Discharging grid for automatic stereoscopic glasses warehouse
By designing the material release grid for glasses automated three-dimensional warehouses, physical energy consumption and attention distraction problems caused by manual sorting are solved, and efficient in-store operation and reduced error rates are achieved.
Patent Information
- Application Number
- CN202411799138.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-03-18
AI Technical Summary
Relying on manual sorting during glasses is stored, which leads to high physical energy consumption and difficulty in concentration, and prone to sorting errors.
A material release grid for glasses automated three-dimensional warehouses is designed, including a splicing grid and a lattice base. The splicing grid moves horizontally through a slide rail drive mechanism, with a left feeding area, an intermediate feeding area and a right feeding area. The magnetic rodless cylinder and lens plucking blocks are used to achieve automatic push and storage of materials.
It improves the efficiency of glasses orders, reduces the error rate of manual operation, and reduces the physical energy consumption and attention distraction of staff.
Smart Images

Figure CN119637325A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of warehouse automation, and in particular to a material placing grid for an automated stereoscopic warehouse for glasses. Background Art
[0002] At present, glasses still rely on manual sorting and storage during the warehousing process. Since the types and quantities of each batch of products are different, the staff must sort one or more batches of products and then put the above batches of products into the warehouse. The more batches are sorted at one time, the more likely it is that sorting errors will occur. At the same time, the staff have to go back and forth many times to complete the sorting and warehousing, which is inefficient and causes great consumption of physical energy and energy. During the sorting process, if there are many types and quantities of incoming orders in a batch, the classified products need to be placed on the workbench. The staff needs to stay focused and keep running around the workbench to carry out the steps of classification and warehousing according to the order. The consumption of physical energy will lead to distraction, and the large number of things that need to be paid attention to will also cause the staff to make mistakes during the work process. Summary of the invention
[0003] In view of the above-mentioned problems that workers consume a lot of physical energy, have difficulty concentrating, and are prone to making mistakes during the manual sorting and warehousing process, the purpose of the present invention is to provide a material unloading grid for an automated stereoscopic warehouse for glasses.
[0004] In order to achieve the above object, the technical solution adopted by the present invention is:
[0005] A material discharging grid for an automated stereoscopic warehouse for glasses, comprising: a splicing grid 1 and a grid base 2, wherein the splicing grid 1 is mounted on the grid base 2;
[0006] The splicing grid 1 comprises: a grid main body frame and a pushing device, the grid main body frame is provided with a left feeding area, a middle feeding area and a right feeding area, the left feeding area and the right feeding area are provided with a plurality of small grids, each of which is equipped with a pushing device for pushing materials, the middle feeding area is provided with at least two large grids, each of which is provided with a storage box 120, and the storage box 120 is used to place materials;
[0007] The grid base 2 includes: a cache grid base 201 and a slide rail driving mechanism, and the splicing grid 1 is slidably installed on the upper surface of the cache grid base 201 through the slide rail driving mechanism, and the splicing grid 1 is moved in the horizontal direction through the slide rail driving mechanism.
[0008] The above-mentioned unloading grid for glasses automated stereoscopic warehouse, wherein the main frame of the grid includes: a first grid plate 101, a second grid plate 102, a sixth grid plate 107 and a seventh grid plate 108, the seventh grid plate 108 is arranged above the first grid plate 101, the left side of the first grid plate 101 and the left side of the seventh grid plate 108 are connected through the second grid plate 102, the right side of the first grid plate 101 and the right side of the seventh grid plate 108 are connected through the sixth grid plate 107, the first grid plate 101, the second grid plate 102, the sixth grid plate 107 and the seventh grid plate 108 are surrounded to form an overall working area;
[0009] The splicing grid 1 also includes: a third grid plate 103, two third grid plates 103 are arranged between the second grid plate 102 and the sixth grid plate 107, the upper side of each third grid plate 103 is connected to the seventh grid plate 108, and the lower side of each third grid plate 103 is connected to the first grid plate 101, and the overall working area is divided into three working areas: a left feeding area, a middle discharging area and a right feeding area by the two third grid plates 103.
[0010] The above-mentioned unloading grid for glasses automated stereoscopic warehouse, wherein the main frame of the grid further includes: a fifth grid plate 105, both sides of which are connected to the two third grid plates 103 respectively, and the fifth grid plate 105 divides the middle unloading area into two large grids;
[0011] The grid main frame further includes: fourth grid plates 104, one side of each fourth grid plate 104 is connected to the second grid plate 102, and the other side of each fourth grid plate 104 is connected to the third grid plate 103 close to the second grid plate 102, and the plurality of fourth grid plates 104 divide the left feed area into a plurality of small grids;
[0012] The main frame of the grid also includes: an eighth grid plate 110, one side of each eighth grid plate 110 is connected to the sixth grid plate 107, and the other side of each eighth grid plate 110 is connected to the third grid plate 103 close to the sixth grid plate 107. Multiple eighth grid plates 110 divide the right feed area into multiple small grids.
[0013] The above-mentioned unloading grid for glasses automated stereoscopic warehouse, wherein the pushing device includes: a first lens shifting block 116, a second lens shifting block 117 and a magnetic rodless cylinder 119, a plurality of magnetic rodless cylinders 119 are installed on the second grid plate 102 and the sixth grid plate 107, a magnetic rodless cylinder 119 is provided in each small grid, a first lens shifting block 116 is provided in each small grid located in the left feeding area, and a second lens shifting block 117 is provided in each small grid located in the right feeding area, The magnetic rodless cylinder 119 is used to drive a first lens shift block 116 or a second lens shift block 117 located in the same small grid to push the material in the small grid; the pushing device also includes: an electromagnetic reversing valve 122, and multiple electromagnetic reversing valves 122 are installed on the second grid plate 102 and the sixth grid plate 107. Each magnetic rodless cylinder 119 is connected to an electromagnetic reversing valve 122, and each electromagnetic reversing valve 122 is used to control the operation of the magnetic rodless cylinder 119 connected thereto.
