Juglans sigillata hull breaking machine with multi-channel positioning and circumferential cutting functions
By designing a walnut shell breaker with multi-channel positioning circumferential scratches, the walnut positioning and circumferential rotation are achieved by combining the conveying device and the solid core device, the problem of difficulty in breaking the shell of Yangbi walnuts is solved, and the efficiency and working efficiency of broken shells and kernel extraction are improved.
Patent Information
- Application Number
- CN202411730465.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2044-11-29
AI Technical Summary
The shell breaking of walnuts with Yangbi is difficult to effectively deal with, and the high rate of lag is low. The existing walnut shell breaking machines are difficult to effectively deal with their morphological characteristics.
A multi-channel positioning circumferential slashing and slashing walnut shell breaker is designed. Through the coordination of the core holding component unit of the conveying device and the solid core part of the solid core device, the positioning and circumferential rotation of the walnut is realized, and combined with the function of the slashing device, the circumferential slashing of the walnut is realized.
It improves the efficiency of walnuts to remove shells and kernels, significantly improves the working efficiency of the machine, the whole machine has a compact structure and good slashing effect.
Smart Images

Figure CN119632261A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of agricultural machinery, and in particular relates to a multi-channel positioning circumferential notching Yangbi bubble walnut shelling machine. Background Art
[0002] Yangbi soaked walnuts are a specialty of Yangbi Yi Autonomous County, Dali Bai Autonomous Prefecture, Yunnan Province, China. They are famous for their large size, thin shell, white kernel, fragrant taste and rich nutrition. In 2023, the planting area of Yangbi walnuts will stabilize at 1.07 million mu, with an annual output of 92,200 tons and a comprehensive output value of 2.966 billion yuan.
[0003] Deep-grained walnut is one of the two major walnut cultivars in my country. It is mainly cultivated in Yunnan Province and its surrounding areas. Yunnan is also the largest walnut production area in my country. Among them, Yangbi bubble walnut is famous for its large fruit, thin shell, white kernel, fragrant taste and rich nutrition. It is the variety with the largest planting area and output in Yunnan Province. Yangbi bubble walnut has deep texture, small gap between shell and kernel, irregular shape (the vertical diameter and horizontal diameter of Yangbi bubble walnut are equivalent, but larger than the edge diameter), which leads to problems such as difficulty in shelling and low kernel rate. Therefore, the development of a shelling machine for Yangbi bubble walnut will be of great significance to the development of Yunnan walnut related industries.
[0004] The existing walnut shelling machines include patent number 202210810089.2, named "a drop hammer walnut shelling machine with adjustable shelling force", which can adjust the height of the drop hammer so that each walnut can obtain the corresponding shelling force; patent number 201910936244.3, named "a walnut laser notching machine based on chain drive", which uses laser notching to ensure high-quality notching; patent number 201810104723.4, named "a fully automatic mechanical walnut notching machine", which uses PLC control to realize automatic walnut pretreatment process; patent number 202311524732.6, named "a walnut shelling machine with self-screening function", which can effectively improve the shelling quality of walnuts by adjusting the extrusion force between the extrusion rollers. However, the above shelling and notching pretreatment equipment is mainly aimed at walnuts with regular shapes, such as Xinjiang walnuts, which can achieve good shelling effect.
[0005] The suture surface of Yangbi bubble walnut is perpendicular to the horizontal plane in a stable state. Therefore, when a cut is made along the suture line of Yangbi bubble walnut, the walnut kernel is likely to appear. Summary of the invention
[0006] In view of the above technical problems, the present invention provides a multi-channel positioning circumferential notching Yangbi bubble walnut shelling machine, which performs a full circle notching in the direction perpendicular to the seam line of the walnut, thereby improving the subsequent shelling and kernel extraction efficiency.
[0007] In order to achieve the above-mentioned purpose, the technical solution adopted by the present invention is: a multi-channel positioning circumferential scoring Yangbi bubble walnut shelling machine, including a frame assembly, a feeding device, a conveying device, a core fixing device, a scoring device, a power transmission device and a collection box; wherein the frame assembly includes a lower frame and an upper frame arranged at the front end of the lower frame, the feeding device is arranged in the upper frame and installed at the front end of the lower frame, the conveying device is installed in the interior of the lower frame and the conveying front end is located directly below the rear end of the feeding device, the core fixing device is installed on the core fixing device mounting frame of the lower frame and is located directly above the conveying rear end of the conveying device, the scoring device is installed on the guide fixing part of the lower frame and is located behind the core fixing device, the power transmission device drives the conveying device, and the collection box is located directly below the conveying end of the conveying device.
[0008] Furthermore, the feeding device includes a feeding box, a feeding plate located behind the feeding box, a brush roller located behind the feeding plate, and a brush roller motor for driving the brush roller; (n-1) partitions are evenly arranged side by side inside the feeding plate, dividing the inner cavity of the feeding plate into n channels on average; the brush roller is located directly behind the feeding plate and directly above the conveying front end of the conveying device, the brush roller is fixedly connected to the brush roller bearing seat of the transverse flat steel through the brush roller bearings at both ends, and the brush roller motor is fixedly connected to the lower frame through a fixer to ensure the smooth operation of the brush roller motor.
