Fettling machine capable of adjusting turning thickness

By designing an automated blank repair machine, the automatic centering fixation, blank repair and unloading of ceramic blanks is achieved by using the disk and the driving revolution mechanism, which solves the problem of high efficiency of manual operation in the existing technology, and improves the blank repair effect and degree of automation.

CN119635810AInactive Publication Date: 2025-03-18HUNAN HENGHUA ELECTRIC PORCELAIN & ELECTRIC CO LTD

Patent Information

Application Number
CN202510055260.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-14
Publication Date
2025-03-18
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing ceramic blank refining technology requires manual fixation and unloading, resulting in high labor costs, low efficiency and poor centering accuracy of the blank, affecting the blank refining effect.

Method used

A blank repair machine including placing a disc, a centering fixing mechanism, adjusting a turning mechanism, pushing a discharge mechanism and a disk surface cleaning mechanism is designed. By driving the rotation and cooperating with the rotation mechanism, the ceramic blank can be automatically centered fixing, repairing and unloading.

Benefits of technology

The automatic processing of ceramic blanks is realized, manual operation is reduced, processing efficiency and blank repair effect is improved, and fixed deviations caused by manual adjustment centering are reduced.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119635810A_ABST
    Figure CN119635810A_ABST
Patent Text Reader

Abstract

The invention relates to the technical field of ceramic production, in particular to a fettling machine capable of adjusting turning thickness, which comprises a machining table, four mounting blocks are arranged above the machining table in the circumferential direction, rotating shafts are rotatably connected to the mounting blocks, and placing discs are fixedly connected to the tops of the rotating shafts; a driving revolution mechanism is connected to the mounting block, and a centering fixing mechanism, an adjusting turning mechanism, a pushing discharging mechanism and a disc surface cleaning mechanism are sequentially connected above the four placing discs; through revolution of the placing disc and autorotation at the corresponding position, the ceramic blank can be automatically centered, fixed, fettled and discharged, the automation degree of blank machining is improved while manual operation is reduced, the fixing deviation generated by manual centering adjustment is reduced, and the fettling effect is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of ceramic production, in particular to a blank repairing machine capable of adjusting turning thickness. Background Art

[0002] Trimming is a process in ceramic production. The initially processed blank is fixed on a rotating seat after being dried in the shade. The surface of the blank is trimmed with a turning tool while the blank rotates synchronously with the rotating seat, thereby trimming the overall contour and smoothness of the blank.

[0003] The patent document with publication number CN220030615U discloses a blank repairing machine with adjustable turning thickness, including a fixed base plate, a driving motor is fixedly connected to one side of the top of the fixed base plate, a driving gear is fixedly connected to the output end of the driving motor, a driven gear is fixedly connected to the middle position of the top of the fixed base plate, the driven gear and the driving gear are meshed with each other, and the top of the fixed base plate is fixedly connected to a top plate via a connecting rod.

[0004] In the prior art, when trimming ceramic blanks, the free movement of the turning tool is usually used to adjust the trimming thickness. Before trimming, the ceramic blank needs to be fixed at the axis center of the top of the rotating seat. Traditional blank fixing usually requires manual placement of the blank on the top of the rotating seat and adjustment to the center, and then the blank is fixed on the top of the rotating seat. After the trimming is completed, manual unloading is also required, which increases labor costs and reduces the trimming efficiency. In addition, manual adjustment can easily reduce the centering accuracy of the blank, causing the blank to deviate from the rotation center, thereby reducing the trimming effect. Summary of the invention

[0005] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a trimming machine with adjustable turning thickness.

[0006] To achieve the above purpose, the technical solution adopted by the present invention is: a blank repairing machine with adjustable turning thickness, comprising a processing table, four mounting blocks are arranged circumferentially above the processing table, the mounting blocks are rotatably connected with a rotating shaft, the tops of the rotating shafts are fixedly connected with a placement disc, the mounting blocks are connected with a driving revolution mechanism, and the tops of the four placement discs are sequentially connected with a centering fixing mechanism, a turning adjustment mechanism, a material pushing mechanism and a disc surface cleaning mechanism;

[0007] The processing table is connected with a matching self-rotation mechanism, which drives the placement disc at the center fixing mechanism and the adjusting turning mechanism to rotate along the rotation connection of the rotating shaft.

[0008] Preferably, the centering fixing mechanism includes a plurality of sliding frames, the plurality of sliding frames are fixedly connected to the top of the processing table, the interior of the sliding frames are slidably connected with a slider, the sliding frames are fixedly installed with a first hydraulic cylinder, the piston shafts of the first hydraulic cylinders are fixedly connected to the corresponding sliders, the tops of the sliders are fixedly connected with support arms, one end of the support arms is fixedly connected with a rectangular frame, adjacent ends of the plurality of rectangular frames are provided with extrusion pins, adjacent ends of the plurality of extrusion pins are provided with a first spherical groove, the interior of the first spherical groove is rollingly connected with a first contact ball, the other end of the extrusion pin passes through the corresponding rectangular frame and extends to the rectangular A movable plate is fixedly connected to the interior of the frame at the rear, and two light rods are slidably inserted on the movable plate, and the light rods are fixedly connected to the corresponding interior of the rectangular frame. A first spring is sleeved on the light rod, and the first spring is fixedly connected between the corresponding movable plate and the side of the interior of the rectangular frame close to the support arm. A first pressure sensor is fixedly installed on the side of the interior of the rectangular frame close to the support arm, and a glue spraying hose is fixedly inserted on the support arm, one end of the glue spraying hose is located below the corresponding extrusion pin and is fixedly connected to a connecting nozzle, a matching glue spraying mechanism is connected to the glue spraying hose, and an elastic pressing mechanism is connected above the multiple extrusion pins, and the number of the sliding frames is at least three.

