Mounting device and method for anti-snake shock absorber pads
By combining the synergistic effect of the installation frame, positioning components, and locking components with alternating oblique triangular and flat welding methods, the problems of cumbersome installation and difficult welding of anti-serpentine vibration damper pads are solved, achieving efficient and stable installation and welding results.
Patent Information
- Application Number
- CN202510045565.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-10
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2045-01-10
AI Technical Summary
The installation process of existing anti-snake vibration damper pads is cumbersome, space constraints make welding difficult, welding quality is hard to guarantee, efficiency is low, cost is high and there are many safety hazards.
An installation device is provided, including a mounting frame, a positioning component, and a locking component. Through the precise design of the mounting frame and the synergistic positioning and locking components, the precise positioning and stable installation of the gasket in a confined space are ensured. The welding quality is improved by using an alternating welding method of oblique triangle and flat welding.
It simplifies the installation process, improves installation efficiency and accuracy, ensures welding quality, reduces costs, enhances installation stability and adaptability, and improves the durability and reliability of the anti-snake vibration damper.
Smart Images

Figure CN119635109B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of auxiliary tooling, and provides an installation device and method for a snakelike anti-vibration damper pad. BACKGROUND
[0002] The existing snakelike anti-vibration damper seat and pillow beam connection weld back welding permanent pad technology faces many challenges. First, the snakelike anti-vibration body seat cavity space is limited, the traditional permanent pad design structure is single, and the final pad can be completed only through cumbersome procedures such as measurement, marking, sawing and segmentation, and a 2mm extension is required during assembly. In the small space, the assembly and welding installation are difficult and inefficient. Second, the traditional welding method uses a minimum size clamp to clamp and fix the pad, and the limited space still affects the welding gun angle, resulting in difficult to guarantee the welding quality, poor fusion, high repair rate, and further reducing the production efficiency. The existence of these problems leads to increased production cost, low efficiency, difficult to guarantee product quality, and multiple shifts increase safety hazards and management difficulty. SUMMARY
[0003] Embodiments of the present application provide an installation device for a snakelike anti-vibration damper pad to solve the defect of complicated installation of the snakelike anti-vibration damper pad in related technologies.
[0004] Embodiments of the present application also provide an installation method for a snakelike anti-vibration damper pad.
[0005] The first aspect of the present application provides an installation device for a snakelike anti-vibration damper pad, comprising:
[0006] An installation frame, the installation frame comprising a first support frame, a second support frame and a third support frame connected in sequence;
[0007] A positioning assembly, respectively installed on the first support frame, the second support frame and the third support frame, the positioning assembly being used to clamp the relative position of the pad and the installation frame;
[0008] A locking assembly, corresponding to the positioning assembly one by one, the locking assembly being used to lock the relative position of the positioning assembly and the installation frame.
[0009] According to an embodiment of the present application, the first support frame and the third support frame are respectively arranged at both ends of the second support frame, and the first support frame and the third support frame are respectively perpendicular to the second support frame.
[0010] According to an embodiment of the present application, the first support frame and the third support frame are folded towards the same side of the second support frame relative to the second support frame.
[0011] According to one embodiment of the present application, the positioning assembly comprises:
[0012] a connecting portion connected to the locking assembly;
[0013] a bending portion connected to the connecting portion;
[0014] a fastening portion connected to the bending portion, the fastening portion being bent towards the same side of the connecting portion as the bending portion.
[0015] According to one embodiment of the present application, the locking assembly comprises:
[0016] a mounting seat mounted to the mounting frame;
[0017] a handle rotatably connected to the mounting seat;
[0018] a locking pin connected between the handle and the connecting portion, the handle being adapted to switch between a locking position and a loosening position, in the locking position, the locking pin is adapted to drive the connecting portion to act so that the fastening portion presses the gasket against the mounting frame, in the loosening position, the locking pin is adapted to drive the connecting portion to act so that the fastening portion is away from the mounting frame.
[0019] According to one embodiment of the present application, a gap is formed between the bending portion and the end surface of the mounting frame.
[0020] According to one embodiment of the present application, the positioning assembly on the first support frame, the second support frame and the third support frame is at least one pair.
[0021] According to one embodiment of the present application, at least one of the first support frame, the second support frame and the third support frame is provided with a positioning portion, and the mounting frame is adapted to be positioned with the seat body of the anti-snake shock absorber through the positioning portion.
