Dust collection equipment for prebaked anode production plant

By designing a dust collection tank, scraper, and cleaning brush in the prebaked anode production workshop, the dust collection equipment was equipped with a dust collection tank, a scraper, and a cleaning brush. The high-frequency vibration of the fan and the cleaning brush solved the problems of easy clogging of the dust collection equipment and the difficulty in removing sticky dust, thus achieving efficient dust interception and air purification.

CN224292796UActive Publication Date: 2026-05-29FUJIAN HESHUN CARBON CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
FUJIAN HESHUN CARBON CO LTD
Filing Date
2025-07-03
Publication Date
2026-05-29

AI Technical Summary

Technical Problem

Existing dust collection equipment in prebaked anode production workshops is prone to clogging, has low filtration efficiency, and is difficult to remove sticky dust, resulting in low cleaning efficiency.

Method used

A dust collection device including a dust collection tank, a scraper, and a cleaning brush was designed. The device utilizes a fan to generate suction, a filter cylinder to rotate at low speed to filter dust, a cleaning brush to use high-frequency micro-vibration to sweep away sticky dust, and a scraper to rotate and scrape the dust into the dust collection pipe. The device combines oleophobic materials and an activated carbon layer to improve filtration efficiency and cleaning effect.

Benefits of technology

It achieves efficient dust interception and centralized collection, with a high degree of automation, improved cleaning efficiency, and purified air quality, solving the problems of equipment blockage and difficulty in removing sticky dust.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to dust recovery technical field especially prebaked anode production workshop dust centralized recovery equipment, including dust collecting tank, still including clean scraper and cleaning brush, the upper end of dust collecting tank is provided with the tank cover, the upper end fixedly connected with the air outlet pipe of tank cover, the rear end fixedly connected with the fan of air outlet pipe and located the upper end of tank cover, the front end fixedly connected with the air inlet pipe of dust collecting tank, the lower end fixedly connected with the partition in dust collecting tank, the upper end of partition rotatably connects with rotating seat, the utility model discloses through the use of clean scraper and cleaning brush, cleaning brush high frequency microvibration, the rotating filter screen cylinder is completely swept, effectively cleans the sticky dust attached to the surface of filter screen cylinder, and the dust is swept to the partition, and the rotating seat synchronous drive clean scraper rotates and scrapes the partition, and the dust is scraped into the dust collecting pipe, realizes the centralized collection of dust, and the degree of automation is high, and the overall flexibility is good, and the efficiency of cleaning dust removal is improved.
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Description

Technical Field

[0001] This utility model relates to the field of dust recovery technology, and in particular to a centralized dust recovery device for prebaked anode production workshops. Background Technology

[0002] Prebaked anodes are an important material used in aluminum electrolysis cells. The main production processes include raw material crushing, screening, conveying, mixing, molding and roasting. A large amount of dust may be generated during the production process, requiring effective recycling equipment to reduce pollution and protect workers' health.

[0003] The existing dust collection equipment in prebaked anode production workshops has a relatively simple structure. Asphalt tar is sticky, and when mixed with dust, it increases the adhesion between dust particles, making them prone to adsorption and clumping, which leads to blockage, affects filtration efficiency and service life, hinders dust collection, makes it difficult to remove sticky dust, and results in incomplete dust removal and low cleaning efficiency.

[0004] Therefore, in response to the problems of existing centralized dust collection equipment being prone to clogging and affecting filtration efficiency, and the difficulty in removing sticky dust, a centralized dust collection equipment for prebaked anode production workshop can be designed. Utility Model Content

[0005] In order to overcome the problems of existing centralized dust collection equipment being prone to clogging, affecting filtration efficiency, and the difficulty in removing sticky dust.

[0006] The technical solution of this utility model is as follows: a dust collection device for a prebaked anode production workshop, including a dust collection tank; it also includes a scraper and a cleaning brush. A tank cover is provided at the upper end of the dust collection tank, and an air outlet pipe is fixedly connected to the upper end of the tank cover. A fan is fixedly connected to the rear end of the air outlet pipe and located at the upper end of the tank cover. An air inlet pipe is fixedly connected to the front end of the dust collection tank. A partition plate is fixedly connected to the lower end of the interior of the dust collection tank. A rotating seat is rotatably connected to the upper end of the partition plate. A scraper is fixedly connected to the outer side of the rotating seat. A filter screen is fixedly connected to the upper end of the rotating seat. A cleaning brush is provided on the left side of the filter screen. A dust collection pipe is fixedly connected to the lower side of the left end of the dust collection tank. A conveying roller is rotatably connected inside the dust collection pipe.

