compression spring 73, and a support rod 74. The material protection mechanism 7 is located below the integral trolley 60 between the front cuttings acceleration mechanism 68 and the rear cuttings acceleration mechanism 69. The material protection seat 70 is fixed to the frame 12, and the material protection assembly is mounted on the material protection seat 70. One end of the connecting rod 72 is connected to the center of the disc 71, and the disc 71 can rotate relative to the connecting rod 72. The middle part of the connecting rod 72 is rotatably mounted on the material protection seat 70. One end of the compression spring 73 is connected to the end of the connecting rod 72, and the other end is connected to the support rod 74. The support rod 74 is fixed to the material protection seat 70. With this configuration, multiple material protection mechanisms 7 are arranged along the movement direction of the integral trolley 60, with the front cuttings acceleration mechanism 68 and the rear peeling acceleration mechanism 69 in place. The toothed discs 71 on the outer circle can reliably support the fresh corn cobs 13 being clamped under the action of the compression springs 73, preventing some of them from falling off.

[0171] Other components and connections are the same as in Specific Implementation Method 1.

[0172] Specific Implementation Method Five: Combining Figures 1-31In this embodiment, after the corn husks of the fresh corn cob 13 are opened by the circular blade 6213 in the tail-end pushing and unloading device mechanism 6, a gas-blowing mechanism 8 is used to blow air onto the corn cob. The air outlet of the gas-blowing mechanism 8 points towards the tip of the corn cob, and the gas-blowing mechanism 8 blows air onto the tip of the cut corn cob, causing the corn husks to unfold and fall off. The gas-blowing mechanism 8 can be a pipe structure, connected to an external air source, and the pipe outlet blows air relative to the tip of the fresh corn cob 13 that has been cut and separated from the tip sleeve pushing cylinder 612.

[0173] like Figure 30 and Figure 31 As shown, the peeling rubber roller assembly 9 used in the above scheme further peels off the corn husks. The corn main processing system also includes the peeling rubber roller assembly 9, which is located at the end of the long ring chain conveyor mechanism 610 away from the feeding system 2.

[0174] The peeling rubber roller assembly 9 includes a rubber roller drive motor 90, a rubber roller drive sprocket 91, a rubber roller chain 92, two rubber roller driven sprockets 93, two drive rubber rollers 94, multiple driven rubber rollers 95, and multiple drive gears 96. The rubber roller drive motor 90 is mounted on the frame 12, and the drive gears 96 are mounted on the two drive rubber rollers 94 and multiple driven rubber rollers 95. The two drive rubber rollers 94 and multiple driven rubber rollers 95 are arranged side by side and rotatably mounted on the frame 12.

[0175] The active rubber roller 94 and the driven rubber roller 95 are arranged at an inclined angle and their length direction is parallel to the length direction of the corn cob 13. The active sprocket 91 of the rubber roller is mounted on the output shaft of the rubber roller drive motor 90, and the driven sprocket 93 of the rubber roller is mounted on the shaft of the active rubber roller 94. The active sprocket 91 of the rubber roller and the two driven sprockets 93 of the rubber roller are driven by the rubber roller chain 92.

[0176] Multiple driven rubber rollers 95 are arranged between two active rubber rollers 94. Multiple driven rubber rollers 95 are also arranged on the outer side of each active rubber roller 94. Drive gears 96 on adjacent active and driven rubber rollers 94 and 95 mesh with each other, as do drive gears 96 on adjacent driven rubber rollers 95. The active and driven rubber rollers 94 and 95 peel off residual corn husks through frictional contact with the corn cob. The area between two active rubber rollers 94 is the inner side of the active rubber rollers 94, and the direction away from the middle portion of the two active rubber rollers 94 is the outer side of the active rubber rollers 94.

[0177] The above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Various modifications and variations can be made to the present invention by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the scope of protection of the present invention.

