Environment-friendly surface treatment equipment for electrical porcelain production

Abstract

The invention provides environment-friendly surface treatment equipment for electroceramic production, and relates to the technical field of electroceramic production, the environment-friendly surface treatment equipment comprises a treatment box, a discharge port is formed in the treatment box, a first motor and a second motor are arranged on the two sides of the treatment box respectively, and the power output end of the first motor and the power output end of the second motor both penetrate into the treatment box; an outer net cylinder and an inner net cylinder are arranged in the treatment box, the inner net cylinder is concentrically arranged in the outer net cylinder, an annular cylindrical space is reserved between the inner net cylinder and the outer net cylinder, a side window is arranged on the outer net cylinder, and electroceramic to be subjected to surface treatment can be put into the annular cylindrical space through the side window. Through innovative design and technical means, efficient, environment-friendly and controllable electroceramic surface treatment is achieved, and the defects of traditional equipment in the aspects of treatment efficiency, treatment effect, energy consumption, environment friendliness and the like are overcome.

Description

Technical Field

[0001] The invention relates to the technical field of electric porcelain production, in particular to an environmentally friendly surface treatment device used for electric porcelain production. Background Art

[0002] In the production process of insulators, traditional surface treatment equipment often has multiple problems such as low processing efficiency, unsatisfactory processing effect, high energy consumption and unfriendly environment. Specifically, traditional equipment is difficult to effectively deal with the removal of stubborn stains or attachments on the surface of insulators, resulting in uneven surface quality of insulators after treatment, affecting the overall performance and aesthetics of the product. At the same time, traditional treatment methods often rely on a large amount of chemical agents and a long treatment process, which not only increases production costs, but also may cause environmental pollution. In addition, traditional equipment lacks flexibility and controllability during the treatment process, and cannot adjust the treatment mode and intensity according to the specific material and degree of pollution of the insulators, resulting in the treatment effect being difficult to achieve the expected. Summary of the invention

[0003] The present invention proposes an environmentally friendly surface treatment equipment for insulator production, aiming to achieve efficient, environmentally friendly and controllable insulator surface treatment through innovative design and technical means, and to solve the deficiencies of traditional equipment in treatment efficiency, treatment effect, energy consumption and environmental protection.

[0004] The above technical objectives of the present invention are achieved through the following technical solutions: an environmentally friendly surface treatment equipment for electric porcelain production, comprising a treatment box, a discharge port is provided on the treatment box, a first motor and a second motor are provided on both sides of the treatment box, the power output ends of the first motor and the second motor are both extended to the inside of the treatment box, an outer net cylinder and an inner net cylinder are provided inside the treatment box, the inner net cylinder is concentrically arranged inside the outer net cylinder, an annular cylindrical space is left between the two, and a side window is provided on the outer net cylinder; One end of the outer net tube is fixedly set on the power output end of the first motor, and the other end is rotatably set on the power output end of the second motor through a bearing. One end of the inner net tube is fixedly set on the power output end of the second motor, and the other end is rotatably set on the power output end of the first motor through a bearing.

[0005] In some embodiments, the inner bottom surface of the processing box is provided with a slope inclined toward the discharge port.

[0006] In some embodiments, the mesh holes on the outer mesh tube and the inner mesh tube are distributed in a staggered manner.

[0007] In some embodiments, a plurality of brush strips are disposed on the inner wall of the outer mesh tube and the outer wall of the inner mesh tube.

[0008] In some embodiments, the brush strips on the outer mesh tube and the inner mesh tube are evenly distributed at equal distances in a circular array.

[0009] In some embodiments, the brush strips are formed by bonding capillary silicone strips.

[0010] Compared with the prior art, the present invention has the following beneficial effects: The present invention realizes the independent rotation of the outer net cylinder and the inner net cylinder, as well as the relative movement and differential rotation between the two, by setting the first motor and the second motor. This design enables the insulator to remain active in the surface treatment liquid, accelerates the penetration and reaction of the surface treatment liquid, and significantly improves the treatment efficiency.

[0011] In the present invention, when the first motor and the second motor rotate in opposite directions, the outer mesh cylinder and the inner mesh cylinder move relative to each other, rubbing the surface of the insulator, effectively removing stubborn stains or attachments. The differential rotation causes the surface of the insulator to be ground more evenly and finely, which not only enhances the chemical action of the surface treatment liquid, but also improves the treatment effect through the action of mechanical force, especially having a significant removal effect on stubborn stains or attachments that are difficult to remove.