[0009] Preferably, the mating glue spraying mechanism includes a connecting ring, which is fixedly connected to the top of the support arm, and a circular pin is slidably connected inside the connecting ring. One end of the circular pin is fixedly connected to the movable plate, and the other end of the circular pin is slidably inserted into the glue spraying tube. A connecting hole is provided on the circular pin, and a sealing ring is fixedly connected to one side of the glue spraying tube close to the connecting hole. The sealing ring is slidably sleeved on the circular pin, and a heater is fixedly installed on the support arm, and the glue spraying tube is inserted into the heater.

[0010] Preferably, the elastic pressing mechanism includes a first mounting bracket, the first mounting bracket is fixedly connected to the top of the processing table, a second hydraulic cylinder is fixedly installed on the top of the first mounting bracket, a piston shaft of the second hydraulic cylinder passes through the first mounting bracket and extends to the inside of the first mounting bracket and is fixedly connected to a mounting plate, a rotating base is provided below the mounting plate, a plurality of limit pins are fixedly connected to the top of the rotating base along the circumferential direction, the limit pins are slidably inserted on the mounting plate, a second spring is sleeved on the limit pins, the second spring is fixedly connected between the mounting plate and the rotating base, a second pressure sensor is fixedly installed on the bottom of the mounting plate, and a pressing plate is rotatably connected to the bottom of the rotating base.

[0011] Preferably, a plurality of second spherical grooves are provided at the bottom of the rotating base along the circumferential direction, and second contact balls are rollingly connected inside the second spherical grooves, and the second contact balls are in contact with the top of the pressing plate.

[0012] Preferably, the adjusting turning mechanism includes a fixed seat, the fixed seat is fixedly connected to the top of the processing table, one side of the fixed seat is fixedly connected to a longitudinal slide rail, the inner sliding connection of the longitudinal slide rail is connected to the longitudinal slide, one side of the longitudinal slide is fixedly connected to a transverse slide rail, the inner sliding connection of the transverse slide rail is connected to the transverse slide, one side of the transverse slide is fixedly connected to a fixing pin, the fixing pin is fixedly connected to a connecting strip, and a turning tool is fixedly installed on the bottom end of the connecting strip.

[0013] Preferably, the material pushing and unloading mechanism includes a collecting shell and a fixed plate, the collecting shell and the fixed plate are both fixedly connected to the top of the processing table and are located on both sides of the corresponding placing disc, an arc-surface push plate is provided on one side of the fixed plate close to the collecting shell, a third hydraulic cylinder is fixedly installed on the fixed plate, and the piston shaft of the third hydraulic cylinder is fixedly connected to the arc-surface push plate.

[0014] Preferably, the disk cleaning mechanism includes a second mounting bracket, the second mounting bracket is fixedly connected to the top of the processing table, the interior of the second mounting bracket is fixedly connected to a guide shell, one side of the guide shell is fixedly connected to an inclined scraper, the scraping end of the inclined scraper is located below the guide shell, and a vacuum cleaner is fixedly installed on the top of the second mounting bracket, the vacuum cleaner is fixedly connected to a single-way pipe, the single-way pipe is fixedly connected to a plurality of connecting pipes, and the connecting pipes are all fixedly connected to the top of the guide shell.

[0015] Preferably, the driving revolution mechanism includes a first annular track, which is fixedly connected to the top of the processing table, and the mounting blocks are slidably connected to the first annular track. The four mounting blocks are commonly fixedly connected to a fixing ring on one side away from the first annular track, and an outer gear ring is fixedly connected to the fixing ring. A first motor is fixedly installed on the bottom of the processing table, and an output shaft of the first motor passes through the processing table and extends to the top of the processing table and is fixedly connected to a gear, and the gear and the outer gear ring are meshed.

[0016] Preferably, the mating rotation mechanism includes a second annular track, the second annular track is fixedly connected to the top of the processing table and is coaxially arranged with the first annular track, the bottom of the rotating shaft is fixedly connected with a sliding circular plate, the sliding circular plates are slidably connected to the second annular track, two rotating grooves are provided on the second annular track, the interiors of the rotating grooves are rotatably connected with mating tracks, the rotating grooves and the corresponding sliding circular plates are coaxially arranged, two second motors are fixedly installed at the bottom of the processing table, the output shaft of the second motor passes through the processing table and extends to the top of the processing table and is fixedly connected to the corresponding bottom of the mating track.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. Through the revolution of the placement disc and the rotation at the corresponding position, the ceramic blank can be automatically centered, trimmed and unloaded, which reduces manual operation and improves the automation of blank processing, reduces the fixed deviation caused by manual adjustment of the center, and improves the trimming effect. Through the intermittent movement of the four placement discs, the four placement discs can synchronously perform the processing steps at the corresponding positions, thereby effectively improving the trimming efficiency.

[0019] 2. During the rotation of the ceramic blank, the first contact ball at one end of the extrusion pin rolls in cooperation inside the corresponding first spherical groove through contact friction, thereby reducing contact wear and resistance generated by the rotation of the ceramic blank. When the ceramic blank rotates with the placing disc, the epoxy resin glue inside the spray hose is sprayed along the connecting nozzle onto the contact position between the ceramic blank and the placing disc, thereby fixing the ceramic blank at the center of the top of the placing disc and completing the centering of the ceramic blank on the top of the placing disc.