[0014] The above-mentioned unloading grid for glasses automated stereoscopic warehouse, wherein the splicing grid 1 further includes: a first shifting block baffle 124 and a second shifting block baffle 125, each first lens shifting block 116 and each second lens shifting block 117 is equipped with a first shifting block baffle 124 or a second shifting block baffle 125;
[0015] The splicing grid 1 also includes: a padding block 106, a limiting sheet metal part 118, a fourth stopper 128, a fifth stopper 129 and a sixth stopper 130, each small grid is equipped with a padding block 106 and a limiting sheet metal part 118, each small grid located in the left feeding area is equipped with a sixth stopper 130, a small grid located at the top of the right feeding area is equipped with a fifth stopper 129, and any other small grid located in the right feeding area is equipped with a fourth stopper 128;
[0016] The splicing grid 1 further includes: a photoelectric switch 121. A photoelectric switch 121 is installed in each small grid to detect whether a material is placed in the small grid.
[0017] The above-mentioned unloading grid for glasses automated stereoscopic warehouse, wherein the splicing grid 1 also includes: a first side cover plate 111, a second side cover plate 112, an upper cover plate 113, a first light cover plate 114, a second light cover plate 115 and a grid front panel 131, wherein the first side cover plate 111 is installed on the outer side of the second grid plate 102, the second side cover plate 112 is installed on the outer side of the sixth grid plate 107, the upper cover plate 113 is installed on the upper side of the seventh grid plate 108, the front side edge of the third grid plate 103 arranged near the second grid plate 102 is installed with the first light cover plate 114, the front side edge of the third grid plate 103 arranged near the sixth grid plate 107 is installed with the second light cover plate 115, the left and right side edges of the grid front panel 131 are respectively connected to the front side edge of the first side cover plate 111 and the front side edge of the second side cover plate 112, and the upper side edge of the grid front panel 131 is connected to the front side edge of the upper cover plate 113;
[0018] The splicing grid 1 further includes: a three-color light 132, and the three-color light 132 is installed on the upper cover plate 113;
[0019] The splicing grid 1 also includes: a first cylinder baffle 126 and a second cylinder baffle 127, the first cylinder baffle 126 is installed on the rear side edge of the sixth grid plate 107, the second cylinder baffle 127 is installed on the rear side edge of the second grid plate 102, the rear side edge of the first side cover plate 111 is connected to the second cylinder baffle 127, and the rear side edge of the second side cover plate 112 is connected to the first cylinder baffle 126.
[0020] The above-mentioned unloading grid for glasses automated stereoscopic warehouse, wherein the slide rail driving mechanism includes: a slider 202, a slide rail 203, a grid connecting plate 204, a first accordion cover fixing plate 218, a second accordion cover fixing plate 220 and a grid accordion cover 232, the second accordion cover fixing plate 220 and the grid accordion cover 232 are both mounted on the upper surface of the cache grid base 201, and the two grid accordion covers 232 are respectively arranged at the left and right ends of the second accordion cover fixing plate 220, the upper surface of the second accordion cover fixing plate 220 is mounted with two parallel slide rails 203, the lower surface of the grid connecting plate 204 is mounted with the first accordion cover fixing plate 218, each slide rail 203 is slidably mounted with two sliders 202, the four sliders 202 are all connected to the lower surface of the first accordion cover fixing plate 218, and the splicing grid 1 is mounted on the upper surface of the grid connecting plate 204;
[0021] The slide rail driving mechanism also includes: a slider connector 206, a screw rod 211, a support side support seat 212, a nut 214, a motor mounting seat 215 and a motor 223. The motor mounting seat 215 is installed on the upper surface of the cache grid base 201, and the motor 223 is installed on the motor mounting seat 215. The slider connector 206 is installed on the grid connecting plate 204, and the nut 214 is installed on the slider connector 206. The nut 214 is installed on the screw rod 211. One end of the screw rod 211 is connected to the output end of the motor 223, and the other end of the screw rod 211 is connected to the support side support seat 212. The motor 223 is used to drive the screw rod 211 to rotate and then drive the slider connector 206 to move along the screw rod 211 through the nut 214.
[0022] The above-mentioned unloading grid for glasses automated stereoscopic warehouse, wherein the grid base 2 further includes: a drag chain bottom plate 230 and a drag chain 231, the drag chain bottom plate 230 is installed on the top edge of the rear side of the cache grid base 201, and the lower part of the drag chain 231 is installed on the drag chain bottom plate 230, and the splicing grid 1 further includes: a drag chain bracket 123, and the upper part of the drag chain 231 is installed on the drag chain bracket 123;
[0023] The grid base 2 further includes: a universal metal support foot 205, and each corner of the bottom surface of the cache grid base 201 is equipped with a universal metal support foot 205;
[0024] The grid base 2 further includes: a mounting member 228 , and the mounting members 228 are mounted on both ends of the rear bottom edge of the cache grid base 201 .
[0025] The above-mentioned unloading grid for glasses automated stereoscopic warehouse, wherein the grid base 2 also includes: a connecting plate 209, a grating light curtain 224, a column 225 and a base 226, and a connecting plate 209 is respectively installed on the left and right ends of the upper surface of the cache grid base 201, and a base 226 is installed on each connecting plate 209, and a column 225 is installed on each base 226, and a grating light curtain 224 is installed on each column 225.
[0026] The above-mentioned unloading grid for glasses automated stereoscopic warehouse, wherein the grid base 2 further includes: a second bottom cabinet door panel assembly 216 and a first electric control cabinet door panel 217, wherein the second bottom cabinet door panel assembly 216 and the first electric control cabinet door panel 217 are both installed on the front side of the cache grid base 201;
[0027] The grid base 2 further includes: an electric control panel partition 219, which is installed inside the cache grid base 201 and divides the inside of the cache grid base 201 into a first internal space and a second internal space;
[0028] The grid base 2 further includes: a first fixing frame 207, a second fixing frame 208 and a cover plate 221, wherein the cover plate 221 is installed on the left side of the cache grid base 201, the cover plate 221 and the electric control panel partition 219 together form a first internal space, the second fixing frame 208 is installed on the cache grid base 201 and is disposed in the first internal space, and the first fixing frame 207 is installed on the second fixing frame 208;
[0029] The grid base 2 further includes: an electric control panel 210, an air plug installation plate 222, and a second electric control cabinet door plate 227, wherein the second electric control cabinet door plate 227 is installed on the right side of the cache grid base 201, and the second electric control cabinet door plate 227 and the electric control panel partition plate 219 are enclosed to form a second internal space, the air plug installation plate 222 is installed on the cache grid base 201, and the air plug installation plate 222 is arranged at the bottom of the second internal space, and the electric control panel 210 is installed on the air plug installation plate 222;
[0030] The grid base 2 also includes: a fixed side support seat 213 and a pneumatic triplet 229, the fixed side support seat 213 is installed on the cache grid base 201, the fixed side support seat 213 is arranged on the rear side of the second internal space, the pneumatic triplet 229 is installed on the fixed side support seat 213, and multiple magnetic rodless cylinders 119 are connected to the pneumatic triplet 229 through multiple air pipelines.
