Split vehicle b-pillar substrate structure and method of manufacture
By using a split design and fixed fixtures, the problems of high-temperature deformation and inconvenient transportation at the B-pillar camera mounting hole location were solved, achieving efficient positioning and fixing and reducing transportation costs.
Patent Information
- Application Number
- CN202510170973.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-17
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2045-02-17
AI Technical Summary
The high temperature baking at the camera mounting hole location on the B-pillar of existing vehicles can easily cause deformation, and the overall transportation is inconvenient and costly.
The design adopts a split-type design, separating the camera installation position into inserts. The inserts are manufactured by injection molding and surface treated. Fixtures are used for positioning and fixing, including B-pillar position adjustment components and pre-tightening positioning components, avoiding overall high-temperature processing and transportation inconvenience.
This effectively prevents B-pillar deformation, reduces transportation costs, and improves positioning efficiency and fixing accuracy.
Smart Images

Figure CN119636145B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of vehicle B-pillar processing, and in particular to a split vehicle B-pillar substrate structure and a manufacturing method thereof. Background Art
[0002] Existing vehicles require a camera mounting hole to be reserved on the B-pillar and the surface treatment to be performed at the camera mounting hole position to reduce the reflection around the camera surface, so as to avoid the reflection on the end surface of the B-pillar at the periphery of the camera causing the camera to misjudge. When performing the surface treatment on the B-pillar at the camera position, it is necessary to place it in an oven for high-temperature baking. However, since the entire B-pillar is placed in the oven for baking, it is easy to cause deformation, and the defective rate is high. In addition, during the transportation process of the B-pillar, the overall volume of the B-pillar is large, transportation is inconvenient, and transportation costs are high. Summary of the Invention
[0003] The object of the present invention is to provide a method and method for manufacturing a split-type vehicle B-pillar substrate to solve the above-mentioned technical problems.
[0004] To achieve the above-mentioned object, the present invention provides the following technical solution: a method for manufacturing a split-type vehicle B-pillar substrate, comprising the following steps:
[0005] Step 1: Machine a groove on the B-pillar base plate where the camera will be installed.
[0006] Step 2: Using an injection molding process to manufacture an insert embedded in the tank body;
[0007] Step 3: Perform anti-reflective treatment on the surface of the insert;
[0008] Step 4: Fix the B-pillar base plate on the fixing fixture and install the insert with completed surface treatment into the slot;
[0009] The fixing fixture includes a base, a positioning mechanism for positioning the B-pillar base plate, and the positioning mechanism includes a B-pillar position adjustment component and multiple sets of B-pillar pre-tightening positioning components;
[0010] The B-pillar position adjustment assembly is used to extend into a group of snap grooves in the B-pillar base plate and perform positioning, the B-pillar position adjustment assembly includes a first main rod and multiple groups of first side pressure rods, the multiple groups of first side pressure rods are distributed around the periphery of the first main rod and are slidably arranged on the base, a first connecting rod is connected between the first main rod and each group of first side pressure rods, one end of the first connecting rod is hinged to the first side pressure rod, and the other end is hinged to the first main rod, the first main rod is slidably arranged on the base up and down, the first main rod moves downward and drives the first side pressure rod to move toward the side away from the first main rod through the first connecting rod, the first side pressure rod slides toward the side away from the first main rod and abuts against the inner wall of the snap groove and drives the B-pillar base plate to move until the four corners of the snap groove are pressed tightly;
[0011] The plurality of B-pillar pre-tightening positioning assemblies are used to extend into the plurality of snap grooves of the B-pillar base plate and perform positioning and pre-tightening, the B-pillar pre-tightening positioning assemblies include a second main rod and a plurality of second side pressure rods, the plurality of second side pressure rods are distributed around the circumference of the second main rod and are slidably arranged on the base, a second connecting rod is connected between the second main rod and each group of second side pressure rods, one end of the second connecting rod is hinged to the second side pressure rod, and the other end is hinged to the second main rod, the second main rod is slidably arranged on the base up and down, the second main rod moves upward and drives the second side pressure rod to move toward the side away from the second main rod through the second connecting rod, the second side pressure rod slides toward the side away from the second main rod until the four corners of the snap groove are pressed, and a driving member for driving the second main rod to move upward is provided on the base;
[0012] It also includes a locking assembly for limiting the upward movement of the second main rod. After the first main rod moves downward and the position of the B-pillar base plate is adjusted by the first side pressure rod, the locking assembly releases the restriction on the upward movement of the second main rod.
