Full-automatic relay assembling equipment

By designing fully automatic relay assembly equipment and using automated processes to realize automatic plugging of relay pins, the problems of manual operation difficulty and inefficiency in the existing technology are solved, and production efficiency and product quality are significantly improved.

CN119635274APending Publication Date: 2025-03-18FUJIAN CHUANZHENG COMM COLLEGE +1
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Patent Information

Application Number
CN202411868557.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-18
Publication Date
2025-03-18

AI Technical Summary

Technical Problem

In the mass production process of existing relays, there are problems such as manual operation difficulty and low efficiency, resulting in difficulty in improving production efficiency and high costs.

Method used

A fully automatic relay assembly equipment is designed, including return conveying components, vibration disks, transfer components, loading components, feeding components, cutting components, etc., and automatic insertion of relay pins is realized through automated processes.

Benefits of technology

Automatic plug-in of relay pins is realized, which significantly improves production efficiency, reduces human errors, ensures accurate installation of each relay, and seamlessly connects the automated production line with other processes to form a continuous production process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to full-automatic relay assembling equipment which comprises a concentric-square-shaped conveying assembly used for driving a moving seat on the concentric-square-shaped conveying assembly to move circularly. The first vibration disc is used for uniformly sending out the base in the first vibration disc; the first transfer assembly is used for transferring the base to a moving seat on the concentric-square-shaped conveying assembly; the feeding assembly is used for conveying the tail ends of the long pin strips to the cutting assembly, and the cutting assembly is used for cutting off the tail ends of the long pin strips to form pins; the second transfer assembly is used for transferring the pins to the base; the third transfer assembly is used for shaping the pins on the base; the second vibration disc is used for uniformly sending out the coil racks in the second vibration disc, and the fifth transfer assembly is used for transferring the coil racks at the output tail end of the second vibration disc to the base; the fourth transfer assembly is used for outwards conveying out the base assembled with the pins and the coil rack on the moving seat; according to the invention, automatic insertion of the relay pin is realized, the production efficiency can be obviously improved, and human errors are reduced.
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Description

Technical Field

[0001] The present invention relates to the technical field of relays, and in particular to a fully automatic relay assembly device. Background Art

[0002] As a common electrical control device, relays are widely used in many fields such as industrial automation, power systems, and communication equipment. Its main function is to control the on and off of large currents through small currents, thereby realizing remote control, signal transmission, and protection functions of circuits. However, existing relays have certain limitations in structural design, especially in the installation of pins and bases. The traditional insertion method relies on manual operation, which not only increases the complexity of the production process, but also seriously affects production efficiency.

[0003] Existing relays are usually equipped with multiple pins, which need to be inserted into the corresponding sockets of the base one by one. In the traditional production mode, this process is often done manually, and workers need to check the arrangement order of the pins one by one and ensure that they are inserted into the base accurately. This operation method is not only time-consuming, but also prone to human errors, resulting in an increase in the failure rate of products. Especially in large-scale batch production environments, the limitations of manual operation are more prominent, production efficiency is difficult to improve, and costs remain high.

[0004] In summary, the existing relay pin insertion method has obvious problems of difficulty in manual operation and low efficiency in mass production. Summary of the invention

[0005] In view of the deficiencies in the prior art, the present invention provides a fully automatic relay assembly device to solve the above problems.

[0006] The present invention provides the following technical solutions:

[0007] A fully automatic relay assembly device, comprising:

[0008] A circular conveying assembly, the circular conveying assembly is used to drive the moving seat thereon to move circularly; a first transfer assembly, a second transfer assembly, a third transfer assembly, a fourth transfer assembly and a fifth transfer assembly are arranged on the moving track path of the circular conveying assembly;

[0009] A first vibration plate, wherein the first vibration plate is used to uniformly deliver the base inside the first vibration plate to the outside, and the first transfer assembly is used to transfer the base at the output end of the first vibration plate to the moving seat on the return conveying assembly;

[0010] A loading assembly, the loading assembly is used to store the pin strips;

[0011] A feeding assembly, the feeding assembly is used to convey the ends of the pin strips to the cutting assembly, and the cutting assembly is used to cut the ends of the pin strips to form pins;

[0012] The second transfer component is used to transfer the pin to the base;

[0013] The third transfer assembly is used to shape the pins on the base;

[0014] a second vibration plate, the second vibration plate being used to uniformly deliver the coil frame therein, and the fifth transfer assembly being used to transfer the coil frame at the output end of the second vibration plate to the base;

[0015] The fourth transfer assembly is used to transport the base on which the pins and the coil frame are assembled on the movable seat outward.

