Mounting device and method for anti-serpentine shock absorber gasket
By providing installation devices for anti-serpentine vibration damper pads, including mounting frames, positioning components and locking components, the problems of cumbersome installation processes and difficult to guarantee welding quality are solved, and an efficient and precise installation process is achieved, which improves production efficiency and product quality.
Patent Information
- Application Number
- CN202510045565.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-10
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2045-01-10
AI Technical Summary
The installation process of existing anti-serpentine vibration damper pads is cumbersome, and space limitations lead to difficult to ensure welding quality, low production efficiency, increased costs, and increased safety hazards and management difficulties.
An installation device for anti-serpentine vibration damper liners is provided, including mounting frames, positioning components and locking components, through the synergy of these components, simplifies the installation process, ensures that the liners maintain precise relative position on the mounting frame, and are welded by alternately oblique triangles and flat welding.
The installation process of anti-serpentine vibration damper pads is greatly simplified, the installation efficiency and accuracy are improved, the installation stability is enhanced, the production cost is reduced, and the product quality and safety is improved.
Smart Images

Figure CN119635109A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of auxiliary tooling and provides a mounting device and method for an anti-snake shock absorber pad. Background Art
[0002] The existing technology of welding permanent pads on the back of the welds connecting the anti-snake shock absorber seat and the pillow block faces many challenges. First, the cavity space of the anti-snake body seat is limited, and the traditional permanent pad design has a single structure. It requires tedious processes such as measurement, marking, and sawing to complete the final pad. In addition, it needs to extend 2 mm from the parent material during the assembly process, which makes assembly and installation difficult and inefficient in a small space. Secondly, the traditional welding method uses the smallest size callout to clamp and fix the pad, but the limited space will still affect the angle of the welding gun, making it difficult to ensure the welding quality, poor fusion, and high rework rate, further reducing production efficiency. The existence of these problems has led to increased production costs, low efficiency, and difficulty in ensuring product quality. In addition, multi-shift operations have increased safety hazards and management difficulties. Summary of the invention
[0003] The embodiment of the present invention provides an installation method for an anti-snake-shaped vibration damper pad, so as to solve the defect of cumbersome installation of the anti-snake-shaped vibration damper pad in the related art.
[0004] The embodiment of the present invention also provides a method for installing an anti-snaking vibration damper pad.
[0005] A first aspect of the present invention provides a mounting device for an anti-snaking vibration damper pad, comprising: An installation frame, the installation frame comprising a first support frame, a second support frame and a third support frame connected in sequence; Positioning components, respectively mounted on the first support frame, the second support frame and the third support frame, the positioning components are used to clamp the relative position of the gasket and the mounting frame; The locking assembly is arranged in one-to-one correspondence with the positioning assembly, and the locking assembly is used to lock the relative position of the positioning assembly and the mounting frame.
[0006] According to an embodiment of the present invention, the first support frame and the third support frame are respectively disposed at two ends of the second support frame, and the first support frame and the third support frame are respectively perpendicular to the second support frame.
[0007] According to an embodiment of the present invention, the first support frame and the third support frame are bent relative to the second support frame toward the same side of the second support frame.
[0008] According to one embodiment of the present invention, the positioning component comprises: A connecting portion connected to the locking assembly; a bending portion connected to the connecting portion; The fastening portion is connected to the bending portion, and the fastening portion and the connecting portion are bent toward the same side of the bending portion.
[0009] According to one embodiment of the present invention, the locking assembly comprises: A mounting seat, mounted on the mounting frame; A handle rotatably connected to the mounting seat; A locking pin is connected between the handle and the connecting part, and the handle is suitable for switching between a locking position and a release position. In the locking position, the locking pin is suitable for driving the connecting part to move so that the fastening part presses the pad against the mounting frame. In the release position, the locking pin is suitable for driving the connecting part to move so that the fastening part is away from the mounting frame.
[0010] According to an embodiment of the present invention, a gap is formed between the bent portion and an end surface of the mounting frame.
[0011] According to one embodiment of the present invention, the positioning components on the first support frame, the second support frame and the third support frame are at least a pair.
[0012] According to an embodiment of the present invention, at least one of the first support frame, the second support frame and the third support frame is provided with a positioning portion, and the mounting frame is suitable for being positioned with the seat body of the anti-snake vibration absorber through the positioning portion.
[0013] A second aspect of the present invention provides a method for installing the above-mentioned installation device for an anti-snaking vibration damper pad, comprising: Installing the mounting frame on the seat of the anti-snake shock absorber; Installing a gasket on the seat of the anti-snake damper by means of the positioning assembly so that the gasket protrudes from the end surface of the seat of the anti-snake damper by 2 mm; Locking the relative position of the positioning assembly and the seat of the anti-snake shock absorber by means of the locking assembly; The inner edge of the liner, the outer edge of the liner and the end edge of the liner are welded to the seat body of the anti-snake damper in sequence.