[0031] Due to the adoption of the above technology, the present invention has the following positive effects compared with the prior art:
[0032] (1) In the present invention, the spliced grid is used to place the ordered glasses to be put into the warehouse, and the caching operation of the glasses order is realized through the nine glasses grids, and two outbound warehouse boxes are replaced in turn, which increases the inbound and outbound throughput of the glasses orders and improves the inbound and outbound efficiency;
[0033] (2) In the present invention, a grating light curtain sensor is provided to ensure that the spliced grid is in a stationary state when the operator places or takes out an object, thereby protecting the operator's safety;
[0034] (3) In the present invention, the unloading grid is suitable for an automated stereoscopic warehouse for glasses. Since the types and quantities of products entering or leaving the warehouse in the same batch are different, the staff sits in front of the unloading grid. When the splicing grid moves to the rightmost end of the screw rod, the staff can put the sorted products into the multiple small grids in the left feeding area. When the splicing grid moves to the leftmost end of the screw rod, the staff can put the sorted products into the multiple small grids in the right feeding area. The staff does not need to move when placing the products and can stay focused to avoid errors in the types and quantities of the products during the placement process. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] Figure 1 The present invention is a schematic structural diagram of a material discharging grid for an automated stereoscopic warehouse for glasses.
[0036] Figure 2 The present invention is a schematic diagram of assembling a splicing grid of a material discharging grid used in an automated stereoscopic warehouse for glasses.
[0037] Figure 3 The present invention is a front view of a splicing grid of a material discharge grid used in an automated stereoscopic warehouse for glasses.
[0038] Figure 4 The invention is a schematic diagram of the assembly of a grid base of a material discharging grid for an automated stereoscopic warehouse for glasses.
[0039] Figure 5 The present invention is a front view of a grid base of a material discharging grid used in an automated stereoscopic warehouse for glasses.
[0040] Figure 6 The invention discloses an internal schematic diagram of a splicing grid of a material discharging grid used in an automated stereoscopic warehouse for glasses.
[0041] In the attached drawings: 1. Splicing grid; 101. First grid plate; 102. Second grid plate; 103. Third grid plate; 104. Fourth grid plate; 105. Fifth grid plate; 106. Heightening block; 107. Sixth grid plate; 108. Seventh grid plate; 109. Discharging tray; 110. Eighth grid plate; 111. First side cover plate; 112. Second side cover plate; 113. Upper cover plate; 114. First lamp cover plate; 115. Second lamp cover plate; 116. 6. First lens shift block; 117. Second lens shift block; 118. Positioning sheet metal; 119. Magnetic rodless cylinder; 120. Bin; 121. Photoelectric switch; 122. Solenoid reversing valve; 123. Drag chain bracket; 124. First shift block baffle; 125. Second shift block baffle; 126. First cylinder baffle; 127. Second cylinder baffle; 128. Fourth gear block; 129. Fifth gear block; 130. Sixth gear block; 131. Grid front panel; 1 32. Three-color light; 2. Grid base; 201. Cache grid base; 202. Slider; 203. Slide rail; 204. Grid connecting plate; 205. Universal metal support foot; 206. Slider connector; 207. First fixing frame; 208. Second fixing frame; 209. Connecting plate; 210. Electric control board; 211. Screw rod; 212. Support side support seat; 213. Fixed side support seat; 214. Nut; 215. Motor mounting seat; 216. The second bottom cabinet door panel assembly; 217, the first electric control cabinet door panel; 218, the first accordion cover fixing plate; 219, the electric control panel partition; 220, the second accordion cover fixing plate; 221, the cover plate; 222, the aviation plug installation plate; 223, the motor; 224, the grating light curtain; 225, the column; 226, the base; 227, the second electric control cabinet door panel; 228, the mounting parts; 229, the pneumatic triplex; 230, the drag chain bottom plate; 231, the drag chain; 232, the grid accordion cover. DETAILED DESCRIPTION
[0042] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments, but they are not intended to limit the present invention.
[0043] Please refer to Figures 1 to 6 As shown, a material discharging grid for an automated stereoscopic warehouse for glasses is shown, wherein the grid comprises: a splicing grid 1 and a grid base 2, wherein the splicing grid 1 is mounted on the grid base 2;
[0044] The splicing grid 1 includes: a grid main frame and a pushing device. The grid main frame is provided with a left feeding area, a middle feeding area and a right feeding area. The left feeding area and the right feeding area are both provided with a plurality of small grids. A pushing device for pushing materials is installed in each small grid. The middle feeding area is provided with at least two large grids. A storage box 120 is placed in each large grid. The storage box 120 is used to place materials.
[0045] The grid base 2 includes: a cache grid base 201 and a slide rail driving mechanism. The splicing grid 1 is slidably mounted on the upper surface of the cache grid base 201 through the slide rail driving mechanism and the splicing grid 1 is moved in the horizontal direction through the slide rail driving mechanism.
[0046] Further, in a preferred embodiment, the main frame of the grid includes: a first grid plate 101, a second grid plate 102, a sixth grid plate 107 and a seventh grid plate 108, the seventh grid plate 108 is arranged above the first grid plate 101, the left side of the first grid plate 101 and the left side of the seventh grid plate 108 are connected through the second grid plate 102, the right side of the first grid plate 101 and the right side of the seventh grid plate 108 are connected through the sixth grid plate 107, and the first grid plate 101, the second grid plate 102, the sixth grid plate 107 and the seventh grid plate 108 are surrounded to form an overall working area;
[0047] The splicing grid 1 also includes: a third grid plate 103, two third grid plates 103 are arranged between the second grid plate 102 and the sixth grid plate 107, the upper side of each third grid plate 103 is connected to the seventh grid plate 108, and the lower side of each third grid plate 103 is connected to the first grid plate 101. The two third grid plates 103 divide the overall working area into three working areas: a left feeding area, a middle discharging area and a right feeding area.