[0009] Further, the feed box includes an upper feed hopper and a lower feed buffer box, the feed buffer box is installed on the upper longitudinal beam of the lower frame, the front end of the feed plate is fixedly connected to the feed buffer box through a bayonet, and the feed plate is fixedly connected to the transverse short flat steel of the lower frame through bolts;
[0010] The width of each channel is slightly larger than the maximum diameter of the walnut, and the height of the feed buffer box is equal to the height of the partition of the feed plate and is slightly larger than the maximum diameter of the walnut.
[0011] Further, the conveying device includes a main pulley, a slave pulley and a chain group connecting belt, the inner surface of the chain group connecting belt is evenly arranged with a plurality of chain groups side by side, and the outer surface is evenly arranged with a plurality of rows of core containing components, each row of core containing components corresponds to a chain group, and each row of core containing components includes n core containing component units, and the n core containing component units are arranged in a one-to-one correspondence with the n channels;
[0012] An internal threaded hole is processed on the chain group corresponding to the core holding component and located on the side of the chain group connecting belt. The number of the internal threaded holes is the same as the number of the core holding component units. Correspondingly, the chain group connecting belt is hollowed out with circular holes of the same size and connected to the number of the internal threaded holes of the chain group.
[0013] Each core holding component unit includes a core holding tray, a lower end of the core holding device and a core holding bearing for connecting the core holding tray and the lower end of the core holding device; the lower end of the core holding device is processed with an external thread, and the external thread of the lower end of the core holding device passes through the circular hole of the chain group connecting belt and is screwed into the internal threaded hole of the chain group to fix the core holding component unit to the chain group.
[0014] Furthermore, the driving shaft of the main pulley and the driven shaft of the slave pulley are both installed on the transverse connecting steel in the upper middle part of the lower frame through pulley bearings, and the driving shaft and the driven shaft are both fixed through pulley shoulders.
[0015] Furthermore, the power transmission device includes a chain drive consisting of a driven sprocket, a driving sprocket and a chain, and a groove wheel, a paddle wheel and a motor installed concentrically with the driving shaft, the groove wheel is fixed to the driving shaft by a groove wheel pin; the connecting pipe of the driven sprocket is sleeved on the paddle wheel fixed shaft of the transverse connecting steel, the paddle wheel is sleeved on the driven sprocket connecting pipe, the driving sprocket is sleeved on the output shaft of the motor, and the power is transmitted to the paddle wheel under the drive of the motor. The paddle wheel and the groove wheel form a groove wheel intermittent motion mechanism, and perform intermittent motion under the drive of the driven sprocket.
[0016] Furthermore, the core fixing device includes n core fixing device units and a telescopic connecting frame, the n core fixing device units are evenly arranged side by side on the core fixing device mounting frame, and are arranged one-to-one with the core containing component units in each row; each core fixing device unit includes a telescopic part and a core fixing part, the telescopic part is located directly in front of the core fixing part, and both the telescopic part and the core fixing part are connected to the telescopic connecting frame.
[0017] Furthermore, the telescopic part includes a telescopic motor fixedly connected to the upper layer of the core fixing device mounting frame, a telescopic shaft, and a telescopic housing clamped to the lower layer of the core fixing device mounting frame, the telescopic housing is formed by the two telescopic housing units, and the top end of the telescopic shaft is inserted into the cavity formed by the two telescopic housing units until it is connected to the output shaft of the telescopic motor; a telescopic housing unit rack is machined on the inner wall of each telescopic housing unit, and correspondingly, a telescopic shaft rack corresponding to the telescopic housing unit rack is machined on the outer circumferential surface of the telescopic shaft, the telescopic shaft rack is meshed with the telescopic housing unit rack through a telescopic pinion, and the telescopic pinion is fixed to the inner wall of the telescopic housing unit through a telescopic gear rack;
[0018] The core-fixing part includes a rotating shaft motor fixedly connected to the upper layer of the mounting frame of the core-fixing device, a bevel gear connected to the output shaft of the rotating shaft motor, a bevel gear rotating shaft connected to the bevel gear, and a telescopic rotating shaft coaxially connected to the bevel gear rotating shaft. The rotating shaft motor drives the bevel gear to rotate, and the bevel gear drives the bevel gear rotating shaft to rotate, which is used to transmit the power of the rotating shaft motor to the telescopic rotating shaft, and drive the telescopic rotating shaft to rotate; the telescopic rotating shaft is coaxially installed with the notch at the lower end of the bevel gear rotating shaft through the vertical slot head inside the upper end, and the telescopic rotating shaft rotates synchronously with the bevel gear rotating shaft while realizing up and down movement relative to the bevel gear rotating shaft;
[0019] The bottom end of the telescopic shaft passes through the telescopic connecting frame, and the lower part of the telescopic shaft is fixed to the telescopic connecting frame through two buckles, and the telescopic rotating shaft is installed in the annular groove head inside the front end of the telescopic connecting frame through the annular notch in the middle;
[0020] Furthermore, a telescopic shaft fixing plate is processed at the lower end of the telescopic shaft, and a core fixer tray fixing plate is processed at the upper end of the core fixer tray, and the telescopic shaft fixing plate and the core fixer tray fixing plate are connected by multiple groups of spring assemblies, and the multiple groups of spring assemblies are evenly distributed along the circumference; each group of spring assemblies includes a spring shaft and a spring sleeved on the spring shaft, the top end of the spring shaft passes through the telescopic shaft fixing plate and is locked by a nut, and the bottom end of the spring shaft passes through the core fixer tray fixing plate and is connected by a nut but not locked.