[0016] Preferably, the first transfer assembly comprises a first two-finger parallel clamp, a first lifting assembly, and a first bottom mold installed at the upward output end of the first lifting assembly, the top wall and the side wall of the first bottom mold form a first cavity adapted to the base, and the first vibration plate inserts the base therein through the opening of the side wall of the first cavity;

[0017] The first two-finger parallel clamp is used to clamp or release the base, and the first two-finger parallel clamp moves in coordination with the first lateral movement assembly and the second lifting assembly;

[0018] An air channel is provided in the first bottom mold, one end of the air channel is connected to an external air source, and the other end of the air channel extends to the first cavity.

[0019] Preferably, the feeding assembly comprises a guide wheel group and a feeding moving assembly, a feeding plate is provided at the horizontal output end of the feeding moving assembly, a pressing base and a pressing base top are provided on the feeding plate, the pressing base top is driven to approach or move away from the pressing base by a fourth lifting assembly, and the pin strip is guided and transported between the pressing base and the pressing base top by the guide wheel group;

[0020] The cutting assembly includes a fifth lifting assembly, a fixed cutter, and a movable cutter arranged at the downward output end of the fifth lifting assembly. The movable cutter cooperates with the fixed cutter to cut off the ends of the lead strips to form leads.

[0021] Preferably, the second transfer assembly includes a mounting plate, and a second transverse movement assembly and a sixth lifting assembly that cooperate to drive the mounting plate to move, a rotating motor is mounted on the mounting plate, a second two-finger parallel clamp is mounted on the output end of the rotating motor, and the second two-finger parallel clamp is used to clamp or release the pin.

[0022] Preferably, the third transfer assembly includes a support frame and a second telescopic assembly and a second longitudinal movement assembly installed on the support frame, the output end of the second longitudinal movement assembly is connected to the first support plate, the first support plate is installed with a seventh lifting assembly, the downward output end of the seventh lifting assembly is connected to the second support plate, the side wall of the second support plate is connected to a press for sliding up and down, a spring is connected between the second support plate and the press, and the end of the press is located on the telescopic path of the second telescopic assembly.

[0023] Preferably, the fourth transfer assembly includes a first bracket, a third support plate, and a third transverse movement assembly and an eighth lifting assembly that cooperate to drive the third support plate to move on the first bracket, two groups of third two-finger parallel clamps are arranged in parallel on the third support plate, and a material receiving box is arranged on the first bracket.

[0024] Preferably, the fifth transfer assembly includes a press claw, and a ninth lifting assembly and a third longitudinal movement assembly that cooperate with each other to drive the press claw to move on the second bracket, and the end of the press claw is adapted to the pin.

[0025] Preferably, the fifth transfer assembly further comprises an eleventh lifting assembly, and a second bottom mold arranged at the upward output end of the eleventh lifting assembly, the top wall and the side wall of the second bottom mold form a second cavity adapted to the coil frame, and the second vibration plate inserts the coil frame therein through the opening of the side wall of the second cavity;

[0026] It also includes a fourth two-finger parallel clamp and a fourth transverse movement component and a tenth lifting component that cooperate to drive the fourth two-finger parallel clamp to move. The fourth two-finger parallel clamp is used to clamp the coil frame, and a limit claw is set on the fourth two-finger parallel clamp.

[0027] Preferably, the circular conveyor assembly comprises two horizontally parallel fixed conveyor belt assemblies, and corresponding movable conveyor belt assemblies are arranged at both ends of the two sets of fixed conveyor belt assemblies, and the movable conveyor belt assemblies are driven by the first longitudinal movement assembly to switch between the two sets of fixed conveyor belt assemblies;

[0028] The upper surface of the movable seat is provided with a third cavity adapted to the base, and the movable seat is slidably connected with a clamping block, which is driven by a spring telescopic rod to clamp the base in the third cavity.