[0048] Furthermore, in a preferred embodiment, the main frame of the grid further includes: a fifth grid plate 105, both sides of which are connected to the two third grid plates 103 respectively, and the fifth grid plate 105 divides the middle discharge area into two large grids;
[0049] The main frame of the grid also includes: a fourth grid plate 104, one side of each fourth grid plate 104 is connected to the second grid plate 102, and the other side of each fourth grid plate 104 is connected to the third grid plate 103 close to the second grid plate 102, and the plurality of fourth grid plates 104 divide the left feed area into a plurality of small grids;
[0050] The main frame of the grid also includes: an eighth grid plate 110, one side of each eighth grid plate 110 is connected to the sixth grid plate 107, and the other side of each eighth grid plate 110 is connected to the third grid plate 103 close to the sixth grid plate 107. Multiple eighth grid plates 110 divide the right feed area into multiple small grids.
[0051] Further, in a preferred embodiment, the pushing device includes: a first lens shift block 116, a second lens shift block 117 and a magnetic rodless cylinder 119, and multiple magnetic rodless cylinders 119 are installed on the second grid plate 102 and the sixth grid plate 107, and a magnetic rodless cylinder 119 is provided in each small grid. A first lens shift block 116 is provided in each small grid located in the left feeding area, and a second lens shift block 117 is provided in each small grid located in the right feeding area. The magnetic rodless cylinder 119 is used to drive a first lens shift block 116 or a second lens shift block 117 located in the same small grid to push the material in the small grid; the pushing device also includes: an electromagnetic reversing valve 122, and multiple electromagnetic reversing valves 122 are installed on the second grid plate 102 and the sixth grid plate 107, and each magnetic rodless cylinder 119 is connected to an electromagnetic reversing valve 122, and each electromagnetic reversing valve 122 is used to control the operation of the magnetic rodless cylinder 119 connected thereto.
[0052] Further, in a preferred embodiment, the splicing grid 1 further includes: a first shift block baffle 124 and a second shift block baffle 125, and each first lens shift block 116 and each second lens shift block 117 is equipped with a first shift block baffle 124 or a second shift block baffle 125;
[0053] The splicing grid 1 also includes: a pad block 106, a limiting sheet metal part 118, a fourth stop block 128, a fifth stop block 129 and a sixth stop block 130. A pad block 106 and a limiting sheet metal part 118 are installed in each small grid, a sixth stop block 130 is installed in each small grid located in the left feeding area, a fifth stop block 129 is installed in the small grid located at the top of the right feeding area, and a fourth stop block 128 is installed in any other small grid located in the right feeding area;
[0054] The splicing grid 1 also includes: a photoelectric switch 121. A photoelectric switch 121 is installed in each small grid to detect whether a material is placed in the small grid.
[0055] Further, in a preferred embodiment, the spliced grid 1 also includes: a first side cover plate 111, a second side cover plate 112, an upper cover plate 113, a first light cover plate 114, a second light cover plate 115 and a grid front panel 131, the first side cover plate 111 is installed on the outer side of the second grid plate 102, the second side cover plate 112 is installed on the outer side of the sixth grid plate 107, the upper cover plate 113 is installed on the upper side of the seventh grid plate 108, the front side edge of the third grid plate 103 arranged near the second grid plate 102 is installed with the first light cover plate 114, the front side edge of the third grid plate 103 arranged near the sixth grid plate 107 is installed with the second light cover plate 115, the left and right side edges of the grid front panel 131 are respectively connected to the front side edge of the first side cover plate 111 and the front side edge of the second side cover plate 112, and the upper side edge of the grid front panel 131 is connected to the front side edge of the upper cover plate 113;
[0056] The splicing grid 1 further includes: a three-color light 132, which is installed on the upper cover plate 113;
[0057] The spliced grid 1 also includes: a first cylinder baffle 126 and a second cylinder baffle 127. The first cylinder baffle 126 is installed on the rear side of the sixth grid plate 107, and the second cylinder baffle 127 is installed on the rear side of the second grid plate 102. The rear side of the first side cover plate 111 is connected to the second cylinder baffle 127, and the rear side of the second side cover plate 112 is connected to the first cylinder baffle 126.
[0058] Further, in a preferred embodiment, the slide rail driving mechanism includes: a slider 202, a slide rail 203, a grid connection plate 204, a first accordion cover fixing plate 218, a second accordion cover fixing plate 220 and a grid accordion cover 232, the second accordion cover fixing plate 220 and the grid accordion cover 232 are both mounted on the upper surface of the cache grid base 201, and the two grid accordion covers 232 are respectively arranged at the left and right ends of the second accordion cover fixing plate 220, two parallel slide rails 203 are mounted on the upper surface of the second accordion cover fixing plate 220, the lower surface of the grid connection plate 204 is mounted with the first accordion cover fixing plate 218, two sliders 202 are slidably mounted on each slide rail 203, the four sliders 202 are all connected to the lower surface of the first accordion cover fixing plate 218, and the spliced grid 1 is mounted on the upper surface of the grid connection plate 204;
[0059] The slide rail driving mechanism also includes: a slider connector 206, a screw rod 211, a support side support seat 212, a nut 214, a motor mounting seat 215 and a motor 223. The motor mounting seat 215 is installed on the upper surface of the cache grid base 201, the motor 223 is installed on the motor mounting seat 215, the slider connector 206 is installed on the grid connecting plate 204, the nut 214 is installed on the slider connector 206, the nut 214 is installed on the screw rod 211, one end of the screw rod 211 is connected to the output end of the motor 223, and the other end of the screw rod 211 is connected to the support side support seat 212. The motor 223 is used to drive the screw rod 211 to rotate and then drive the slider connector 206 to move along the screw rod 211 through the nut 214.
[0060] Further, in a preferred embodiment, the grid base 2 further includes: a drag chain bottom plate 230 and a drag chain 231, the top edge of the rear side of the cache grid base 201 is installed with the drag chain bottom plate 230, the lower part of the drag chain 231 is installed on the drag chain bottom plate 230, and the splicing grid 1 further includes: a drag chain bracket 123, the upper part of the drag chain 231 is installed on the drag chain bracket 123;
[0061] The grid base 2 also includes: a universal metal support foot 205, and each corner of the bottom surface of the cache grid base 201 is equipped with a universal metal support foot 205;
[0062] The grid base 2 further includes: a mounting member 228 , and mounting members 228 are mounted on both ends of the rear bottom edge of the cache grid base 201 .