[0021] Furthermore, the notching device comprises a fixture installed inside the guide fixing member at the rear end of the lower frame, n notching device units, two sets of cam motion devices and two sets of scissor-type telescopic devices, and the notching device units are arranged in a one-to-one correspondence with the solid core part; the notching device unit comprises a blade shaft vertically penetrating the front end of the fixture, a double-layer blade fixedly connected to the blade shaft through a blade shaft shoulder, and a blade motor driving the blade shaft, and the blade motor is fixedly connected to the front end of the fixture through bolts;
[0022] Furthermore, two sets of cam motion devices are symmetrically mounted on both sides of the rear portion of the guide fixing member, each set of cam motion devices comprises a cam motor fixedly connected to a cam motor frame of the lower frame, a cam shaft mounted on a cam bearing frame, and a cam fixedly connected to the cam shaft through a cam shaft latch, and the cam shaft is fixedly connected to an output shaft of the cam motor;
[0023] Furthermore, two sets of scissor-type telescopic devices are arranged correspondingly to two sets of cam motion devices, the front end of each set of scissor-type telescopic device is connected to the rear end of the clamp, the rear end is fixed to the rear end of the cam motion device, and the cam is tangent to the scissor-type telescopic device.
[0024] The beneficial effects of the present invention are:
[0025] 1) The present invention combines the morphological characteristics of Yangbi bubble walnuts, and through the cooperation of the core holding component unit of the conveying device and the core fixing part of the core fixing device, the walnuts are positioned, which can greatly limit the freedom of the walnuts. At the same time, the brush roller in the feeding device also has a positioning function, which can effectively improve the quality of the walnut cut;
[0026] 2) The core fixing device of the present invention can drive the core holding component unit of the conveying device and the walnut to realize circumferential rotation, and the walnut can be circumferentially scored under the action of the scoring device;
[0027] 3) The present invention has multiple processing channels, which significantly improves the working efficiency of the machine. The overall structure of the machine is compact and the notching and scoring effect is good. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a schematic diagram of the overall structure of the multi-channel positioning circumferential notching Yangbi bubble walnut shelling machine of the present invention;
[0029] Figure 2 for Figure 1 Schematic diagram of the structure of the medium feeding device;
[0030] Figure 3 for Figure 1 Schematic diagram of the structure of the conveying device;
[0031] Figure 4 for Figure 1 A schematic diagram of the side structure of the power transmission device;
[0032] Figure 5 for Figure 1 Schematic diagram of the structure of the medium solid core device;
[0033] Figure 6 for Figure 5 Schematic diagram of the decomposition of the solid core;
[0034] Figure 7 for Figure 6 A cross-sectional schematic diagram of
[0035] Figure 8 for Figure 1 Schematic diagram of the structure of the middle notching device;
[0036] Fig. 9 for Figure 8 Schematic diagram of the working process;
[0037] Fig.10 for Figure 1 Working diagram of .
[0038] In the figure, 1 is a frame assembly, 2 is a feeding device, 3 is a conveying device, 4 is a core fixing device, 5 is a notching device, 6 is a power transmission device, 7 is a collecting box, 8 is a mounting frame for the core fixing device, 101 is an upper longitudinal beam, 102 is a transverse short flat steel, 103 is a transverse connecting steel, 104 is a guide fixing part, 201 is a feeding box, a feeding hopper is 201a, a feeding buffer box is 201b, 202 is a feeding plate, Partition plate-202a, 203-brush roller, 204-brush roller bearing, 205-brush roller bearing seat, 206-fixer, 207-brush roller motor, 301-driving shaft, 302-main pulley, 303-chain group, 304-chain group connecting belt, 305-driven shaft, 306-pulley shoulder, 307-core container tray, 308-core container bearing, 309-lower end of core container, driven pulley —310, core holding component unit —311, 401—rotating shaft motor, 402—bevel gear, 403—bevel gear rotating shaft, 404—telescopic rotating shaft, 405—spring shaft, 406—spring, 407—core fixing tray, 408—telescopic connecting frame, 409—telescopic shaft, 410—telescopic housing, 411—telescopic pinion, 412—telescopic gear frame, 413—telescopic motor, 501—blade motor, 502—blade shoulder, 503—double-layer blade, 504—clamp, 505—cam, 506—camshaft latch, 507—camshaft, 508—cam motor, 509—scissor-type telescopic device, 510—blade shaft, 601—groove wheel, 602—groove wheel latch, 603—push wheel, 604—chain, 605—driven sprocket, 606—driving sprocket, 607—motor. DETAILED DESCRIPTION
[0039] The specific structure and working process of the embodiment of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiment of the present invention.