[0022] The second aspect embodiment of the present application provides a mounting method for the mounting device of the gasket of the anti-snake shock absorber based on the above, comprising:
[0023] mounting the mounting frame to the seat body of the anti-snake shock absorber;
[0024] mounting the gasket to the seat body of the anti-snake shock absorber through the positioning assembly, so that the gasket exceeds the end surface of the seat body of the anti-snake shock absorber by 2mm;
[0025] locking the relative position of the positioning assembly and the seat body of the anti-snake shock absorber through the locking assembly;
[0026] The inner side edge of the gasket, the outer side edge of the gasket and the end side edge of the gasket are welded to the seat body of the anti-snake shock absorber in turn.
[0027] According to one embodiment of the present application, the gasket and the seat body of the anti-snake shock absorber are welded in an alternating manner of inclined triangle and flat welding.
[0028] According to the mounting device for the anti-snake shock absorber gasket provided by the first aspect of the present application, the mounting process of the anti-snake shock absorber gasket can be greatly simplified, and the complexity and time cost of manual operation can be reduced. The cooperative action of the positioning assembly and the locking assembly can ensure that the gasket maintains an accurate relative position on the mounting frame, thereby avoiding errors or deviations that may occur during the installation process. The solid structure of the mounting frame and the firm fixation of the locking assembly enable the gasket to remain stable during the installation process, avoiding displacement or falling due to vibration or external force. The adjustability of the positioning assembly enables the device to be applicable to gaskets of different sizes or shapes, thereby improving the versatility and practicality of the device. The mounting device for the anti-snake shock absorber gasket provided by the first aspect of the present application can improve installation efficiency, ensure installation accuracy, enhance installation stability, and improve adaptability.
[0029] According to the mounting method based on the above-mentioned anti-snake shock absorber gasket mounting device provided by the second aspect of the present application, the accurate mounting frame and positioning assembly can ensure that the gasket maintains the correct position and angle during the installation process, thereby improving the installation accuracy. The relative position of the positioning assembly and the seat body is locked by the locking assembly, and sufficient welds are formed between the gasket and the seat body before welding, which can significantly improve the welding quality. This method can simplify the installation process and improve the installation efficiency through standardized installation steps and sequence. The connection strength between the gasket and the seat body can be ensured through accurate welding and firm installation, thereby improving the durability and reliability of the entire anti-snake shock absorber. This method can optimize the space utilization of the entire mounting device through compact installation design and efficient welding process, thereby reducing the manufacturing cost. The installation method provided by the present application improves the installation accuracy and welding quality, as well as the installation efficiency and durability, through accurate installation steps and sequence, and efficient welding process. This innovative method provides a more efficient, reliable and flexible solution for the installation of anti-snake shock absorber gaskets. BRIEF DESCRIPTION OF DRAWINGS
[0030] In order to make the technical solutions in the present application or prior art clearer, the accompanying drawings needed in the embodiments or prior art description will be briefly introduced. Obviously, the accompanying drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can be obtained without creative effort based on these drawings.
[0031] Figure 1 is a schematic perspective view of the mounting device for the anti-snake shock absorber pad provided by the present application.
[0032] Figure 2 is a schematic front view of the mounting device for the anti-snake shock absorber pad provided by the present application.
[0033] Figure 3 is a schematic structural view of one angle of the pad and the seat body of the anti-snake shock absorber provided by the present application.
[0034] Figure 4 is a schematic structural view of another angle of the pad and the seat body of the anti-snake shock absorber provided by the present application.
[0035] Figure 5 is a trajectory diagram of the inclined triangle and flat welding provided by the present application.
[0036] Figure 6 is a schematic flow chart of the mounting method for the anti-snake shock absorber pad provided by the present application.
[0037] Reference signs:
[0038] 100, mounting frame; 102, first support frame; 104, second support frame; 106, third support frame; 108, positioning assembly; 110, locking assembly; 112, pad; 114, connecting part; 116, bending part; 118, fastening part; 120, mounting seat; 122, handle; 124, locking pin; 126, seat body of anti-snake shock absorber. DETAILED DESCRIPTION
[0039] The embodiments of the present application will be further described in detail below with reference to the accompanying drawings and embodiments. The following embodiments are used to illustrate the present application, but cannot be used to limit the scope of the present application.
[0040] As shown in Figures 1 to 5 , the first aspect embodiment of the present application provides a mounting device for the anti-snake shock absorber pad 112, comprising:
[0041] The mounting frame 100 comprises the first support frame 102, the second support frame 104 and the third support frame 106 connected in sequence;
[0042] The positioning assembly 108 is installed on the first support frame 102, the second support frame 104 and the third support frame 106 respectively, and is used to clamp the relative position of the cushion 112 and the mounting frame 100;
[0043] The locking assembly 110 is provided in one-to-one correspondence with the positioning assembly 108, and is used to lock the relative position of the positioning assembly 108 and the mounting frame 100.