[0063] Furthermore, in a preferred embodiment, the grid base 2 also includes: a connecting plate 209, a grating light curtain 224, a column 225 and a base 226, and a connecting plate 209 is respectively installed on the left and right ends of the upper surface of the cache grid base 201, a base 226 is installed on each connecting plate 209, a column 225 is installed on each base 226, and a grating light curtain 224 is installed on each column 225.
[0064] Further, in a preferred embodiment, the grid base 2 further includes: a second bottom cabinet door panel assembly 216 and a first electric control cabinet door panel 217, and the second bottom cabinet door panel assembly 216 and the first electric control cabinet door panel 217 are both installed on the front side of the cache grid base 201;
[0065] The grid base 2 further includes: an electric control panel partition 219, which is installed inside the cache grid base 201 and divides the inside of the cache grid base 201 into a first internal space and a second internal space;
[0066] The grid base 2 further includes: a first fixing frame 207, a second fixing frame 208 and a cover plate 221, the cover plate 221 is installed on the left side of the cache grid base 201, the cover plate 221 and the electric control board partition 219 are enclosed to form a first internal space, the second fixing frame 208 is installed on the cache grid base 201 and is arranged in the first internal space, and the first fixing frame 207 is installed on the second fixing frame 208;
[0067] The grid base 2 also includes: an electric control panel 210, an air plug installation plate 222 and a second electric control cabinet door plate 227, the second electric control cabinet door plate 227 is installed on the right side of the cache grid base 201, the second electric control cabinet door plate 227 and the electric control panel partition 219 are surrounded to form a second internal space, the air plug installation plate 222 is installed on the cache grid base 201, the air plug installation plate 222 is arranged at the bottom of the second internal space, and the electric control panel 210 is installed on the air plug installation plate 222;
[0068] The grid base 2 also includes: a fixed side support seat 213 and a pneumatic triplet 229. The fixed side support seat 213 is installed on the cache grid base 201. The fixed side support seat 213 is arranged on the rear side of the second internal space. The pneumatic triplet 229 is installed on the fixed side support seat 213. Multiple magnetic rodless cylinders 119 are connected to the pneumatic triplet 229 through multiple air pipelines.
[0069] The above are only preferred embodiments of the present invention, and are not intended to limit the implementation and protection scope of the present invention.
[0070] The present invention also has the following implementation modes based on the above:
[0071] In a further embodiment of the present invention, the present invention discloses a material discharging grid for glasses automated stereoscopic warehouse, which is mainly used in the field of glasses automated stereoscopic warehouse storage. It is composed of a spliced grid 1 and a grid base 2. The invention structure is summarized as follows: Figure 1 As shown. The splicing grid 1 is used to place the ordered glasses to be put into storage. The nine glasses grids are used to realize the caching and automatic storage operation of the glasses orders, and two outbound warehouse boxes 120 are used to replace in turn, which increases the storage and outbound throughput of the glasses orders and improves the storage and outbound efficiency. The grid base 2 is used to support the splicing grid 1. The sliding drag chain 231 enables the splicing grid 1 to move quickly in the X-axis direction to achieve the storage docking and coordination operation with the palletizer robot, which can ensure fast operation while correctly realizing the storage and outbound of items. In addition, the grating light curtain 224 sensor is set to ensure that the splicing grid 1 is in a stationary state when the operator puts and takes objects, protecting the operator's safety.
[0072] In a further embodiment of the present invention, the splicing grid 1 is shown in the figure, including a first grid plate 101, a second grid plate 102, a third grid plate 103, a fourth grid plate 104, a fifth grid plate 105, a pad 106, a sixth grid plate 107, a seventh grid plate 108, a discharge tray 109, an eighth grid plate 110, a first side cover plate 111, a second side cover plate 112, an upper cover plate 113, a first light cover plate 114, and a second light cover plate 115. 15. First lens shift block 116, second lens shift block 117, limit sheet metal 118, magnetic rodless cylinder 119, bin box 120, photoelectric switch 121, electromagnetic reversing valve 122, drag chain bracket 123, first shift block baffle 124, second shift block baffle 125, first cylinder baffle 126, second cylinder baffle 127, fourth gear block 128, fifth gear block 129, sixth gear block 130, grid front panel 131, three-color light 132.
[0073] In a further embodiment of the present invention, the overall skeleton of the spliced grid 1 is composed of the first grid plate 101, the second grid plate 102, the sixth grid plate 107 and the seventh grid plate 108. The spliced grid 1 is divided into three areas by the third grid plate 103, the left and right areas are the feeding area, and the middle area is the discharging area. Among them, the fourth grid plate 104 and the eighth grid plate 110 divide the left and right feeding areas into nine small grids, and the fifth grid plate 105 divides the middle discharging area into two large grids, where the bin box 120 is placed. The spliced grid 1 is covered and dustproofed by the first side cover plate 111, the second side cover plate 112, the upper cover plate 113 and the grid front panel 131, and at the same time makes it more beautiful. The first light cover plate 114 and the second light cover plate 115 are the indicator light covers of the left and right feeding area grids. The magnetic rodless cylinder 119 is used to drive the first lens shift block 116 and the second lens shift block 117. The materials in the grid are accurately and quickly pushed into the bin box 120 of the palletizing robot gripper through the movement of the shift blocks, so as to complete the feeding operation. The push-out and recovery actions of the lens shift blocks in each grid are controlled by the electromagnetic reversing valve 122, and each feeding action is automatically prepared. The first shift block baffle 124 and the second shift block baffle 125 are added to the shift blocks in the left and right feeding areas respectively, and a pad block 106 is designed in each grid so that the lens shift blocks can push out the materials without jamming. At the same time, the limit sheet metal 118 and the fourth block 128, the fifth block 129 and the sixth block 130 are used to ensure that the materials in the grid are pushed out along a straight trajectory. There is a photoelectric switch 121 in each grid to monitor whether the current grid is filled with materials. The drag chain bracket 123 is used to support and fix the upper part of the drag chain connected to the grid base 2, and the first cylinder baffle 126 and the second cylinder baffle 127 are used to cover and protect the cylinders on both sides of the left and right grids. The three-color light 132 is used for fault alarm indication to remind the operator to check the equipment fault in time.
