Mold for manufacturing anti-floating anchor socket type prefabricated grouting body

Abstract

The invention discloses a mold for manufacturing an anti-floating anchor socket type prefabricated grouting body, which is characterized by comprising a bottom plate, a side mold, a template bracket fixedly arranged on the bottom plate and used for bearing the side mold, and an end mold, the end mold comprises a left end mold and a right end mold which can be detachably embedded into the left end and the right end in the side mold in a sealed mode; the left end mold, the right end mold and the side molds are jointly enclosed to form a cylindrical cavity for pouring a prefabricated grouting body; the ends, close to each other, of the left end die and the right end die are provided with an end die convex part and an end die concave part which can be embedded with each other respectively. The device is simple in structure and convenient to install and use, socket and spigot type prefabricated grouting bodies uniform in specification and stable in quality can be manufactured in batches in advance in a factory by means of the device, and it can be guaranteed that multiple sections of prefabricated grouting bodies can be better connected to form an overall structure when the multiple sections of prefabricated grouting bodies are inserted into anchoring holes for use.

Description

Technical Field

[0001] The invention belongs to the technical field of construction engineering, and specifically discloses a mold for manufacturing an anti-floating anchor rod socket-and-spigot prefabricated grouting body. Background Art

[0002] The application of prestressed anti-floating anchors in engineering is to solve the problem of buildings floating due to groundwater pressure. After the prestress is applied to the pressure-type prestressed anti-floating anchor, the anti-floating anchor becomes an active load-bearing rod, and the anchor is in a compressive state throughout its life cycle, without the concern of cracking of the grouting body and rusting of the rod body. However, traditional prestressed anti-floating anchors have some problems and limitations in the construction process, such as the construction process is too complicated, and there may be hidden dangers of water seepage and bearing capacity defects after construction. In order to solve the above problems, the applicant applied for a Chinese invention patent: an anti-floating anchor based on a socket-type segmented prefabricated grouting body (application number 2024111316270), which has the following advantages over ordinary full-length pressure-type post-tensioned prestressed anti-floating anchors:

[0003] 1) The factory-prefabricated grouting body is used, and the pouring and curing quality is controllable. The grouting body has high strength and no cracks.

[0004] 2) The lateral friction between the grouting body and the bearing layer is fully utilized, so that the pull-out bearing capacity of the anti-floating anchor is greatly improved.

[0005] However, the implementation of the above patent application requires that the grouting body be prefabricated in sections according to the design requirements, and then the prefabricated grouting body is sequentially subjected to the cable threading, anchor threading preliminary tensioning, grouting and tensioning locking construction. However, the prior art lacks the corresponding device for prefabricating the grouting body in sections. Usually, the grouting body is prefabricated by assembling a simple mold made of cast iron pipes and steel plates at the construction site. Not only the prefabrication efficiency cannot be guaranteed, but also the quality of the prepared prefabricated grouting body is difficult to control, thus limiting its application in socket-type anti-floating anchor rods. Summary of the invention

[0006] In view of the above problems, the present invention aims to provide a standardized mold for manufacturing a socket-and-spigot prefabricated grouting body of an anti-floating anchor.

[0007] To achieve the above object, the present invention provides the following technical solutions:

[0008] A mold for making an anti-floating anchor bolt socket-type prefabricated grouting body, characterized in that it comprises a bottom plate, a side mold, a mold support fixedly arranged on the bottom plate to carry the side mold, and an end mold;

[0009] The end mold comprises a left end mold and a right end mold which can be removably sealed and embedded in the left and right ends of the side mold respectively; the left end mold, the right end mold and the side mold are enclosed together to form a cylindrical cavity for pouring the prefabricated grouting body;

[0010] The left end mold and the right end mold are respectively provided with an end mold convex part and an end mold concave part that can be embedded with each other at the ends close to each other;

[0011] The convex side of the end mold convex part is connected with a grouting pipe die head and a plurality of threading pipe die heads arranged around the grouting pipe die head, the end of the grouting pipe die head away from the end mold convex part is coaxially connected with a grouting pipe joint, and the end of the threading pipe die head away from the end mold convex part is coaxially connected with a threading pipe joint; a flow diversion cavity is arranged inside the end mold convex part; a water inlet channel connected to the flow diversion cavity is coaxially provided inside the grouting pipe die head and the grouting pipe joint, and a water outlet channel connected to the flow diversion cavity is coaxially provided inside the threading pipe die head and the threading pipe joint;

