Taillight positioning bolt machining device and machining method thereof

Abstract

The invention discloses a tail lamp positioning bolt machining device and a machining method thereof, and relates to the technical field of tail lamp machining, the tail lamp positioning bolt machining device comprises a machining device body, a movable mechanical arm is installed on the machining device body, a control panel is arranged on the outer wall of the top end of the machining device body, and a grinding head is installed on the movable mechanical arm; a workbench is arranged at the top end of the machining device body, a scrap collecting mechanism is arranged on the workbench, a clamping mechanism is slidably connected into the scrap collecting mechanism, and the clamping mechanism is arranged in the middle of the interior of the scrap collecting mechanism. By arranging the scrap collecting mechanism, a limiting piece controls movement of a clamping rod through an L-shaped baffle and an electric air cylinder, it is guaranteed that a net basket can be accurately in butt joint and clamped, and therefore it is guaranteed that scraps generated during grinding can be collected by the net basket, fall into a funnel of the workbench through holes of the net basket and then fall into a collecting bin from the funnel; and centralized collection and treatment of the chippings are achieved.

Description

Technical Field

[0001] The invention relates to a tail lamp positioning bolt processing device and a processing method thereof. Background Art

[0002] The taillight positioning bolt processing device is an automated device specially used for accurately positioning and processing the positioning bolts during the assembly process of automobile taillights. Its main function is to ensure the accurate installation of the taillight assembly on the vehicle, thereby ensuring the safety of the vehicle and the performance of the taillight; Although the existing taillight positioning bolt processing device has achieved automated production to a certain extent and improved production efficiency, it also has some disadvantages in actual use. If there is no effective collection system for the debris generated during the grinding process, it will be scattered around the equipment and on the workbench, which will not only pollute the working environment, but may also affect the normal operation of the equipment. The existing clamping mechanism may not be user-friendly in design and is not convenient to operate, requiring operators to spend more time on setting and adjustment. In view of this, the present invention proposes a taillight positioning bolt processing device to solve the above problems. Summary of the invention

[0003] The object of the present invention is to provide a taillight positioning bolt processing device and a processing method thereof, so as to solve the problem mentioned in the above background technology that if there is no effective collection system for the debris generated during the grinding process, it will be scattered around the equipment and on the workbench, which will not only pollute the working environment, but also may affect the normal operation of the equipment.

[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a taillight positioning bolt processing device, comprising a processing device body, a mobile mechanical arm is installed on the processing device body, a control panel is provided on the top outer wall of the processing device body, a grinding head is installed on the mobile mechanical arm, and a workbench is provided on the top of the processing device body. The workbench is provided with a debris collection mechanism, the debris collection mechanism is slidably connected with a clamping mechanism, and the clamping mechanism is placed in the middle position of the debris collection mechanism; The processing device body clamps and fixes the taillight positioning bolt to be processed through a clamping mechanism, and collects the debris generated during the processing of the taillight positioning bolt through a debris collection mechanism.

[0005] As an improvement of the above technical solution, the debris collection mechanism includes a limiting member and a collecting member, the collecting member is located directly below the limiting member, two groups of limiting members are provided, and the limiting member includes a baffle fixed on the workbench in an L shape.

[0006] As an improvement of the above technical solution, the limiting member also includes an electric cylinder arranged on the outer wall of the workbench, the output end of the electric cylinder is connected to a telescopic rod, the telescopic rod is connected to a first articulated seat, the first articulated seat is articulated with a clamping rod, and a second articulated seat hinged to the outer wall of the clamping rod is installed on the electric cylinder.

[0007] As an improvement of the above technical solution, the electric cylinder is externally connected to a switch, and the output end of the switch is electrically connected to the electric cylinder through a wire.

[0008] As an improvement of the above technical solution, the collecting member includes a mesh basket placed on a workbench, a funnel is provided at the bottom end of the workbench, and a collecting bin is provided at the lower end of the workbench.

[0009] As an improvement of the above technical solution, the clamping mechanism is slidably connected in the basket, and a bolt is clamped in the clamping mechanism.