[0013] Preferably, the insert is fixed to the tank body in step 4 by ultrasonic welding or hot melt adhesive.
[0014] Preferably, the base is provided with a sliding groove for the first side pressure rod and the second side pressure rod to slide, and the bottom of the first side pressure rod and the second side pressure rod are both provided with a limit plate, and the sliding groove is provided with a limit groove for the limit plate to slide, and the sliding groove corresponding to the first side pressure rod is provided with a return spring that is against the first side pressure rod, and the return spring is arranged at the end of the sliding groove away from the first main rod.
[0015] Preferably, a spherical body is rotatably provided on the top of the first main rod.
[0016] Preferably, the base is provided with a first rod groove for the first main rod to slide up and down, and a second rod groove for the second main rod to slide up and down.
[0017] The locking mechanism is configured to allow the locking cam to move relative to the first main rod and to engage with the locking cam at one end of the locking cam, wherein the locking cam is secured to the base with respect to the first main rod and engages with the second main rod at the other end.
[0018] Preferably, the driving member includes a second spring, which is fixed to the bottom end of the second main rod groove and abuts against the bottom of the second main rod.
[0019] Preferably, a turntable is rotatably provided on the base, a locking block is provided at the bottom end of the turntable, an arc-shaped groove is provided on the base for the locking block to slide along the circumferential side, the arc-shaped groove is connected to the long rod groove, a V-shaped end is provided at one end of the long rod close to the arc-shaped groove, and a slot for the V-shaped end to be inserted is provided at the position opposite to the long rod groove.
[0020] Preferably, a reset member is rotatably provided on the outer wall of the second main rod, and one end of the reset member away from the second main rod passes through the second side rod and is provided with a stop rod.
[0021] A vehicle B-pillar substrate structure comprises a vehicle B-pillar substrate, an insert and an anti-reflective layer. The vehicle B-pillar substrate is provided with a groove for the insert to be embedded and fixed.
[0022] Compared with the prior art, the present invention has the following beneficial effects:
[0023] By separating the camera mounting area of the B-pillar baseplate into a separate set of inserts, the inserts that require surface treatment can be transported and subjected to high-temperature treatment separately, avoiding B-pillar deformation caused by high-temperature treatment of the entire B-pillar. This also avoids the inconvenience and high cost of transporting and transferring the entire B-pillar baseplate.
[0024] When the insert is installed in the groove of the B-pillar base plate, a fixing tool is designed to effectively and quickly fix the special-shaped B-pillar base plate. The fixing tool includes a B-pillar position adjustment component and multiple groups of B-pillar pre-tightening positioning components. Through the B-pillar position adjustment component, when the base plate is placed on the base, one end of the B-pillar base plate presses down the first main rod by gravity and drives the first main rod to move downward, so that the multiple groups of first side pressure rods move outward and abut the inner wall of the buckle groove. After the position of the B-pillar base plate is fine-tuned, the first side pressure rod is pressed against the four corners of the buckle groove. After the position of the B-pillar base plate is adjusted, the B-pillar pre-tightening positioning component simultaneously expands the multiple groups of second side pressure rods and presses the four corners of other buckle grooves, thereby realizing rapid positioning of the B-pillar base plate, reducing the time for manual multi-point positioning when fixing the B-pillar base plate, and avoiding deformation of the outer periphery of the B-pillar base plate caused by fixing it with a clamp. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0026] Figure 1 This is a schematic diagram of the structure of the present invention highlighting the concealed installation of the insert and the B-pillar base plate;
[0027] Figure 2 This is an exploded view of the present invention highlighting the B-pillar substrate, insert and anti-reflective layer;
[0028] Figure 3 is a schematic diagram illustrating the position of the fuse of the insert in the present invention;
[0029] Figure 4 This is a schematic structural diagram highlighting the overall fixing tooling of the present invention;
[0030] Figure 5 It is an exploded schematic diagram of the present invention highlighting the base and the turntable;
[0031] Figure 6 yes Figure 5 A magnified schematic diagram of part A;
[0032] Figure 7 It is a cross-sectional schematic diagram highlighting the position of the first main rod of the present invention.