[0014] According to one embodiment of the present invention, the gasket and the seat of the anti-snake vibration absorber are welded in an alternating manner of oblique triangle welding and flat welding.
[0015] According to the installation device for anti-snake shock absorber pads provided by the embodiment of the first aspect of the present invention, by using the installation device provided by the present invention, the installation process of the anti-snake shock absorber pads can be greatly simplified, and the complexity and time cost of manual operation can be reduced. The synergistic effect of the positioning assembly and the locking assembly can ensure that the pads maintain a precise relative position on the mounting frame, thereby avoiding errors or deviations that may occur during the installation process. The sturdy structure of the mounting frame and the firm fixation of the locking assembly enable the pads to remain stable during the installation process, avoiding displacement or falling off due to vibration or external force. The adjustability of the positioning assembly enables the device to be applicable to pads of different sizes or shapes, thereby improving the versatility and practicality of the device. The installation device for anti-snake shock absorber pads provided by the embodiment of the first aspect of the present invention can improve installation efficiency, ensure installation accuracy, enhance installation stability and improve adaptability.
[0016] According to the installation method based on the above-mentioned anti-snake-shaped shock absorber pad installation device provided by the second aspect of the present invention, the pad can be ensured to maintain the correct position and angle during the installation process through a precise installation frame and a positioning component, thereby improving the installation accuracy. The relative position of the positioning component and the seat body is locked by the locking component, and sufficient welds are ensured to be formed between the pad and the seat body before welding, which can significantly improve the welding quality. The method can simplify the installation process and improve the installation efficiency through standardized installation steps and sequences. Through precise welding and firm installation, the connection strength between the pad and the seat body can be ensured, thereby improving the durability and reliability of the entire anti-snake-shaped shock absorber. The method can optimize the space utilization of the entire installation device and reduce the manufacturing cost through a compact installation design and an efficient welding process. The installation method provided by the present invention not only improves the installation accuracy and welding quality, but also improves the installation efficiency and durability through precise installation steps and sequences, as well as an efficient welding process. This innovative method provides a more efficient, reliable and flexible solution for the installation of anti-snake-shaped shock absorber pads. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0018] Figure 1 It is a schematic stereoscopic diagram of a mounting device for an anti-snaking vibration damper pad provided by the present invention.
[0019] Figure 2 It is a schematic front view of the installation device for the anti-snake shock absorber pad provided by the present invention.
[0020] Figure 3 It is a schematic structural diagram of an angle of the liner and the seat of the anti-snake vibration absorber provided by the present invention.
[0021] Figure 4 It is a schematic structural diagram of the liner and the seat of the anti-snake shock absorber provided by the present invention from another angle.
[0022] Figure 5 It is a trajectory diagram of the oblique triangle and flat welding provided by the present invention.
[0023] Figure 6 It is a schematic flow chart of the installation method for the anti-snaking vibration damper pad provided by the present invention.
[0024] Reference numerals: 100, mounting frame; 102, first support frame; 104, second support frame; 106, third support frame; 108, positioning assembly; 110, locking assembly; 112, gasket; 114, connecting portion; 116, bending portion; 118, fastening portion; 120, mounting seat; 122, handle; 124, locking pin; 126, seat of anti-snake shock absorber. DETAILED DESCRIPTION
[0025] The following embodiments of the present invention are described in further detail in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0026] like Figures 1 to 5 As shown, the first embodiment of the present invention provides a mounting device for an anti-snaking damper pad 112, comprising: An installation frame 100, the installation frame 100 includes a first support frame 102, a second support frame 104 and a third support frame 106 connected in sequence; Positioning components 108 are respectively mounted on the first support frame 102, the second support frame 104 and the third support frame 106, and the positioning components 108 are used to clamp the relative position of the gasket 112 and the mounting frame 100; The locking assembly 110 is provided in a one-to-one correspondence with the positioning assembly 108 , and the locking assembly 110 is used to lock the relative position of the positioning assembly 108 and the mounting frame 100 .