[0012] The mechanical force brought by the differential rotation of the present invention can cause the surface treatment liquid to penetrate more deeply into the tiny pores on the surface of the insulator, which not only enhances the treatment effect, but also improves the smoothness and overall quality of the insulator surface, making the treated insulator surface more uniform and delicate.

[0013] The present invention reduces the amount of chemical agents used and the processing time by optimizing the processing process, reduces energy consumption and production costs, and at the same time, waste liquid and waste generated during the processing process are easier to be processed and recycled, reducing pollution to the environment.

[0014] The present invention can switch different surface treatment modes for insulators by adjusting the speed difference and rotation direction of the first motor and the second motor, thereby achieving flexibility and controllability of the treatment process. This enables the device to adjust the treatment mode and intensity according to the specific material and pollution degree of the insulator, ensuring that the treatment effect reaches the expected level. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is the overall structure diagram of the surface treatment equipment of the present invention; Figure 2 It is a schematic diagram of assembling the first motor, the second motor, the outer net cylinder and the inner net cylinder of the surface treatment equipment of the present invention; Figure 3 It is a detailed structural diagram of the outer net cylinder of the surface treatment equipment of the present invention; Figure 4 It is a detailed structural diagram of the inner net cylinder of the surface treatment equipment of the present invention.

[0016] In the figure: 1, treatment box; 101, discharge port; 2, first motor; 3, second motor; 4, outer net cylinder; 401, side window; 5, inner net cylinder; 6, brush strip. DETAILED DESCRIPTION

[0017] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.

[0018] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0019] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0020] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0021] like Figure 1-4As shown, the present embodiment provides an environmentally friendly surface treatment device for electric porcelain production, comprising a treatment box 1, a discharge port 101 is provided on the treatment box 1, a first motor 2 and a second motor 3 are provided on both sides of the treatment box 1, the power output ends of the first motor 2 and the second motor 3 are both extended to the inside of the treatment box 1, an outer net tube 4 and an inner net tube 5 are provided inside the treatment box 1, the inner net tube 5 is concentrically arranged inside the outer net tube 4, and an annular cylindrical space is left between the two, wherein a side window 401 is provided on the outer net tube 4, and the side window 401 has a locking structure, after closing the side window 401, it can be kept in a closed state, and the electric porcelain to be surface treated can be placed into the annular cylindrical space through the side window 401, and when performing the surface treatment, a surface treatment liquid can be injected into the treatment box 1 until the surface treatment liquid soaks the outer net tube 4 and the inner net tube 5; One end of the outer net tube 4 is fixedly arranged on the power output end of the first motor 2, and the other end is rotatably arranged on the power output end of the second motor 3 through a bearing. One end of the inner net tube 5 is fixedly arranged on the power output end of the second motor 3, and the other end is rotatably arranged on the power output end of the first motor 2 through a bearing. Different surface treatment modes for the insulator can be switched by adjusting the speed difference and rotation direction of the first motor 2 and the second motor 3. Under the rotation of the first motor 2 and the second motor 3, the insulator will remain active in the surface treatment liquid, thereby accelerating the surface treatment thereof, and when the rotation directions of the first motor 2 and the second motor 3 are opposite, the outer net tube 4 and the inner net tube 5 will produce relative motion to rub the surface of the insulator, thereby achieving effective removal of stubborn stains or attachments. When the rotation directions of the first motor 2 and the second motor 3 are the same but the rotation speeds are inconsistent, a differential rotation effect will be generated, so that the insulator is not only subjected to the chemical action of the surface treatment liquid in the annular cylindrical space, but also subjected to the mechanical force caused by the differential rotation. This mechanical force can make the surface treatment liquid penetrate deeper into the tiny pores on the surface of the insulator, enhancing the treatment effect, especially for stubborn stains or attachments that are difficult to remove. In addition, differential rotation can also make the surface of the insulator more uniform and delicate, which helps to improve the surface finish and overall quality of the insulator.

[0022] The working principle of the present invention is mainly based on the relative movement and differential rotation of the outer net tube 4 and the inner net tube 5. At the beginning of the treatment, the insulator to be surface treated is first placed into the annular cylindrical space through the side window 401, and the side window 401 is closed to maintain the closed state. Then, the surface treatment liquid is injected into the treatment box 1 until the surface treatment liquid soaks the outer net tube 4 and the inner net tube 5.