[0033] Figure 8 is a cross-sectional schematic diagram highlighting the position of the second main rod of the present invention;
[0034] Figure 9 It is an exploded schematic diagram of the present invention highlighting the locking assembly inside the base.
[0035] Figure 10 yes Figure 9 An enlarged schematic diagram of part B;
[0036] Figure 11 yes Figure 9 A magnified schematic diagram of part C;
[0037] Figure 12 It is a cross-sectional schematic diagram highlighting the first locking rod and the second locking rod.
[0038] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0039] 1. B-pillar base plate; 2. Insert; 3. Anti-reflective layer; 4. Slot; 5. Fixing tool; 51. Base; 52. Positioning mechanism; 521. B-pillar position adjustment assembly; 5211. First main rod; 5212. First side pressure rod; 5213. First connecting rod; 522. B-pillar preload positioning assembly; 5221. Second main rod; 5222. Second side pressure rod; 5223. Second connecting rod; 6. Buckle slot; 7. Buckle plate; 8. Locking assembly; 81. Long rod; 82. Locking rod; 821. First locking rod; 822. Second locking rod; 10. Long rod slot; 11. Side slot; 12. Rotating hole; 13. Rotating rod; 14. Locking slot; 15. Moving slot; 16. First inclined surface; 17. Second inclined surface; 18. First spring; 19. Sliding rod; 20. Second spring; 21. First main rod slot; 22. Second main rod slot; 23. Resetting member; 231. First hinge rod; 232. Second hinge rod; 24. Sliding rod; 25. Abutment rod; 26. Hidden slot; 27. Sliding slot; 28. Limiting slot; 29. Resetting spring; 30. Sphere; 31. Turntable; 32. Turntable slot; 33. Limiting disk; 34. Locking block; 35. Arc slot; 36. V-shaped end; 37. Card slot; 38. Positioning card plate; 39. Ultrasonic welding head. DETAILED DESCRIPTION
[0040] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.
[0041] See also Figure 1-3 , the present invention provides embodiment 1:
[0042] A vehicle B-pillar substrate structure includes a vehicle B-pillar substrate 1, an insert 2 and an anti-reflective layer 3. The vehicle B-pillar substrate 1 is provided with a groove 4 for the insert 2 to be embedded and fixed, wherein the insert 2 is adapted to the groove 4. The anti-reflective layer 3 can be a matte paint, leather texture or flocking layer.
[0043] See Figure 4-12 , the present invention provides embodiment 2:
[0044] A method for manufacturing a split-type vehicle B-pillar substrate structure comprises the following steps:
[0045] Step 1: Process the groove 4 on the B-pillar base plate 1 where the camera is to be installed;
[0046] Step 2: Using an injection molding process, an insert 2 is manufactured to be embedded in the tank body 4;
[0047] Step 3: Perform anti-reflective treatment on the surface of the insert 2;
[0048] Step 4: Fix the B-pillar base plate 1 to the fixture 5 and install the surface-treated insert 2 in the slot 4. The insert 2 can be fixed in the slot 4 by snap-fitting, ultrasonic welding (during ultrasonic fixing, a fuse is provided at the bottom of the insert 2 and fixed by locally welding the fuse at high temperature), gluing, or structural adhesive.
[0049] In order to enable the special-shaped B-pillar substrate 1 to be quickly positioned, the fixing tool 5 includes a base 51, a positioning mechanism 52 for positioning the B-pillar substrate 1, the positioning mechanism 52 includes a B-pillar position adjustment component 521 and multiple groups of B-pillar pre-tightening positioning components 522. Since all the snap grooves 6 of the special-shaped B-pillar substrate 1 are not on the same plane and have a certain curvature, the present application mainly arranges one group of B-pillar position adjustment components 521 and five groups of B-pillar pre-tightening positioning components 522 to position the six snap grooves 6 with relatively flat curvature on the B-pillar substrate 1. The positions of the B-pillar position adjustment component 521 and multiple groups of B-pillar pre-tightening positioning components 522 arranged in the middle of the base 51 can be set to a certain curvature adapted to the curved surface of the B-pillar substrate 1, and the specific structure will be adaptable and adjusted according to the curvature.