[0020] 3. When the movable plate contacts the corresponding first pressure sensor, the connecting hole on the circular pin moves to the inside of the glue spraying tube and connects, and the epoxy resin glue moves along the connecting hole and is sprayed along the connecting nozzle. The circular pin is slidably sealed by the sealing ring to prevent the connecting hole from being connected to the inner and outer sides of the glue spraying tube at the same time during the movement, and the glue spraying tube is heated by the heater to maintain the fluidity of the epoxy resin glue and prevent the glue from solidifying and clogging the glue spraying tube.

[0021] 4. The ceramic blank generates a certain contact friction force with the top of the placement disc under the elastic pressing action of the pressing plate, and rotates synchronously with the placement disc under the action of the friction force. During the rotation of the ceramic blank, the pressing plate rotates synchronously along the rotating connection of the rotating base. Through the rotation of the ceramic blank, the epoxy resin glue sprayed from the connecting nozzle can evenly cover the contact position between the placement disc and the ceramic blank, thereby improving the stability of the ceramic blank fixation. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a structural schematic diagram of the present invention;

[0023] Figure 2 For the present invention Figure 1 A schematic diagram of the structure enlargement at point A;

[0024] Figure 3 For the present invention Figure 1 A schematic diagram of the structure at B in FIG.

[0025] Figure 4 For the present invention Figure 1 A schematic diagram of the structure at position C in FIG.

[0026] Figure 5 It is a partial structural schematic diagram of the present invention (two placement discs are hidden);

[0027] Figure 6 For the present invention Figure 5 A schematic diagram of the structure at D in FIG.

[0028] Figure 7 For the present invention Figure 5 A schematic diagram of the structure at position E in FIG.

[0029] Figure 8 For the present invention Figure 5 A magnified schematic diagram of the structure at F in FIG.

[0030] Fig. 9 It is a schematic diagram of the cooperation structure of the second annular track, the cooperation track and the second motor of the present invention;

[0031] Fig.10 For the present invention Fig. 9 A schematic diagram of the structure at G in FIG.

[0032] Fig.11 It is an exploded schematic diagram of the matching structure of the rotating base and the pressing plate of the present invention.

[0033] In the figure: 1, processing table; 2, mounting block; 3, rotating shaft; 4, placing disc; 5, sliding frame; 6, slider; 7, first hydraulic cylinder; 8, supporting arm; 9, rectangular frame; 10, extrusion pin; 11, first spherical groove; 12, first contact ball; 13, movable plate; 14, light rod; 15, first spring; 16, first pressure sensor; 17, spray hose; 18, connecting nozzle; 19, connecting ring; 20, round pin; 21, connecting hole; 22, sealing ring; 23, heater; 24, first mounting bracket; 25, second hydraulic cylinder; 26, mounting plate; 27, rotating base; 28, limit pin; 29, second spring; 30, second pressure sensor; 31, pressing plate; 3 2. Second spherical groove; 33. Second contact ball; 34. Fixed seat; 35. Longitudinal slide rail; 36. Longitudinal slide seat; 37. Transverse slide rail; 38. Transverse slide seat; 39. Fixed pin; 40. Connecting strip; 41. Turning tool; 42. Collecting shell; 43. Fixed plate; 4301. Third hydraulic cylinder; 44. Arc push plate; 45. Second mounting bracket; 46. Guide shell; 47. Inclined scraper; 48. Vacuum cleaner; 49. Single-pass pipe; 50. Connecting pipe; 51. First annular track; 52. Fixed ring; 53. External gear ring; 54. First motor; 55. Gear; 56. Second annular track; 57. Sliding circular plate; 58. Rotating groove; 59. Matching track; 60. Second motor. DETAILED DESCRIPTION

[0034] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.

[0035] like Figures 1 to 11 The blank repairing machine with adjustable turning thickness shown in the figure comprises a processing table 1, and four mounting blocks 2 (such as Figure 7 As shown), the mounting blocks 2 are all rotatably connected with the rotating shaft 3, the tops of the rotating shafts 3 are all fixedly connected with the placement discs 4, the mounting blocks 2 are connected with the driving revolution mechanism, and the tops of the four placement discs 4 are sequentially connected with the centering fixing mechanism, the adjusting turning mechanism, the pushing unloading mechanism and the disc surface cleaning mechanism;

[0036] A matching self-rotating mechanism is connected to the processing table 1, which drives the placement disc 4 at the center fixing mechanism and the adjusting turning mechanism to rotate along the rotating connection of the rotating shaft 3; during operation, when the prior art is trimming the ceramic blank, the free movement of the turning tool is usually used to adjust the trimming thickness. Before trimming, the ceramic blank needs to be fixed at the axis center of the top of the rotating seat. Traditional blank fixing usually requires manual placement of the blank on the top of the rotating seat and adjustment to the center, and then fixing the blank on the top of the rotating seat. After the trimming is completed, manual unloading is also required, which increases labor costs and reduces the trimming efficiency. Moreover, it is easy to reduce the centering accuracy of the blank through manual adjustment, causing the blank to deviate from the rotation center, thereby reducing the blank repairing effect; the technical solution can solve the above problems, and the specific working method is as follows: the shade-dried ceramic blank is placed on the top of the corresponding placement disk 4, and the ceramic blank is fixed at the center of the top of the placement disk 4 through the action of the centering fixing mechanism, and then the mounting block 2 is driven by the action of the revolution mechanism to drive the corresponding placement disk 4 to perform periodic intermittent rotation, so that the corresponding placement disk 4 drives the centrally positioned ceramic blank to rotate ninety degrees, and then the ceramic blank on the top of the placement disk 4 is adjusted by the action of the turning mechanism. The blank is turned and trimmed. In the process of centering and fixing the ceramic blank and turning and trimming the blank, the centering fixing mechanism and the placing disc 4 at the adjusting turning mechanism are rotated along the rotating connection of the rotating shaft 3 by cooperating with the self-rotating mechanism, and the ceramic blank is driven to rotate synchronously, so that the ceramic blank is fixed and trimmed during the rotation process. After the trimming is completed, the placing disc 4 is continued to be rotated ninety degrees by driving the revolution mechanism, and the trimmed ceramic blank is rotated to the next position, and the trimmed ceramic blank is unloaded by pushing the unloading mechanism, and then the placing disc is driven by driving the revolution mechanism. The disk 4 continues to rotate ninety degrees, and the surface of the placement disk 4 after unloading is cleaned by the disk cleaning mechanism, thereby reducing the influence of dust generated by the placement disk 4 during the processing on the subsequent processing. Through the revolution of the placement disk 4 and the rotation at the corresponding position, the ceramic blank can be automatically centered, trimmed and unloaded, which improves the degree of automation of blank processing while reducing manual operation, reduces the fixed deviation caused by manual adjustment of the center, and improves the trimming effect. Through the intermittent movement of the four placement disks 4, the four placement disks 4 can synchronously perform the processing steps of the corresponding positions, thereby effectively improving the trimming efficiency.