[0029] Preferably, an alignment assembly is provided at the positions of the first transfer assembly, the second transfer assembly, the third transfer assembly, the fourth transfer assembly and the fifth transfer assembly;

[0030] The alignment assembly includes a base frame, a third lifting assembly arranged on the base frame, and first telescopic assemblies located on opposite sides of the third lifting assembly. The third lifting assembly is provided with a base at the upward output end, a positioning column is provided on the upper surface of the base, and a positioning hole adapted to the positioning column is provided at the bottom of the movable seat;

[0031] The base is rotatably connected with a hook through a torsion spring, and the hook is located on the telescopic path of the first telescopic assembly. The lower end of the clamping block is designed to be a sloped end and is located on the telescopic path of another group of first telescopic assemblies.

[0032] The present invention has the following beneficial technical effects:

[0033] The present invention realizes the automatic insertion of relay pins, which can significantly improve production efficiency and reduce human errors. The insertion position and force of the pins can be accurately controlled to ensure that each relay can be accurately installed on the base. In addition, the automated production line can also be seamlessly connected with other processes to form a continuous production process, thereby further improving the overall production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0035] Figure 2 A top view of the present invention;

[0036] Figure 3 It is a schematic diagram of the matching structure of the first vibration plate and the first bottom mold of the present invention;

[0037] Figure 4 yes Figure 3 A schematic diagram of a local A enlargement;

[0038] Figure 5 is a schematic structural diagram of the first transfer assembly of the present invention;

[0039] Figure 6 It is a schematic diagram of the coordination of the loading assembly, the feeding assembly, the cutting assembly and the second transfer assembly of the present invention;

[0040] Figure 7 yes Figure 6 A three-dimensional schematic diagram of

[0041] Figure 8 It is a schematic diagram of the structure of the feeding assembly of the present invention;

[0042] Fig. 9 is a schematic structural diagram of a second transfer assembly of the present invention;

[0043] Fig.10 is a schematic diagram of a third transfer assembly of the present invention from a first viewing angle;

[0044] Fig.11 is a schematic diagram of a second transfer assembly of the present invention from a second viewing angle;

[0045] Fig.12 yes Fig.11 A local C enlarged schematic diagram;

[0046] Fig.13 is a schematic structural diagram of a fourth transfer assembly of the present invention;

[0047] Fig.14 is a schematic diagram of the structure of the fifth transfer assembly of the present invention;

[0048] Fig.15 yes Fig.14 Schematic diagram of the enlarged structure of local B;

[0049] Fig.16 It is a schematic diagram of the structure of the return conveying assembly of the present invention;

[0050] Fig.17 It is a schematic diagram of the alignment component structure of the present invention;

[0051] Fig.18 This is a schematic diagram of the cooperation between the movable seat and the base of the present invention;

[0052] Fig.19 yes Fig.18 A cross-sectional view from another perspective;

[0053] Fig. 20 It is a schematic diagram of the cooperation of the base, coil frame and pins of the present invention.

[0054] 1. First vibration plate; 1-1. Second vibration plate; 2. First transfer assembly; 3. Return conveying assembly; 4. Feeding assembly; 5. Cutting assembly; 6. Second transfer assembly; 7. Third transfer assembly; 8. Fourth transfer assembly; 9. Fifth transfer assembly; 10. Loading assembly; 101. Raw material reel; 102. Power plate;

[0055] 11. first lifting assembly; 12. first bottom mold; 13. first cavity;

[0056] 21. First transverse moving assembly; 22. Second lifting assembly; 23. First two-finger parallel gripper;

[0057] 31. First longitudinal moving assembly; 32. Movable conveyor belt assembly; 33. Fixed conveyor belt assembly; 34. Underframe; 35. Third lifting assembly; 36. Base; 37. Positioning column; 38. Hook; 39. First telescopic assembly;

[0058] 41. Guide wheel assembly; 42. Feeding moving assembly; 43. Feeding plate; 44. Pressing base; 45. Fourth lifting assembly; 46. Pressing base top;

[0059] 51. Fifth lifting assembly; 52. Movable cutter; 53. Fixed cutter;

[0060] 61. Second traverse assembly; 62. Sixth lifting assembly; 63. Mounting plate; 64. Rotating motor; 65. Second two-finger parallel gripper;

[0061] 71. Support frame; 72. Second telescopic assembly; 73. Second longitudinal moving assembly; 74. First support plate; 75. Seventh lifting assembly; 76. Second support plate; 77. Pressing tool; 78. Spring;