[0050] See Figure 6 、 7The B-pillar position adjustment component 521 is used to extend into a group of snap grooves 6 of the B-pillar base plate 1 and perform positioning (the snap groove 6 is an existing structure of the B-pillar base plate 1, and a snap plate 7 is provided on the top of the snap groove 6. The fixing tool 5 in this application is quickly positioned through the multiple groups of snap grooves 6 of the B-pillar base plate 1). The B-pillar position adjustment component 521 includes a first main rod 5211 and multiple groups of first side pressure rods 5212 (this application uses four groups of first side pressure rods 5212 to adapt to the four corners of the snap groove 6). The multiple groups of first side pressure rods 5212 are distributed around the periphery of the first main rod 5211 and slide The first connecting rod 5213 is connected between the first main rod 5211 and each group of first side pressure rods 5212. One end of the first connecting rod 5213 is hinged to the first side pressure rod 5212, and the other end is hinged to the first main rod 5211. The base 51 is provided with a first main rod groove 21 for the first main rod 5211 to slide up and down. In the initial state, the first main rod 5211 is at the highest position, and the end of the first connecting rod 5213 connected to the first main rod 5211 is higher than the end of the first connecting rod 5213 connected to the first side pressure rod 5212. When the main rod 5211 moves downward, the first connecting rod 5213 can drive the first side pressure rod 5212 to move toward the side away from the first main rod 5211. The first side pressure rod 5212 slides toward the side away from the first main rod 5211 and abuts against the inner wall of the buckle groove 6, driving the B-pillar base plate 1 to move until the four corners of the buckle groove 6 are pressed tightly. The first main rod 5211 moves downward in the following way: first, one end of the B-pillar base plate 1 is placed on the base 51, and then a group of buckle grooves 6 in the other end of the B-pillar base plate 1 are aligned with the first main rod 5211 and slowly lowered. Under the action of gravity of the B-pillar base plate 1, the first side pressure rod 5212 slides toward the side away from the first main rod 5211 and abuts against the inner wall of the buckle groove 6, driving the B-pillar base plate 1 to move until the four corners of the buckle groove 6 are pressed tightly. When the first side pressure rod 5212 moves outward, it will press the four corners of the snap groove 6 to complete the position adjustment of the B-pillar base plate 1.
[0051] See Figure 6 、 8, multiple groups of B-pillar pre-tightening positioning components 522 are used to extend into multiple groups of buckle grooves 6 of the B-pillar base plate 1 and perform positioning and pre-tightening. After the position of the B-pillar base plate 1 is adjusted by the B-pillar position adjustment component 521, the B-pillar base plate 1 can be positioned by the B-pillar pre-tightening positioning component 522, wherein the B-pillar pre-tightening positioning component 522 includes a second main rod 5221 and multiple groups of second side pressure rods 5222, and the multiple groups of second side pressure rods 5222 are distributed around the second main rod 5221 and are slidably arranged on the base 51. The second main rod 5221 and each group The second side pressure rods 5222 are connected to a second connecting rod 5223, one end of the second connecting rod 5223 is hinged to the second side pressure rod 5222, and the other end is hinged to the second main rod 5221. A second main rod groove 22 for the second main rod 5221 to slide up and down is provided on the base 51. In the initial state, the second main rod 5221 is at the lowest position, and the end of the second connecting rod 5223 connected to the second main rod 5221 is lower than the end of the second connecting rod 5223 connected to the second side pressure rod 5222. The second main rod 5221 can move up The second side pressure rod 5222 is driven by the second connecting rod 5223 to move toward the side away from the second main rod 5221, and the second side pressure rod 5222 slides toward the side away from the second main rod 5221 and abuts against the four corners of the buckle groove 6 to complete the positioning, wherein the second main rod 5221 moves downward in the following manner: a driving member that drives the second main rod 5221 to move upward is provided on the base 51, and after the B-pillar position adjustment assembly 521 adjusts the position of the B-pillar base plate 1, the driving member drives the second main rod 5221 to move upward until the B-pillar pre-tightening positioning assembly 522 is aligned with the B-pillar base plate 1 for positioning. It should be noted that: the fixing tool 5 is only provided with one set of first main rods 5211, which can ensure that the gravity of the B-pillar base plate 1 falls concentratedly on the first main rods 5211, so that the first main rods 5211 obtain sufficient downward driving force. After the B-pillar position adjustment component 521 adjusts the position of the B-pillar base plate 1, the multiple sets of B-pillar pre-tightening positioning components 522 correspond to the multiple sets of buckle grooves 6 one by one and are respectively located in the middle of the corresponding buckle grooves 6. After the second side pressure rods 5222 slide outward, they will just abut against the four corners of the buckle grooves 6 for positioning.