[0027] According to the installation device for the anti-snake shock absorber pad 112 provided in the embodiment of the first aspect of the present invention, by using the installation device provided by the present invention, the installation process of the anti-snake shock absorber pad 112 can be greatly simplified, reducing the complexity and time cost of manual operation. The synergistic effect of the positioning component 108 and the locking component 110 can ensure that the pad 112 maintains a precise relative position on the mounting frame 100, thereby avoiding errors or deviations that may occur during the installation process. The sturdy structure of the mounting frame 100 and the firm fixation of the locking component 110 enable the pad 112 to remain stable during the installation process, avoiding displacement or falling off due to vibration or external force. The adjustability of the positioning component 108 enables the device to be suitable for pads 112 of different sizes or shapes, thereby improving the versatility and practicality of the device.
[0028] Please continue to see Figures 1 to 5 The first embodiment of the present invention aims to provide a mounting device specifically used for mounting an anti-snake damper pad 112. The mounting device mainly consists of the following parts: The installation frame 100 is the basic structure of the entire device, and the installation frame 100 is formed by sequentially connecting the first support frame 102, the second support frame 104 and the third support frame 106 to form a stable support system. The three support frames can be made of metal or other strong and durable materials to ensure sufficient support during the installation process.
[0029] The positioning components 108 are respectively mounted on the first support frame 102, the second support frame 104 and the third support frame 106. The main function of these components is to clamp the gasket 112 to keep it in a fixed relative position on the mounting frame 100. The positioning components 108 may include an adjustable clamping mechanism to accommodate gaskets 112 of different sizes or shapes.
[0030] The locking assembly 110 is arranged in a one-to-one correspondence with the positioning assembly 108, and the main function of the locking assembly 110 is to lock the relative position of the positioning assembly 108 and the mounting frame 100. This means that once the gasket 112 is clamped by the positioning assembly 108 and placed in the correct position, the locking assembly 110 will work to ensure that the gasket 112 will not move or fall off during the installation process. The locking assembly 110 may include bolts, nuts or other locking mechanisms to achieve a firm fixation.
[0031] The installation device for the anti-snake damper pad 112 provided in the embodiment of the first aspect of the present invention can improve installation efficiency, ensure installation accuracy, enhance installation stability and improve adaptability.
[0032] According to an embodiment of the present invention, the first support frame 102 and the third support frame 106 are respectively disposed at two ends of the second support frame 104 , and the first support frame 102 and the third support frame 106 are respectively perpendicular to the second support frame 104 .
[0033] like Figure 1 As shown, according to a specific embodiment of the present invention, the first support frame 102 and the third support frame 106 are respectively disposed at two ends of the second support frame 104 , and the two support frames maintain a vertical relationship with the second support frame 104 .
[0034] Specifically, the first support frame 102 and the third support frame 106 can be regarded as the two side supports of the mounting frame 100, and they form a stable triangular structure together with the second support frame 104 (as the middle support). This design not only enhances the overall stability of the mounting frame 100, but also makes the entire device more durable during operation.
[0035] In addition, the design of the first support frame 102 and the third support frame 106 being perpendicular to the second support frame 104 also helps to ensure the accuracy and consistency of the positioning assembly 108 and the locking assembly 110 during the installation process. Because the vertical relationship can better control the movement of the gasket 112 in all directions, thereby improving the accuracy and stability of the installation.
[0036] By arranging the first support frame 102 and the third support frame 106 to be perpendicular to the second support frame 104, a more stable triangular structure is formed, which greatly enhances the overall stability and load-bearing capacity of the mounting frame 100. The vertical relationship design enables the positioning assembly 108 and the locking assembly 110 to more accurately control the position of the pad 112 during the installation process, avoiding installation errors caused by structural instability or deformation. The stable mounting frame 100 and the precise component layout make the operation process smoother, reducing the difficulty of operation and labor costs. The sturdy structural design and optimized component layout make the entire device more durable during use, reducing damage and maintenance costs caused by long-term use or improper operation.
[0037] According to an embodiment of the present invention, the first support frame 102 and the third support frame 106 are bent relative to the second support frame 104 toward the same side of the second support frame 104 .
[0038] like Figure 1 and Figure 2As shown, when the first support frame 102 and the third support frame 106 are connected to the second support frame 104, they are not in a straight line or vertical state, but are bent at a certain angle to one side (e.g., the inner side or the outer side) of the second support frame 104. This bend can be a smooth curve, or a sharp or obtuse angle, depending on the requirements of the actual application and the overall design of the mounting frame 100.
[0039] This design allows the mounting frame 100 to better accommodate different shapes and sizes of anti-snaking damper pads 112 while maintaining sufficient stability. The bent support frame can provide more contact areas and support points, thereby more effectively fixing and supporting the pads 112.