[0044] According to the first aspect of the present application, the mounting device for the anti-snake shock absorber cushion 112 is provided, which can greatly simplify the installation process of the anti-snake shock absorber cushion 112, and reduce the complexity and time cost of manual operation. The cooperation of the positioning assembly 108 and the locking assembly 110 can ensure that the cushion 112 maintains an accurate relative position on the mounting frame 100, thereby avoiding errors or deviations that may occur during installation. The solid structure of the mounting frame 100 and the firm fixation of the locking assembly 110 enable the cushion 112 to remain stable during installation, avoiding displacement or falling due to vibration or external force. The adjustability of the positioning assembly 108 enables the device to be applicable to cushions 112 of different sizes or shapes, thereby improving the versatility and practicality of the device.
[0045] Please continue to see Figures 1 to 5 The first aspect of the present application aims to provide a mounting device specially used for installing the anti-snake shock absorber cushion 112. The mounting device mainly consists of the following parts:
[0046] The mounting frame 100 serves as the basic structure of the entire device, and is sequentially connected by the first support frame 102, the second support frame 104 and the third support frame 106 to form a stable support system. The three support frames can be made of metal or other durable materials to ensure sufficient support force during installation.
[0047] The positioning assembly 108 is installed on the first support frame 102, the second support frame 104 and the third support frame 106 respectively. The main function of these assemblies is to clamp the cushion 112 to maintain a fixed relative position on the mounting frame 100. The positioning assembly 108 can include an adjustable clamping mechanism to accommodate cushions 112 of different sizes or shapes.
[0048] The locking assembly 110 is configured in a one-to-one correspondence with the positioning assembly 108. The main function of the locking assembly 110 is to lock the relative position of the positioning assembly 108 and the mounting frame 100. This means that once the gasket 112 is clamped by the positioning assembly 108 and placed in the correct position, the locking assembly 110 will function to ensure that the gasket 112 does not move or fall off during installation. The locking assembly 110 may include bolts, nuts, or other locking mechanisms to achieve a secure fixation.
[0049] The mounting device for the anti-snake vibration damper pad 112 provided in the first aspect embodiment of the present invention can improve installation efficiency, ensure installation accuracy, enhance installation stability and improve adaptability.
[0050] According to one embodiment of the present invention, a first support frame 102 and a third support frame 106 are respectively disposed at both ends of a second support frame 104, and the first support frame 102 and the third support frame 106 are respectively perpendicular to the second support frame 104.
[0051] like Figure 1 As shown, according to a specific embodiment of the present invention, the first support frame 102 and the third support frame 106 are respectively disposed at both ends of the second support frame 104, and the two of them maintain a perpendicular relationship with the second support frame 104.
[0052] Specifically, the first support frame 102 and the third support frame 106 can be regarded as the two side supports of the mounting frame 100, which together with the second support frame 104 (as the middle support) form a stable triangular structure. This design not only enhances the overall stability of the mounting frame 100, but also makes the entire device more robust and durable during operation.
[0053] Furthermore, the design of the first support frame 102 and the third support frame 106 being perpendicular to the second support frame 104 also helps ensure the accuracy and consistency of the positioning assembly 108 and the locking assembly 110 during installation. Because the vertical relationship allows for better control of the movement of the gasket 112 in all directions, it improves the precision and stability of the installation.
[0054] By setting the first support frame 102 and the third support frame 106 perpendicular to the second support frame 104, a more stable triangular structure is formed, which greatly enhances the overall stability and load-bearing capacity of the mounting frame 100. The design of the perpendicular relationship enables the positioning assembly 108 and the locking assembly 110 to more accurately control the position of the liner 112 during installation, avoiding installation errors caused by unstable or deformed structures. The stable mounting frame 100 and precise assembly layout make the operation process smoother, reducing the difficulty of operation and labor costs. The solid structural design and optimized assembly layout make the entire device more durable during use, reducing damage and maintenance costs caused by long-term use or improper operation.
[0055] According to one embodiment of the present application, the first support frame 102 and the third support frame 106 are folded towards the same side of the second support frame 104 relative to the second support frame 104.