[0074] In a further embodiment of the present invention, the grid base 2 is shown in the figure, including a cache grid base 201, a slider 202, a slide rail 203, a grid connection plate 204, a universal metal support foot 205, a slider connector 206, a first fixing frame 207, a second fixing frame 208, a connection plate 209, an electric control board 210, a screw rod 211, a support side support seat 212, a fixed side support seat 213, a nut 214, and a motor mounting seat 21 5. Second base cabinet door panel assembly 216, first electric control cabinet door panel 217, first accordion cover fixing plate 218, electric control panel partition 219, second accordion cover fixing plate 220, cover plate 221, aviation plug mounting plate 222, motor 223, grating light curtain 224, column 225, base 226, second electric control cabinet door panel 227, mounting part 228, pneumatic triplet 229, drag chain bottom plate 230, drag chain 231, grid accordion cover 232.
[0075] In a further embodiment of the present invention, the cache grid base 201 is used to fix the grid platform. The splicing grid 1 is connected and installed on the grid connection plate 204, and the grid connection plate 204 is connected to the slider connector 206 and the four sliders 202. The motor mounting seat 215 is used to support and fix the motor 223, and the motor 223 is connected to the screw rod 211 through a connector. The slider connector 206 is connected to the screw rod 211 through a nut 214. The screw rod 211 is fixedly supported by the support side support seat 212 and the fixed side support seat 213. The motor 223 is controlled by the electric control board 210. When the motor 223 rotates, the screw rod 211 rotates, so that the slider connector 206 moves. Under the cooperation of the slider 202 and the slide rail 203, the splicing grid 1 is moved and controlled in the X-axis direction, realizing the alternating feeding operation of the left and right feeding areas of the splicing grid 1. The first accordion cover fixing plate 218, the second accordion cover fixing plate 220, and the grid accordion cover 232 form a dynamic cover for protecting and shielding the internal mechanical equipment, preventing external substances from entering the equipment, reducing noise propagation, ensuring the safety of operators, and providing a beautiful appearance. The drag chain 231 is used to fix the centralized wiring harness, and the drag chain base plate 230 is used to support the fixed drag chain 231. The column 225 is used to install the fixed grating light curtain 224, and the column is installed on the cache grid base 201 using the base 226. One or more beams of light are emitted through the grating light curtain 224, and the state of the light is detected by the receiver. When a person or object enters the area covered by the grating light curtain, the light will be blocked or blocked, and the receiver will send a signal to trigger the safety control system to take corresponding safety measures, stop the mechanical movement and sound an alarm. The pneumatic triplet 229 is used to realize the quick connection and disconnection of the gas of the cylinder in the splicing grid 1, which is convenient for gas transmission and control between the gas source and the actuator. It can transmit gas quickly and stably, control the supply of gas source, and at the same time has good sealing performance to prevent gas leakage, thereby improving the working efficiency and safety of the pneumatic system of the shift block. The electric control panel partition 219, the first electric control cabinet door panel 217 and the second electric control cabinet door panel 227 are used to effectively isolate and protect the electric control cabinet area to ensure the normal operation and safety of the electric control cabinet area. At the same time, a cover plate 221 is added to protect and seal the mechanical parts, provide safety protection, and increase the aesthetics. The grid base 2 is fixed by the first fixing frame 207, the second fixing frame 208, and the mounting member 228 to ensure the stability of the operation of the spliced grid 1. The universal metal support foot 205 is used to fix and support the entire discharge device platform.
[0076] In a further embodiment of the present invention, the splicing grid 1 is slidably installed on the grid base 2, and the motor 223 drives the screw rod 211 to rotate, so that the slider connector 206 moves, and with the cooperation of the slider 202 and the slide rail 203, the displacement of the splicing grid 1 along the X-axis direction is realized. The unloading grid is suitable for an automated stereoscopic warehouse for glasses. Since the types and quantities of products entering or leaving the warehouse in the same batch are different, the staff sits in front of the unloading grid. When the splicing grid 1 moves to the rightmost end of the screw rod 211, the staff can put the sorted products into multiple small grids in the left feeding area. When the splicing grid 1 moves to the leftmost end of the screw rod 211, the staff can put the sorted products into multiple small grids in the right feeding area. The staff does not need to move when placing the products and can keep their attention focused to avoid errors in the type and quantity of the products during the placement process.
[0077] In a further embodiment of the present invention, the unloading grid is suitable for an automated stereoscopic warehouse for glasses, and the palletizer robot clamps the bin box 120 to receive the products in multiple small grids. After the palletizer robot clamps the bin box 120 and moves it to the back side of any small grid in the left feeding area or the right feeding area, the magnetic rodless cylinder 119 in the small grid operates, driving the first lens shift block 116 or the second lens shift block 117 to shift the products in the small grid into the bin box 120 clamped by the palletizer robot, and then the palletizer robot moves the bin box 120 to the storage shelf on the back side.
[0078] In a further embodiment of the present invention, the fifth grid plate 105 divides the middle discharge area into two large grids for placing the bin box 120. After the palletizer robot clamps the bin box 120 and moves it to the back side of any large grid, it places the bin box 120 into the large grid to realize the outbound function.
[0079] In a further embodiment of the present invention, each magnetic rodless cylinder 119 is connected to a first lens shift block 116 or a second lens shift block 117, and a magnetic rodless cylinder 119 is driven to operate through an electromagnetic reversing valve 122, thereby driving the first lens shift block 116 or the second lens shift block 117 to move back and forth along the magnetic rodless cylinder 119, pushing the material from the small grid into the warehouse box 120.
[0080] In a further embodiment of the present invention, a pad 106 is provided at the bottom of each small grid to reduce the contact area and friction between the eyeglass material and the small grid, so that the first lens shift block 116 or the second lens shift block 117 can push the material into the bin box 120 without any jamming during the process of shifting the material.
[0081] In a further embodiment of the present invention, each first lens shift block 116 and each second lens shift block 117 is installed with a first shift block baffle 124 or a second shift block baffle 125 to increase the working area of the first lens shift block 116 or the second lens shift block 117, push the material into the bin box 120, and avoid injury to the staff when the staff place the material.