[0037] As a further embodiment of the present invention, the centering fixing mechanism includes a plurality of sliding frames 5, each of which is fixedly connected to the top of the processing table 1, and each of which is slidably connected to a slider 6 (such as Figure 2As shown), the sliding frames 5 are all fixedly mounted with first hydraulic cylinders 7, the piston shafts of the first hydraulic cylinders 7 are all fixedly connected to the corresponding sliders 6, the tops of the sliders 6 are all fixedly connected with support arms 8, one end of the support arms 8 is all fixedly connected with rectangular frames 9, adjacent ends of the plurality of rectangular frames 9 are all provided with extrusion pins 10, and adjacent ends of the plurality of extrusion pins 10 are all provided with first spherical grooves 11 (as shown Figure 6 As shown), the first contact ball 12 is connected to the inside of the first spherical groove 11 in a rolling manner, and the other end of the extrusion pin 10 passes through the corresponding rectangular frame 9 and extends to the inside of the rectangular frame 9 and is fixedly connected to a movable plate 13. Two light rods 14 are slidably inserted on the movable plate 13, and the light rods 14 are fixedly connected to the inside of the corresponding rectangular frame 9. A first spring 15 is sleeved on the light rod 14, and the first spring 15 is fixedly connected between the corresponding movable plate 13 and the side of the inside of the rectangular frame 9 close to the support arm 8. A first pressure sensor 16 is fixedly installed on the side of the inside of the rectangular frame 9 close to the support arm 8, and a glue spraying hose 17 is fixedly inserted on the support arm 8. One end of the glue spraying hose 17 is located below the corresponding extrusion pin 10 and is fixedly connected to a connecting nozzle 18 (as shown in FIG. Figure 2As shown), a matching glue spraying mechanism is connected to the glue spraying tube 17, and an elastic pressing mechanism is connected above the multiple extrusion pins 10, and the number of sliding frames 5 is at least three; when working, the multiple sliding frames 5 are arranged at the loading position of the ceramic blank along the circumferential direction, and the ceramic blank is placed on the top of the placement disc 4 between the multiple extrusion pins 10, and then the piston shafts of the multiple first hydraulic cylinders 7 move synchronously, driving the slider 6 to move at the sliding connection inside the sliding frame 5, so that the multiple extrusion pins 10 are close to each other, and the first contact ball 12 at one end of the extrusion pin 10 contacts the side of the ceramic blank. As the piston shaft of the first hydraulic cylinder 7 continues to move, the other end of the extrusion pin 10 moves toward the inside of the corresponding rectangular frame 9 to make way, and the movable plate 13 connected to the extrusion pin 10 moves along the sliding insertion of the light rod 14, and squeezes the first spring 15 to produce compression deformation. The movable plate 13 contacts the corresponding first pressure sensor 16 during the movement. When the pressure value detected by the first pressure sensor 16 reaches the set value, the control connected to the first pressure sensor 16 The controller controls the piston shaft of the first hydraulic cylinder 7 to stop moving, so that multiple extrusion pins 10 generate the same elastic pressure on the side of the ceramic blank, and the first contact ball 12 at one end of the extrusion pin 10 approaches the ceramic blank synchronously, so that the ceramic blank is elastically limited at the center position of the top of the placement disk 4, and then the top of the ceramic blank is elastically pressed by the elastic pressing mechanism, and the corresponding placement disk 4 is rotated unidirectionally by cooperating with the self-rotation mechanism, and the ceramic blank is synchronously rotated with the placement disk 4 by the elastic pressing mechanism. During the rotation of the ceramic blank, the first contact ball 12 at one end of the extrusion pin 10 rolls in the corresponding first spherical groove 11 through contact friction, thereby reducing contact wear and resistance generated by the rotation of the ceramic blank. When the ceramic blank rotates with the placement disk 4, the epoxy resin glue inside the glue spraying tube 17 is sprayed along the connecting nozzle 18 on the contact position between the ceramic blank and the placement disk 4, thereby fixing the ceramic blank at the center of the top of the placement disk 4, and completing the centering of the ceramic blank on the top of the placement disk 4.