[0040] The bending design of the first support frame 102 and the third support frame 106 enables the installation frame 100 to better adapt to pads 112 of different shapes and sizes, thereby improving the versatility and practicality of the device. Although the support frame is bent, the reasonable bending angle and structural design can still maintain the overall stability of the installation frame 100, ensuring that the pad 112 will not fall off or shift due to vibration or external force during the installation process. The bent support frame can make more efficient use of space, especially when the installation space is limited. This design can make the installation frame 100 more compact and reduce the occupation of the surrounding environment. In addition to the technical advantages, the bent support frame can also add a certain aesthetics to the installation frame 100, making it more in line with the aesthetic standards of modern industrial design.
[0041] According to one embodiment of the present invention, the positioning component 108 includes: A connecting portion 114 connected to the locking assembly 110; A bending portion 116 connected to the connecting portion 114; The fastening portion 118 is connected to the bending portion 116 , and the fastening portion 118 and the connecting portion 114 are bent toward the same side of the bending portion 116 .
[0042] like Figure 1 As shown, the positioning assembly 108 is designed as a multi-part structure, specifically including a connecting portion 114, a bending portion 116 and a fastening portion 118. This innovative design is intended to provide a more precise and stable positioning and fixing function to meet the special installation requirements of the anti-snaking damper pad 112.
[0043] The connection portion 114 is the interface between the positioning assembly 108 and the locking assembly 110. The connection portion 114 is designed to be tightly matched with the locking assembly 110 to ensure that the connection between the two is both firm and easy to operate. It includes a specific connection structure, such as a thread, a buckle or a slot, so as to achieve a reliable connection with the locking assembly 110.
[0044] The bending portion 116 is connected to the connecting portion 114 and presents a certain curvature or turn. This design allows the positioning assembly 108 to be arranged more flexibly in space to adapt to installation environments of different shapes and sizes. The bending portion 116 can be a smooth curve or one or more sharp or obtuse angles, depending on the installation requirements.
[0045] The fastening portion 118 is connected to the bent portion 116 and bent in the same direction as the connecting portion 114. This design enables the fastening portion 118 to more effectively contact the gasket 112 or other fixing structures, thereby providing a stronger fastening force. The fastening portion 118 includes a specific fastening structure, such as a threaded hole, a claw or a clamping device, so as to achieve reliable fixation with the gasket 112 or other components.
[0046] By introducing the bending portion 116, the positioning assembly 108 can be arranged more flexibly in space to adapt to installation environments of different shapes and sizes. This allows the positioning assembly 108 to be more widely used in the installation of various anti-snake damper pads 112. The bending design of the fastening portion 118 and the connecting portion 114 in the same direction enables the fastening portion 118 to contact the pad 112 or other fixed structures more effectively, thereby providing a stronger fastening force. This helps to ensure that the pad 112 will not fall off or shift due to vibration or external force during the installation process, thereby improving the stability of the entire installation frame 100. The close fit between the connecting portion 114 and the locking assembly 110, and the reliable fixation between the fastening portion 118 and the pad 112 or other fixed structures, make the installation process smoother and more efficient. This reduces the difficulty of operation and labor costs, and improves work efficiency. Through the well-designed connecting portion 114, the bending portion 116 and the fastening portion 118, the positioning assembly 108 can withstand greater loads and vibrations, thereby improving the durability and reliability of the entire mounting frame 100. This helps to extend the service life of the equipment and reduce maintenance and replacement costs.
[0047] According to one embodiment of the present invention, the locking assembly 110 includes: A mounting seat 120, mounted on the mounting frame 100; A handle 122 rotatably connected to the mounting base 120 ; The locking pin 124 is connected between the handle 122 and the connecting part 114. The handle 122 is suitable for switching between a locking position and a release position. In the locking position, the locking pin 124 is suitable for driving the connecting part 114 to move so that the fastening part 118 presses the gasket 112 against the mounting frame 100. In the release position, the locking pin 124 is suitable for driving the connecting part 114 to move so that the fastening part 118 is away from the mounting frame 100.
[0048] like Figure 1As shown, the locking assembly 110 is designed to include three key parts: a mounting base 120 , a handle 122 and a locking pin 124 , so as to achieve fast, reliable and safe locking and releasing of the anti-snaking damper pad 112 .
[0049] The mounting base 120 is a fixed part of the locking assembly 110, and is securely mounted on the mounting frame 100. The mounting base 120 includes a specific mounting structure, such as a threaded hole, a bolt hole, or a slot, so as to achieve a reliable connection with the mounting frame 100. The design of the mounting base 120 ensures the stability and reliability of the locking assembly 110 on the mounting frame 100.
[0050] The handle 122 is a part rotatably connected to the mounting base 120. It provides an easy-to-operate user interface, allowing the user to switch the locking and releasing states of the locking assembly 110 through a simple rotation action. The handle 122 includes an anti-slip design or a specific gripping structure to improve the convenience and safety of operation.