[0062] 81. first bracket; 82. third transverse moving assembly; 83. eighth lifting assembly; 84. third two-finger parallel clamp; 85. material receiving box;

[0063] 91, second bracket; 92, ninth lifting assembly; 93, third longitudinal moving assembly; 94, pressing claw; 95, fourth transverse moving assembly; 96, tenth lifting assembly; 97, fourth two-finger parallel clamp; 98, limiting claw; 99, eleventh lifting assembly; 991, second bottom mold; 992, second cavity;

[0064] 100, base; 200, pin strip; 201, pin; 300, coil frame; 400, movable seat; 401, positioning hole; 402, clamping block; 403, slope end. DETAILED DESCRIPTION

[0065] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0066] Example:

[0067] A fully automatic relay assembly equipment, such as Figure 1 As shown:

[0068] like Figure 1 , 2As shown in 16-19, the return conveyor assembly 3 includes two horizontally parallel fixed conveyor belt assemblies 33, and the left and right sides of the two fixed conveyor belt assemblies 33 are both provided with first longitudinal movement assemblies 31, and the first longitudinal movement assemblies 31 can adopt telescopic cylinders, and the first longitudinal movement assemblies 31 are used to drive the movable conveyor belt assembly 32 to move longitudinally; the movable seat 400 moves horizontally longitudinally in the movable conveyor belt assembly 32 / fixed conveyor belt assembly 33, and the movable seat 400 that always moves in one direction in the fixed conveyor belt assembly 33 realizes closed-loop movement through the cooperation of the movable conveyor belt assemblies 32 at the head and tail ends. .

[0069] like Fig.17 As shown, the base frame 34 is relatively fixed, and the third lifting assembly 35 and two groups of first telescopic assemblies 39 are installed on the base frame 34. The two groups of first telescopic assemblies 39 are relatively located on the left and right sides of the third lifting assembly 35. The output end of the first telescopic assembly 39 facing upward is installed with a base 36, and a positioning column 37 is fixed on the top of the base 36. Two groups of hooks 38 arranged in the same direction are hinged on the base 36. The hooks 38 are reset by torsion springs under normal conditions and will not affect the movement of the moving seat 400 on the fixed conveyor belt assembly 33, and the hooks 38 are just located on the telescopic paths of the one-to-one corresponding first telescopic assemblies 39. A positioning hole 401 for cooperating with the positioning column 37 is opened at the bottom of the moving seat 400.

[0070] like Fig.18 , 19 As shown, a third cavity is opened on the upper surface of the movable seat 400, and the third cavity is adapted to the base 100. The clamping block 402 slides linearly on the movable seat 400 along the conveying direction of the fixed conveyor belt assembly 33. A spring telescopic rod is installed in the movable seat 400, and the spring telescopic rod is connected to the clamping block 402. The elastic force of the spring telescopic rod pushes the clamping block 402 to approach the third cavity under normal conditions, thereby limiting the base 100 in the third cavity.

[0071] like Figure 1-5 As shown, the first transfer assembly 2 includes a first transverse moving assembly 21, a second lifting assembly 22, a first two-finger clamp 23, a first lifting assembly 11 and a first bottom mold 12;

[0072] The first bottom mold 12 is arranged at the output end of the first vibration disk 1. The first bottom mold 12 is close to the output end of the first vibration disk 1 and the top wall is concave to form a first cavity 13. The first cavity 13 is adapted to the base 100. The first bottom mold 12 is driven to rise and fall by the first lifting assembly 11, so that the side opening of the first cavity 13 is connected to or staggered with the output end of the first vibration disk 1. An air channel is opened in the first bottom mold 12, one end of which is connected to an external negative pressure air source, and the other end extends to the first cavity 13.

[0073] The first transverse moving assembly 21 and the second lifting assembly 22 drive the first two-finger clamp 23 to move in a plane, and the first two-finger clamp 23 is used to clamp the base 100 .

[0074] like Figure 1 , 2 As shown in 6-9, the loading assembly 10 includes a raw material reel 101 and a power disk 102, a pin strip 200 (such as Figure 6 The red line) is wound and placed on the raw material reel 101, and the powered power disk 102 rotates to transport the pin strip 200 to the feeding component 4.