[0012] The concave side of the end mold concave portion is penetrated by a grouting pipe positioning hole and a plurality of threading pipe positioning holes arranged around the grouting pipe positioning hole;

[0013] One end of the anchor hole grouting pipe embedded in the prefabricated grouting body is plugged into the grouting pipe joint, and the other end is plugged into the grouting pipe positioning hole. One end of the threading pipe embedded in the prefabricated grouting body is plugged into the threading pipe joint, and the other end is plugged into the grouting pipe positioning hole, so that the anchor hole grouting pipe, the water inlet channel, the diversion cavity, the water outlet channel and the threading pipe are connected in sequence to form a water flow path, which is used for circulating heat transfer medium through the anchor hole grouting pipe port located at the grouting pipe positioning hole after the prefabricated grouting body is poured to heat or cool down the prefabricated grouting body for maintenance.

[0014] Preferably, the side mold includes a lower side mold whose bottom side wall is fixedly connected to the top of the mold support, and an upper side mold that can be removably sealed and covered on the top of the lower side mold.

[0015] Preferably, an overflow vent hole is provided in the middle of the top surface of the upper mold.

[0016] Preferably, one side of the upper mold is hingedly connected to one side of the lower mold, and the other side is connected to the other side of the lower mold by a buckle or bolt.

[0017] Preferably, the left end mold and the right end mold can slide laterally along the inside of the side mold, and driving mechanisms for driving the left end mold or the right end mold to slide laterally are provided at both ends of the bottom plate.

[0018] Preferably, a mold grouting pipe is disposed transversely through the top of the left end mold and the right end mold.

[0019] Preferably, the present invention further comprises a water collecting trough, which is connected to the right end of the side mold, and a drainage pipe is arranged at the bottom of the water collecting trough.

[0020] Preferably, the outer diameter of the grouting pipe die head is the same as the outer diameter of the anchor hole grouting pipe, and the outer diameter of the threading pipe die head is the same as the outer diameter of the threading pipe; the length of the grouting pipe die head is the same as the depth of the grouting pipe positioning hole, and the length of the threading pipe die head is the same as the depth of the grouting pipe positioning hole.

[0021] Preferably, the outer diameter of the grouting pipe joint is the same as the inner diameter of the anchor hole grouting pipe, and the outer diameter of the threading pipe joint is the same as the inner diameter of the threading pipe.

[0022] Preferably, the anchor hole grouting pipe and the threading pipe are both PVC pipes.

[0023] Compared with the prior art, the present invention has the following beneficial effects:

[0024] 1) The mold of the present invention can be used to mass-produce socket-type prefabricated grouting bodies with uniform specifications and stable quality in advance in the factory. Compared with the traditional construction method of on-site grouting of anchor holes, the present invention improves the strength and casting quality of the grouting body without changing the construction materials, and can avoid many defects such as incomplete grouting, cracking of the grouting body, deviation of the anchor body protective layer, and water vapor intrusion. It improves the pull-out bearing capacity of the anchor rod from the two aspects of improving the strength of the grouting body and making full use of the side friction resistance, thereby enhancing the reliability of the anchor rod.

[0025] 2) The present invention has a simple structure and is easy to install and use. In particular, it innovatively utilizes the anchor hole grouting pipe, threading pipe, water inlet channel, diversion cavity, and water outlet channel that need to be pre-buried in the prefabricated grouting body itself to form a water circulation passage inside the mold, so that the grouting body after grouting can be heated or cooled by controlling the constant temperature of the heat transfer medium to improve the maintenance quality of the grouting body after pouring; at the same time, by arranging a grouting pipe die head, a threading pipe die head, a grouting pipe joint, and a threading pipe joint on the convex part of the end mold, and the grouting pipe positioning hole arranged on the concave part of the end mold , the threading pipe positioning hole can cooperate with it, which can not only complete the pre-embedded fixation of the anchor hole grouting pipe and the threading pipe, especially after the prefabricated grouting body is demoulded, the concave and convex socket joints formed by it can be connected when the exposed anchor hole grouting pipe and threading pipe can be plugged into the anchor hole grouting pipe plug hole and the threading pipe plug hole respectively, so that the anchor hole grouting pipe and the threading pipe in the two prefabricated grouting bodies that are plugged into each other are connected to each other, thereby ensuring that the multiple sections of prefabricated grouting bodies can be better connected to form an overall structure when they are socketed into the anchor hole for use. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a structural schematic diagram of the mold of the present invention;