[0052] See Figure 9-11 , and also includes a locking assembly 8 for limiting the upward movement of the second main rod 5221. After the first main rod 5211 moves downward and the position of the B-pillar base plate 1 is adjusted by the first side pressure rod 5212, the locking assembly 8 releases the restriction on the upward movement of the second main rod 5221.
[0053] Specific reference Figure 9-11The locking assembly 8 includes a long rod 81 and multiple sets of locking rods 82, each set of locking rods 82 is located on one side of the long rod 81 and one end is hinged to the long rod 81, and a long rod slot 10 for the long rod 81 to slide is provided in the base 51, and the base 51 is located on one side of the long rod slot 10 and has multiple sets of side slots 11 corresponding to the multiple sets of locking rods 82. The side slots 11 are provided with a rotating hole 12 at one end away from the long rod slot 10, and the locking rod 82 is provided with a rotating rod 13 that is rotatably connected to the rotating hole 12 at one end away from the long rod slot 12. The outer wall of each set of second main rods 5221 is provided with a locking groove 14, and each set of locking rods 82 passes through the corresponding second main rod 5221 and is clamped in the locking groove 14. The long rod 81 is provided with a moving groove 15 below the first main rod 5211, and one end of the moving groove 15 is provided with a first inclined surface 16. The bottom end of the first main rod 5211 is provided with a rotating hole 12 that is connected to the second main rod 5221. The second inclined surface 17 abuts against the first inclined surface 16, and the first main rod 5211 abuts against the first inclined surface 16 to drive the long rod 81 to move so that the locking rod 82 disengages from the locking groove 14. One end of the long rod groove 10 is provided with a first spring 18 abutting against the long rod 81. After the first main rod 5211 disengages from the abutment with the first inclined surface 16, the first spring 18 can drive the long rod 81 to reset and drive the locking rod 82 to be re-engaged in the locking groove 14 through the long rod 81. It should be noted that: the locking rod 82 can be composed of a first locking rod 821 and a second locking rod 822. One end of the first locking rod 821 is fixed to the rotating rod 13 and the other end is provided with a sliding groove. One end of the second locking rod 822 is hinged to the long rod 81 and the other end is provided with a sliding rod 19 that forms a sliding connection with the sliding groove. In this way, the phenomenon of jamming during the rotation process driven by the sliding of the long rod 81 can be avoided.
[0054] See Figure 9 The driving member includes a second spring 20, which is fixed to the bottom end of the second main rod groove 22 and abuts against the bottom of the second main rod 5221.
[0055] See Figure 6 、 8When the second main rod 5221 is driven by the driving member to move up, a reset member 23 is rotated on the outer wall of the second main rod 5221. The reset member 23 includes a first hinge rod 231 and a second hinge rod 232. One end of the first hinge rod 231 is hinged on the second main rod 5221, and the other end is provided with a rod groove. One end of the second hinge rod 232 is hinged on the second side pressure rod 5222, and the other end is provided with a sliding rod 24 that is slidably connected to the rod groove. The end of the second hinge rod 232 away from the first hinge rod 231 is provided with a supporting rod 25, and the outer wall of the second side pressure rod 5222 is provided with a hidden groove 26 for hiding the supporting rod 25. In the initial state, the supporting rod 25 is located in the hidden groove 26 and does not affect the second side rod from entering the buckle groove 6. When the second main rod 5221 moves up and drives the second side pressure rod When the rod 5222 slides outward, the second main rod 5221 will drive the second hinge rod 232 to rotate through the first hinge rod 231, so that the push rod 25 is rotated to the outside of the hidden groove 26. After the second side pressure rod 5222 presses the corner of the buckle groove 6, the push rod 25 will be located above the B-pillar base plate 1. When the B-pillar base plate 1 completes the fixation of the insert 2 and is removed from the fixing tool 5, the top of the B-pillar base plate 1 will be against the push rod 25 and drive the second hinge rod 232 to rotate through the first hinge rod 231, so that the second hinge rod 232 is away from the end of the first hinge rod 231 and presses down the second main rod 5221. After the locking rod 82 groove of the second main rod 5221 is aligned with the locking rod 82, the locking rod 82 will automatically snap into the locking groove 14, realizing the reset of the second main rod 5221 and the second side pressure rod 5222.