[0010] As an improvement of the above technical solution, the clamping mechanism includes a first slide groove opened in the net basket, a first slider is slidably connected in the first slide groove, a connecting rod is connected to the outer wall of the first slider, the end of the connecting rod is connected to the base, a mounting hole is opened in the base, a slot is opened in the base, a second slide groove is opened in the slot, a second slider is slidably connected in the second slide groove, the second slider is fixedly connected to the clamping plate, a spring is arranged in the second slide groove, and a handle is arranged on the clamping plate.

[0011] As an improvement of the above technical solution, three groups of slots are evenly arranged around the base, and a group of clamping plates are inserted into each group of slots.

[0012] As an improvement of the above technical solution, one end of the spring is connected to the outer wall of the second sliding block, and the other end of the spring is connected to the inner wall of the second sliding groove.

[0013] The present invention also adopts the following technical solution: a processing method of a taillight positioning bolt processing device, comprising the following steps: Step S1, the staff places the bolt to be processed on the workbench, aligns the net basket with the L-shaped baffle, and ensures that the net basket is stably against the baffle; Step S2, pressing the switch on the control panel to start the electric cylinder, the electric cylinder drives the telescopic rod to push up, the telescopic rod drives the clamping rod to rotate through the first hinge seat, the clamping rod rotates stably on the clamping rod until the two groups of clamping rods are clamped and engaged with the outer wall of the basket; Step S3, plug the connecting rod into the first slide groove through the first slider, slide the connecting rod downward to the bottom, pull the handle outward, so that the handle drives the clamping plate to slide outward from the slot, and the clamping plate slides outward in the second slide groove through the second slider, the spring is squeezed to produce deformation, the bolt is inserted into the mounting hole, the pulled handle is loosened, and the restoring force of the spring pushes the clamping plate to restore, and the clamping plate clamps the outer wall of the bolt to fix it; Step S4, moving the mechanical arm to move the grinding head above the bolt, and starting the grinding head to grind the bolt; Step S5, the debris generated during the grinding process falls into the mesh basket, the debris falls into the funnel of the workbench through the pores of the mesh basket, and the debris falls from the funnel into the collection bin to be collected; Step S6, stop the grinding head, release the clamping mechanism from clamping the bolt, the electric cylinder drives the telescopic rod to retract downward, the clamping rod is reset, and the net basket is separated from the baffle.

[0014] Compared with the prior art, the present invention has the following beneficial effects: 1. By setting up a debris collection mechanism, which includes a limiter and a collection member, the problem of debris scattering generated during the grinding process is effectively solved. The limiter controls the movement of the clamping rod through the L-shaped baffle and the electric cylinder to ensure that the net basket can be accurately docked and engaged, thereby ensuring that the debris generated by grinding can be collected by the net basket. The debris falls through the pores of the net basket into the funnel of the workbench, and then falls from the funnel to the collection bin, thereby realizing the centralized collection and treatment of the debris, and avoiding the pollution of the working environment and potential damage to the equipment by the debris.

[0015] 2. The design of the clamping mechanism allows the operator to clamp the bolts quickly and conveniently. The clamping plate can easily fix the bolts through sliding and pulling operations, reducing the time for operators to set up and adjust the clamping mechanism. The slots are evenly arranged with three sets of clamping plates around the base. This design not only provides greater operational flexibility, but also makes the clamping more stable and suitable for bolts of different specifications. The spring setting enables the clamping plate to automatically reset after the handle is released. Such self-locking and reset functions reduce manual operations and improve work efficiency and safety.

[0016] 3. Due to the improvement of the debris collection and clamping mechanism, the entire grinding process becomes smoother and more efficient. The operator can focus more on the grinding task instead of cleaning the debris or adjusting the clamping mechanism, thereby improving production efficiency. By effectively collecting the debris generated by grinding, the device significantly improves the working environment, reduces the concentration of suspended particulate matter in the air, and is beneficial to the health of the operator. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 It is a schematic diagram of the adjustment structure of the present invention; Figure 3 It is a schematic diagram of a partial three-dimensional structure of the present invention; Figure 4 It is a schematic diagram of the three-dimensional structure of the debris collection mechanism of the present invention; Figure 5 It is a schematic diagram of the three-dimensional state of the local structure of the clamping mechanism of the present invention; Figure 6 It is a three-dimensional exploded schematic diagram of the clamping mechanism structure of the present invention; Figure 7 For the present invention Figure 6 A schematic diagram of the enlarged structure in the middle.