[0056] As shown in Figure 1 and Figure 2 , when connected to the second support frame 104, the first support frame 102 and the third support frame 106 are not kept straight or perpendicular, but are folded at an angle to one side (e.g. inner or outer side) of the second support frame 104. This folding can be a smooth curve, or an acute or obtuse turn, depending on the actual application requirements and the overall design of the mounting frame 100.
[0057] This design enables the mounting frame 100 to better adapt to anti-snake shock absorber liners 112 of different shapes and sizes while maintaining sufficient stability. The folded support frames can provide more contact area and support points, thus more effectively fixing and supporting the liner 112.
[0058] The folding design of the first support frame 102 and the third support frame 106 enables the mounting frame 100 to better adapt to liners 112 of different shapes and sizes, improving the versatility and practicality of the device. Despite the folding of the support frames, reasonable folding angles and structural design can still maintain the overall stability of the mounting frame 100, ensuring that the liner 112 will not fall off or shift during installation due to vibration or external forces. Folded support frames can make more efficient use of space, especially in cases where installation space is limited. This design can make the mounting frame 100 more compact, reducing the occupation of the surrounding environment. In addition to technical advantages, the folded support frames can also add a certain degree of aesthetics to the mounting frame 100, making it more in line with the aesthetic standards of modern industrial design.
[0059] According to one embodiment of the present application, the positioning assembly 108 comprises:
[0060] Connecting part 114 is connected to locking assembly 110;
[0061] The bending portion 116 is connected to the connecting portion 114;
[0062] The fastening part 118 is connected to the bending part 116, and the fastening part 118 and the connecting part 114 are bent toward the same side of the bending part 116.
[0063] like Figure 1 As shown, the positioning component 108 is designed as a multi-part structure, specifically including a connecting part 114, a bending part 116, and a fastening part 118. This innovative design aims to provide more precise and stable positioning and fixing functions to meet the special installation requirements of the anti-snake-like vibration damper pad 112.
[0064] The connecting portion 114 is the interface between the positioning component 108 and the locking component 110. The connecting portion 114 is designed to fit tightly with the locking component 110, ensuring a secure yet easy-to-operate connection. It includes specific connection structures, such as threads, snaps, or slots, to achieve a reliable connection with the locking component 110.
[0065] The bend 116 connects to the connector 114 and exhibits a certain degree of curvature or bend. This design allows for more flexible spatial arrangement of the positioning assembly 108 to accommodate installation environments of different shapes and sizes. The bend 116 can be a smooth curve or a bend with one or more acute or obtuse angles, depending on the installation requirements.
[0066] The fastening portion 118 is connected to the bending portion 116 and bends in the same direction as the connecting portion 114. This design allows the fastening portion 118 to contact the gasket 112 or other fixing structures more effectively, thereby providing a stronger fastening force. The fastening portion 118 includes specific fastening structures, such as threaded holes, claws, or clamping devices, to achieve reliable fixation with the gasket 112 or other components.
[0067] By introducing the bending portion 116, the positioning assembly 108 can be more flexible in spatial layout to adapt to different shapes and sizes of installation environment. This enables the positioning assembly 108 to be more widely applied to various anti-snake shock absorber pads 112 installations. The bending design of the fastening portion 118 and the connecting portion 114 towards the same direction enables the fastening portion 118 to more effectively contact the pad 112 or other fixed structure, thereby providing stronger fastening force. This helps to ensure that the pad 112 will not fall off or shift during installation due to vibration or external force, improving the stability of the entire installation frame 100. The close fit between the connecting portion 114 and the locking assembly 110, as well as the reliable fixation between the fastening portion 118 and the pad 112 or other fixed structure, makes the installation process smoother and more efficient. This reduces the difficulty of operation and labor cost, improving work efficiency. Through the careful design of the connecting portion 114, the bending portion 116 and the fastening portion 118, the positioning assembly 108 can withstand greater load and vibration, thereby improving the durability and reliability of the entire installation frame 100. This helps to prolong the service life of the equipment and reduce maintenance and replacement costs.
[0068] According to one embodiment of the present application, the locking assembly 110 comprises:
[0069] The mounting seat 120 is mounted on the installation frame 100.
[0070] The handle 122 is rotatably connected to the mounting seat 120.
[0071] The locking pin 124 is connected between the handle 122 and the connecting portion 114, and the handle 122 is adapted to switch between the locked position and the unlocked position. In the locked position, the locking pin 124 is adapted to act on the connecting portion 114 to press the fastening portion 118 against the pad 112 on the installation frame 100. In the unlocked position, the locking pin 124 is adapted to act on the connecting portion 114 to move the fastening portion 118 away from the installation frame 100.