[0007] Preferably, the dusty air in the production workshop enters the air inlet duct through the suction generated by the fan. The rotating seat drives the filter cylinder to rotate at a low speed, and the filter cylinder makes uniform contact with the dusty airflow to intercept and filter the dust. The cleaning brush vibrates at high frequency to thoroughly clean the rotating filter cylinder and sweep the dust onto the partition plate. The rotating seat drives the cleaning scraper to rotate and scrape the partition plate, scraping the dust into the dust collection pipe. The rotating conveyor roller outputs the dust to complete the collection. The purified air is then discharged from the air outlet duct.

[0008] Preferably, a low-speed motor is fixedly connected to the upper end of the inner wall of the dust collection tank, and the output shaft of the low-speed motor movably passes through the partition plate and is fixedly connected to the rotating seat.

[0009] Preferably, the cleaning blades are arranged in a circular array of three, with the lower end of the cleaning blades contacting the partition plate.

[0010] Preferably, a support base is fixedly connected to the left end of the inner wall of the dust collection tank, and a piezoelectric ceramic plate is fixedly connected to the upper end of the support base. The right side of the upper end of the support base and the upper end of the inner wall of the dust collection tank are fixedly connected by a vibration transmission rod. The outer side of the vibration transmission rod is fixedly connected to a cleaning brush, and bristles are fixedly connected to the end of the cleaning brush near the scraper.

[0011] Preferably, the surface of the filter cylinder is coated with an oleophobic material, the inside of the filter cylinder is provided with a high-efficiency filter layer, the inside of the high-efficiency filter layer is provided with an activated carbon layer, and the air outlet pipe and the inside of the activated carbon layer are connected.

[0012] Preferably, a dust discharge port is provided at the left end of the partition plate, the upper end of the dust collection pipe is connected to the dust discharge port, and a spiral blade is fixedly connected to the outer side of the conveying roller.

[0013] Preferably, a conveyor motor is fixedly connected to the right end of the dust collection pipe, the output shaft of the conveyor motor is fixedly connected to the conveyor roller, and four casters are provided at the lower end of the dust collection tank.

[0014] The beneficial effects of this utility model are:

[0015] This dust collection system in the prebaked anode production workshop utilizes a scraper and cleaning brush. A fan generates suction, drawing dust-laden air into the inlet duct. A rotating base drives a filter cylinder to rotate at low speed, ensuring even contact with the dust-laden airflow and effectively filtering the dust. The cleaning brush vibrates at high frequency, thoroughly cleaning the rotating filter cylinder and removing sticky dust from its surface. The dust is then swept onto a separator plate, which is simultaneously rotated by the scraper to scrape the separator plate and collect the dust into the dust collection pipe. This system achieves centralized dust collection, boasts a high degree of automation and flexibility, and significantly improves dust removal efficiency. A rotating conveyor roller outputs the collected dust, and the purified air is then discharged through the outlet duct, thus achieving both centralized dust collection and air purification. Attached Figure Description

[0016] Figure 1 The diagram shown is a three-dimensional structural schematic of the present invention.

[0017] Figure 2 The diagram shown is a three-dimensional cross-sectional view of the present invention.

[0018] Figure 3 The diagram shown is a schematic representation of the structure of the cleaning brush of this utility model.

[0019] Figure 4The diagram shown is a schematic representation of the filter cylinder structure of this utility model.

[0020] Figure 5 The diagram shown is a schematic representation of the dust collection pipe structure of this utility model.

[0021] Explanation of reference numerals in the attached diagram: 1. Dust collection tank; 2. Tank lid; 3. Exhaust duct; 4. Fan; 5. Inlet duct; 6. Divider plate; 7. Rotating seat; 8. Scraper; 9. Filter screen cylinder; 10. Cleaning brush; 11. Dust collection pipe; 12. Conveyor roller; 13. Low-speed motor; 14. Support base; 15. Piezoelectric ceramic plate; 16. Vibration transmission rod; 17. High-efficiency filter layer; 18. Activated carbon layer; 19. Dust outlet; 20. Spiral blade; 21. Conveyor motor; 22. Casters. Detailed Implementation