[0038] As a further embodiment of the present invention, the glue spraying mechanism includes a connecting ring 19, which is fixedly connected to the top of the support arm 8. A circular pin 20 is slidably connected inside the connecting ring 19. One end of the circular pin 20 is fixedly connected to the movable plate 13, and the other end of the circular pin 20 is slidably inserted into the glue spraying tube 17. A connecting hole 21 is opened on the circular pin 20. A sealing ring 22 is fixedly connected to the side of the glue spraying tube 17 close to the connecting hole 21. The sealing ring 22 is slidably sleeved on the circular pin 20. A heater 23 is fixedly installed on the support arm 8, and the glue spraying tube 17 is inserted into the heater 23. When working, the epoxy resin glue pipeline with hydraulic pressure is fixedly connected to the top of the glue spraying tube 17, and the internal channel of the glue spraying tube 17 is blocked by the sliding insertion of the circular pin 20 and the glue spraying tube 17. When the extrusion pin 1 When the movable plate 13 connected to the upper and lower parts of the polished rod 14 moves along the sliding connection of the light rod 14, the movable plate 13 drives the circular pin 20 to move synchronously along the sliding connection of the connecting ring 19, and one end of the circular pin 20 moves along the sliding connection of the glue spraying tube 17. When the movable plate 13 contacts the corresponding first pressure sensor 16, the connecting hole 21 on the circular pin 20 moves to the inside of the glue spraying tube 17 and is connected. The epoxy resin glue moves along the connecting hole 21 and is sprayed along the connecting nozzle 18. The sliding seal of the circular pin 20 is performed by the sealing ring 22 to prevent the connecting hole 21 from being connected to the inner and outer sides of the glue spraying tube 17 at the same time during the movement, and the glue spraying tube 17 is heated by the heater 23, so as to maintain the fluidity of the epoxy resin glue and prevent the glue from solidifying and clogging the glue spraying tube 17.

[0039] As a further embodiment of the present invention, the elastic pressing mechanism includes a first mounting bracket 24, the first mounting bracket 24 is fixedly connected to the top of the processing table 1, and a second hydraulic cylinder 25 is fixedly installed on the top of the first mounting bracket 24. The piston shaft of the second hydraulic cylinder 25 passes through the first mounting bracket 24 and extends to the inside of the first mounting bracket 24 and is fixedly connected to a mounting plate 26 (such as Figure 3As shown in the figure, a rotating base 27 is arranged below the mounting plate 26, and a plurality of limit pins 28 are fixedly connected to the top of the rotating base 27 along the circumferential direction, and the limit pins 28 are all slidably inserted on the mounting plate 26, and a second spring 29 is sleeved on the limit pins 28, and the second spring 29 is fixedly connected between the mounting plate 26 and the rotating base 27, and a second pressure sensor 30 is fixedly installed at the bottom of the mounting plate 26, and a pressing plate 31 is rotatably connected to the bottom of the rotating base 27; during operation, the mounting plate 26 is driven to move synchronously by the downward movement of the piston shaft of the second hydraulic cylinder 25, and the mounting plate 26 drives the rotating base 27 to move downward, and through the rotational connection between the rotating base 27 and the pressing plate 31, the pressing plate 31 moves downward and contacts and extrude the ceramic blank, and when the second hydraulic cylinder 25 continues to move downward, the rotating base 27 drives the limit pins 28 to move along the sliding insertion position of the mounting plate 26, thereby squeezing the second spring 29 to produce The rotating base 27 contacts with the second pressure sensor 30 and generates pressure during the movement. When the pressure value detected by the second pressure sensor 30 reaches the set value, the controller connected to the second pressure sensor 30 controls the piston shaft of the second hydraulic cylinder 25 to stop moving, so that the pressing plate 31 generates an elastic pressure of a corresponding value on the top of the ceramic blank, and then the corresponding placement disc 4 is rotated by cooperating with the rotation mechanism. Under the elastic pressing action of the pressing plate 31, the ceramic blank generates a certain contact friction force with the top of the placement disc 4, and rotates synchronously with the placement disc 4 under the action of the friction force. During the rotation of the ceramic blank, the pressing plate 31 rotates synchronously along the rotating connection of the rotating base 27. Through the rotation of the ceramic blank, the epoxy resin glue sprayed by the connecting nozzle 18 can evenly cover the contact position between the placement disc 4 and the ceramic blank, thereby improving the stability of the ceramic blank fixation.

[0040] As a further embodiment of the present invention, the bottom of the rotating base 27 is provided with a plurality of second spherical grooves 32 (such as Fig.11 As shown in the figure, the second spherical grooves 32 are all rollingly connected with the second contact balls 33, and the second contact balls 33 are all in contact with the top of the pressing plate 31; when working, through the contact between the second contact balls 33 and the top of the pressing plate 31, the pressing plate 31 rotates synchronously with the ceramic blank, and the second contact balls 33 roll along the top of the pressing plate 31, thereby reducing the friction resistance between the pressing plate 31 and the rotating base 27, and improving the smoothness of the rotation of the pressing plate 31.