[0082] In a further embodiment of the present invention, a limiting sheet metal part 118 is installed in each small grid to guide the movement direction of the material in the small grid during the process of the first lens shifting block 116 or the second lens shifting block 117 shifting the material to ensure that it falls into the bin box 120.
[0083] In a further embodiment of the present invention, two grating light curtains 224 are provided on the front side of the grid base 2 for detecting whether any foreign objects pass through during the operation of the equipment. The two grating light curtains 224 are arranged on the side where the staff loads the materials. When the staff's hand passes between the two grating light curtains 224 and the splicing grid 1 is in operation, the splicing grid 1 stops running and the three-color light 132 issues an alarm.
[0084] In a further embodiment of the present invention, when the hand of the worker passes between the two grating light curtains 224 and the motor 223 is in operation, the motor 223 stops running and the tricolor light 132 sends out an alarm.
[0085] In a further embodiment of the present invention, a photoelectric switch 121 is installed in each small grid to detect whether materials are placed in the small grid.
[0086] In a further embodiment of the present invention, a fourth gear block 128, a fifth gear block 129 or a sixth gear block 130 is installed in each small grid, which guides the movement direction of the material in the small grid during the process of the first lens shift block 116 or the second lens shift block 117 shifting the material to ensure that it falls into the storage box 120.
[0087] The above are only preferred embodiments of the present invention, and are not intended to limit the implementation methods and protection scope of the present invention. Those skilled in the art should be aware that all solutions obtained by equivalent substitutions and obvious changes made using the description and illustrations of the present invention should be included in the protection scope of the present invention.
Claims
1. A material discharging grid for glasses automated stereoscopic warehouse, characterized in that: include: A splicing grid (1) and a grid base (2), wherein the splicing grid (1) is mounted on the grid base (2); The splicing grid (1) comprises: a grid main body frame and a pushing device, the grid main body frame is provided with a left material input area, a middle material output area and a right material input area, the left material input area and the right material input area are each provided with a plurality of small grids, each small grid is provided with a pushing device for pushing materials, the middle material output area is provided with at least two large grids, each large grid is provided with a storage box (120), and the storage box (120) is used to place materials; The grid base (2) comprises: a cache grid base (201) and a slide rail drive mechanism, the splicing grid (1) is slidably mounted on the upper surface of the cache grid base (201) via the slide rail drive mechanism, and the splicing grid (1) is moved in a horizontal direction via the slide rail drive mechanism.
2. The unloading grid for glasses automated stereoscopic warehouse according to claim 1, characterized in that: The main frame of the grid comprises: a first grid plate (101), a second grid plate (102), a sixth grid plate (107) and a seventh grid plate (108); the seventh grid plate (108) is arranged above the first grid plate (101); the left side of the first grid plate (101) and the left side of the seventh grid plate (108) are connected via the second grid plate (102); the right side of the first grid plate (101) and the right side of the seventh grid plate (108) are connected via the sixth grid plate (107); the first grid plate (101), the second grid plate (102), the sixth grid plate (107) and the seventh grid plate (108) together form an overall working area; The splicing grid (1) further comprises: a third grid plate (103), two third grid plates (103) are arranged between the second grid plate (102) and the sixth grid plate (107), the upper side of each third grid plate (103) is connected to the seventh grid plate (108), and the lower side of each third grid plate (103) is connected to the first grid plate (101), and the overall working area is divided into three working areas, namely a left material feeding area, a middle material discharging area and a right material feeding area, by the two third grid plates (103).
3. The unloading grid for glasses automated stereoscopic warehouse according to claim 2, characterized in that: The grid main frame further comprises: a fifth grid plate (105), both sides of which are connected to the two third grid plates (103) respectively, and the fifth grid plate (105) divides the middle discharging area into two large grids; The grid main body frame further comprises: fourth grid plates (104), one side of each fourth grid plate (104) is connected to the second grid plate (102), and the other side of each fourth grid plate (104) is connected to the third grid plate (103) close to the second grid plate (102), and the plurality of fourth grid plates (104) divide the left feed area into a plurality of small grids; The grid main frame also includes: an eighth grid plate (110), one side of each eighth grid plate (110) is connected to the sixth grid plate (107), and the other side of each eighth grid plate (110) is connected to the third grid plate (103) close to the sixth grid plate (107), and multiple eighth grid plates (110) divide the right feed area into multiple small grids.
4. The unloading grid for glasses automated stereoscopic warehouse according to claim 3 is characterized in that: The pushing device comprises: a first lens shifting block (116), a second lens shifting block (117) and a magnetic rodless cylinder (119); a plurality of magnetic rodless cylinders (119) are installed on the second grid plate (102) and the sixth grid plate (107); a magnetic rodless cylinder (119) is arranged in each small grid; a first lens shifting block (116) is arranged in each small grid in the left material feeding area; a second lens shifting block (117) is arranged in each small grid in the right material feeding area; and the magnetic rodless cylinder (119) is used to drive the lens to move. A first lens shift block (116) or a second lens shift block (117) located in the same small grid is driven to push the material in the small grid; the pushing device also includes: an electromagnetic reversing valve (122), a plurality of the electromagnetic reversing valves (122) are installed on the second grid plate (102) and the sixth grid plate (107), each magnetic rodless cylinder (119) is connected to an electromagnetic reversing valve (122), and each electromagnetic reversing valve (122) is used to control the operation of the magnetic rodless cylinder (119) connected thereto.
5. The unloading grid for glasses automated stereoscopic warehouse according to claim 4, characterized in that: The splicing grid (1) further comprises: a first shift block baffle (124) and a second shift block baffle (125), wherein each first lens shift block (116) and each second lens shift block (117) is provided with a first shift block baffle (124) or a second shift block baffle (125); The splicing grid (1) further comprises: a padding block (106), a limiting sheet metal part (118), a fourth stop block (128), a fifth stop block (129) and a sixth stop block (130), wherein each small grid is provided with a padding block (106) and a limiting sheet metal part (118), each small grid located in the left feeding area is provided with a sixth stop block (130), a small grid located at the top of the right feeding area is provided with a fifth stop block (129), and any other small grid located in the right feeding area is provided with a fourth stop block (128); The splicing grid (1) further comprises: a photoelectric switch (121), wherein each small grid is equipped with a photoelectric switch (121) for detecting whether a material is placed in the small grid.