[0023] Next, the first motor 2 and the second motor 3 are started to rotate the outer net tube 4 and the inner net tube 5. Different treatment modes can be switched by adjusting the speed difference and the rotation direction of the first motor 2 and the second motor 3. When the rotation directions of the first motor 2 and the second motor 3 are opposite, the outer net tube 4 and the inner net tube 5 will produce relative motion, rubbing and grinding the surface of the insulator, and effectively removing stubborn stains or attachments. At the same time, the surface treatment liquid continuously contacts and reacts with the surface of the insulator during the rotation process, playing a role of chemical treatment.

[0024] When the first motor 2 and the second motor 3 rotate in the same direction but at different speeds, a differential rotation effect will be generated. This effect causes the insulator to be subjected not only to the chemical action of the surface treatment liquid in the annular cylindrical space, but also to the mechanical force caused by the differential rotation. This mechanical force can cause the surface treatment liquid to penetrate deeper into the tiny pores on the surface of the insulator, thereby enhancing the treatment effect. At the same time, the differential rotation can also make the surface of the insulator more evenly and finely ground, thereby improving the surface finish and overall quality of the insulator.

[0025] During the whole treatment process, the discharge port 101 on the treatment box 1 is used to discharge waste gas and waste liquid to ensure the cleanliness and safety of the treatment environment. By continuously optimizing the treatment parameters and adjusting the motor speed and direction, efficient, environmentally friendly and controllable insulator surface treatment can be achieved.

[0026] In some embodiments, the inner bottom surface of the treatment box 1 is provided with a slope inclined toward the discharge port 101. The slope design of the inner bottom surface of the treatment box 1 allows the waste liquid generated during the treatment process to flow naturally along the slope to the discharge port 101, reducing the residence time of the waste liquid in the box, avoiding the accumulation of waste liquid and possible secondary pollution. This design ensures the rapid and thorough discharge of the waste liquid, improves the treatment efficiency, and also reduces the burden of subsequent cleaning and maintenance. In addition, the presence of the slope helps to clean up the residues and waste liquid remaining at the bottom of the treatment box 1 after the treatment is completed by simple flushing or natural flow. This reduces the need for manual cleaning, reduces cleaning costs, and also avoids problems such as equipment corrosion or blockage caused by incomplete cleaning.

[0027] In some embodiments, Figure 2As shown, the mesh holes on the outer mesh tube 4 and the inner mesh tube 5 are staggered. The staggered distribution of the mesh holes enables the outer mesh tube 4 and the inner mesh tube 5 to disperse and stir the treatment liquid more evenly during the rotation process. This design avoids excessive concentration or dilution of the treatment liquid in a certain area, thereby improving the utilization rate of the treatment liquid, ensuring that the surface of the electric porcelain can fully and evenly contact the treatment liquid, and achieving better treatment effects. Moreover, when the outer mesh tube 4 and the inner mesh tube 5 rotate at different speeds or directions, the staggered mesh holes will produce different fluid dynamic effects, forming a more complex and dynamic liquid flow pattern. This flow pattern can enhance the mechanical grinding effect on the surface of the electric porcelain, effectively remove stubborn stains and attachments, and improve the finish of the electric porcelain surface. In addition, the staggered mesh holes can form more tiny eddies and turbulences during the rotation process, which help the treatment liquid to penetrate deeper into the tiny pores on the surface of the electric porcelain. This deep penetration can enhance the chemical reaction between the treatment liquid and the surface of the electrical porcelain, improve the treatment effect, and especially has a significant improvement effect on tiny defects and pores that are difficult to treat.

[0028] In some embodiments, Figure 3-Figure 4 As shown, a plurality of brush strips 6 are provided on the inner wall of the outer mesh tube 4 and the outer wall of the inner mesh tube 5. The arrangement of the brush strips 6 enables the brush to directly contact the surface of the insulator during the operation of the equipment, and removes surface stains, attachments, and residues generated during the treatment process by physical friction. This physical cleaning action is combined with the chemical treatment liquid and mechanical grinding to form a multiple cleaning mechanism, which significantly improves the treatment effect. In addition, the brushing action of the brush strips 6 can break the static film of the treatment liquid on the surface of the insulator, and promote the treatment liquid to penetrate deeper into the tiny pores on the surface of the insulator. At the same time, the tiny disturbances generated during the brushing process help to accelerate the chemical reaction between the treatment liquid and the surface of the insulator, thereby improving the treatment speed and efficiency.