[0027] Figure 2 yes Figure 1 The enlarged schematic diagram of point A in the middle;

[0028] Figure 3 yes Figure 1 The enlarged schematic diagram of point B in the middle;

[0029] Figure 4 yes Figure 1 Sectional view at CC;

[0030] Figure 5 is a top view of the mold of the present invention;

[0031] Figure 6 It is a front view of the mold of the present invention;

[0032] Figure 7 It is a schematic diagram of the structure of the mold of the present invention when it is used;

[0033] Figure 8 yes Figure 7 The enlarged schematic diagram of point D in the middle;

[0034] Fig. 9 It is a schematic diagram of the three-dimensional structure of the convex part of the end mold;

[0035] Fig.10 is a schematic diagram of the cutaway three-dimensional structure of the convex portion of the end die;

[0036] Fig.11 It is a schematic diagram of the socket connection of the prefabricated grouting body;

[0037] Fig.12 It is a construction diagram of the prefabricated grouting body;

[0038] The meanings of the marks in the above figure are: bottom plate 1, side mold 2, lower side mold 201, upper side mold 202, overflow vent 2021, formwork support 3, end mold 4, left end mold 401, right end mold 402, end mold convex part 403, grouting pipe die head 4031, threading pipe die head 4032, grouting pipe joint 4033, threading pipe joint 4034, diversion cavity 4035, water inlet channel 4036, water outlet channel 4037, end mold concave part 404 , grouting pipe positioning hole 4041, threading pipe positioning hole 4042, mold grouting pipe 405, prefabricated grouting body 5, concave socket joint 501, anchor hole grouting pipe socket 5011, threading pipe socket 5012, convex socket joint 502, anchor hole grouting pipe 6, threading pipe 7, driving mechanism 8, sump 9, drain pipe 10, anchor hole 11, upper threaded bar 12, lower threaded bar 13, prestressed bar extrusion anchor 14, unbonded steel strand 15. DETAILED DESCRIPTION

[0039] The present invention is further described below in the form of specific embodiments in conjunction with the accompanying drawings. It should be pointed out that the following implementation modes are only illustrative descriptions of the present invention in the form of examples, but the protection scope of the present invention is not limited thereto. All equivalent replacements made by technicians in this field to the present invention in the spirit of the present invention shall fall within the protection scope of the present invention.

[0040] Example 1

[0041] This embodiment provides a mold for making a socket-type prefabricated grouting body for anti-floating anchor rods. Figures 1 to 12 , which comprises a base plate 1, a side mold 2, a template support 3 fixedly arranged on the base plate 1 for carrying the side mold 2, and an end mold 4;

[0042] The end mold 4 comprises a left end mold 401 and a right end mold 402 which can be detachably sealed and embedded in the left and right ends of the side mold 2 respectively; the left end mold 401, the right end mold 402 and the side mold 2 are enclosed together to form a cylindrical cavity for pouring the prefabricated grouting body 5;

[0043] The left end mold 401 and the right end mold 402 are respectively provided with an end mold convex portion 403 and an end mold concave portion 404 that can be fitted with each other at the ends close to each other;

[0044] The convex side of the end mold convex part 403 is connected with a grouting pipe die head 4031 and a plurality of threading pipe die heads 4032 arranged around the grouting pipe die head 4031, the end of the grouting pipe die head 4031 away from the end mold convex part is coaxially connected with a grouting pipe joint 4033, and the end of the threading pipe die head 4032 away from the end mold convex part is coaxially connected with a threading pipe joint 4034; a flow guiding cavity 4035 is arranged inside the end mold convex part 403; a water inlet channel 4036 communicating with the flow guiding cavity 4035 is coaxially penetrated inside the grouting pipe die head 4031 and the grouting pipe joint 4033, and a water outlet channel 4037 communicating with the flow guiding cavity 4035 is coaxially penetrated inside the threading pipe die head 4032 and the threading pipe joint 4034;

[0045] The concave side of the end mold concave portion 404 is penetrated by a grouting pipe positioning hole 4041 and a plurality of grouting pipe positioning holes 4042 arranged around the grouting pipe positioning hole 4041;