[0072] As shown in Figure 1 , the locking assembly 110 is designed to include three key parts, namely the mounting seat 120, the handle 122 and the locking pin 124, aiming to achieve fast, reliable and safe locking and unlocking of the anti-snake shock absorber pad 112.
[0073] The mounting seat 120 is a fixed part of the locking assembly 110, which is firmly mounted on the installation frame 100. The mounting seat 120 contains specific mounting structures such as threaded holes, bolt holes or slots to achieve reliable connection with the installation frame 100. The design of the mounting seat 120 ensures the stability and reliability of the locking assembly 110 on the installation frame 100.
[0074] The handle 122 is rotatably connected to the mounting base 120. It provides an easy-to-operate user interface, allowing the user to switch the locking and releasing states of the locking assembly 110 through a simple rotating action. The handle 122 contains anti-slip designs or specific grip structures to improve the convenience and safety of operation.
[0075] The locking pin 124 is a key component connecting the handle 122 and the connecting part 114. It is responsible for transmitting the rotating action of the handle 122 to the connecting part 114, thereby driving the fastening part 118 of the positioning assembly 108 to achieve the function of compressing or releasing the gasket 112. The locking pin 124 contains specific transmission structures, such as threads, slopes, or cam mechanisms, to achieve effective transmission and locking effects.
[0076] In the locked position, the user drives the locking pin 124 by rotating the handle 122, which in turn drives the connecting part 114 to act, causing the fastening part 118 to compress the gasket 112 onto the mounting frame 100, achieving reliable fixation. In the released position, the user also drives the locking pin 124 by rotating the handle 122, which drives the connecting part 114 to act in reverse, causing the fastening part 118 to move away from the mounting frame 100, thereby allowing the gasket 112 to be removed or replaced.
[0077] The locking and releasing states are switched through the rotating action of the handle 122, making the operation process more intuitive and simple. The user can complete the locking and releasing operation without the need for additional tools or complex steps, improving work efficiency. The close fit between the locking pin 124 and the connecting part 114, as well as the effective compression of the gasket 112 by the fastening part 118, ensures the stability of the gasket 112 on the mounting frame 100. This helps to prevent the gasket 112 from falling off or shifting under vibration or external force, improving the stability and safety of the entire mounting frame 100. Since the design of the locking assembly 110 allows the user to quickly switch the locking and releasing states through a simple rotating action, the user can easily remove and replace the gasket 112, reducing maintenance and replacement costs. The compact design of the locking assembly 110 allows it to achieve efficient locking and releasing functions in limited space without occupying excessive installation space. This helps to reduce the volume and weight of the entire mounting frame 100, improving the portability and flexibility of the equipment.
[0078] According to one embodiment of the present application, a gap is formed between the bent part 116 and the end face of the mounting frame 100.
[0079] As Figure 1As shown, the bend 116 in the positioning assembly 108 is designed to form a certain gap between the end face of the mounting frame 100. This design detail aims to optimize the interaction between the positioning assembly 108 and the mounting frame 100, while improving the flexibility and adaptability of the entire mounting device.
[0080] Specifically, the bend 116, as a transition part connecting the connecting part 114 and the fastening part 118, its shape and position are carefully adjusted to ensure that when in contact with the end face of the mounting frame 100, it does not form a tight fit, but maintains a certain distance, i.e. a gap. The role of this gap is to reserve a certain amount of edge of the gasket 112 protruding from the end face of the mounting frame 100 after the gasket 112 is installed on the mounting frame 100, so as to facilitate welding.
[0081] In addition, the existence of the gap allows the positioning assembly 108 to have a certain floating during installation, which can better adapt to gaskets 112 of different shapes and sizes. At the same time, it can also reduce the friction and wear between the positioning assembly 108 and the mounting frame 100 caused by installation errors or changes in the size of the gasket 112, prolonging the service life of the entire device.
[0082] The gap between the bend 116 and the end face of the mounting frame 100 allows the positioning assembly 108 to better adapt to gaskets 112 of different shapes and sizes, improving the versatility and practicality of the entire mounting device. The existence of the gap allows the positioning assembly 108 to have a certain floating during installation, which helps to reduce installation errors and improve installation accuracy and efficiency. The gap can reduce the direct contact between the positioning assembly 108 and the mounting frame 100, thereby reducing wear caused by friction and prolonging the service life of the entire device. Although the gap allows a certain floating, a reasonable gap design can still maintain the stability of the positioning assembly 108 on the mounting frame 100, ensuring that the gasket 112 does not fall off or shift during installation due to vibration or external force. The design of the gap can also optimize the space utilization inside the mounting frame 100 to some extent, making the entire device more compact and efficient.