[0040] like Figure 1 The multi-channel positioning circumferential notching Yangbi bubble walnut shelling machine shown includes a frame assembly 1, a feeding device 2, a conveying device 3, a core fixing device 4, a notching device 5, a power transmission device 6 and a collection box 7; wherein, the frame assembly 1 includes a lower frame and an upper frame arranged at the front end of the lower frame, the feeding device 2 is arranged in the upper frame and installed at the front end of the lower frame, the conveying device 3 is installed in the interior of the lower frame and the conveying front end is located directly below the rear end of the feeding device 2, the core fixing device 4 is installed on the core fixing device mounting frame 8 of the lower frame and is located directly above the conveying rear end of the conveying device 3, the notching device 5 is installed on the guide fixing member 104 of the lower frame and is located behind the core fixing device 4, the power transmission device 6 drives the conveying device 3, and the collection box 7 is located directly below the conveying end of the conveying device 3.
[0041] like Figure 2As shown, the feeding device 2 includes a feeding box 201, a feeding plate 202 located behind the feeding box 201, a brush roller 203 located behind the feeding plate 202, and a brush roller motor 207 for driving the brush roller 203. The feeding box 201 includes an upper feeding hopper 201a and a lower feeding buffer box 201b, the feeding buffer box 201b is installed on the upper longitudinal beam 101 of the lower frame, the front end of the feeding plate 202 is fixedly connected to the feeding buffer box 201b through a bayonet, and the feeding plate 202 is fixedly connected to the transverse short flat steel 102 of the lower frame by bolts. (n-1) partitions 202a are evenly arranged side by side inside the feed plate 202, dividing the inner cavity of the feed plate 202 into n channels on average, and the width of each channel is slightly larger than the maximum diameter of the walnut, so that each channel can only accommodate one walnut to pass through; the height of the feed buffer box 201b is equal to the height of the partition 202a of the feed plate 202 and is slightly larger than the maximum diameter of the walnut, so that the feed buffer box can only accommodate one walnut to enter the feed plate 202 at the same time in the vertical direction.
[0042] The brush roller 203 is located directly behind the feed plate 202 and directly above the conveying front end of the conveying device 3. The brush roller 203 is fixedly connected to the brush roller bearing seat 205 of the transverse flat steel 102 through the brush roller bearings 204 at both ends. The brush roller 203 uses its rotation and friction to prevent the walnuts from scattering while achieving directional conveying of the walnuts, guiding the walnuts to smoothly enter the kernel holding component of the conveying device 3 from the feed plate 202; the brush roller bearings 204 are used to support the brush roller 203 to ensure its stable rotation; the brush roller motor 207 is fixedly connected to the lower frame through the fixer 206 to ensure the smooth operation of the brush roller motor 207.
[0043] like Figure 3 As shown, the conveying device 3 includes a main pulley 302, a slave pulley 310 and a chain group connecting belt 304. The driving shaft 301 of the main pulley 302 and the driven shaft 305 of the slave pulley 310 are both installed on the transverse connecting steel 103 in the upper and middle part of the lower frame through pulley bearings. They make intermittent movements driven by the power transmission device 6, and the driving shaft 301 and the driven shaft 305 are both fixed by the pulley shoulder 306 to ensure their stable rotation; the inner surface of the chain group connecting belt 304 has a plurality of chain groups 303 evenly arranged side by side, and the outer surface has a plurality of rows of core containing components evenly arranged at intervals, each row of core containing components corresponds to one chain group 303, and each row of core containing components includes n core containing component units 311, and the n core containing component units 311 are arranged one-to-one with the n channels.
[0044] Specifically, internal threaded holes are processed on the chain group 303 corresponding to the core holding component and located on the side of the chain group connecting belt 304. The number of the internal threaded holes is the same as the number of the core holding component units. Correspondingly, the chain group connecting belt 304 is hollowed out with circular holes that are the same in number, size, and connected to the internal threaded holes of the chain group 303, which are used to fix the core holding component units 311.
[0045] Each core holding component unit 311 includes a core holding tray 307, a core holding lower end 309 and a core holding bearing 308 for connecting the core holding tray 307 and the core holding lower end 309, the core holding bearing 308 allows the core holding tray 307 to rotate relative to the core holding lower end 309; the core holding lower end 309 is machined with an external thread, the external thread of the core holding lower end 309 passes through the circular hole of the chain group connecting belt 304 and is screwed into the internal threaded hole of the chain group 303, thereby fixing the core holding component unit 311 to the chain group 302; the size of the core holding tray 307 is slightly smaller than the minimum diameter of the walnut, and cooperates with the core fixing device 4 to fix the walnut.