[0046] One end of the anchor hole grouting pipe 6 pre-buried inside the prefabricated grouting body 5 is plugged into the grouting pipe joint 4033, and the other end is plugged into the grouting pipe positioning hole 4041. One end of the threading pipe 7 pre-buried inside the prefabricated grouting body 5 is plugged into the threading pipe joint 4034, and the other end is plugged into the grouting pipe positioning hole 4042, so that the anchor hole grouting pipe 6, the water inlet channel 4036, the diversion cavity 4035, the water outlet channel 4037 and the threading pipe 7 are connected in sequence to form a water flow path, so that after the prefabricated grouting body is poured, a heat transfer medium can be circulated through the anchor hole grouting pipe 6 pipe opening located at the grouting pipe positioning hole 4041 to heat or cool the prefabricated grouting body 5 for curing;

[0047] The bottom plate 1 and the side mold 2 are both made of steel plates or cast iron plates, and the side mold 2 is a cylindrical tube structure as a whole; the left end mold 401 and the right end mold 402 are made of hard plastic; grouting holes are provided on the side mold 2 or the end mold 4; the diameter of the grouting pipe positioning hole 4041 should be slightly larger than the outer diameter of the anchor hole grouting pipe, and the diameter of the threading pipe positioning hole 4042 should be slightly larger than the outer diameter of the threading pipe;

[0048] Based on the above structural setting, the steps of making the socket-type prefabricated grouting body using the mold of the present invention are as follows:

[0049] S1. Applying mold release agent: According to the length of the prefabricated grouting body, select a side mold 2 of appropriate length, and apply mold release agent on the inner wall of the side mold 2, the inner wall of the left end mold 401, the inner wall of the right end mold 402, the end mold convex part 403, the end mold concave part 404, the threading tube die head 4032 and the grouting tube die head 4031;

[0050] S2. Install the left end mold and the grouting pipe and threading pipe of the anchor hole: Please refer to Figure 7 and Figure 8 , plug one end of the anchor hole grouting pipe 6 with the grouting pipe joint 4033 on the end mold convex part 403 of the left end mold 401, so that the grouting pipe joint 4033 is inserted into the anchor hole grouting pipe 6, and at the same time, plug one end of the threading tube 7 with the threading tube joint 4034 on the end mold convex part 403 of the left end mold 401, so that the threading tube joint 4034 is inserted into the threading tube 7. At this time, the anchor hole grouting pipe 6 and the threading tube 7 are both installed on the left end mold 401, and then the anchor hole grouting pipe 6 and the threading tube 7 are inserted into the side mold 2 from the left side, and at the same time, the left end mold 401 is sealed and embedded in the left end of the side mold 2, wherein the length of the threading tube 7 and the anchor hole grouting pipe 6 should be greater than the length of the side mold 2 by 5-10cm; in addition, please refer to Fig.12For the uppermost prefabricated grouting 5 at the opening of the anchor hole 11, the upper threaded bar 12 needs to be installed at the same time in this step; for the lowermost prefabricated grouting body 5 at the bottom of the anchor hole 11, the lower threaded bar 13, the prestressed bar extrusion anchor 14, and the unbonded steel strand 15 are installed at the same time in this step to replace the threading tube, wherein one end of the unbonded steel strand 15 is connected to the prestressed bar extrusion anchor 14, and the other end needs to pass through the threading tube positioning hole of the right end mold to form a free end;

[0051] S3, install the right end mold: after completing the above steps, the other ends of the threading tube 7 and the anchor hole grouting tube 6 are exposed outside the right end of the side mold 2. At this time, insert the other end of the anchor hole grouting tube 6 into the grouting tube positioning hole 4041 of the end mold recess 404 of the right end mold 402, and insert the other end of the threading tube 7 into the threading tube positioning hole 4042 of the end mold recess 404 of the right end mold 402. Then, slowly push the right end mold 402 toward the side mold 2. The right end mold 402 is sealed and embedded in the right end of the side mold 2, and at the same time, paraffin is filled in the gap between the threading tube 7 and the threading tube positioning hole 4042 and the gap between the anchor hole grouting tube 6 and the grouting tube positioning hole 4041, or a sealing gasket is sleeved on the outer wall of the threading tube 7 and the outer wall of the anchor hole grouting tube 6 to prevent the slurry from leaking from the grouting tube positioning hole 4041 and the threading tube positioning hole 4042 during subsequent grouting. In this way, the preliminary installation of the mold of the present invention is completed;

[0052] S4, grouting: filling cement mortar into the cylindrical cavity formed by the left end mold 401, the right end mold 402 and the side mold 2 through the grouting holes provided on the side mold 2 or the end mold 4;