Claims

1. A novel fresh corn peeling machine, characterized in that: It includes a conveying system and a corn processing system. The conveying system includes a front loading system and a feeding system. The corn main processing system includes a frame, a pressing mechanism, a coarse cutting tail mechanism, a fine cutting tail mechanism, a tail pushing and unloading device mechanism, and a gas peeling mechanism. The tail pushing and unloading device mechanism includes multiple integrated trolleys and a long ring chain conveyor mechanism. The feeding system is installed on one side of the frame, the loading system is installed at the input end of the feeding system, and the discharge port of the loading system is connected to the inlet of the feeding system. The output return end of the feeding system extends into the frame and is located near the integrated trolley. The pressing mechanism, the coarse cutting tail mechanism, the fine cutting tail mechanism, the tail pushing and unloading device mechanism, and the gas peeling mechanism are arranged on the frame along the corn conveying direction. The pressing mechanism and the coarse cutting tail mechanism are set up in correspondence. The output return end of the feeding system is arranged in the tail push and unloading device mechanism. The gas opening mechanism is arranged below the tail push and unloading device mechanism. The corn tray and the integral trolley of the feeding system are driven to move synchronously by the long ring chain conveying mechanism. The tail push and unloading device mechanism also includes a tip push rail, a tail push rail, a tail sleeve closed rail, a circular cutter rail adjustment mechanism, a front drill cuttings acceleration mechanism, and a rear skin opening acceleration mechanism. The tip jacking rail, tail jacking rail, tail sleeve enclosed rail, circular cutter rail adjustment mechanism, front cuttings acceleration mechanism, rear cuttings acceleration mechanism, and long ring chain conveying mechanism are all fixed on the frame. Multiple integral trolleys are fixed on the transmission chain of the long ring chain conveyor mechanism. Each integral trolley includes a fixed frame, a tip pushing unit and a tail pushing unloading unit, with the tip pushing unit and the tail pushing unloading unit being set up correspondingly. The tip jacking unit is guided by the tip jacking track, and the tail jacking unloading unit is guided by the tail jacking track. Both the front cuttings acceleration mechanism and the rear cuttings acceleration mechanism can drive the circular cutter acceleration sprocket of the tail jacking unloading unit to rotate, thus rotating the drill bit. The tail push unloading unit also includes a drill cuttings assembly sliding optical shaft, two push fork sliding optical shafts, drill cuttings assembly rollers, drill cuttings housing, round cutter holder, push fork block, push fork rollers, sealing gasket, drill rod, round cutter and insert tail sleeve; The insert-type tail sleeve is connected to the fixed frame. The insert-type tail sleeve is equipped with a tail sleeve push cup. Friction blocks are provided at both ends of the fixed frame. One end of the sliding optical shaft of the drill cuttings assembly is fixed to the insert-type tail sleeve, and the other end is fixed to the friction block. The pusher fork block is fixed on the pusher fork sliding optical shaft. The pusher fork block is equipped with a pusher fork roller. The axis of the pusher fork roller is perpendicular to the axis of the pusher fork sliding optical shaft. The drill cuttings housing is equipped with a drill cuttings assembly roller. The axis of the drill cuttings assembly roller is perpendicular to the axis of the drill cuttings assembly sliding optical shaft. The round cutter shank passes through the pusher fork block. A round cutter is provided at the end of the round cutter shank away from the drill chip housing, and a sealing gasket is provided at the end of the round cutter shank close to the drill chip housing. The drill rod is rotatably connected to the drill chip housing. The sliding optical axes of the drill rod and the pusher fork are parallel to each other. A drill bit is provided at the end of the drill rod close to the round cutter. The drill bit and the blade on the round cutter are eccentrically set. The drill rod passes through the round cutter holder and is positioned between the sliding optical shafts of the two pusher forks. A round cutter holder screw is installed on the round cutter holder, and a drill rod long groove is provided on the drill rod. The round cutter holder screw passes through the round cutter holder radially, and the end of the round cutter holder screw is positioned inside the drill rod long groove.

2. The novel fresh corn peeling machine according to claim 1, characterized in that: The pointed push unit includes a pointed sleeve assembly sliding optical shaft, a pointed sleeve push cylinder, a pointed sleeve compression spring, a pointed sleeve fixing seat, a pointed sleeve fixing seat roller, a pointed sleeve sliding optical shaft, and a pointed sleeve spring sliding optical shaft; The sliding optical axis of the pointed sleeve assembly is connected to the fixed frame, the pointed sleeve fixed seat is slidably set on the sliding optical axis of the pointed sleeve assembly, the sliding optical axis of the pointed sleeve and the sliding optical axis of the pointed sleeve spring are slidably set on the pointed sleeve fixed seat, and the sliding optical axis of the pointed sleeve and the sliding optical axis of the pointed sleeve spring are parallel to each other; The pointed sleeve push cylinder is fixed at the end of the pointed sleeve sliding optical shaft and the pointed sleeve spring sliding optical shaft. The pointed sleeve compression spring is set on the pointed sleeve spring sliding optical shaft, and the two ends of the pointed sleeve compression spring press against the pointed sleeve push cylinder and the pointed sleeve fixed seat respectively. The pointed sleeve fixed seat is equipped with a pointed sleeve fixed seat roller, and the axis of the pointed sleeve fixed seat roller is perpendicular to the axis of the pointed sleeve assembly sliding optical shaft. The pointed sleeve fixing seat roller is guided by the pointed end pushing the track; the pointed sleeve fixing seat roller passes through the fixing frame.