[0075] The feeding assembly 4 includes a guide wheel group 41, a feeding moving assembly 42, a feeding plate 43, a clamping base 44, a fourth lifting assembly 45 and a clamping base top 46; the feeding moving assembly 42 can be fixed relative to the ground using a telescopic cylinder, the feeding moving assembly 42 is used to drive the feeding plate 43 to move horizontally, the clamping base 44 is fixed on the feeding plate 43, the fourth lifting assembly 45 is vertically installed on the side wall of the feeding plate 43, and the downward output end of the fourth lifting assembly 45 is equipped with a clamping base top 46, and the clamping base top 46 is located above the clamping base 44.

[0076] The cutting assembly 5 includes a fifth lifting assembly 51, a movable cutter 52 and a fixed cutter 53. The fixed cutter 53 is fixedly arranged relative to the ground and is located in the same plane as the upper surface of the pressing base 44. The fifth lifting assembly 51 drives the movable cutter 52 to rise and fall in a straight line close to or away from the fixed cutter 53. The movable cutter 52 and the fixed cutter 53 cooperate to cut off the end of the pin strip 200 to form a pin 201.

[0077] The second transfer assembly 6 includes a second transverse movement assembly 61, a sixth lifting assembly 62, a mounting plate 63, a rotating motor 64 and a second two-finger parallel clamp 65; the second transverse movement assembly 61 and the sixth lifting assembly 62 cooperate to drive the mounting plate 63 to move in the plane, the rotating motor 64 is installed on the mounting plate 63, the second two-finger parallel clamp 65 is installed at the output end of the rotating motor 64, and the second two-finger parallel clamp 65 is used to clamp the pin 201 formed after cutting.

[0078] like Figure 10-12 As shown, the third transfer assembly 7 includes a support frame 71, a second telescopic assembly 72, a second longitudinal movement assembly 73, a first support plate 74, a seventh lifting assembly 75, a second support plate 76, a press 77 and a spring 78;

[0079] The support frame 71 is fixed relative to the ground, the second telescopic assembly 72 is vertically mounted on the support frame 71, the second longitudinal movement assembly 73 is horizontally mounted on the support frame 71, the first support plate 74 is mounted on the output end of the second longitudinal movement assembly 73, the seventh lifting assembly 75 is vertically mounted on the side wall of the first support plate 74, the output end of the seventh lifting assembly 75 facing downward is connected to the second support plate 76, and the pressing tool 77 slides linearly up and down on the second support plate 76; Fig.12 As shown, the pressing tool 77 is in an L-shaped structure and the end of the pressing tool 77 is adapted to the base 100 on which two groups of pins 201 are inserted; a spring 78 is connected between the pressing tool 77 and the second support plate 76 .

[0080] like Fig.13 As shown, the fourth transfer assembly 8 includes a first bracket 81, a fourth support plate, a third transverse movement assembly 82, an eighth lifting assembly 83, a third two-finger parallel clamp 84 and a material receiving box 85; the first bracket 81 is fixed relative to the ground, the third transverse movement assembly 82 and the eighth lifting assembly 83 are installed on the first bracket 81 to drive the fourth support plate to move in a plane, two groups of third two-finger parallel clamps 84 are vertically arranged and parallel to each other, and the material receiving box 85 is fixed on the first bracket 81.

[0081] like Figure 14-15 As shown, the fifth transfer assembly 9 includes a second bracket 91, a ninth lifting assembly 92, a third longitudinal moving assembly 93, a pressing claw 94, a fourth transverse moving assembly 95, a tenth lifting assembly 96, a fourth two-finger parallel clamp 97, a limiting claw 98, an eleventh lifting assembly 99 and a second bottom mold 991;

[0082] The second bottom mold 991 is arranged at the output end of the second vibration plate 1-1, and the eleventh lifting assembly 99 is used to drive the second bottom mold 991 to rise and fall. The side wall and the top wall of the second bottom mold 991 close to the output end of the second vibration plate 1-1 form a second cavity 992, and the second cavity 992 is adapted to the coil frame 300;

[0083] The fourth transverse moving assembly 95 and the tenth lifting assembly 96 cooperate to drive the fourth two-finger parallel clamp 97 to move in the plane, and the fourth two-finger parallel clamp 97 is used to drive the clamping coil frame 300;

[0084] The ninth lifting assembly 92 and the third longitudinal moving assembly 93 cooperate to drive the pressing claw 94 to move in a plane.