[0046] The lower end of the feed plate 202 is located above the walnut tray 307, so that the walnuts can smoothly enter the walnut tray 307 from the feed plate 202 without interference.
[0047] Figure 4 The power transmission device 6 shown includes a chain drive consisting of a driven sprocket 605, a driving sprocket 606 and a chain 604, a groove wheel 601, a thumbwheel 603 and a motor 607 installed concentrically with the driving shaft 301, the groove wheel 601 is fixed to the driving shaft 301 by a groove wheel latch 602, so that the driving shaft 301 rotates with the rotation of the groove wheel 601; the connecting pipe of the driven sprocket 605 is sleeved on the thumbwheel fixed shaft of the transverse connecting steel 103, so that the driven sprocket 605 can rotate freely around the thumbwheel fixed shaft, the thumbwheel 603 is sleeved on the connecting pipe of the driven sprocket 605, and the thumbwheel 603 rotates with the rotation of the driven sprocket 605; the driving sprocket 606 is sleeved on the output shaft of the motor 607, and the power is transmitted to the thumbwheel 603 under the drive of the motor 607, and the thumbwheel 603 and the groove wheel 601 form a groove wheel intermittent motion mechanism, which performs intermittent motion under the drive of the driven sprocket 605.
[0048] like Figure 5 , 6As shown in , 7, the core fixing device 4 includes n core fixing device units and a telescopic connecting frame 408, the n core fixing device units are evenly arranged side by side on the core fixing device mounting frame 8, and are arranged one-to-one with the core containing component units 311 in each row; each core fixing device unit includes a telescopic part and a core fixing part, the telescopic part is located directly in front of the core fixing part, and the telescopic part and the core fixing part are both connected to the telescopic connecting frame 408. The telescopic part includes a telescopic motor 413 fixedly connected to the upper layer of the core-fixing device mounting frame 8, a telescopic shaft 409 and a telescopic housing 410 clamped on the lower layer of the core-fixing device mounting frame 8. The telescopic housing 410 is formed by two telescopic housing units, and the top of the telescopic shaft 409 is inserted into the cavity formed by the two telescopic housing units until it is connected to the output shaft of the telescopic motor 413; a telescopic housing unit rack is machined on the inner wall of each telescopic housing unit, and correspondingly, a telescopic shaft rack corresponding to the telescopic housing unit rack is machined on the outer circumferential surface of the telescopic shaft 409, and the telescopic shaft rack is meshed with the telescopic housing unit rack through a telescopic pinion 411, and the telescopic pinion 411 is fixed to the inner wall of the telescopic housing unit through a telescopic gear frame 412; driven by the telescopic motor 413, the telescopic shaft 409 realizes up and down movement relative to the telescopic housing 410 through the telescopic pinion 411.
[0049] The solid core part includes a rotating shaft motor 401 fixedly connected to the upper layer of the solid core device mounting frame 8, a bevel gear 402 connected to the output shaft of the rotating shaft motor 401, a bevel gear rotating shaft 403 connected to the bevel gear 402, and a telescopic rotating shaft 404 coaxially connected to the bevel gear rotating shaft 403. The rotating shaft motor 401 drives the bevel gear 402 to rotate, and the bevel gear 402 drives the bevel gear rotating shaft 403 to rotate, which is used to transmit the power of the rotating shaft motor 401 to the telescopic rotating shaft 404, driving the telescopic rotating shaft 404 to rotate; the telescopic rotating shaft 404 is coaxially installed with the lower end slot of the bevel gear rotating shaft 403 through the vertical slot head inside the upper end, and the telescopic rotating shaft 404 rotates synchronously with the bevel gear rotating shaft 403 while realizing up and down movement relative to the bevel gear rotating shaft 403.
[0050] At the same time, the bottom end of the telescopic shaft 409 passes through the telescopic connecting frame 408, and the telescopic shaft 409 is fixed to the telescopic connecting frame 408 at the lower part by two buckles; the telescopic rotating shaft 404 is installed in the annular groove head inside the front end of the telescopic connecting frame 408 through the annular groove in the middle, and the telescopic shaft 409 is driven by the telescopic motor 413 to drive the telescopic connecting frame 408 to move up and down, so that the telescopic rotating shaft 404 can move up and down under the drive of the telescopic connecting frame 408, and the telescopic rotating shaft 404 can rotate freely relative to the telescopic connecting frame 408.
[0051] Specifically, a telescopic shaft fixing plate is processed at the lower end of the telescopic shaft 404, and a core fixing tray fixing plate is processed at the upper end of the core fixing tray 407. The telescopic shaft fixing plate is connected to the core fixing tray fixing plate by multiple groups of spring components, and the multiple groups of spring components are evenly distributed along the circumference. Each group of spring components includes a spring shaft 405 and a spring 406 sleeved on the spring shaft 405. The top of the spring shaft 405 passes through the telescopic shaft fixing plate and is locked by a nut. The bottom of the spring shaft 405 passes through the core fixing tray fixing plate and is connected by a nut but not locked. On the one hand, the core fixing tray 407 is connected to the telescopic shaft 404 through the spring shaft 405. On the other hand, the spring 406 and the spring shaft 405, under the premise of ensuring the fixing efficiency of the core fixing device 4 to the walnut, effectively adjust the fixing problem caused by walnuts of different sizes through the telescopic spring 406 and alleviate the vibration generated when the walnut is cut.