[0022] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0023] Please see Figures 1-5 This utility model provides an embodiment of a dust collection device for a prebaked anode production workshop, including a dust collection tank 1; it also includes a scraper 8 and a cleaning brush 10. A tank cover 2 is provided at the upper end of the dust collection tank 1, and an air outlet pipe 3 is fixedly connected to the upper end of the tank cover 2. A fan 4 is fixedly connected to the rear end of the air outlet pipe 3, located above the tank cover 2. An air inlet pipe 5 is fixedly connected to the front end of the dust collection tank 1. A partition plate 6 is fixedly connected to the lower end of the interior of the dust collection tank 1, and a rotating seat 7 is rotatably connected to the upper end of the partition plate 6. A scraper 8 is fixedly connected to the outer side of the rotating seat 7, and a filter cylinder 9 is fixedly connected to the upper end of the rotating seat 7. A cleaning brush 10 is provided on the left side of the filter cylinder 9. A dust collection pipe 11 is fixedly connected to the lower left side of the dust collection tank 1, and a conveying roller 12 is rotatably connected inside the dust collection pipe 11. During operation, the fan 4 generates suction, drawing dusty air from the production workshop into the inlet duct 5. The rotating seat 7 drives the filter cylinder 9 to rotate at a low speed, ensuring even contact between the filter cylinder 9 and the dusty airflow, thus intercepting and filtering the dust and improving filtration efficiency. The cleaning brush 10 uses high-frequency micro-vibration to thoroughly clean the rotating filter cylinder 9, effectively removing the sticky dust adhering to its surface and sweeping it onto the partition plate 6. Simultaneously, the rotating seat 7 drives the scraper 8 to rotate and scrape the partition plate 6, drawing the dust into the dust collection pipe 11 for centralized dust collection. This process is highly automated, offers good overall flexibility, and improves cleaning and dust removal efficiency. The rotating conveyor roller 12 outputs the collected dust, and the purified air is then discharged from the outlet duct 3, achieving centralized dust recovery and air purification.

[0024] Please see Figure 3 , Figure 4 and Figure 5In this embodiment, a low-speed motor 13 is fixedly connected to the upper end of the inner wall of the dust collection tank 1. The output shaft of the low-speed motor 13 movably passes through the partition plate 6 and is fixedly connected to the rotating seat 7. The low-speed motor 13 drives the rotating seat 7 to rotate at a low speed. The low-speed rotation helps the filter cylinder 9 to evenly contact the dust-laden airflow, improves the filtration efficiency, and avoids excessive local dust accumulation. Three cleaning scrapers 8 are arranged in a circular array. The lower end of the cleaning scraper 8 contacts the partition plate 6. The rotating seat 7 drives the cleaning scraper 8 to rotate and clean the partition plate 6. The left end of the inner wall of the dust collection tank 1 is fixedly connected to... A support base 14 is provided, with a piezoelectric ceramic plate 15 fixedly connected to its upper end. The right side of the upper end of the support base 14 and the upper end of the inner wall of the dust collection tank 1 are fixedly connected via a vibration transmission rod 16. The outer side of the vibration transmission rod 16 is fixedly connected to a cleaning brush 10. Brush bristles are fixedly connected to one end of the cleaning brush 10 near the scraper 8. When the piezoelectric ceramic plate 15 is energized, it generates high-frequency vibration, which is transmitted to the cleaning brush 10 through the vibration transmission rod 16, causing the brush bristles to generate high-frequency micro-vibrations, effectively cleaning the sticky dust adhering to the surface of the filter cylinder 9. The filter cylinder 9 is coated with an oleophobic material. Inside the filter cylinder 9 is a high-efficiency filter layer 17, and inside the high-efficiency filter layer 17 is an activated carbon layer 18. The air outlet duct 3 and the activated carbon layer 18 are connected. The oleophobic material effectively reduces the adhesion of sticky dust to the surface of the filter cylinder 9, making the dust easier to detach and reducing accumulation. This helps maintain air permeability and filtration efficiency. The high-efficiency filter layer 17 and the activated carbon layer 18 can efficiently intercept and adsorb dust of different particle sizes, improving air quality and ensuring thorough centralized collection. The separator plate 6... A dust discharge port 19 is provided at the left end. The upper end of the dust collection pipe 11 is connected to the dust discharge port 19. A spiral blade 20 is fixedly connected to the outer side of the conveying roller 12. Dust is scraped into the dust collection pipe 11 from the dust discharge port 19. The spiral blade 20 rotates to convey and collect the dust. A conveying motor 21 is fixedly connected to the right end of the dust collection pipe 11. The output shaft of the conveying motor 21 is fixedly connected to the conveying roller 12. Four moving wheels 22 are provided at the lower end of the dust collection tank 1. The conveying motor 21 drives the conveying roller 12 to rotate. The moving wheels 22 facilitate the movement of the dust collection tank 1.