[0053] S5, post-curing: when the cement mortar is initially solidified and needs post-curing, a heat transfer medium can be circulated through the anchor hole grouting pipe 6 at the grouting pipe positioning hole 4041 according to the ambient temperature. Usually, the heat transfer medium is clean water. The heat transfer medium first flows into the guide cavity 4035 through the anchor hole grouting pipe 6 and the water inlet channel 4036, and then flows out through the water outlet channel 4037 and each threading pipe 7, thereby realizing cyclic heating or cooling of the interior of the prefabricated grouting body 5 to ensure the processing quality of the prefabricated grouting body;

[0054] S6, demoulding: the left end mold 401 and the right end mold 402 are detached from the two ends of the side mold 2 respectively, and then the prefabricated grouting body that has reached the strength molding can be taken out from one side of the side mold.

[0055] Further, in a preferred embodiment, see Figure 4 and Figure 6The side mold 2 includes a lower side mold 201 whose bottom side wall is fixedly connected to the top of the mold support 3, and an upper side mold 202 that can be removably sealed and covered on the top of the lower side mold 201; based on the above structure, since the upper side mold 202 can be removable, it is convenient to apply a release agent on the inner wall of the side mold 2 and clean its inner wall, as well as to install upper threaded bars, lower threaded bars, prestressed bar extrusion anchors, etc. in the prefabricated grouting body at special positions, and at the same time, it is also convenient to demold the prefabricated grouting body after it reaches strength forming.

[0056] Further, in a preferred embodiment, see Figure 4 and Figure 6 A grouting vent hole 2021 is provided in the middle of the top surface of the upper side mold 202; when grouting is performed in the cylindrical cavity formed by the left end mold 401, the right end mold 402 and the side mold 2 through the grouting hole, the gas in the cylindrical cavity can be discharged through the grouting vent hole 2021, and at the same time, it can be monitored whether the cylindrical cavity is filled with cement mortar through the grouting vent hole 2021.

[0057] In order to more conveniently seal the upper mold 202 on the top of the lower mold 201, further, in a preferred embodiment, refer to Figure 4 and Figure 6 One side of the upper mold 202 is hingedly connected to one side of the lower mold 201, and the other side is connected to the other side of the lower mold 201 by a buckle or bolt.

[0058] Further, in a preferred embodiment, see Figure 1 , the left end mold 401 and the right end mold 402 can slide laterally along the inside of the side mold 2, and driving mechanisms 8 are provided at both ends of the bottom plate 1 for driving the left end mold 401 or the right end mold 402 to slide laterally; based on this setting, the driving mechanism 8 drives the left end mold 401 and the right end mold 402 to slide laterally inside the side mold 2, so that the length of the processed prefabricated grouting body can be flexibly adjusted; preferably, the driving mechanism 8 is a self-locking hydraulic telescopic cylinder.

[0059] Further, in a preferred embodiment, see Figure 1 A mold grouting pipe 405 is horizontally penetrated through the top of the left end mold 401 and the right end mold 402; based on this arrangement, not only can the grouting position adapt to the change in the length of the prefabricated grouting body caused by the movement of the left end mold and the right end mold, but grouting can also be performed synchronously from the left and right ends to ensure the uniformity of cement mortar injection.

[0060] Further, in a preferred embodiment, see Figure 1 and Figure 4The present invention also includes a water collecting trough 9, which is connected to the right end of the side mold 2, and a drainage pipe 10 is arranged at the bottom of the water collecting trough 9; when the heat transfer medium is circulated into the anchor hole grouting pipe 6 during the maintenance process, the heat transfer medium flowing out of the threading pipe 7 can be collected through the water collecting trough 9 and finally discharged from the drainage pipe 10, thereby preventing the heat transfer medium from polluting the construction site.