[0056] See Figure 7 、 8 The sliding manner of the first side pressure rod 5212 and the second side pressure rod 5222 on the base 51 is as follows: a sliding groove 27 for the first side pressure rod 5212 and the second side pressure rod 5222 to slide is provided on the base 51, and a limit plate is provided at the bottom of the first side pressure rod 5212 and the second side pressure rod 5222. A limit groove 28 for the limit plate to slide is provided in the sliding groove 27, and a return spring 29 that resists the first side pressure rod 5212 is provided in the sliding groove 27 corresponding to the first side pressure rod 5212. The return spring 29 is arranged at one end of the sliding groove 27 away from the first main rod 5211. After the B-pillar base plate 1 is removed, the return spring 29 can make the first main rod 5211 move up to the highest position again to achieve reset.
[0057] See Figure 6 Since a certain displacement will occur when the B-pillar base plate 1 presses down the first main rod 5211, a sphere 30 is provided on the top of the first main rod 5211 for rotation. Most of the sphere 30 is located inside the first main rod 5211. The provision of the sphere 30 can reduce the friction generated when the first main rod 5211 and the B-pillar base plate 1 are displaced.
[0058] See Figure 5 、9 10. In order to reduce the difficulty of adjusting the position of the B-pillar base plate 1 by the B-pillar position adjustment assembly 521, a turntable 31 is rotatably provided on the base 51, a turntable groove 32 for the turntable 31 to rotate is provided on the base 51, a limit plate 33 is provided on the outer periphery of the turntable 31, a limit plate 33 groove is provided in the turntable groove 32 for the limit plate 33 to rotate, a locking block 34 is provided at the bottom end of the turntable 31, and an arc groove 35 is provided on the base 51 for the locking block 34 to slide along the circumferential side. The arc groove 35 is connected to the long rod groove 10, and the long rod 81 is provided with a V-shaped end 36 at one end close to the arc groove 35. The locking block 34 is provided with a card slot 37 for the V-shaped end 36 to be inserted into the position opposite to the long rod groove 10, wherein the card slot 37 has a straight groove at one end and a V-shaped groove at the inner end. The turntable 31 is also provided with a positioning card plate 38 for positioning one end of the B-pillar base plate 1. When the B-pillar base plate 1 is placed on the base 51 and is ready to be fixed, the B-pillar base plate 1 can be fixed to the base 51. When the second side pressure rod 5222 moves outward and contacts the inner wall of the snap groove 6, the B-pillar base plate 1 can be adjusted to a certain position by the turntable 31, thereby reducing the friction between the B-pillar base plate 1 and the base 51 during displacement.
[0059] See Figure 1-11 37 , the first end of the B-pillar base plate 1 is rotated to reduce the friction force when the position of the B-pillar base plate 1 changes.
[0060] After the first main rod 5211 slides to the lowest position, the long rod 81 slides to drive the locking rod 82 to rotate, and the locking rod 82 rotates to disengage the lock slot 14. Under the action of the second spring 20, the second main rod 5221 will move upward and drive the second side pressure rod 5222 to slide outward through the second connecting rod 5223 until it presses the four corners of the buckle slot 6 (the position of the B-pillar base plate 1 is adjusted by the B-pillar position adjustment component 521. After the second side pressure rod 5222 moves outward, it will directly press the four corners of the buckle slot 6. It should be noted that: after the first side pressure rod 5212 and the second side pressure rod 5222 are both pressed against the four corners of the buckle slot 6, the first connecting rod 5213 and the second connecting rod 5223 are both rotated. to a horizontal state, which can maintain a better positioning effect), and at the same time, by moving the second main rod 5221 upward, the first hinge rod 231 will drive the second hinge rod 232 to rotate and rotate the supporting rod 25 to the outside of the hidden groove 26, and then the insert 2 is placed in the groove body 4 of the B-pillar substrate 1, and the welding head of the ultrasonic welding equipment is moved down to a position that is against the upper surface of the insert 2. The high-frequency vibration of the welding head causes the insert 2 to locally generate high temperature, causing the fuse to melt, thereby fixing the insert 2 to the B-pillar substrate 1 (the ultrasonic welding equipment is connected to the driving equipment, which is a prior art technology. It is located above the base 51. When the B-pillar substrate 1 is positioned, both ends of the bottom are supported on the turntable 31).