[0025] During operation, the fan 4 generates suction, drawing dusty air from the production workshop into the inlet duct 5. The low-speed motor 13 drives the rotating seat 7 and the filter cylinder 9 to rotate at low speed. The filter cylinder 9 evenly contacts the dusty airflow, intercepting and filtering the dust. The piezoelectric ceramic plate 15 is energized to generate high-frequency vibration, which is transmitted to the cleaning brush 10 through the vibration transmission rod 16, causing the brush bristles to generate high-frequency micro-vibration, thoroughly cleaning the rotating filter cylinder 9 and sweeping the dust onto the partition plate 6. The rotating seat 7 simultaneously drives the scraper 8 to rotate and scrape the partition plate 6, scraping the dust from the dust outlet 19 into the dust collection pipe 11. The conveying motor 21 drives the conveying roller 12 to rotate, and the spiral blades 20 output the collected dust. The purified air is then discharged from the outlet duct 3, thus achieving centralized dust recovery and air purification.

[0026] Through the above steps, the filter cylinder 9 rotates at low speed to intercept and filter dust, the cleaning brush 10 vibrates at high frequency to thoroughly clean the sticky dust, and the scraper 8 scrapes the dust into the dust collection pipe 11 to achieve centralized dust collection. The high degree of automation improves the efficiency of cleaning and dust removal, thus solving the problems of easy clogging and reduced filtration efficiency of existing centralized dust collection equipment, and the difficulty in removing sticky dust.

Claims

1. A centralized dust collection device for a prebaked anode production workshop, comprising a dust collection tank (1); characterized in that: It also includes a scraper (8) and a cleaning brush (10). The upper end of the dust collection tank (1) is provided with a tank cover (2). The upper end of the tank cover (2) is fixedly connected to an air outlet pipe (3). The rear end of the air outlet pipe (3) and the upper end of the tank cover (2) are fixedly connected to a fan (4). The front end of the dust collection tank (1) is fixedly connected to an air inlet pipe (5). The lower end of the inside of the dust collection tank (1) is fixedly connected to a partition plate (6). The upper end of the partition plate (6) is rotatably connected to a rotating seat (7). The outer side of the rotating seat (7) is fixedly connected to a scraper (8). The upper end of the rotating seat (7) is fixedly connected to a filter screen cylinder (9). The left side of the filter screen cylinder (9) is provided with a cleaning brush (10). The lower side of the left end of the dust collection tank (1) is fixedly connected to a dust collection pipe (11). The inside of the dust collection pipe (11) is rotatably connected to a conveying roller (12).

2. The dust collection equipment for prebaked anode production workshop according to claim 1, characterized in that: A low-speed motor (13) is fixedly connected to the upper end of the inner wall of the dust collection tank (1). The output shaft of the low-speed motor (13) moves through the partition plate (6) and is fixedly connected to the rotating seat (7).

3. The dust collection equipment for the prebaked anode production workshop according to claim 1, characterized in that: There are three cleaning scrapers (8) arranged in a ring array, and the lower end of the cleaning scraper (8) is in contact with the partition plate (6).

4. The dust collection and recovery equipment for the prebaked anode production workshop according to claim 1, characterized in that: A support base (14) is fixedly connected to the left end of the inner wall of the dust collection tank (1). A piezoelectric ceramic sheet (15) is fixedly connected to the upper end of the support base (14). The right side of the upper end of the support base (14) and the upper end of the inner wall of the dust collection tank (1) are fixedly connected by a vibration transmission rod (16). The outer side of the vibration transmission rod (16) is fixedly connected to a cleaning brush (10). The cleaning brush (10) has bristles fixedly connected to one end near the cleaning scraper (8).

5. The dust centralized recovery equipment for prebaked anode production workshop according to claim 1, characterized in that: The surface of the filter cylinder (9) is coated with an oleophobic material. The filter cylinder (9) is equipped with a high-efficiency filter layer (17), and the high-efficiency filter layer (17) is equipped with an activated carbon layer (18). The air outlet pipe (3) and the activated carbon layer (18) are connected.

6. The dust collection and recovery equipment for the prebaked anode production workshop according to claim 1, characterized in that: The left end of the partition plate (6) is provided with a dust discharge port (19), the upper end of the dust collection pipe (11) is connected to the dust discharge port (19), and the outer side of the conveying roller (12) is fixedly connected with a spiral blade (20).

7. The dust collection equipment for prebaked anode production workshop according to claim 1, characterized in that: A conveyor motor (21) is fixedly connected to the right end of the dust collection pipe (11). The output shaft of the conveyor motor (21) is fixedly connected to the conveyor roller (12). Four moving wheels (22) are provided at the lower end of the dust collection tank (1).