[0083] According to one embodiment of the present application, the positioning assembly 108 on the first support frame 102, the second support frame 104 and the third support frame 106 is at least one pair.
[0084] As Figure 1 shown, the positioning assembly 108 provided on the first support frame 102, the second support frame 104 and the third support frame 106 is at least one pair. This design aims to improve the stability and positioning accuracy of the device in multiple directions by increasing the number of positioning assemblies 108.
[0085] Specifically, the first support frame 102, the second support frame 104, and the third support frame 106 serve as the support structure of the device, each taking on different positioning and support tasks. At least one pair of positioning components 108 is provided on each support frame, which can ensure stable support and precise positioning of the device in multiple dimensions.
[0086] The positioning components 108 include connecting parts 114, bending parts 116, fastening parts 118, and other parts that work together to achieve the fixation and support of the anti-snake shock absorber pad 112 or other components that require precise positioning. By increasing the number of positioning components 108, the stability and accuracy of these components during installation can be further improved.
[0087] By providing at least one pair of positioning components 108 on each support frame, precise positioning of the device in multiple dimensions can be ensured. This helps to improve the positioning accuracy and stability of the entire device. The coordinated work of multiple positioning components 108 can distribute the stress during the force application process, thereby improving the stability of the support structure. This helps to prevent deformation or damage of the device caused by uneven stress. Increasing the number of positioning components 108 can make the installation process more flexible and convenient. For example, when adjusting the position of the components or making fine adjustments, the position and angle of different positioning components 108 can be adjusted to achieve this. The design of multiple positioning components 108 can make the device better adapt to components of different shapes and sizes. This helps to improve the versatility and practicality of the device. By improving the positioning accuracy and support stability, the performance of the entire device can be further improved. For example, in cases where a large load or vibration needs to be withstood, multiple positioning components 108 can share the load, thereby improving the durability and reliability of the device.
[0088] According to one embodiment of the present application, at least one of the first support frame 102, the second support frame 104, and the third support frame 106 is provided with a positioning part, and the installation frame 100 is adapted to realize positioning with the seat body 126 of the anti-snake shock absorber through the positioning part.
[0089] According to one embodiment of the present application, at least one of the first support frame 102, the second support frame 104, and the third support frame 106 is designed to contain a positioning part. This design aims to achieve precise alignment and fixation between the installation frame 100 and the anti-snake shock absorber seat through the positioning part, thereby improving the accuracy and efficiency of the entire installation process.
[0090] The positioning part can be one or more specific structures or devices that are precisely arranged on the support frame to match the corresponding parts on the seat body 126 of the anti-snake shock absorber. These structures or devices can include pins, slots, threaded holes, buckles, etc., which can ensure that the installation frame 100 maintains the correct position and angle with the seat during the installation process.
[0091] The mounting frame 100 is a component for supporting and fixing the anti-snake shock absorber pad 112, which is precisely aligned with the seat body by cooperating with the positioning part on the support frame. The mounting frame 100 can contain corresponding matching structures such as slots, threaded holes, etc. to achieve reliable connection with the positioning part.
[0092] Through the precise alignment of the positioning part with the seat body, the mounting frame 100 can maintain the correct position and angle during installation, thereby improving the accuracy of the entire installation process. This helps to reduce performance degradation or failure caused by installation errors. The presence of the positioning part makes the installation process more intuitive and simple. Users only need to align and fix the mounting frame 100 with the positioning part to complete the installation without complex adjustments and calibration. The close fit between the positioning part and the seat body can ensure that the mounting frame 100 does not fall off or shift during installation due to vibration or external force, thereby improving the stability of the entire installation device. The design of the positioning part can be customized according to different anti-snake shock absorber seats to adapt to different models and specifications of shock absorbers. This helps to improve the versatility and practicality of the installation device. The compact design of the positioning part allows the mounting frame 100 to be more compact and efficient during installation, thereby optimizing the space utilization of the entire installation device.
[0093] As shown in Figure 6 , the second aspect embodiment of the present application provides an installation method for the anti-snake shock absorber pad 112 based on the above installation device, comprising:
[0094] Step 10, install the mounting frame 100 on the seat body 126 of the anti-snake shock absorber;
[0095] Step 20, install the pad 112 on the seat body 126 of the anti-snake shock absorber through the positioning assembly 108, so that the pad 112 exceeds the end surface of the seat body 126 of the anti-snake shock absorber by 2mm;
[0096] Step 30, lock the relative position of the positioning assembly 108 and the seat body 126 of the anti-snake shock absorber through the locking assembly 110;
[0097] Step 40, weld the inner side edge of the pad 112, the outer side edge of the pad 112, and the end side edge of the pad 112 to the seat body 126 of the anti-snake shock absorber in sequence.