[0029] In some embodiments, Figure 3-Figure 4As shown, the brush strips 6 on the outer net tube 4 and the inner net tube 5 are evenly distributed in an annular array. The annular array of brush strips 6 is evenly distributed, ensuring that each insulator surface is subjected to physical friction of the same frequency and intensity during the operation of the equipment. This design avoids the difference in treatment effect caused by the uneven distribution of brush strips 6, and ensures the uniformity and consistency of the insulator surface treatment. When the outer net tube 4 and the inner net tube 5 rotate, the evenly distributed brush strips 6 will stir the treatment liquid to form a more uniform and stable fluid dynamic environment. This environment helps the treatment liquid to cover the insulator surface more evenly, improve the utilization rate of the treatment liquid, and reduce the negative impact of eddy currents and turbulence caused by fluid dynamic instability on the treatment effect. And the evenly distributed brush strips 6 can form a continuous and stable mechanical grinding action during the rotation process. This grinding action not only helps to remove stubborn stains and attachments on the insulator surface, but also makes the insulator surface smoother and more delicate through tiny physical wear, improving the surface finish and overall quality.

[0030] In some embodiments, the brush strip 6 is made of capillary silicone strips bonded together. The capillary silicone strip has extremely high wear resistance and can resist the friction with the surface of the insulator and the hard particles that may exist in the treatment liquid during the operation of the equipment, thereby greatly extending the service life of the brush strip 6. This durability reduces the replacement frequency of the brush strip 6, reduces the maintenance cost of the equipment, and improves the stability and continuity of the equipment, ensuring long-term and efficient treatment effects. In addition, the capillary silicone strip has good flexibility and elasticity, so that the brush strip 6 can produce moderate deformation when in contact with the insulator surface, better adapt to the shape and contour of the insulator surface, and avoid surface damage caused by hard contact. Flexibility also allows the brush strip 6 to distribute pressure more evenly during the brushing process, improve the cleaning effect of physical friction, and maintain gentle treatment of the insulator surface.

[0031] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed. However, as long as they are within the scope of the claims of the present invention, they are protected by the patent law.

Claims

1. An environmentally friendly surface treatment equipment for electric porcelain production, characterized in that: The invention comprises a treatment box (1), wherein the treatment box (1) is provided with a discharge port (101), wherein a first motor (2) and a second motor (3) are respectively provided on both sides of the treatment box (1), wherein power output ends of the first motor (2) and the second motor (3) both extend through the interior of the treatment box (1), wherein an outer net cylinder (4) and an inner net cylinder (5) are provided inside the treatment box (1), wherein the inner net cylinder (5) is concentrically arranged inside the outer net cylinder (4), and an annular cylindrical space is left between the two, wherein a side window (401) is provided on the outer net cylinder (4); One end of the outer net cylinder (4) is fixedly arranged on the power output end of the first motor (2), and the other end is rotatably arranged on the power output end of the second motor (3) through a bearing; one end of the inner net cylinder (5) is fixedly arranged on the power output end of the second motor (3), and the other end is rotatably arranged on the power output end of the first motor (2) through a bearing.

2. The environmentally friendly surface treatment equipment for electric porcelain production according to claim 1 is characterized in that: The inner bottom surface of the processing box (1) is provided with a slope inclined towards the discharge port (101).

3. The environmentally friendly surface treatment equipment for electric porcelain production according to claim 1 is characterized in that: The mesh holes on the outer mesh cylinder (4) and the inner mesh cylinder (5) are distributed in a staggered manner.

4. The environmentally friendly surface treatment equipment for electric porcelain production according to claim 1 is characterized in that: A plurality of brush strips (6) are provided on the inner side wall of the outer net cylinder (4) and the outer side wall of the inner net cylinder (5).

5. The environmentally friendly surface treatment equipment for electric porcelain production according to claim 4 is characterized in that: The brush strips (6) on the outer mesh cylinder (4) and the inner mesh cylinder (5) are all evenly distributed at equal distances in a circular array.

6. The environmentally friendly surface treatment equipment for electric porcelain production according to claim 4 is characterized in that: The brush strips (6) are formed by gluing capillary silicone strips together.

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