[0052] The shape of the core fixing tray 407 is consistent with that of the core holding tray 307, both of which are oval, and can fit the surface of the walnut to the greatest extent.
[0053] like Figure 8 , 9 As shown, the notching device 5 includes a fixture 504 installed inside the guide fixing member 104 at the rear end of the lower frame, n notching device units, two sets of cam motion devices and two sets of scissor-type telescopic devices 509, and the notching device units are arranged one by one with the solid core part. The notching device unit includes a blade shaft 510 vertically penetrating the front end of the fixture 504, a double-layer blade 503 fixedly connected to the blade shaft 510 through a blade shaft shoulder 502, and a blade motor 501 driving the blade shaft 510, and the blade motor 501 is fixedly connected to the front end of the fixture 504 by bolts; the double-layer blade 503 is designed to be circular, and two notches are made on the walnut at the same time when working. Under the action of centrifugal force and the double-layer blade 503, the walnut will be easily divided into two from the notch.
[0054] The two sets of cam motion devices are symmetrically installed on both sides of the rear part of the guide fixing member 104. Each set of cam motion devices includes a cam motor 508 fixedly connected to the cam motor frame of the lower frame, a cam shaft 507 installed on the cam bearing frame, and a cam 505 fixedly connected to the cam shaft 507 through a cam shaft pin 506. The cam shaft 507 is fixedly connected to the output shaft of the cam motor 508.
[0055] Two sets of scissor-type telescopic devices 509 are arranged correspondingly to two sets of cam motion devices. The front end of each set of scissor-type telescopic devices 509 is connected to the rear end of the clamp 504, and the rear end is fixedly connected to the rear end of the cam motion device. The cam 505 is tangent to the scissor-type telescopic devices 509. Driven by the cam 505, the scissor-type telescopic devices 509 will drive the clamp 504 to reciprocate. At the same time, under the restriction of the guide fixing member 104, the clamp 504 moves repeatedly along the movement direction of the walnut.
[0056] like Fig.10 The working principle of the present invention is shown as follows:
[0057] The walnuts are first put into the feed box 201. Under the constraint of the feed plate 203, the walnuts are guided to fall into the kernel holding component of the conveying device 3 by controlling the rotation direction and speed of the brush roller 204. At the same time, the intermittent motion mechanism composed of the dial wheel 603 drives the groove wheel 601 to start driving the conveying device 3 to perform intermittent work.
[0058] Before the machine is operated, the telescopic shaft 409 of the core fixing device 4 is at the top, and the clamp 504 of the notching device 5 is at the farthest end; when the walnuts are transported to the bottom of the core fixing tray 407 of the core fixing device 4, the conveying device 3 stops moving, and the telescopic shaft 409 drives the telescopic rotating shaft 404 to move downward through the telescopic connecting frame 408. Driven by the telescopic rotating shaft 404, the core fixing tray 407 moves downward and slightly collides with the walnuts, and while compacting the walnuts downwards, it cooperates with the core holding component unit of the conveying device 3 to fix the walnuts. The spring 406 and the spring shaft 405 will cooperate with the core fixing tray 407 according to the outer contour of the walnut to reach the best fixed position and slow down the vibration caused by the core fixing tray 407 slightly colliding with the walnuts; at this time, the bevel gear rotating shaft 403 drives the telescopic rotating shaft 404 to rotate, and driven by the telescopic rotating shaft 404, the core fixing tray 407 drives the core holding tray 307 and the walnuts to start rotating.
[0059] When the core fixing device 4 starts to work, the cam movement mechanism drives the scissor-type telescopic device 509 to work, driving the double-layer blade 503 to move toward the walnut, and the double-layer blade 503 starts to rotate; when the scissor-type telescopic device 509 contacts the working contour surface of the cam 505, the double-layer blade 503 continuously cuts the rotating walnut, thereby achieving circumferential cutting.
[0060] When the core fixing device 4 and the notching device 5 return to their original positions, the conveying device 3 starts to move and delivers the notched walnuts into the collecting box 7.
[0061] The above embodiments are only used to illustrate the present invention, wherein the structures and connection modes of the components can be changed. For the device disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and the relevant parts refer to the description of the method part. The above-described embodiments of the present invention do not constitute a limitation on the protection scope of the present invention. Any equivalent transformations and improvements made on the basis of the technical solution of the present invention should not be excluded from the protection scope of the present invention.