[0018] In the figure: 1. Processing device body; 2. Mobile robot arm; 3. Control panel; 4. Grinding head; 5. Workbench; 6. Chip collecting mechanism; 61. Electric cylinder; 62. Telescopic rod; 63. First hinge seat; 64. Second hinge seat; 65. Clamping rod; 66. Net basket; 67. Collection bin; 7. Clamping mechanism; 71. First slide groove; 72. First slider; 73. Connecting rod; 74. Base; 75. Mounting hole; 76. Slot; 77. Second slide groove; 78. Second slider; 79. Spring; 710. Clamping plate; 711. Handle. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0020] Example: like Figure 1-7 As shown, this embodiment proposes a taillight positioning bolt processing device, including a processing device body 1, a mobile mechanical arm 2 is installed on the processing device body 1, a control panel 3 is provided on the top outer wall of the processing device body 1, a grinding head 4 is installed on the mobile mechanical arm 2, and a workbench 5 is provided on the top of the processing device body 1. A debris collection mechanism 6 is provided on the workbench 5, and a clamping mechanism 7 is slidably connected inside the debris collection mechanism 6, and the clamping mechanism 7 is placed at a middle position inside the debris collection mechanism 6; The processing device body 1 clamps and fixes the tail light positioning bolt to be processed through the clamping mechanism 7 , and collects the debris generated during the processing of the tail light positioning bolt through the debris collecting mechanism 6 .

[0021] The debris collection mechanism 6 includes a limiter and a collection member, the collection member is located directly below the limiter, and the limiter is provided with two groups, the limiter includes a baffle fixed on the workbench 5 in an L shape, the limiter also includes an electric cylinder 61 arranged on the outer wall of the workbench 5, the output end of the electric cylinder 61 is connected to a telescopic rod 62, the telescopic rod 62 is connected to a first hinge seat 63, the first hinge seat 63 is hinged to a clamping rod 65, and a second hinge seat 64 hinged to the outer wall of the clamping rod 65 is installed on the electric cylinder 61, the collection member includes a net basket 66 placed on the workbench 5, a funnel is provided at the bottom end of the workbench 5, and a collection bin 67 is provided at the lower end of the workbench 5; Before grinding the bolts, the staff first aligns the net basket 66 with the L-shaped baffle and then presses the switch so that the switch starts the electric cylinder 61. The electric cylinder 61 drives the telescopic rod 62 to push up, and the telescopic rod 62 drives the clamping rod 65 to rotate through the first hinge seat 63. The clamping rod 65 rotates stably on the clamping rod 65 until the two groups of clamping rods 65 are clamped with the outer wall of the net basket 66 to form a snap fit. When the grinding head 4 grinds the bolts, the debris generated falls into the net basket 66, and then falls into the funnel of the workbench 5 through the pores of the net basket 66, and then falls from the funnel to the collection bin 67 to complete the collection.

[0022] It is worth noting that the electric cylinder 61 is externally connected to a switch, and the output end of the switch is electrically connected to the electric cylinder 61 through a wire. The external switch allows the operator to easily control the start and stop of the electric cylinder 61, and then control the movement of the clamping mechanism 6, which improves the convenience and safety of the operation; The clamping mechanism 7 includes a first slide groove 71 provided in the net basket 66, a first slider 72 is slidably connected in the first slide groove 71, a connecting rod 73 is connected to the outer wall of the first slider 72, the end of the connecting rod 73 is connected to the base 74, a mounting hole 75 is provided in the base 74, a slot 76 is provided in the base 74, a second slide groove 77 is provided in the slot 76, a second slider 78 is slidably connected in the second slide groove 77, the second slider 78 is fixedly connected to the clamping plate 710, a spring 79 is provided in the second slide groove 77, and a handle 711 is provided on the clamping plate 710.