[0051] The locking pin 124 is a key component connecting the handle 122 and the connecting portion 114. It is responsible for transmitting the rotation of the handle 122 to the connecting portion 114, thereby driving the fastening portion 118 of the positioning assembly 108 to achieve the function of pressing or loosening the gasket 112. The locking pin 124 includes a specific transmission structure, such as a thread, a ramp or a cam mechanism, to achieve an effective transmission and locking effect.
[0052] In the locked position, the user rotates the handle 122 to drive the locking pin 124, which in turn drives the connecting portion 114 to move, so that the fastening portion 118 presses the gasket 112 against the mounting frame 100, thereby achieving reliable fixation. In the released position, the user also rotates the handle 122 to drive the locking pin 124, which drives the connecting portion 114 to move in the opposite direction, so that the fastening portion 118 is away from the mounting frame 100, thereby allowing the gasket 112 to be removed or replaced.
[0053] The locking and releasing states are switched by the rotation of the handle 122, making the operation process more intuitive and simple. The user can complete the locking and releasing operations without using additional tools or complicated steps, thereby improving work efficiency. The close fit between the locking pin 124 and the connecting portion 114, and the effective compression of the gasket 112 by the fastening portion 118, ensure the stability of the gasket 112 on the mounting frame 100. This helps prevent the gasket 112 from falling off or shifting under vibration or external force, thereby improving the stability and safety of the entire mounting frame 100. Since the design of the locking assembly 110 allows the user to quickly switch the locking and releasing states through a simple rotation action, the user can easily remove and replace the gasket 112, thereby reducing maintenance and replacement costs. The compact design of the locking assembly 110 enables it to achieve efficient locking and releasing functions in a limited space without taking up too much installation space. This helps to reduce the volume and weight of the entire mounting frame 100, thereby improving the portability and flexibility of the device.
[0054] According to an embodiment of the present invention, a gap is formed between the bent portion 116 and the end surface of the mounting frame 100 .
[0055] like Figure 1 As shown, the bent portion 116 in the positioning assembly 108 is designed to form a certain gap with the end surface of the mounting frame 100. This design detail is intended to optimize the interaction between the positioning assembly 108 and the mounting frame 100, while improving the flexibility and adaptability of the entire mounting device.
[0056] Specifically, the shape and position of the bent portion 116 as a transition portion connecting the connecting portion 114 and the fastening portion 118 are carefully adjusted to ensure that a certain distance, i.e., a gap, is maintained when the liner 112 is in contact with the end surface of the mounting frame 100. The purpose of this gap is that after the liner 112 is installed on the mounting frame 100, a certain amount of the edge of the liner 112 needs to be reserved to protrude from the end surface of the mounting frame 100 for welding.
[0057] In addition, the presence of the gap allows the positioning assembly 108 to have a certain degree of floating during the installation process, and can better adapt to the pads 112 of different shapes and sizes. At the same time, it can also reduce the friction and wear between the positioning assembly 108 and the mounting frame 100 caused by installation errors or changes in the size of the pads 112, thereby extending the service life of the entire device.
[0058] The gap between the bent portion 116 and the end face of the mounting frame 100 enables the positioning assembly 108 to better adapt to pads 112 of different shapes and sizes, thereby improving the versatility and practicality of the entire mounting device. The existence of the gap allows the positioning assembly 108 to have a certain degree of floating during the installation process, which helps to reduce installation errors and improve the accuracy and efficiency of installation. The gap can reduce the direct contact between the positioning assembly 108 and the mounting frame 100, thereby reducing the wear caused by friction and extending the service life of the entire device. Although the gap allows a certain degree of floating, a reasonable gap design can still maintain the stability of the positioning assembly 108 on the mounting frame 100, ensuring that the pad 112 will not fall off or shift due to vibration or external force during the installation process. The design of the gap can also optimize the space utilization inside the mounting frame 100 to a certain extent, making the entire device more compact and efficient.
[0059] According to one embodiment of the present invention, there is at least one pair of positioning components 108 on the first support frame 102 , the second support frame 104 , and the third support frame 106 .
[0060] like Figure 1 As shown, there is at least one pair of positioning components 108 disposed on the first support frame 102, the second support frame 104, and the third support frame 106. This design aims to increase the number of positioning components 108 to improve the stability and positioning accuracy of the device in multiple directions.
[0061] Specifically, the first support frame 102, the second support frame 104 and the third support frame 106 are used as the supporting structures of the device, and each of them undertakes different positioning and supporting tasks. At least one pair of positioning components 108 is set on each support frame to ensure that the device can be stably supported and accurately positioned in multiple dimensions.