[0061] Further, in a preferred embodiment, see Figure 8 and Fig.11 , the outer diameter of the grouting pipe die head 4031 is the same as the outer diameter of the anchor hole grouting pipe 6, and the outer diameter of the threading pipe die head 4032 is the same as the outer diameter of the threading pipe 7; the length of the grouting pipe die head 4031 is less than or equal to the depth of the grouting pipe positioning hole 4041, and the length of the threading pipe die head 4032 is less than or equal to the depth of the grouting pipe positioning hole 4042; based on the above settings, when the prefabricated grouting body is processed by the mold of the present invention, the concave socket joint 501 of the prefabricated grouting body corresponding to the left end mold 401 will reserve an anchor hole grouting pipe jack 5011 with the same outer diameter as the grouting pipe die head 4031, and reserve a socket 5011 with the same outer diameter as the threading pipe die head 40 32; and when removing the mold, the excess anchor hole grouting pipe and threading pipe exposed outside the right end mold 402 can be cut off. At this time, after the right end mold 402 is removed, the convex socket joint 502 of the prefabricated grouting body corresponding to the right end mold 402 will just expose part of the anchor hole grouting pipe and the threading pipe. In this way, when the concave and convex socket joints of the prefabricated grouting body are plugged in, the exposed anchor hole grouting pipe and threading pipe can be plugged into the anchor hole grouting pipe plug hole 5011 and the threading pipe plug hole 5012 respectively at the same time, so that the anchor hole grouting pipe and threading pipe inside the two prefabricated grouting bodies plugged in to each other are connected to each other.

[0062] In order to make the anchor hole grouting pipe 6 and the grouting pipe joint 4033 sealed and the threading pipe 7 and the threading pipe joint 4034 sealed, further, in a preferred embodiment, refer to Figure 8 and Fig.11 The outer diameter of the grouting pipe joint 4033 is the same as the inner diameter of the anchor hole grouting pipe 6, and the outer diameter of the threading pipe joint 4034 is the same as the inner diameter of the threading pipe 7.

[0063] Furthermore, in a preferred embodiment, the anchor hole grouting pipe 6 and the threading pipe 7 are both PVC pipes.

[0064] Example 2

[0065] In order to facilitate the understanding of the present invention, this embodiment provides a construction method of a prefabricated grouting body made by a mold of the present invention. Fig.11 and Fig.12 , specifically including the following steps:

[0066] S1. Pad construction and drilling: First, the concrete pad is constructed, and then the anchor holes 11 are drilled according to the design requirements;

[0067] S2. Threading of prefabricated grouting bodies: When all prefabricated grouting bodies 5 are prefabricated, the free ends of the unbonded steel strands 15 reserved in the lowest prefabricated grouting body 5 are sequentially inserted into the threading tubes 7 of the remaining prefabricated grouting bodies 5 from bottom to top. At this time, the anchor hole grouting pipes 6 in the multiple prefabricated grouting bodies 5 are connected from top to bottom and are threaded into a whole through the unbonded steel strands 15;

[0068] S3, anchoring preliminary tensioning: lower the multi-section prefabricated grouting body 5 formed as a whole by the cable to a suitable position in the anchor hole 11, then install the prestressing transfer device and the anchor, and after anchoring, connect the unbonded steel strand 15 with the anchor for preliminary tensioning, so that the concave and convex socket joints between the multi-section prefabricated grouting body 5 are connected and tightened;

[0069] S4, grouting: inject cement mortar into the anchor hole grouting pipe 6 in the uppermost prefabricated grouting body 5, the cement mortar will be transported to the lowermost prefabricated grouting body 5 along the anchor hole grouting pipe 6 that runs through the multiple prefabricated grouting bodies 4, and injected into the gap between the anchor hole 11 and the prefabricated grouting body 5 through the anchor hole grouting pipe 6 in the lowermost prefabricated grouting body 5, wait for the cement mortar to solidify and form to reach the strength, all the prefabricated grouting bodies 5 of the sections are bonded and formed into a whole;

[0070] S5, tensioning and locking: continue to tension the steel strands, and lock the unbonded steel strands 15 on the anchor, and cut the excess steel strands.