[0023] When the staff needs to clamp the bolt, they only need to insert the connecting rod 73 into the first slide groove 71 through the first slider 72, slide it downward to the bottom, and then pull the handle 711 outward, so that the handle 711 drives the clamping plate 710 to slide outward from the slot 76, and the clamping plate 710 slides outward in the second slide groove 77 through the second slider 78. During the sliding process, the spring 79 is squeezed to deform until a group of clamping plates 710 moves outward to the outermost end. At this time, the bolt is inserted into the mounting hole 75, and then the pulled handle 711 is loosened. At this time, the restoring force generated by the elasticity of the spring 79 itself pushes the clamping plate 710 to recover, and finally the clamping plate 710 clamps the outer wall of the bolt to form a fixation; It is worth noting that there are three groups of slots 76 evenly arranged around the base 74, and a group of clamping plates 710 are inserted in each group of slots 76. The even arrangement of three groups of slots and clamping plates enables the clamping mechanism to fix the bolts more stably and reduce the displacement or damage of the bolts caused by excessive pressure on one side. Each group of clamping plates 710 can be operated independently, so that a suitable clamping method can be selected according to bolts of different specifications, thereby increasing the adaptability and flexibility of the device; one end of the spring 79 is connected to the outer wall of the second slider 78, and the other end of the spring 79 is connected to the inner wall of the second slide groove 77. Such an arrangement enables the spring 79 to provide the necessary elastic force when the clamping plate moves. At the same time, when the clamping plate 710 is in place, the elasticity of the spring 79 can lock the position of the clamping plate to ensure that the bolt is firmly clamped.

[0024] A processing method for a taillight positioning bolt processing device comprises the following steps: Step S1, the staff places the bolt to be processed on the workbench 5, aligns the net basket 66 with the L-shaped baffle, and ensures that the net basket 66 stably rests against the baffle; Step S2, pressing the switch on the control panel 3 to start the electric cylinder 61, the electric cylinder 61 drives the telescopic rod 62 to push up, the telescopic rod 62 drives the clamping rod 65 to rotate through the first hinge seat 63, and the clamping rod 65 rotates stably on the clamping rod 65 until the two groups of clamping rods 65 are clamped and engaged with the outer wall of the basket 66; Step S3, connect the connecting rod 73 with the first slide groove 71 through the first slider 72, slide the connecting rod 73 downward to the bottom, pull the handle 711 outward, so that the handle 711 drives the clamping plate 710 to slide outward from the slot 76, and the clamping plate 710 slides outward in the second slide groove 77 through the second slider 78, squeezing the spring 79 to produce deformation, insert the bolt into the mounting hole 75, loosen the pulled handle 711, and the restoring force of the spring 79 pushes the clamping plate 710 to restore, and the clamping plate 710 clamps the outer wall of the bolt to fix it; Step S4, the mobile robot 2 moves the grinding head 4 to above the bolt, and starts the grinding head 4 to grind the bolt; Step S5, the debris generated during the grinding process falls into the mesh basket 66, and the debris falls into the funnel of the workbench 5 through the pores of the mesh basket 66, and the debris falls from the funnel into the collection bin 67 to be collected; Step S6, stop the grinding head 4, release the clamping mechanism 7 from clamping the bolt, the electric cylinder 61 drives the telescopic rod 62 to retract downward, the clamping rod 65 is reset, and the basket 66 is separated from the baffle.

[0025] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A taillight positioning bolt processing device, characterized in that: The invention comprises a device body (1) for processing taillight positioning bolts, wherein a mobile mechanical arm (2) is installed on the processing device body (1), a control panel (3) is provided on the outer wall of the top end of the processing device body (1), a grinding head (4) is installed on the mobile mechanical arm (2), and a workbench (5) is provided on the top end of the processing device body (1). The workbench (5) is provided with a debris collection mechanism (6), a clamping mechanism (7) is slidably connected inside the debris collection mechanism (6), and the clamping mechanism (7) is placed at a middle position inside the debris collection mechanism (6). The processing device body (1) clamps and fixes the taillight positioning bolt to be processed through a clamping mechanism (7), and collects the debris generated during the processing of the taillight positioning bolt through a debris collection mechanism (6).

2. The taillight positioning bolt processing device according to claim 1, characterized in that: The debris collection mechanism (6) comprises a limiting member and a collecting member, wherein the collecting member is located directly below the limiting member. Two groups of the limiting members are provided, and the limiting members include a baffle plate which is fixed on the workbench (5) in an L shape.