[0041] As a further embodiment of the present invention, the adjusting turning mechanism includes a fixed seat 34, the fixed seat 34 is fixedly connected to the top of the processing table 1, one side of the fixed seat 34 is fixedly connected to a longitudinal slide rail 35, the longitudinal slide rail 35 is internally slidably connected to a longitudinal slide seat 36, one side of the longitudinal slide seat 36 is fixedly connected to a transverse slide rail 37, the transverse slide rail 37 is internally slidably connected to a transverse slide seat 38, one side of the transverse slide seat 38 is fixedly connected to a fixed pin 39, the fixed pin 39 is fixedly connected to a connecting strip 40, and a turning tool 41 is fixedly installed on the bottom end of the connecting strip 40; when working, the ceramic on the top of the disc 4 is placed After the blank is centered and fixed, it is moved to the bottom of the turning tool 41 by driving the revolution mechanism, and the placement disk 4 drives the ceramic blank to rotate by cooperating with the rotation mechanism. During the rotation of the ceramic blank, the longitudinal slide 36 and the transverse slide 38 slide along the longitudinal slide rail 35 and the transverse slide rail 37 respectively, so that the fixing pin 39 drives the connecting bar 40 to move freely in the vertical plane, so that the turning tool 41 can move according to the preset activity trajectory and turn the rotating ceramic blank, so as to flexibly adjust the turning shape and thickness of the ceramic blank.

[0042] As a further embodiment of the present invention, the pushing and unloading mechanism includes a collecting shell 42 and a fixing plate 43 (such as Figure 8 As shown), the collecting shell 42 and the fixing plate 43 are both fixedly connected to the top of the processing table 1 and are located on both sides of the corresponding placing disc 4. A curved push plate 44 is provided on the side of the fixing plate 43 close to the collecting shell 42. A third hydraulic cylinder 4301 is fixedly installed on the fixing plate 43, and the piston shaft of the third hydraulic cylinder 4301 is fixedly connected to the curved push plate 44. During operation, after the ceramic blank on the top of the placing disc 4 is trimmed, it is moved between the collecting shell 42 and the fixing plate 43 by driving the revolution mechanism, and the curved push plate 44 is driven to move by the movement of the piston shaft of the third hydraulic cylinder 4301. Through the contact and extrusion between the curved push plate 44 and the ceramic blank, the ceramic blank is pushed out from the bonding position on the top of the placing disc 4, and moved along the placing disc 4 into the collecting shell 42, thereby unloading the trimmed ceramic blank.

[0043] As a further embodiment of the present invention, the disk cleaning mechanism includes a second mounting bracket 45 (such as Figure 2As shown in the figure, the second mounting bracket 45 is fixedly connected to the top of the processing table 1, and a guide shell 46 is fixedly connected inside the second mounting bracket 45, and an inclined scraper 47 is fixedly connected to one side of the guide shell 46, and the scraping end of the inclined scraper 47 is located below the guide shell 46. A vacuum cleaner 48 is fixedly installed on the top of the second mounting bracket 45, and a single-way pipe 49 is fixedly connected to the vacuum cleaner 48, and a plurality of connecting pipes 50 are fixedly connected to the single-way pipe 49, and the connecting pipes 50 are all fixedly connected to the top of the guide shell 46; when working, after the ceramic blank is unloaded from the top of the placing disc 4, the placing disc 4 passes through The driving action of the revolution mechanism is to move in the direction of the second mounting bracket 45, and during the movement, the scraping end of the inclined scraper 47 contacts the top of the placement disc 4, thereby scraping the blank dust and solidified colloid on the top of the placement disc 4, and the negative pressure generated by the vacuum cleaner 48 adsorbs the scraped blank dust and solidified colloid into the guide shell 46, and enters the vacuum cleaner 48 along the connecting pipe 50 and the single-way pipe 49 for collection, thereby cleaning the top of the placement disc 4, improving the flatness of the placement disc 4, and reducing the influence of the blank dust and solidified colloid on the subsequent blank fixation.

[0044] As a further embodiment of the present invention, the driving revolution mechanism includes a first annular track 51 (such as Figure 7 As shown in the figure, the first annular track 51 is fixedly connected to the top of the processing table 1, and the mounting blocks 2 are all slidably connected to the first annular track 51. The four mounting blocks 2 are fixedly connected to a fixed ring 52 on the side away from the first annular track 51, and an outer gear ring 53 is fixedly connected to the fixed ring 52. A first motor 54 is fixedly installed at the bottom of the processing table 1. The output shaft of the first motor 54 passes through the processing table 1 and extends to the top of the processing table 1. Then, a gear 55 is fixedly connected, and the gear 55 and the outer gear ring 53 are meshed. When working, the gear 55 is driven to rotate by the rotation of the output shaft of the first motor 54, and the fixing ring 52 drives the mounting blocks 2 to rotate synchronously along the sliding connection of the first annular track 51 through the meshing action of the gear 55 and the outer gear ring 53, and the placement disc 4 is synchronously moved through the rotation connection between the mounting block 2 and the rotating shaft 3.

[0045] As a further embodiment of the present invention, the self-rotating mechanism includes a second annular track 56, which is fixedly connected to the top of the processing table 1 and is coaxially arranged with the first annular track 51. The bottom of the rotating shaft 3 is fixedly connected to a sliding circular plate 57, and the sliding circular plate 57 is slidably connected to the second annular track 56. The second annular track 56 is provided with two rotating grooves 58 (such as Fig.10As shown in the figure, the interior of the rotating groove 58 is rotatably connected with a matching track 59, the rotating groove 58 and the corresponding sliding circular plate 57 are coaxially arranged, and two second motors 60 are fixedly installed at the bottom of the processing table 1. The output shaft of the second motor 60 passes through the processing table 1 and extends to the top of the processing table 1 and is fixedly connected to the bottom of the corresponding matching track 59; when working, the rotation of the rotating shaft 3 on the mounting block 2 is limited by the sliding connection of the sliding circular plate 57 and the limiting of the second annular track 56. When the ceramic blank is fixed in the center and turned and repaired, the sliding circular plate 57 below the ceramic blank moves along the second annular track 56. The track 56 moves to the corresponding matching track 59 and is limited by the matching track 59. The matching track 59 is then driven to rotate by the output shaft of the second motor 60. The sliding circular plate 57 is limited by the sliding of the matching track 59, so that the sliding circular plate 57 rotates synchronously and drives the corresponding rotating shaft 3 to rotate, thereby rotating the placement disc 4. After rotating a certain number of circles, the output shaft of the second motor 60 drives the matching track 59 to return to the initial position, so that the sliding circular plate 57 can return to the second annular track 56 along the intersection of the matching track 59 and the second annular track 56.