3. The novel fresh corn peeling machine according to claim 1, characterized in that: The drill cuttings housing is slidably mounted on the sliding optical axis of the drill cuttings assembly, and the sliding optical axis of the pusher fork is slidably mounted on the drill cuttings housing. The sliding optical axis of the drill cuttings assembly and the sliding optical axis of the pusher fork are parallel to each other. The drill cuttings assembly rollers are guided by the tail push rail, and the push fork rollers are guided by the tail sleeve closed rail; the drill cuttings assembly rollers pass through the fixed frame.

4. The novel fresh corn peeling machine according to claim 1, characterized in that: The tip jacking track is composed of a tip in-situ track, a first inclined section track, a first straight section track, a second inclined section track, and a second straight section track connected together. The first inclined section track, the first straight section track, and the second inclined section track are connected together in a trapezoidal shape. The first inclined section track enables the pointed sleeve fixing seat to move in the negative X-axis direction along the sliding optical axis of the pointed sleeve assembly, and the second inclined section track enables the pointed sleeve fixing seat to move in the positive X-axis direction along the sliding optical axis of the pointed sleeve assembly. The acute angle between the first inclined section of the track and the first straight section of the track is smaller than the acute angle between the first straight section of the track and the second inclined section of the track. The gas peeling mechanism is located near the second straight section of the track, and the gas outlet of the gas peeling mechanism points to the tip of the corn cob. The tail pusher track is composed of a tail in-situ track, a clamping straight track, a circular cutter adjusting straight track, a cutting device positioning straight track, and an unloading inclined track connected in sequence. The circular cutter adjusting straight track can be adjusted in position along a direction perpendicular to the length of the tail pusher track. The unloading inclined track allows the drill cuttings housing to move in the negative X-axis direction along the sliding optical axis of the drill cuttings assembly. The tail section in-situ track is set to correspond to the tip section in-situ track; the clamping straight section track is set to correspond to the first inclined section track and the first straight section track in the first half; the circular cutter adjusting straight section track is set to correspond to the second half of the first straight section track; the cutting device positioning straight section track is set to correspond to the second inclined section track and the second straight section track. The tail push and unloading device also includes two integral trolley lower rails fixed on the frame. The integral trolley lower rails are located below the long ring chain conveyor mechanism, and friction blocks are provided at both ends of the fixed frame to contact the integral trolley lower rails. The tail sleeve closed track is a straight section track; the tail sleeve closed track corresponds to the positioning straight section track of the cutting device and the unloading inclined section track; The circular cutter track adjustment mechanism is used to adjust the position of the straight section track of the circular cutter. The circular cutter track adjustment mechanism includes a hand crank, a long drive rod, a short linkage rod, a first drive sprocket, a first chain, a first driven sprocket, two guide sleeves, and two support frames. Two support frames are connected to the machine frame and set at both ends of the straight section track for adjusting the circular cutter. Two guide sleeves are fixedly connected to both ends of the straight section track for adjusting the circular cutter. The drive rod and the linkage rod pass through the guide sleeves and are connected to the support frames. The two guide sleeves are threadedly engaged with the drive rod and the linkage rod respectively. The guide sleeves are provided with semi-circular raceways inside. The drive rod and the linkage rod are provided with semi-circular spiral grooves. Ball bearings are provided between the guide sleeves and the drive rod, and between the guide sleeves and the linkage rod. The first driving sprocket is mounted on the driving rod, and the first driven sprocket is mounted on the linkage rod. The first driving sprocket and the first driven sprocket are connected and driven by the first chain. A hand crank is provided at the end of the driving rod away from the first driving sprocket.