[0061] After the insert 2 is fixed in the B-pillar base plate 1, the B-pillar base plate 1 is pulled up (a buffer rubber layer can be provided on the outer wall of the first side pressure rod 5212 and the second side pressure rod 5222 to prevent the special-shaped B-pillar base plate 1 from being stuck when being pulled up), the inner wall of the buckle groove 6 will abut against the push rod 25 and drive the push rod 25 to rotate into the hidden groove 26. The rotation of the push rod 25 will drive the first hinge rod 231 to rotate through the second hinge rod 232 and drive the second main rod 5221 to move downward. At the same time, the return spring 29 drives the first side pressure rod 5 212 moves toward one side of the first main rod 5211 and drives the first main rod 5211 to move upward. The first main rod 5211 moves upward and will disengage from the abutment with the first inclined surface 16. At this time, the long rod 81 will be reset under the action of the first spring 18 and drive the locking rod 82 to rotate. The rotation of the locking rod 82 will be stuck in the lock groove 14 to limit the second spring 20 from driving the second main rod 5221 to move upward. The movement of the long rod 81 also makes the V-shaped end 36 stuck in the locking groove 37 and limit the rotation of the turntable 31, which is convenient for the next positioning of the B-pillar base plate 1.
[0062] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends", etc., indicating orientations or positional relationships, are orientations or positional relationships based on the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0063] In the present invention, unless otherwise clearly stipulated and limited, the terms "install", "set", "connect", "fix", "screw" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.
[0064] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes may be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A method for manufacturing a split-type vehicle B-pillar substrate, characterized in that: The following steps are involved: Step 1: Processing a groove (4) on the B-pillar base plate (1) at the camera installation position; Step 2: using an injection molding process to manufacture an insert (2) embedded in the tank body (4); Step 3: Perform anti-reflective treatment on the surface of the insert (2); Step 4: Fix the B-pillar base plate (1) on the fixing fixture (5), and install the insert (2) after the surface treatment into the slot (4); The fixing fixture (5) comprises a base (51), a positioning mechanism (52) for positioning the B-pillar substrate (1), and the positioning mechanism (52) comprises a B-pillar position adjustment component (521) and a plurality of B-pillar pre-tightening positioning components (522); The B-pillar position adjustment component (521) is used to extend into a group of snap grooves (6) of the B-pillar base plate (1) and perform positioning. The B-pillar position adjustment component (521) includes a first main rod (5211) and multiple groups of first side pressure rods (5212). The multiple groups of first side pressure rods (5212) are distributed around the first main rod (5211) and are slidably arranged on the base (51). A first connecting rod (5213) is connected between the first main rod (5211) and each group of first side pressure rods (5212). One end of the first connecting rod (5213) is connected to the first main rod (5211). A side pressure rod (5212) is hingedly arranged, and the other end is hingedly arranged with the first main rod (5211). The first main rod (5211) is slidably arranged on the base (51) up and down. The first main rod (5211) moves downward and drives the first side pressure rod (5212) to move toward a side away from the first main rod (5211) through the first connecting rod (5213). The first side pressure rod (5212) slides toward a side away from the first main rod (5211) and abuts against the inner wall of the buckle groove (6), thereby driving the B-pillar base plate (1) to move until the four corners of the buckle groove (6) are pressed tightly. The plurality of B-pillar pre-tightening positioning assemblies (522) are used to extend into the plurality of snap grooves (6) of the B-pillar base plate (1) and perform positioning and pre-tightening. The B-pillar pre-tightening positioning assemblies (522) include a second main rod (5221) and a plurality of second side pressure rods (5222). The plurality of second side pressure rods (5222) are distributed around the second main rod (5221) and are slidably arranged on the base (51). A second connecting rod (5223) is connected between the second main rod (5221) and each group of second side pressure rods (5222). One end of the second connecting rod (5223) is connected to the second main rod (5221). The two side pressure rods (5222) are hingedly arranged, and the other ends are hingedly arranged with the second main rod (5221). The second main rod (5221) is slidably arranged on the base (51). The second main