[0062] The positioning assembly 108 includes a connecting portion 114, a bending portion 116, a fastening portion 118, etc., which work together to achieve the fixation and support of the anti-serpentine shock absorber pad 112 or other components that require precise positioning. By increasing the number of positioning assemblies 108, the stability and accuracy of these components during installation can be further improved.
[0063] By providing at least one pair of positioning components 108 on each support frame, it is possible to ensure that the device can be accurately positioned in multiple dimensions. This helps to improve the positioning accuracy and stability of the entire device. The coordinated work of multiple positioning components 108 can disperse the pressure of the device during the force-bearing process, thereby improving the stability of the supporting structure. This helps to prevent deformation or damage to the device caused by uneven force. Increasing the number of positioning components 108 can make the installation process more flexible and convenient. For example, when it is necessary to adjust the position of a component or make fine adjustments, it can be achieved by adjusting the position and angle of different positioning components 108. The design of multiple positioning components 108 can make the device better adapt to components of different shapes and sizes. This helps to improve the versatility and practicality of the device. By improving the positioning accuracy and support stability, the performance of the entire device can be further improved. For example, when it is necessary to withstand a large load or vibration, multiple positioning components 108 can share the load together, thereby improving the durability and reliability of the device.
[0064] According to one embodiment of the present invention, at least one of the first support frame 102, the second support frame 104 and the third support frame 106 is provided with a positioning portion, and the mounting frame 100 is suitable for being positioned with the seat body 126 of the anti-snake damper through the positioning portion.
[0065] According to one embodiment of the present invention, at least one of the first support frame 102, the second support frame 104 and the third support frame 106 is designed to include a positioning portion. This design is intended to achieve precise alignment and fixation between the mounting frame 100 and the anti-snake damper seat through the positioning portion, thereby improving the accuracy and efficiency of the entire installation process.
[0066] The positioning portion may be one or more specific structures or devices, which are precisely arranged on the support frame to match the corresponding parts on the anti-snaking vibration absorber seat 126. These structures or devices may include pins, slots, threaded holes, snaps, etc., which can ensure that the mounting frame 100 maintains the correct position and angle with the seat during installation.
[0067] The mounting frame 100 is a component for supporting and fixing the anti-snaking damper pad 112, and it is precisely aligned with the seat body by cooperating with the positioning part on the support frame. The mounting frame 100 may include a matching structure corresponding to the positioning part, such as a slot, a threaded hole, etc., so as to achieve a reliable connection with the positioning part.
[0068] By accurately aligning the positioning part with the seat body, it is possible to ensure that the mounting frame 100 maintains the correct position and angle during the installation process, thereby improving the accuracy of the entire installation process. This helps to reduce performance degradation or failures caused by installation errors. The presence of the positioning part makes the installation process more intuitive and simple. The user only needs to align and fix the mounting frame 100 with the positioning part to complete the installation without complicated adjustments and calibrations. The tight fit between the positioning part and the seat body can ensure that the mounting frame 100 will not fall off or shift due to vibration or external force during the installation process, thereby improving the stability of the entire installation device. The design of the positioning part can be customized according to different anti-snake shock absorber seats to adapt to shock absorbers of different models and specifications. This helps to improve the versatility and practicality of the installation device. The compact design of the positioning part can make the mounting frame 100 more compact and efficient during the installation process, thereby optimizing the space utilization of the entire installation device.
[0069] like Figure 6 As shown, the second embodiment of the present invention provides an installation method for the installation device for the anti-snaking damper pad 112 based on the above, comprising: Step 10, installing the mounting frame 100 on the seat body 126 of the anti-snake shock absorber; Step 20, installing the gasket 112 on the seat body 126 of the anti-snaking vibration absorber through the positioning assembly 108, so that the gasket 112 protrudes from the end surface of the seat body 126 of the anti-snaking vibration absorber by 2 mm; Step 30, locking the relative position of the positioning assembly 108 and the seat body 126 of the anti-snaking shock absorber by means of the locking assembly 110; Step 40 , sequentially welding the inner edge of the liner 112 , the outer edge of the liner 112 , and the end edge of the liner 112 to the seat body 126 of the anti-snaking vibration absorber.