5. The novel fresh corn peeling machine according to claim 4, characterized in that: The front cuttings acceleration mechanism is correspondingly set with the straight section track for adjusting the circular cutter. The front cuttings acceleration mechanism includes a second chain drive motor, a conversion sprocket, a conversion chain, a second driving sprocket, a second chain, and a second driven sprocket. The conversion sprocket is powered by the second chain drive motor. The conversion sprocket and the second drive sprocket on the second chain drive motor are connected and driven by a conversion chain, and the second drive sprocket and the second driven sprocket are connected and driven by a second chain; the second chain meshes with the circular cutter acceleration sprocket; The rear skin-opening acceleration mechanism is correspondingly set to the positioning straight section track of the cutting device. The rear skin-opening acceleration mechanism includes a third chain drive motor, a third driving sprocket, a third chain, and a third driven sprocket. The third driving sprocket and the third driven sprocket are connected by a third chain for transmission. The third driving sprocket is powered by a motor through the third chain. The third chain meshes with the circular blade acceleration sprocket. The long annular chain conveyor mechanism includes two driving sprockets, two chains, and two driven sprockets; Two drive sprockets are connected together via a drive shaft, which is connected to the frame via a bearing housing. Two driven sprockets are connected together via a driven shaft, which is connected to the frame via a bearing housing. Each drive sprocket is connected to each driven sprocket via a chain for transmission. The drive sprocket is powered by a motor; the mounting frames of multiple integrated trolleys are all fixed to two chains.

6. The novel fresh corn peeling machine according to claim 1, characterized in that: The coarse cutting tip mechanism is located near the output return end of the feeding system. The coarse cutting tip mechanism includes a coarse cutting tip motor, a coarse cutting tip saw blade, a coarse cutting tip motor, and a coarse cutting tip saw blade. The coarse cutting tail motor drives the coarse cutting tail saw blade, and the coarse cutting tip motor drives the coarse cutting tip saw blade. The coarse cutting tail saw blade and the coarse cutting tip saw blade are set up correspondingly and are arranged on both sides of the corn tray. The coarse cutting tail saw blade and the coarse cutting tip saw blade are perpendicular to the corn cob, and a pressing mechanism is set up adjacent to the coarse cutting tip mechanism.

7. The novel fresh corn peeling machine according to claim 4, characterized in that: The precision cutting tail mechanism is installed near the transition position between the first inclined section track and the first straight section track. The precision cutting tail mechanism includes a precision cutting tail motor and a precision cutting tail saw blade. The precision cutting tail motor drives the precision cutting tail saw blade, which is located near the tail of the corn cob and is perpendicular to the corn cob.

8. The novel fresh corn peeling machine according to claim 1, characterized in that: The corn main processing system also includes a material protection mechanism, which includes a material protection seat and a material protection assembly. The material protection assembly includes a toothed disc, a connecting rod, a compression spring, and a support rod. The material protection mechanism is located under the integrated trolley between the front cuttings acceleration mechanism and the rear cuttings acceleration mechanism. The material protection seat is fixed to the frame, and the material protection components are set on the material protection seat. One end of the connecting rod is connected to the center of the disc, and the disc can rotate relative to the connecting rod. The middle part of the connecting rod is rotatably mounted on the material guard seat. One end of the compression spring is connected to the end of the connecting rod, and the other end is connected to the support rod, which is fixed to the material guard seat.

9. The novel fresh corn peeling machine according to claim 1, characterized in that: The corn main processing system also includes a peeling rubber roller assembly, which is located at the end of the long annular chain conveyor mechanism away from the feeding system. The peeling rubber roller assembly includes a rubber roller drive motor, a rubber roller drive sprocket, a rubber roller chain, two rubber roller driven sprockets, two drive rubber rollers, multiple driven rollers, and multiple drive gears; The rubber roller drive motor is mounted on the frame, and the drive gear is mounted on two active rubber rollers and multiple driven rubber rollers. The two active rubber rollers and multiple driven rubber rollers are arranged side by side and rotated on the frame. The active rubber roller and the driven rubber roller are arranged at an inclined angle and their length direction is parallel to the length direction of the corn cob. The active sprocket of the rubber roller is mounted on the output shaft of the rubber roller drive motor, and the driven sprocket of the rubber roller is mounted on the shaft of the active rubber roller. The active sprocket of the rubber roller and the two driven sprockets of the rubber roller are driven by the rubber roller chain. Multiple driven rubber rollers are arranged between two active rubber rollers. Multiple driven rubber rollers are arranged on the outer side of each active rubber roller. The drive gears on adjacent active and driven rubber rollers mesh with each other, and the drive gears on adjacent driven rubber rollers mesh with each other.

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