[0098] According to the second aspect of the present application, the mounting method based on the anti-snake damper pad 112 mounting device described above can ensure the correct position and angle of the pad 112 during the installation process through the precise mounting frame 100 and positioning assembly 108, thereby improving the installation accuracy. The relative position of the positioning assembly 108 and the seat body can be locked by the locking assembly 110, and sufficient welds can be formed between the pad 112 and the seat body before welding, which can significantly improve the welding quality. The method can simplify the installation process and improve the installation efficiency through standardized installation steps and sequences. The connection strength between the pad 112 and the seat body can be ensured through precise welding and firm installation, thereby improving the durability and reliability of the entire anti-snake damper. The method can optimize the space utilization of the entire mounting device and reduce the manufacturing cost through compact mounting design and efficient welding process. The installation method provided by the present application improves the installation accuracy and welding quality, as well as the installation efficiency and durability, through precise installation steps and sequences, and efficient welding process. This innovative method provides a more efficient, reliable and flexible solution for the installation of the anti-snake damper pad 112.
[0099] As shown in Figure 6 the second aspect of the present application, the mounting method based on the anti-snake damper pad 112 mounting device described above includes four key steps, which aims to ensure that the pad 112 can be accurately and firmly installed on the seat body 126 of the anti-snake damper, while ensuring the welding quality and installation efficiency.
[0100] Step 10: Install the mounting frame 100 on the seat body 126 of the anti-snake damper.
[0101] In this step, the mounting frame 100 is accurately placed and fixed on the seat body 126 of the anti-snake damper. This usually involves aligning and fixing the positioning structure of the mounting frame 100 with the corresponding structure on the seat body to ensure the accuracy and stability of the mounting frame 100.
[0102] Step 20: Install the pad 112 on the seat body 126 of the anti-snake damper through the positioning assembly 108, so that the end surface of the pad 112 is 2 mm higher than the end surface of the seat body 126 of the anti-snake damper.
[0103] In this step, the positioning assembly 108 (such as the connecting part 114, the bending part 116, the fastening part 118, etc.) is used to accurately place the pad 112 on the seat body and ensure that the end surface of the pad 112 is 2 mm higher than the end surface of the seat body. This height difference is to ensure that sufficient welds can be formed between the pad 112 and the seat body during the subsequent welding process, thereby improving the welding strength.
[0104] Step 30: Lock the relative position of the positioning component 108 and the seat 126 of the anti-snake vibration damper by locking component 110.
[0105] In this step, locking components 110 (such as handle 122, locking pin 124, etc.) are used to lock the relative position between the positioning component 108 and the base. This ensures that the gasket 112 and the positioning component 108 will not move due to vibration or external force during the welding process, thereby guaranteeing welding quality and installation accuracy.
[0106] Step 40: Weld the inner edge, outer edge, and end edge of the pad 112 to the seat 126 of the anti-snake vibration damper in sequence.
[0107] In this step, the edges of the gasket 112 are welded to the seat in a specific order. Typically, the inner edges are welded first, followed by the outer edges, and finally the end edges. This welding sequence helps reduce deformation and stress concentration during the welding process, thereby improving weld quality and the durability of the gasket 112.
[0108] According to one embodiment of the present invention, the pad 112 and the seat 126 of the anti-snake vibration damper are welded by alternating oblique triangular and flat welding.
[0109] like Figure 5 As shown, an innovative welding method was adopted in the welding process between the anti-snake vibration damper pad 112 and the base: alternating oblique triangular and flat welding. This method combines the advantages of both oblique triangular and flat welding techniques, aiming to improve welding strength, reduce welding deformation, and ensure the uniformity and aesthetics of the weld.
[0110] Specifically, oblique triangle welding refers to the welding torch being moved in an oblique triangle shape during welding, while flat welding refers to the welding torch being moved in a straight line during welding. That is, the two oblique sides of oblique triangle welding are of unequal length, while the length of flat welding is about 3 to 5 millimeters.
[0111] In embodiments of the present invention, oblique triangular welding and flat welding are used alternately. Specifically, at the connection between the welding pad 112 and the base, oblique triangular welding is first used for preliminary welding to increase the welding area and strength. Then, flat welding is used for further welding to ensure the flatness and aesthetics of the weld. This alternating welding method can fully utilize the advantages of oblique triangular welding and flat welding, improving welding quality and efficiency.