Claims

1. A mold for making a socket-type prefabricated grouting body for an anti-floating anchor, characterized in that: The invention comprises a base plate (1), a side mold (2), a mold support (3) fixedly arranged on the base plate (1) for carrying the side mold (2), and an end mold (4); the end mold (4) comprises a left end mold (401) and a right end mold (402) which are respectively detachably sealed and embedded in the left and right ends of the inside of the side mold (2); the left end mold (401), the right end mold (402) and the side mold (2) together enclose a cylindrical cavity for pouring a prefabricated grouting body (5); The left end mold (401) and the right end mold (402) are respectively provided with an end mold convex part (403) and an end mold concave part (404) that can be fitted with each other at the ends close to each other; The convex side of the end mold convex part (403) is connected to a grouting pipe die head (4031) and a plurality of threading pipe die heads (4032) arranged around the grouting pipe die head (4031); the end of the grouting pipe die head (4031) away from the end mold convex part is coaxially connected to a grouting pipe joint (4033); the end of the threading pipe die head (4032) away from the end mold convex part is coaxially connected to a threading pipe joint (4034); A flow guiding cavity (4035) is provided inside the convex portion (403); a water inlet channel (4036) communicating with the flow guiding cavity (4035) is coaxially provided inside the grouting pipe die head (4031) and the grouting pipe joint (4033); a water outlet channel (4037) communicating with the flow guiding cavity (4035) is coaxially provided inside the threading pipe die head (4032) and the threading pipe joint (4034); The concave side of the end mold concave portion (404) is penetrated by a grouting pipe positioning hole (4041) and a plurality of threading pipe positioning holes (4042) arranged around the grouting pipe positioning hole (4041); One end of the anchor hole grouting pipe (6) pre-buried inside the prefabricated grouting body (5) is plugged into the grouting pipe joint (4033), and the other end is plugged into the grouting pipe positioning hole (4041); one end of the threading pipe (7) pre-buried inside the prefabricated grouting body (5) is plugged into the threading pipe joint (4034), and the other end is plugged into the grouting pipe positioning hole (4042), so that the anchor hole grouting pipe (6), the water inlet channel (4036), the diversion cavity (4035), the water outlet channel (4037) and the threading pipe (7) are connected in sequence to form a water flow path, which is used to circulate a heat transfer medium through the pipe mouth of the anchor hole grouting pipe (6) located at the grouting pipe positioning hole (4041) after the prefabricated grouting body is poured, so as to heat or cool the prefabricated grouting body (5) for curing.

2. A mold for making a socket-type prefabricated grouting body for anti-floating anchor rods as claimed in claim 1, characterized in that: The side mold (2) comprises a lower side mold (201) whose bottom side wall is fixedly connected to the top of the mold support (3), and an upper side mold (202) which can be detachably sealed and covered on the top of the lower side mold (201).

3. A mold for making a socket-type prefabricated grouting body for anti-floating anchor rods as claimed in claim 2, characterized in that: An overflow vent hole (2021) is provided at the middle of the top surface of the upper mold (202).

4. A mold for making a socket-type prefabricated grouting body for anti-floating anchor rods as claimed in claim 2, characterized in that: One side of the upper mold (202) is hingedly connected to one side of the lower mold (201), and the other side is connected to the other side of the lower mold (201) by means of a buckle or bolt.

5. A mold for making a socket-type prefabricated grouting body for anti-floating anchor rods as claimed in claim 1, characterized in that: The left end mold (401) and the right end mold (402) can slide transversely along the inside of the side mold (2), and driving mechanisms (8) for driving the left end mold (401) or the right end mold (402) to slide transversely are provided at both ends of the bottom plate (1).

6. A mold for making a socket-type prefabricated grouting body for anti-floating anchor rods as claimed in claim 5, characterized in that: A mold grouting pipe (405) is disposed transversely through the top of the left end mold (401) and the right end mold (402).

7. A mold for making a socket-type prefabricated grouting body for anti-floating anchor rods as claimed in claim 1, characterized in that: It also includes a water collecting trough (9), which is connected to the right end of the side mold (2), and a drainage pipe (10) is arranged at the bottom of the water collecting trough (9).

8. A mold for making a socket-type prefabricated grouting body for anti-floating anchor rods as claimed in claim 1, characterized in that: The outer diameter of the grouting pipe die head (4031) is the same as the outer diameter of the anchor hole grouting pipe (6), and the outer diameter of the threading pipe die head (4032) is the same as the outer diameter of the threading pipe (7); the length of the grouting pipe die head (4031) is the same as the depth of the grouting pipe positioning hole (4041), and the length of the threading pipe die head (4032) is the same as the depth of the grouting pipe positioning hole (4042).

9. A mold for making a socket-type prefabricated grouting body for anti-floating anchor rods as claimed in claim 1, characterized in that: The outer diameter of the grouting pipe joint (4033) is the same as the inner diameter of the anchor hole grouting pipe (6), and the outer diameter of the threading pipe joint (4034) is the same as the inner diameter of the threading pipe (7).

10. A mold for manufacturing a socket-type prefabricated grouting body for anti-floating anchor rods as claimed in claim 1, characterized in that: The anchor hole grouting pipe (6) and the threading pipe (7) are both PVC pipes.

Images