rod (5221) moves upward and drives the second side pressure rod (5222) to move toward the side away from the second main rod (5221) through the second connecting rod (5223). The second side pressure rod (5222) slides toward the side away from the second main rod (5221) until it presses the four corners of the buckle groove (6). A driving member for driving the second main rod (5221) to move upward is provided on the base (51); It also includes a locking assembly (8) for limiting the upward movement of the second main rod (5221), and after the first main rod (5211) moves downward and the position of the B-pillar base plate (1) is adjusted through the first side pressure rod (5212), the locking assembly (8) releases the restriction on the upward movement of the second main rod (5221); The base (51) is provided with a sliding groove (27) for the first side pressure rod (5212) and the second side pressure rod (5222) to slide, and the bottom of the first side pressure rod (5212) and the second side pressure rod (5222) are both provided with a limit plate, and the sliding groove (27) is provided with a limit groove (28) for the limit plate to slide, and the sliding groove (27) corresponding to the first side pressure rod (5212) is provided with a return spring (29) that abuts against the first side pressure rod (5212), and the return spring (29) is arranged at one end of the sliding groove (27) away from the first main rod (5211); The locking assembly (8) includes a long rod (81) and a plurality of locking rods (82), each of which is located on one side of the long rod (81) and one end of which is hinged to the long rod (81). A long rod groove (10) for sliding the long rod (81) is provided in the base (51). The base (51) is located on one side of the long rod groove (10) and is provided with a plurality of side grooves (11) corresponding to the plurality of locking rods (82). The side grooves (11) are provided with a rotating hole (12) at one end away from the long rod groove (10). The locking rods (82) are provided with a rotating rod (13) that is rotatably connected to the rotating hole (12) at one end away from the long rod (81). The outer wall of each second main rod (5221) is provided with a A locking slot (14), each set of locking rods (82) passes through the corresponding second main rod (5221) and is clamped in the locking slot (14), the long rod (81) is provided with a movable slot (15) below the first main rod (5211), one end of the movable slot (15) is provided with a first inclined surface (16), the bottom end of the first main rod (5211) is provided with a second inclined surface (17) that abuts against the first inclined surface (16), the first main rod (5211) abuts against the first inclined surface (16) to drive the long rod (81) to move, thereby disengaging the locking rod (82) from the locking slot (14), and one end of the long rod slot (10) is provided with a first spring (18) that abuts against the long rod (81); A turntable (31) is rotatably provided on the base (51), a locking block (34) is provided at the bottom end of the turntable (31), an arcuate groove (35) is provided on the base (51) for the locking block (34) to slide along the circumferential side, the arcuate groove (35) is connected to the long rod groove (10), a V-shaped end (36) is provided at one end of the long rod (81) close to the arcuate groove (35), and a slot (37) for the V-shaped end (36) to be snapped into is provided at a position where the locking block (34) is opposite to the long rod groove (10).
2. The method for manufacturing a split-type vehicle B-pillar substrate according to claim 1, characterized in that: In step 4, the insert (2) is fixed to the trough body (4) by ultrasonic welding or hot melt adhesive.
3. The method for manufacturing a split-type vehicle B-pillar substrate according to claim 1, characterized in that: A spherical body (30) is rotatably provided on the top of the first main rod (5211).
4. The method for manufacturing a split-type vehicle B-pillar substrate according to claim 1, characterized in that: The base (51) is provided with a first rod groove for the first main rod (5211) to slide up and down, and a second rod groove for the second main rod (5221) to slide up and down.
5. The method for manufacturing a split-type vehicle B-pillar substrate according to claim 1, characterized in that: The driving member comprises a second spring (20), which is fixed to the bottom end of the second main rod slot (22) and abuts against the bottom of the second main rod (5221).
6. The method for manufacturing a split-type vehicle B-pillar substrate according to claim 1, characterized in that: A reset member (23) is rotatably provided on the outer wall of the second main rod (5221), and one end of the reset member (23) away from the second main rod (5221) passes through the second side rod and is provided with a stop rod (25).
Citation Information
Patent Citations
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