[0070] According to the installation method based on the above-mentioned anti-snaking shock absorber pad 112 installation device provided by the second aspect of the present invention, the pad 112 can be ensured to maintain the correct position and angle during the installation process through the precise installation frame 100 and the positioning assembly 108, thereby improving the installation accuracy. The relative position of the positioning assembly 108 and the seat body is locked by the locking assembly 110, and sufficient welds are ensured to be formed between the pad 112 and the seat body before welding, which can significantly improve the welding quality. The method can simplify the installation process and improve the installation efficiency through standardized installation steps and sequences. Through precise welding and firm installation, the connection strength between the pad 112 and the seat body can be ensured, thereby improving the durability and reliability of the entire anti-snaking shock absorber. The method can optimize the space utilization of the entire installation device and reduce the manufacturing cost through a compact installation design and an efficient welding process. The installation method provided by the present invention not only improves the installation accuracy and welding quality, but also improves the installation efficiency and durability through precise installation steps and sequences, as well as an efficient welding process. This innovative method provides a more efficient, reliable and flexible solution for the installation of the anti-snaking damper pad 112 .
[0071] like Figure 6 As shown, an embodiment of the second aspect of the present invention provides an installation method based on the above-mentioned anti-snake-shaped vibration damper pad 112 installation device, which includes four key steps, aiming to ensure that the pad 112 can be accurately and firmly installed on the anti-snake-shaped vibration damper seat 126 while ensuring the welding quality and installation efficiency.
[0072] Step 10: Install the mounting frame 100 on the seat 126 of the anti-snaking vibration absorber.
[0073] In this step, the mounting frame 100 is precisely placed and fixed to the anti-snaking damper base 126. This usually involves aligning and fixing the positioning structure of the mounting frame 100 with the corresponding structure on the base to ensure the accuracy and stability of the mounting frame 100.
[0074] Step 20: Install the gasket 112 on the seat 126 of the anti-snaking vibration absorber through the positioning assembly 108, so that the gasket 112 protrudes from the end surface of the seat 126 of the anti-snaking vibration absorber by 2 mm.
[0075] In this step, the liner 112 is accurately placed on the base body using the positioning assembly 108 (such as the connecting portion 114, the bending portion 116, the fastening portion 118, etc.), and the end surface of the liner 112 is ensured to be 2 mm higher than the end surface of the base body. This height difference is to ensure that a sufficient weld can be formed between the liner 112 and the base body during the subsequent welding process, thereby improving the welding strength.
[0076] Step 30: Lock the relative position of the positioning assembly 108 and the seat body 126 of the anti-snaking vibration absorber through the locking assembly 110.
[0077] In this step, the relative position between the positioning assembly 108 and the base body is locked using the locking assembly 110 (such as the handle 122, the locking pin 124, etc.), which can ensure that the gasket 112 and the positioning assembly 108 will not move due to vibration or external force during the welding process, thereby ensuring the welding quality and installation accuracy.
[0078] Step 40: sequentially weld the inner edge of the liner 112 , the outer edge of the liner 112 , and the end edge of the liner 112 to the seat 126 of the anti-snaking vibration absorber.
[0079] In this step, the edges of the gasket 112 are welded to the base body in a specific order. Usually, the inner edge is welded first, then the outer edge, and finally the end edge. This welding sequence helps to reduce deformation and stress concentration during welding, thereby improving welding quality and durability of the gasket 112.
[0080] According to one embodiment of the present invention, the liner 112 and the seat body 126 of the anti-snaking vibration absorber are welded in an alternating manner of oblique triangle welding and flat welding.
[0081] like Figure 5 As shown, in the welding process of the anti-snaking damper pad 112 and the seat body, an innovative welding method is adopted: the alternating welding method of oblique triangle and flat welding. This method combines the advantages of oblique triangle welding and flat welding, and aims to improve welding strength, reduce welding deformation, and ensure the uniformity and aesthetics of the weld.
[0082] Specifically, oblique triangle welding refers to the welding gun moving in the form of an oblique triangle during welding, and flat welding refers to the welding gun moving in the form of a straight line during welding, that is, the lengths of the two oblique sides of the oblique triangle welding are not equal, and the length of the flat welding is about 3 mm to 5 mm.
[0083] In the embodiment of the present invention, oblique triangle welding and flat welding are used alternately. Specifically, when welding the connection between the backing pad 112 and the seat body, the oblique triangle welding is first used to perform preliminary welding on the weld to increase the welding area and strength. Then, the flat welding is used to further weld the weld to ensure the flatness and aesthetics of the weld. This alternating welding method can fully utilize the advantages of oblique triangle welding and flat welding to improve welding quality and efficiency.