[0046] Working principle of the present invention:

[0047] The shade-dried ceramic blank is placed on the top of the corresponding placement disk 4, and the ceramic blank is fixed at the center of the top of the placement disk 4 by the action of the centering fixing mechanism, and then the mounting block 2 drives the corresponding placement disk 4 to perform periodic intermittent rotation by driving the revolution mechanism, so that the corresponding placement disk 4 drives the centrally positioned ceramic blank to rotate ninety degrees, and then the ceramic blank on the top of the placement disk 4 is turned and trimmed by adjusting the turning mechanism. In the process of centering and fixing the ceramic blank and turning and trimming the ceramic blank, the centering fixing mechanism and the placement disk 4 at the adjusting turning mechanism are rotated along the rotating connection of the rotating shaft 3 by cooperating with the rotation mechanism, and drive the ceramic blank to rotate synchronously, so that the ceramic blank is fixed and trimmed during the rotation process, and the revolution mechanism is continued to be driven after the trimming is completed. The placing disc 4 is rotated 90 degrees, and the trimmed ceramic blank is rotated to the next position, the trimmed ceramic blank is unloaded by pushing the unloading mechanism, and then the placing disc 4 is driven to continue to rotate 90 degrees, and the surface of the placing disc 4 after unloading is cleaned by the disc cleaning mechanism, so as to reduce the influence of dust generated by the placing disc 4 during the processing on the subsequent processing, and the ceramic blank can be automatically centered, trimmed and unloaded through the revolution of the placing disc 4 and the rotation at the corresponding position, which improves the automation degree of blank processing while reducing manual operation, reduces the fixed deviation caused by manual adjustment of the center, improves the repairing effect, and enables the four placing discs 4 to synchronously perform the processing steps of the corresponding positions through the intermittent movement of the four placing discs 4, thereby effectively improving the repairing efficiency.

[0048] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions only describe the principles of the present invention. The present invention may have various changes and improvements without departing from the spirit and scope of the present invention, and these changes and improvements fall within the scope of the present invention to be protected, and the scope of protection claimed by the present invention is defined by the attached claims and their equivalents.

Claims

1. A blanking machine with adjustable turning thickness, comprising a processing table (1), characterized in that: Four mounting blocks (2) are arranged circumferentially above the processing table (1); the mounting blocks (2) are rotatably connected to a rotating shaft (3); the tops of the rotating shafts (3) are fixedly connected to a placement disc (4); the mounting blocks (2) are connected to a driving revolution mechanism; and the tops of the four placement discs (4) are sequentially connected to a centering fixing mechanism, an adjusting turning mechanism, a pushing unloading mechanism and a disc surface cleaning mechanism; The processing table (1) is connected to a matching self-rotation mechanism, which drives the placement disc (4) at the center fixing mechanism and the adjustment turning mechanism to rotate along the rotation connection of the rotating shaft (3).

2. A blank trimming machine with adjustable turning thickness according to claim 1, characterized in that: The centering fixing mechanism comprises a plurality of sliding frames (5), wherein the plurality of sliding frames (5) are fixedly connected to the top of the processing table (1), and a slider (6) is slidably connected inside the sliding frames (5). A first hydraulic cylinder (7) is fixedly installed on the sliding frames (5), and a piston shaft of the first hydraulic cylinder (7) is fixedly connected to the corresponding slider (6). A support arm (8) is fixedly connected to the top of the slider (6), and one end of the support arm (8) is fixedly connected to a rectangular frame (9). An extrusion pin (10) is provided at one adjacent end of the plurality of rectangular frames (9), and a first spherical groove (11) is provided at one adjacent end of the plurality of extrusion pins (10). A first contact ball (12) is rollingly connected inside the first spherical groove (11), and the other end of the extrusion pin (10) passes through the corresponding rectangular frame (9) and extends to the inside of the rectangular frame (9) and is fixed thereto. A movable plate (13) is fixedly connected, and two light rods (14) are slidably inserted on the movable plate (13). The light rods (14) are fixedly connected inside the corresponding rectangular frame (9). A first spring (15) is sleeved on the light rod (14). The first spring (15) is fixedly connected between the corresponding movable plate (13) and the side of the rectangular frame (9) close to the support arm (8). A first pressure sensor (16) is fixedly installed on the side of the rectangular frame (9) close to the support arm (8). A glue spraying tube (17) is fixedly inserted on the support arm (8). One end of the glue spraying tube (17) is located below the corresponding extrusion pin (10) and is fixedly connected to a connecting nozzle (18). A matching glue spraying mechanism is connected to the glue spraying tube (17). An elastic pressing mechanism is connected above the plurality of extrusion pins (10). The number of the sliding frames (5) is at least three.

3. A blank trimming machine with adjustable turning thickness according to claim 2, characterized in that: The matching glue spraying mechanism comprises a connecting ring (19), wherein the connecting ring (19) is fixedly connected to the top of the supporting arm (8), a circular pin (20) is slidably connected inside the connecting ring (19), one end of the circular pin (20) is fixedly connected to the movable plate (13), and the other end of the circular pin (20) is slidably inserted into the glue spraying tube (17), a connecting hole (21) is provided on the circular pin (20), and a sealing ring (22) is fixedly connected to the side of the glue spraying tube (17) close to the connecting hole (21), and the sealing ring (22) is slidably sleeved on the circular pin (20), a heater (23) is fixedly installed on the supporting arm (8), and the glue spraying tube (17) is inserted into the heater (23).