3. The taillight positioning bolt processing device according to claim 2, characterized in that: The limiting member further comprises an electric cylinder (61) arranged on the outer wall of the workbench (5); the output end of the electric cylinder (61) is connected to a telescopic rod (62); the telescopic rod (62) is connected to a first hinge seat (63); the first hinge seat (63) is hinged to a clamping rod (65); and a second hinge seat (64) hinged to the outer wall of the clamping rod (65) is mounted on the electric cylinder (61).

4. The taillight positioning bolt processing device according to claim 3, characterized in that: The electric cylinder (61) is externally connected to a switch, and an output end of the switch is electrically connected to the electric cylinder (61) via a wire.

5. The taillight positioning bolt processing device according to claim 2, characterized in that: The collecting member comprises a net basket (66) placed on a workbench (5), a funnel is provided at the bottom end of the workbench (5), and a collecting bin (67) is provided at the lower end of the workbench (5).

6. The taillight positioning bolt processing device according to claim 5, characterized in that: The clamping mechanism (7) is slidably connected in the net basket (66), and a bolt is clamped in the clamping mechanism (7).

7. The taillight positioning bolt processing device according to claim 6, characterized in that: The clamping mechanism (7) comprises a first slide groove (71) provided in the net basket (66), a first slider (72) being slidably connected in the first slide groove (71), a connecting rod (73) being connected to the outer wall of the first slider (72), an end of the connecting rod (73) being connected to a base (74), a mounting hole (75) being provided in the base (74), a slot (76) being provided in the base (74), a second slide groove (77) being provided in the slot (76), a second slider (78) being slidably connected in the second slide groove (77), the second slider (78) being fixedly connected to the clamping plate (710), a spring (79) being provided in the second slide groove (77), and a handle (711) being provided on the clamping plate (710).

8. The taillight positioning bolt processing device according to claim 7, characterized in that: The slots (76) are evenly arranged in three groups around the base (74), and a group of clamping plates (710) is inserted into each group of the slots (76).

9. The taillight positioning bolt processing device according to claim 7, characterized in that: One end of the spring (79) is connected to the outer wall of the second sliding block (78), and the other end of the spring (79) is connected to the inner wall of the second sliding groove (77).

10. A processing method for a taillight positioning bolt processing device according to any one of claims 1 to 9, characterized in that: The following steps are involved: Step S1, a worker places a bolt to be processed on a workbench (5), aligns the net basket (66) with the L-shaped baffle, and ensures that the net basket (66) is stably against the baffle; Step S2, pressing the switch on the control panel (3) to start the electric cylinder (61), the electric cylinder (61) drives the telescopic rod (62) to push upward, the telescopic rod (62) drives the clamping rod (65) to rotate through the first hinge seat (63), and the clamping rod (65) rotates stably on the clamping rod (65) until the two groups of clamping rods (65) are clamped and engaged with the outer wall of the net basket (66); Step S3, plug the connecting rod (73) into the first slide groove (71) through the first slider (72), slide the connecting rod (73) downward to the bottom, pull the handle (711) outward, so that the handle (711) drives the clamping plate (710) to slide outward from the slot (76), and the clamping plate (710) slides outward in the second slide groove (77) through the second slider (78), squeezing the spring (79) to deform, insert the bolt into the mounting hole (75), loosen the pulled handle (711), and the restoring force of the spring (79) pushes the clamping plate (710) to restore, and the clamping plate (710) clamps the outer wall of the bolt to fix it; Step S4, moving the mechanical arm (2) to move the grinding head (4) to the top of the bolt, and starting the grinding head (4) to grind the bolt; Step S5, the debris generated during the grinding process falls into the mesh basket (66), the debris passes through the pores of the mesh basket (66) and falls into the funnel of the workbench (5), and the debris falls from the funnel into the collection bin (67) to be collected; Step S6, the grinding head (4) stops working, the clamping mechanism (7) releases the clamping of the bolt, the electric cylinder (61) drives the telescopic rod (62) to retract downward, the clamping rod (65) is reset, and the basket (66) is separated from the baffle.

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