[0112] The inclined triangular welding can produce a wider weld, increasing the welding area, thereby improving the welding strength. This welding method can ensure that the connection between the gasket 112 and the seat body is more secure, improving the durability and reliability of the entire anti-snake shock absorber. During the inclined triangular welding process, the angle between the welding gun and the weld is small, and the heat generated during the welding process can be more evenly distributed on the weld, thereby reducing the welding deformation. This helps to maintain the correct position and angle between the gasket 112 and the seat body, ensuring installation accuracy. Flat welding can ensure the flatness and aesthetics of the weld. This welding method can produce smooth and uniform welds, improving the quality and appearance of the entire welding area. The alternating use of inclined triangular welding and flat welding can take full advantage of the advantages of both welding methods, improving welding efficiency. This alternating welding method can reduce the waiting time and repetitive work during the welding process, thereby improving the efficiency of the entire installation process. The alternating welding method of inclined triangular welding and flat welding can adapt to the connection between gaskets 112 and seat bodies of different shapes and sizes. This welding method can ensure that high-quality welds and secure connections are obtained in various complex situations.
[0113] Finally, it should be noted that the above examples are only used to illustrate the technical solutions of the present application, and are not limited thereto; although the present application has been described in detail with reference to the foregoing examples, those skilled in the art should understand that the technical solutions described in the foregoing examples can still be modified, or some technical features can be replaced by equivalents; and these modifications or replacements do not make the essence of the corresponding technical solution deviate from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims
1. A mounting device for a snakelike damper pad, characterized in that The mounting frame comprises a first support frame, a second support frame and a third support frame connected in sequence, at least one of the first support frame, the second support frame and the third support frame is provided with a positioning part, and the mounting frame is adapted to be positioned with the seat body of the anti-snake shock absorber through the positioning part. The positioning assembly is installed on the first support frame, the second support frame and the third support frame respectively, and is used for clamping the relative position of the gasket and the mounting frame, and comprises a connecting part, a bending part and a fastening part. The connecting part is connected to the locking assembly, the bending part is connected to the connecting part, the fastening part is connected to the bending part, the fastening part and the connecting part are bent on the same side of the bending part, a gap is formed between the bending part and the end face of the mounting frame, the gap is used to accommodate the part of the gasket (112) extending out of the end face of the seat body (126), and the end face of the bending part (116) is used as a positioning reference to define the distance of the gasket (112) extending out of the end face of the seat body (126). The locking assembly is provided in one-to-one correspondence with the positioning assembly, and is used for locking the relative position of the positioning assembly and the mounting frame.
2. The mounting device for anti-snake shock absorber pads according to claim 1, characterized in that, The locking assembly comprises a mounting seat, a handle and a locking pin, the mounting seat is installed on the mounting frame, the handle is rotatably connected to the mounting seat, the locking pin is connected between the handle and the connecting part, and the handle is adapted to be switched between a locking position and a loosening position.
3. The mounting device for anti-snake shock absorber pads according to claim 1, characterized in that, In the locking position, the locking pin is adapted to drive the connecting part to act, so that the fastening part presses the gasket to the mounting frame.
4. The mounting device for anti-snake bumpers according to any one of claims 1 to 3, characterized in that, In the loosening position, the locking pin is adapted to drive the connecting part to act, so that the fastening part is away from the mounting frame.
5. A mounting method based on the mounting device for an anti-snake damper pad according to any one of claims 1 to 4, characterized in that, The first support frame and the third support frame are respectively provided at both ends of the second support frame, and are respectively perpendicular to the second support frame. The first support frame and the third support frame are bent towards the same side of the second support frame relative to the second support frame. The positioning assembly on the first support frame, the second support frame and the third support frame is at least one pair. The mounting frame is installed on the seat body of the anti-snake shock absorber. The gasket is installed on the seat body of the anti-snake shock absorber through the positioning assembly, so that the gasket exceeds the end face of the seat body of the anti-snake shock absorber by 2mm.
6. The mounting method of claim 5, wherein The relative position of the positioning assembly and the seat body of the anti-snake shock absorber is locked through the locking assembly. The inner side edge of the gasket, the outer side edge of the gasket and the end side edge of the gasket are sequentially welded to the seat body of the anti-snake shock absorber. The gasket and the seat body of the anti-snake shock absorber are welded in an alternating manner of inclined triangle and flat welding.
Citation Information
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