6. The unloading grid for glasses automated stereoscopic warehouse according to claim 5, characterized in that: The spliced grid (1) further comprises: a first side cover plate (111), a second side cover plate (112), an upper cover plate (113), a first light cover plate (114), a second light cover plate (115) and a grid front panel (131), wherein the first side cover plate (111) is mounted on the outside of the second grid plate (102), the second side cover plate (112) is mounted on the outside of the sixth grid plate (107), and the upper cover plate (113) is mounted on the upper side of the seventh grid plate (108), close to the first and second grid plates (109). A first light cover plate (114) is installed on the front side of the third grid plate (103) arranged on the second grid plate (102), a second light cover plate (115) is installed on the front side of the third grid plate (103) arranged close to the sixth grid plate (107), the left and right side edges of the grid front panel (131) are respectively connected to the front side of the first side cover plate (111) and the front side of the second side cover plate (112), and the upper side edge of the grid front panel (131) is connected to the front side of the upper cover plate (113); The spliced grid (1) further comprises: a three-color lamp (132), wherein the three-color lamp (132) is mounted on the upper cover plate (113); The spliced grid (1) further comprises: a first cylinder baffle (126) and a second cylinder baffle (127), wherein the first cylinder baffle (126) is mounted on the rear side edge of the sixth grid plate (107), and the second cylinder baffle (127) is mounted on the rear side edge of the second grid plate (102); the rear side edge of the first side cover plate (111) is connected to the second cylinder baffle plate (127), and the rear side edge of the second side cover plate (112) is connected to the first cylinder baffle plate (126).
7. The unloading grid for glasses automated stereoscopic warehouse according to claim 6, characterized in that: The slide rail driving mechanism comprises: a slider (202), a slide rail (203), a grid connection plate (204), a first accordion cover fixing plate (218), a second accordion cover fixing plate (220) and a grid accordion cover (232), wherein the second accordion cover fixing plate (220) and the grid accordion cover (232) are both mounted on the upper surface of the cache grid base (201), and the two grid accordion covers (232) are respectively arranged at the left and right ends of the second accordion cover fixing plate (220). , two parallel slide rails (203) are installed on the upper surface of the second accordion cover fixing plate (220), the first accordion cover fixing plate (218) is installed on the lower surface of the grid connecting plate (204), two sliding blocks (202) are slidably installed on each slide rail (203), the four sliding blocks (202) are connected to the lower surface of the first accordion cover fixing plate (218), and the spliced grid (1) is installed on the upper surface of the grid connecting plate (204); The slide rail driving mechanism further comprises: a slider connector (206), a screw rod (211), a supporting side support seat (212), a nut (214), a motor mounting seat (215) and a motor (223); the motor mounting seat (215) is mounted on the upper surface of the cache grid base (201); the motor (223) is mounted on the motor mounting seat (215); the slider connector (206) is mounted on the grid connecting plate (204); the nut (214) is mounted on the slider connector (206); the nut (214) is mounted on the screw rod (211); one end of the screw rod (211) is connected to the output end of the motor (223); the other end of the screw rod (211) is connected to the supporting side support seat (212); the motor (223) is used to drive the screw rod (211) to rotate and then drive the slider connector (206) to move along the screw rod (211) through the nut (214).
8. The unloading grid for glasses automated stereoscopic warehouse according to claim 7, characterized in that: The grid base (2) further comprises: a drag chain bottom plate (230) and a drag chain (231); the drag chain bottom plate (230) is installed on the top edge of the rear side of the cache grid base (201); the lower part of the drag chain (231) is installed on the drag chain bottom plate (230); the splicing grid (1) further comprises: a drag chain bracket (123); the upper part of the drag chain (231) is installed on the drag chain bracket (123); The grid base (2) further comprises: a universal metal support foot (205), wherein each corner of the bottom surface of the cache grid base (201) is provided with a universal metal support foot (205); The grid base (2) further comprises: a mounting member (228), and the mounting members (228) are mounted on both ends of the rear bottom edge of the cache grid base (201).
9. The unloading grid for glasses automated stereoscopic warehouse according to claim 8, characterized in that: The grid base (2) further comprises: a connecting plate (209), a grating light curtain (224), a column (225) and a base (226); a connecting plate (209) is respectively installed on the left and right ends of the upper surface of the cache grid base (201); a base (226) is installed on each connecting plate (209); a column (225) is installed on each base (226); and a grating light curtain (224) is installed on each column (225).
10. The unloading grid for glasses automated stereoscopic warehouse according to claim 9, characterized in that: The grid base (2) further comprises: a second bottom cabinet door panel assembly (216) and a first electric control cabinet door panel (217), wherein the second bottom cabinet door panel assembly (216) and the first electric control cabinet door panel (217) are both installed on the front side of the cache grid base (201); The grid base (2) further comprises: an electric control panel partition (219), wherein the electric control panel partition (219) is installed inside the cache grid base (201) and divides the inside of the cache grid base (201) into a first internal space and a second internal space; The grid base (2) further comprises: a first fixing frame (207), a second fixing frame (208) and a cover plate (221), wherein the cover plate (221) is mounted on the left side of the cache grid base (201), the cover plate (221) and the electric control panel partition (219) together form a first internal space, the second fixing frame (208) is mounted on the cache grid base (201) and is disposed in the first internal space, and the first fixing frame (207) is mounted on the second fixing frame (208); The grid base (2) further comprises: an electric control panel (210), an air plug installation plate (222) and a second electric control cabinet door plate (227), wherein the second electric control cabinet door plate (227) is installed on the right side of the cache grid base (201), the second electric control cabinet door plate (227) and the electric control panel partition plate (219) are enclosed to form a second internal space, the air plug installation plate (222) is installed on the cache grid base (201), the air plug installation plate (222) is arranged at the bottom of the second internal space, and the electric control panel (210) is installed on the air plug installation plate (222); The grid base (2) further comprises: a fixed side support seat (213) and a pneumatic triplet (229); the fixed side support seat (213) is mounted on the cache grid base (201); the fixed side support seat (213) is arranged at the rear side of the second internal space; the pneumatic triplet (229) is mounted on the fixed side support seat (213); and a plurality of magnetic rodless cylinders (119) are connected to the pneumatic triplet (229) via a plurality of air supply pipelines.