Claims
1. A multi-channel positioning circumferential notching Yangbi bubble walnut shelling machine, characterized by: The invention comprises a frame assembly (1), a feeding device (2), a conveying device (3), a core fixing device (4), a notching device (5), a power transmission device (6) and a material collecting box (7); wherein the frame assembly (1) comprises a lower frame and an upper frame arranged at the front end of the lower frame, the feeding device (2) is arranged in the upper frame and installed at the front end of the lower frame, the conveying device (3) is installed inside the lower frame and the conveying front end is located directly below the rear end of the feeding device (2), the core fixing device (4) is installed on the core fixing device mounting frame (8) of the lower frame and is located directly above the conveying rear end of the conveying device (3), the notching device (5) is installed on the guide fixing member (104) of the lower frame and is located behind the core fixing device (4), the power transmission device (6) drives the conveying device (3), and the material collecting box (7) is located directly below the conveying end of the conveying device (3).
2. The multi-channel positioning circumferential notching Yangbi bubble walnut shelling machine according to claim 1 is characterized by: The feeding device (2) comprises a feeding box (201), a feeding plate (202) located behind the feeding box (201), a brush roller (203) located behind the feeding plate (202), and a brush roller motor (207) for driving the brush roller (203); (n-1) partitions (202a) are evenly arranged side by side inside the feeding plate (202) to evenly divide the inner cavity of the feeding plate (202) into n channels; the brush roller (203) is located directly behind the feeding plate (202) and directly above the conveying front end of the conveying device (3); the brush roller (203) is fixedly connected to the brush roller bearing seat (205) of the transverse flat steel (102) through brush roller bearings (204) at both ends; the brush roller motor (207) is fixedly connected to the lower frame through a fixer (206) to ensure that the brush roller motor (207) works smoothly.
3. The multi-channel positioning circumferential notching Yangbi bubble walnut shelling machine according to claim 2 is characterized in that: The feed box (201) comprises an upper feed hopper (201a) and a lower feed buffer box (201b), the feed buffer box (201b) being mounted on an upper longitudinal beam (101) of a lower frame, the front end of a feed plate (202) being fixedly connected to the feed buffer box (201b) via a bayonet, and the feed plate (202) being fixedly connected to a transverse short flat steel (102) of the lower frame via bolts; The width of each channel is slightly larger than the maximum diameter of the walnut, and the height of the feed buffer box (201b) is equal to the height of the partition (202a) of the feed plate (202) and slightly larger than the maximum diameter of the walnut.
4. The multi-channel positioning circumferential notching Yangbi bubble walnut shelling machine according to claim 1 is characterized by: The conveying device (3) comprises a main pulley (302), a secondary pulley (310) and a chain group connecting belt (304); a plurality of chain groups (303) are evenly arranged side by side on the inner surface of the chain group connecting belt (304); a plurality of rows of core containing components are evenly arranged at intervals on the outer surface; each row of core containing components corresponds to one chain group (303); each row of core containing components comprises n core containing component units (311); and the n core containing component units (311) are arranged in a one-to-one correspondence with the n channels; An internal threaded hole is processed on the chain group (303) corresponding to the core holding component and located on the side of the chain group connecting belt (304), and the number of the internal threaded holes is the same as the number of core holding component units. Correspondingly, the chain group connecting belt (304) is hollowed out with circular holes of the same size and connected to the number of the internal threaded holes of the chain group (303); Each core holding component unit (311) comprises a core holding tray (307), a core holding lower end (309) and a core holding bearing (308) for connecting the core holding tray (307) and the core holding lower end (309); the core holding lower end (309) is processed with an external thread, and the external thread of the core holding lower end (309) passes through the circular hole of the chain group connecting belt (304) and is screwed into the internal thread hole of the chain group (303), thereby fixing the core holding component unit (311) on the chain group (302).
5. The multi-channel positioning circumferential notching Yangbi bubble walnut shelling machine according to claim 4 is characterized in that: The driving shaft (301) of the main pulley (302) and the driven shaft (305) of the slave pulley (310) are both mounted on the transverse connecting steel (103) at the upper middle part of the lower frame via pulley bearings (306), and the driving shaft (301) and the driven shaft (305) are both fixed via pulley shoulders (306).
6. The multi-channel positioning circumferential notching Yangbi bubble walnut shelling machine according to claim 1, characterized in that: The power transmission device (6) comprises a chain drive consisting of a driven sprocket (605), a driving sprocket (606) and a chain (604), and a groove wheel (601) installed concentrically with the driving shaft (301), a thumbwheel (603) and a motor (607). The groove wheel (601) is fixed to the driving shaft (301) through a groove wheel latch (602); the connecting pipe of the driven sprocket (605) is sleeved on the thumbwheel fixed shaft of the transverse connecting steel (103), the thumbwheel (603) is sleeved on the connecting pipe of the driven sprocket (605), the driving sprocket (606) is sleeved on the output shaft of the motor (607), and the power is transmitted to the thumbwheel (603) under the drive of the motor (607). The thumbwheel (603) and the groove wheel (601) form a groove wheel intermittent motion mechanism, and perform intermittent motion under the drive of the driven sprocket (605).