[0085] like Fig. 20 The diagram shows a partial relay diagram after the equipment is assembled; the lifting direction, longitudinal direction, and transverse direction are perpendicular to each other. The telescopic assembly, lifting assembly, transverse assembly, and longitudinal assembly can all use telescopic cylinders.

[0086] Working principle:

[0087] The first lifting assembly 11 drives the first bottom mold 12 to descend so that the side opening of the first cavity 13 is connected to the output end of the first vibration plate 1, and the first vibration plate 1 delivers a base 100 into the first cavity 13. Then the first lifting assembly 11 descends so that the side opening of the first cavity 13 is offset from the output end of the first vibration plate 1; the external negative pressure gas source adsorbs the base 100 in the first cavity 13 for posture correction and then disconnects;

[0088] At this time, under the action of the fixed conveyor belt assembly 33, one of the mobile seats 400 moves to the position corresponding to the first transfer assembly 2. At this time, the telescopic end of a group of first telescopic assemblies 39 located in the front is pushed up to push the hook 38 directly above to rotate. This hook 38 is used to block the forward movement of the mobile seat 400 to achieve preliminary positioning. Then the third lifting assembly 35 drives the base 36 to rise upward so that the positioning column 37 is inserted into the positioning hole 401 of the mobile seat 400 to achieve secondary positioning. The telescopic end of another group of first telescopic assemblies 39 located at the rear is pushed up to cooperate with the slope end 403 of the clamping block 402 to push the clamping block 402 to move a certain distance to the left, thereby providing avoidance space for the base 100 to be inserted into the third cavity.

[0089] Afterwards, with the cooperation of the first transverse movement component 21 and the second lifting component 22, the base 100 in the first cavity 13 is clamped by the first two-finger parallel clamp 23 and transferred to the third cavity of the movable seat 400; the two groups of first telescopic components 39 are shortened and reset, and the third lifting component 35 drives the base 36 to reset downward; the clamping block 402 resets the clamping base 100 under the push of the spring telescopic rod.

[0090] Afterwards, the fixed conveyor belt assembly 33 drives the movable seat 400 carrying the base 100 to continue to move forward to the second transfer assembly 6, and positioning is performed in the same manner;

[0091] The pin strip 200 wound on the loading component 10 is transported forward to between the clamping base 44 and the clamping base top 46 through the guide wheel group 41, and the fourth lifting component 45 drives the clamping base top 46 to descend to clamp the pin strip 200 on the clamping base 44, and the feeding moving component 42 drives the clamped pin strip 200 to be quantitatively transported to the cutting component 5; then the fourth lifting component 45 drives the clamping base top 46 to rise and reset to release the pin strip 200, and then the feeding moving component 42 drives the clamping base 44 and the clamping base top 46 to move left and reset.

[0092] The fifth lifting assembly 51 drives the movable cutter 52 to descend and cooperates with the fixed cutter 53 to cut off the end of the lead strip 200 to form the lead 201 .

[0093] The rotating motor 64 drives the second two-finger parallel clamp 65 to rotate and adjust the orientation, which is conducive to adjusting the second two-finger parallel clamp 65 to relatively cut and clamp the pin 201, and transfer the clamped pin 201 to the moving seat 400 carrying the base 100 under the cooperation of the second lateral moving assembly 61 and the sixth lifting assembly 62, so as to insert the clamped pin 201 into the base 100. The rotating motor 64 can drive the second two-finger parallel clamp 65 to rotate and bend the inserted pin 201 to a certain angle.

[0094] The loading assembly 10 , the feeding assembly 4 , the cutting assembly 5 and the second transfer assembly 6 are arranged in two groups in a one-to-one correspondence, so as to insert the two groups of pins 201 into the base 100 .

[0095] Afterwards, the fixed conveyor belt assembly 33 drives the movable seat 400 carrying the base 100 to continue to move forward to the third transfer assembly 7, and positioning is performed in the same manner;

[0096] The second longitudinal moving assembly 73 and the seventh lifting assembly 75 cooperate to adjust the end position of the pressing tool 77 to align with the pressing base 100 and avoid the two groups of pins 201, and then the telescopic end of the second telescopic assembly 72 descends to further press the two groups of pins 201 and adjust the posture. Then the third transfer assembly 7 is reset.