[0084] Oblique triangle welding can produce a wider weld, increase the welding area, and thus improve the welding strength. This welding method can ensure that the connection between the liner 112 and the seat body is more secure, and improve the durability and reliability of the entire anti-snaking shock absorber. During the oblique triangle welding process, the angle between the welding gun and the weld is smaller, and the heat generated during the welding process can be more evenly distributed on the weld, thereby reducing welding deformation. This helps to maintain the correct position and angle between the liner 112 and the seat body and ensure installation accuracy. Flat welding can ensure the flatness and aesthetics of the weld. This welding method can produce smooth and uniform welds, improving the quality and appearance of the entire welding area. The alternating use of oblique triangle welding and flat welding can fully utilize the advantages of the two welding methods and improve welding efficiency. This alternating welding method can reduce waiting time and repetitive work during the welding process, thereby improving the efficiency of the entire installation process. The alternating welding method of oblique triangle welding and flat welding can adapt to the connection between the liner 112 and the seat body of different shapes and sizes. This welding method can ensure that high-quality welds and firm connections can be obtained in various complex situations.
[0085] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A mounting device for an anti-snaking shock absorber pad, characterized in that: include: A mounting frame (100), the mounting frame (100) comprising a first supporting frame (102), a second supporting frame (104), and a third supporting frame (106) connected in sequence; a positioning assembly (108) mounted on the first support frame (102), the second support frame (104) and the third support frame (106), respectively, the positioning assembly (108) being used to clamp the relative position of the gasket (112) and the mounting frame (100); A locking assembly (110) is provided in one-to-one correspondence with the positioning assembly (108), and the locking assembly (110) is used to lock the relative position of the positioning assembly (108) and the installation frame (100).
2. The mounting device for an anti-snaking vibration damper pad according to claim 1, characterized in that: The first support frame (102) and the third support frame (106) are respectively arranged at two ends of the second support frame (104); the first support frame (102) and the third support frame (106) are respectively perpendicular to the second support frame (104).
3. The mounting device for an anti-snaking vibration damper pad according to claim 1, characterized in that: The first support frame (102) and the third support frame (106) are bent relative to the second support frame (104) towards the same side of the second support frame (104).
4. The mounting device for an anti-snaking vibration damper pad according to claim 1, characterized in that: The positioning component (108) comprises: A connecting portion (114) connected to the locking assembly (110); A bending portion (116) connected to the connecting portion (114); The fastening portion (118) is connected to the bending portion (116), and the fastening portion (118) and the connecting portion (114) are bent towards the same side of the bending portion (116).
5. The mounting device for an anti-snaking vibration damper pad according to claim 4, characterized in that: The locking assembly (110) comprises: A mounting seat (120) mounted on the mounting frame (100); A handle (122) rotatably connected to the mounting seat (120); A locking pin (124) is connected between the handle (122) and the connecting portion (114), and the handle (122) is suitable for switching between a locking position and a release position. In the locking position, the locking pin (124) is suitable for driving the connecting portion (114) to move so that the fastening portion (118) presses the gasket (112) against the mounting frame (100). In the release position, the locking pin (124) is suitable for driving the connecting portion (114) to move so that the fastening portion (118) is away from the mounting frame (100).
6. The mounting device for an anti-snaking vibration damper pad according to claim 4, characterized in that: A gap is formed between the bent portion (116) and the end surface of the mounting frame (100).
7. The mounting device for an anti-snaking vibration absorber pad according to any one of claims 1 to 6, characterized in that: The positioning components (108) on the first support frame (102), the second support frame (104) and the third support frame (106) are at least a pair.
8. The mounting device for an anti-snaking vibration absorber pad according to any one of claims 1 to 6, characterized in that: At least one of the first support frame (102), the second support frame (104) and the third support frame (106) is provided with a positioning portion, and the mounting frame (100) is suitable for achieving positioning through the positioning portion and a seat body (126) of the anti-snake vibration absorber.
9. A method for installing an anti-snaking vibration absorber pad based on the installation device for the anti-snaking vibration absorber pad according to any one of claims 1 to 8, characterized in that: include: Installing the mounting frame (100) on a seat body (126) of an anti-snake vibration absorber; The liner (112) is mounted on the seat (126) of the anti-snake-shaped vibration damper by means of the positioning assembly (108), so that the liner (112) protrudes from the end surface of the seat (126) of the anti-snake-shaped vibration damper by 2 millimeters; The relative position of the positioning assembly (108) and the seat body (126) of the anti-snake damper is locked by the locking assembly (110); The inner edge of the liner (112), the outer edge of the liner (112), and the end edge of the liner (112) are welded to the seat body (126) of the anti-snake-shaped vibration absorber in sequence.
10. The installation method according to claim 9, characterized in that: The liner (112) and the seat body (126) of the anti-snake vibration absorber are welded in an alternating manner of oblique triangle welding and flat welding.
Citation Information
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