7. The multi-channel positioning circumferential notching Yangbi bubble walnut shelling machine according to claim 1, characterized in that: The core fixing device (4) comprises n core fixing device units and a telescopic connecting frame (408), wherein the n core fixing device units are evenly arranged side by side on the core fixing device mounting frame (8), and are arranged in a one-to-one correspondence with the core holding component units (311) in each row; each core fixing device unit comprises a telescopic part and a core fixing part, wherein the telescopic part is located directly in front of the core fixing part, and both the telescopic part and the core fixing part are connected to the telescopic connecting frame (408).
8. The multi-channel positioning circumferential notching Yangbi bubble walnut shelling machine according to claim 7, characterized in that: The telescopic part comprises a telescopic motor (413) fixedly connected to the upper layer of the core fixing device mounting frame (8), a telescopic shaft (409) and a telescopic housing (410) clamped to the lower layer of the core fixing device mounting frame (8), the telescopic housing (410) being formed by the combination of two telescopic housing units, the top end of the telescopic shaft (409) being inserted into the cavity formed by the combination of the two telescopic housing units until it is connected to the output shaft of the telescopic motor (413); a telescopic housing unit rack is machined on the inner wall of each telescopic housing unit, and correspondingly, a telescopic shaft rack corresponding to the telescopic housing unit rack is machined on the outer circumferential surface of the telescopic shaft (409), the telescopic shaft rack is meshed with the telescopic housing unit rack through a telescopic pinion (411), and the telescopic pinion (411) is fixed to the inner wall of the telescopic housing unit through a telescopic gear rack (412); The core fixing part comprises a rotating shaft motor (401) fixedly connected to the upper layer of the core fixing device mounting frame (8), a bevel gear (402) connected to the output shaft of the rotating shaft motor (401), a bevel gear rotating shaft (403) connected to the bevel gear (402), and a telescopic rotating shaft (404) coaxially connected to the bevel gear rotating shaft (403); the rotating shaft motor (401) drives the bevel gear (402) to rotate, and the bevel gear (402) drives the bevel gear rotating shaft (403) to rotate, so as to transmit the power of the rotating shaft motor (401) to the telescopic rotating shaft (404) to drive the telescopic rotating shaft (404) to rotate; the telescopic rotating shaft (404) is coaxially installed with the lower end notch of the bevel gear rotating shaft (403) through the vertical slot head inside the upper end, and the telescopic rotating shaft (404) rotates synchronously with the bevel gear rotating shaft (403) and realizes up and down movement relative to the bevel gear rotating shaft (403); The bottom end of the telescopic shaft (409) passes through the telescopic connecting frame (408), and the lower part of the telescopic shaft (409) is fixed to the telescopic connecting frame (408) through two buckles, and the telescopic rotating shaft (404) is installed in the annular groove head inside the front end of the telescopic connecting frame (408) through the annular groove in the middle.
9. The multi-channel positioning circumferential notching Yangbi bubble walnut shelling machine according to claim 8, characterized in that: The lower end of the telescopic shaft (404) is processed with a telescopic shaft fixing plate, and the upper end of the core fixing device tray (407) is processed with a core fixing device tray fixing plate. The telescopic shaft fixing plate and the core fixing device tray fixing plate are connected by multiple groups of spring components, and the multiple groups of spring components are evenly distributed along the circumference; each group of spring components includes a spring shaft (405) and a spring (406) sleeved on the spring shaft (405), the top end of the spring shaft (405) passes through the telescopic shaft fixing plate and is locked by a nut, and the bottom end of the spring shaft (405) passes through the core fixing device tray fixing plate and is connected by a nut but not locked.
10. The multi-channel positioning circumferential notching Yangbi bubble walnut shelling machine according to claim 1, characterized in that: The notching device (5) comprises a fixture (504) installed inside the guide fixing member (104) at the rear end of the lower frame, n notching device units, two sets of cam motion devices and two sets of scissor-type telescopic devices (509), wherein the notching device units are arranged in a one-to-one correspondence with the solid core part; the notching device units comprise a blade shaft (510) vertically penetrating the front end of the fixture (504), a double-layer blade (503) fixedly connected to the blade shaft (510) via a blade shaft shoulder (502), and a blade motor (501) driving the blade shaft (510), wherein the blade motor (501) is fixedly connected to the front end of the fixture (504) via bolts; Two sets of cam motion devices are symmetrically mounted on both sides of the rear portion of the guide fixing member (104), each set of cam motion devices comprises a cam motor (508) fixedly connected to a cam motor frame of the lower frame, a cam shaft (507) mounted on a cam bearing frame, and a cam (505) fixedly connected to the cam shaft (507) via a cam shaft latch (506), and the cam shaft (507) is fixedly connected to an output shaft of the cam motor (508); The two sets of scissor-type telescopic devices (509) are arranged correspondingly to the two sets of cam motion devices. The front end of each set of scissor-type telescopic devices (509) is connected to the rear end of the clamp (504), and the rear end is fixedly connected to the rear end of the cam motion device, and the cam (505) is tangent to the scissor-type telescopic devices (509).
Citation Information
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