4. A blank trimming machine with adjustable turning thickness according to claim 2, characterized in that: The elastic pressing mechanism comprises a first mounting bracket (24), the first mounting bracket (24) being fixedly connected to the top of the processing table (1), a second hydraulic cylinder (25) being fixedly installed on the top of the first mounting bracket (24), a piston shaft of the second hydraulic cylinder (25) passing through the first mounting bracket (24) and extending to the inside of the first mounting bracket (24) and then fixedly connected to a mounting plate (26), a rotating base (27) being arranged below the mounting plate (26), a plurality of limit pins (28) being fixedly connected to the top of the rotating base (27) along the circumferential direction, the limit pins (28) being slidably inserted on the mounting plate (26), the limit pins (28) being sleeved with a second spring (29), the second spring (29) being fixedly connected between the mounting plate (26) and the rotating base (27), a second pressure sensor (30) being fixedly installed on the bottom of the mounting plate (26), and a pressing plate (31) being rotatably connected to the bottom of the rotating base (27).

5. A blank trimming machine with adjustable turning thickness according to claim 4, characterized in that: The bottom of the rotating base (27) is provided with a plurality of second spherical grooves (32) along the circumferential direction, and the interiors of the second spherical grooves (32) are all rollingly connected with second contact balls (33), and the second contact balls (33) are all in contact with the top of the pressing plate (31).

6. A blank trimming machine with adjustable turning thickness according to claim 1, characterized in that: The adjusting turning mechanism comprises a fixed seat (34), the fixed seat (34) is fixedly connected to the top of the processing table (1), one side of the fixed seat (34) is fixedly connected to a longitudinal slide rail (35), the longitudinal slide rail (35) is internally slidably connected to a longitudinal slide seat (36), one side of the longitudinal slide seat (36) is fixedly connected to a transverse slide rail (37), the transverse slide rail (37) is internally slidably connected to a transverse slide seat (38), one side of the transverse slide seat (38) is fixedly connected to a fixing pin (39), the fixing pin (39) is fixedly connected to a connecting bar (40), and a turning tool (41) is fixedly mounted on the bottom end of the connecting bar (40).

7. A blank trimming machine with adjustable turning thickness according to claim 1, characterized in that: The pushing and unloading mechanism comprises a collecting shell (42) and a fixing plate (43), wherein the collecting shell (42) and the fixing plate (43) are both fixedly connected to the top of the processing table (1) and are located on both sides of the corresponding placing disc (4), and an arc-surface push plate (44) is provided on one side of the fixing plate (43) close to the collecting shell (42), and a third hydraulic cylinder (4301) is fixedly mounted on the fixing plate (43), and a piston shaft of the third hydraulic cylinder (4301) is fixedly connected to the arc-surface push plate (44).

8. The blank trimming machine with adjustable turning thickness according to claim 1, characterized in that: The disk surface cleaning mechanism comprises a second mounting bracket (45), the second mounting bracket (45) is fixedly connected to the top of the processing table (1), a guide shell (46) is fixedly connected inside the second mounting bracket (45), an inclined scraper (47) is fixedly connected to one side of the guide shell (46), a scraping end of the inclined scraper (47) is located below the guide shell (46), a dust collector (48) is fixedly installed on the top of the second mounting bracket (45), a single-way pipe (49) is fixedly connected to the dust collector (48), a plurality of connecting pipes (50) are fixedly connected to the single-way pipe (49), and the connecting pipes (50) are all fixedly connected to the top of the guide shell (46).

9. The blank trimming machine with adjustable turning thickness according to claim 1, characterized in that: The driving revolution mechanism comprises a first annular track (51), the first annular track (51) is fixedly connected to the top of the processing table (1), the mounting blocks (2) are all slidably connected to the first annular track (51), a fixing ring (52) is fixedly connected to the four mounting blocks (2) on a side away from the first annular track (51), an outer toothed ring (53) is fixedly connected to the fixing ring (52), a first motor (54) is fixedly installed at the bottom of the processing table (1), an output shaft of the first motor (54) passes through the processing table (1) and extends to the top of the processing table (1), and is fixedly connected to a gear (55), and the gear (55) is meshed with the outer toothed ring (53).

10. A blank trimming machine with adjustable turning thickness according to claim 9, characterized in that: The matching self-rotation mechanism comprises a second annular track (56), the second annular track (56) is fixedly connected to the top of the processing table (1) and is coaxially arranged with the first annular track (51), the bottom of the rotating shaft (3) is fixedly connected with a sliding circular plate (57), the sliding circular plate (57) is slidably connected to the second annular track (56), the second annular track (56) is provided with two rotating grooves (58), the inside of the rotating grooves (58) is rotatably connected with a matching track (59), the rotating grooves (58) and the corresponding sliding circular plates (57) are coaxially arranged, and two second motors (60) are fixedly installed at the bottom of the processing table (1), the output shaft of the second motor (60) passes through the processing table (1) and extends to the top of the processing table (1) and is fixedly connected to the bottom of the corresponding matching track (59).

Citation Information

Patent Citations

  • White blank fettling machine capable of adjusting turning thickness

    CN220030615U

Cited By

  • Domestic ceramic fettling device

    CN120245179A

  • Fettling device for high-low voltage electric porcelain production

    CN120326762A