[0097] The second vibration disk 1-1 conveys the coil frame 300 to the second cavity 992 of the second bottom mold 991, and then the eleventh lifting assembly 99 drives the second bottom mold 991 to rise, so that the side opening of the second cavity 992 is offset from the output end of the second vibration disk 1-1, and then the fourth two-finger parallel clamp 97 is driven to clamp the coil frame 300 with the cooperation of the fourth transverse movement assembly 95 and the tenth lifting assembly 96. During this process, the limiting claw 98 is abutted against the upper surface of the coil frame 300 to limit the position to improve the accuracy of the clamping position; then the clamped coil frame 300 is transferred to the base 100, and during this process, the limiting claw 98 provides a limit for the insertion of the coil frame 300.

[0098] Afterwards, the ninth lifting assembly 92 and the third longitudinal moving assembly 93 cooperate to drive the pressing claw 94 to move, so that the end of the pressing claw 94 presses the coil frame 300 onto the base 100 .

[0099] Then, the base 100 with two sets of pins 201 and coil frame 300 is clamped by the third two-finger parallel clamp 84, and transferred to the receiving box 85 in cooperation with the third lateral moving assembly 82 and the eighth lifting assembly 83. The two sets of third two-finger parallel clamps 84 are responsible for sorting unqualified and qualified products respectively.

[0100] The above-mentioned embodiments only express the specific implementation of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the present invention. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention.

Claims

1. A fully automatic relay assembly equipment, characterized in that: include: A circular conveying assembly (3), the circular conveying assembly (3) is used to drive the moving seat (400) thereon to move cyclically; a first transfer assembly (2), a second transfer assembly (6), a third transfer assembly (7), a fourth transfer assembly (8) and a fifth transfer assembly (9) are arranged on the moving track path of the circular conveying assembly (3); A first vibration plate (1), wherein the first vibration plate (1) is used to uniformly deliver the base (100) therein to the outside, and the first transfer component (2) is used to transfer the base (100) at the output end of the first vibration plate (1) to the moving seat (400) on the return conveying component (3); A loading assembly (10), the loading assembly (10) being used to store the lead strips (200); A feeding component (4), the feeding component (4) is used to convey the end of the pin strip (200) to the cutting component (5), and the cutting component (5) is used to cut the end of the pin strip (200) to form a pin (201); The second transfer component (6) is used to transfer the pin (201) to the base (100); The third transfer component (7) is used to shape the pins (201) on the base (100); A second vibration plate (1-1), the second vibration plate (1-1) being used to uniformly deliver the coil frame (300) therein, and the fifth transfer component (9) being used to transfer the coil frame (300) at the output end of the second vibration plate (1-1) to the base (100); The fourth transfer assembly (8) is used to transport the base (100) on which the pins (201) and the coil frame (300) are assembled on the movable seat (400) outward.

2. The fully automatic relay assembly equipment according to claim 1, characterized in that: The first transfer assembly (2) comprises a first two-finger parallel clamp (23), a first lifting assembly (11), and a first bottom mold (12) installed at the upward output end of the first lifting assembly (11), the top wall and side walls of the first bottom mold (12) forming a first cavity (13) adapted to the base (100), and the first vibration plate (1) inserts the base (100) therein through an opening of the side wall of the first cavity (13); The first two-finger parallel clamp (23) is used to clamp or release the base (100), and the first two-finger parallel clamp (23) moves in coordination with the first transverse moving component (21) and the second lifting component (22); An air channel is provided in the first bottom mold (12), one end of the air channel is connected to an external air source, and the other end of the air channel extends to the first cavity (13).

3. The fully automatic relay assembly equipment according to claim 1, characterized in that: The feeding assembly (4) comprises a guide wheel assembly (41) and a feeding moving assembly (42); a feeding plate (43) is provided at a horizontal output end of the feeding moving assembly (42); a pressing base (44) and a pressing base top (46) are provided on the feeding plate (43); the pressing base top (46) is driven to approach or move away from the pressing base (44) by a fourth lifting assembly (45); the pin strip (200) is guided and transported to between the pressing base (44) and the pressing base top (46) by the guide wheel assembly (41); The cutting assembly (5) comprises a fifth lifting assembly (51), a fixed cutter (53), and a movable cutter (52) arranged at the downward output end of the fifth lifting assembly (51); the movable cutter (52) and the fixed cutter (53) cooperate to cut off the end of the lead strip (200) to form a lead (201).

4. The fully automatic relay assembly equipment according to claim 1, characterized in that: The second transfer component (6) includes a mounting plate (63), a second transverse movement component (61) and a sixth lifting component (62) for cooperating to drive the mounting plate (63) to move, a rotating motor (64) is installed on the mounting plate (63), and a second two-finger parallel clamp (65) is installed at the output end of the rotating motor (64), and the second two-finger parallel clamp (65) is used to clamp or release the pin (201).

5. The fully automatic relay assembly equipment according to claim 1, characterized in that: The third transfer assembly (7) comprises a support frame (71) and a second telescopic assembly (72) and a second longitudinal movement assembly (73) mounted on the support frame (71); the output end of the second longitudinal movement assembly (73) is connected to a first support plate (74); a seventh lifting assembly (75) is mounted on the first support plate (74); the downward output end of the seventh lifting assembly (75) is connected to a second support plate (76); a press (77) is slidably connected to the side wall of the second support plate (76) in an upward and downward manner; a spring (78) is connected between the second support plate (76) and the press (77); and the end of the press (77) is located on the telescopic path of the second telescopic assembly (72).

6. The fully automatic relay assembly equipment according to claim 1, characterized in that: The fourth transfer assembly (8) comprises a first bracket (81), a third support plate, and a third transverse movement assembly (82) and an eighth lifting assembly (83) for driving the third support plate to move on the first bracket (81); two groups of third two-finger parallel clamps (84) are arranged in parallel on the third support plate, and a material receiving box (85) is arranged on the first bracket (81).

7. The fully automatic relay assembly equipment according to claim 1, characterized in that: The fifth transfer component (9) comprises a pressing claw (94) and a ninth lifting component (92) and a third longitudinal moving component (93) which cooperate with each other to drive the pressing claw (94) to move on the second bracket (91), and the end of the pressing claw (94) is adapted to the pin (201).

8. The fully automatic relay assembly equipment according to claim 7, characterized in that: The fifth transfer assembly (9) further comprises an eleventh lifting assembly (99) and a second bottom mold (991) arranged at the upward output end of the eleventh lifting assembly (99), the top wall and the side wall of the second bottom mold (991) forming a second cavity (992) adapted to the coil frame (300), and the second vibration plate (1) inserts the coil frame (300) therein through the side wall opening of the second cavity (992); It also includes a fourth two-finger parallel clamp (97) and a fourth transverse movement component (95) and a tenth lifting component (96) for driving the fourth two-finger parallel clamp (97) to move. The fourth two-finger parallel clamp (97) is used to clamp the coil frame (300), and a limit claw (98) is provided on the fourth two-finger parallel clamp (97).

9. The fully automatic relay assembly equipment according to claim 1, characterized in that: The circular conveyor assembly (3) comprises two horizontally parallel fixed conveyor belt assemblies (33), and corresponding movable conveyor belt assemblies (32) are arranged at both ends of the two sets of fixed conveyor belt assemblies (33). The movable conveyor belt assembly (32) is driven by the first longitudinal movement assembly (31) to switch between the two sets of fixed conveyor belt assemblies (33); The upper surface of the movable seat (400) is provided with a third cavity adapted to the base (100); the movable seat (400) is slidably connected with a clamping block (402); the clamping block (402) is driven by a spring telescopic rod to clamp the base (100) in the third cavity.

10. The fully automatic relay assembly equipment according to claim 9, characterized in that: Alignment components are arranged at the positions of the first transfer component (2), the second transfer component (6), the third transfer component (7), the fourth transfer component (8) and the fifth transfer component (9); The alignment assembly comprises a base frame (34), a third lifting assembly (35) arranged on the base frame (34), and first telescopic assemblies (39) located on opposite sides of the third lifting assembly (35); a base (36) is arranged at the upper output end of the third lifting assembly (35); a positioning column (37) is protruded from the upper surface of the base (36); and a positioning hole (401) adapted to the positioning column (37) is provided at the bottom of the movable seat (400); The base (36) is rotatably connected to a hook (38) via a torsion spring, and the hook (38) is located on the telescopic path of the first telescopic assembly (39). The lower end of the clamping block (402) is designed to be a sloped end (403) and is located on the telescopic path of another group of first telescopic assemblies (39).

Citation Information

Patent Citations

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