Deviation rectifying device and deviation rectifying method applied to amorphous strip
By designing an amorphous strip bias correction device including a workbench, unwinding frame, reeling frame, adjustment mechanism and detection mechanism, the problem that the existing devices cannot adjust the conduction width and lack of buffer mechanism is solved, and effective bias correction of amorphous strips of different widths and improvement of magnetic ring quality is achieved.
Patent Information
- Application Number
- CN202411870408.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-03-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing amorphous strip bias correction device cannot adjust the conduction width when facing amorphous strip of different widths, and lacks a smooth buffering and adjustment mechanism, resulting in the amorphous strip being easily deviated during the winding process, affecting the magnetic ring mass.
A deviation correction device including a workbench, an unwinding frame, a winding frame, an adjustment mechanism and a detection mechanism are designed. Through the electric telescopic rod of the adjustment mechanism and the bidirectional threaded rod driven by the servo motor, the width of the central roller and the adjustment cylinder can be adjusted, and the deviation detection and deviation correction of the amorphous strip can be realized through the cooperation of the infrared sensor and the camera probe.
Effective deviation correction of amorphous strips of different widths is achieved, avoiding the deviation of amorphous strips during the winding process, and improving the quality of the magnetic ring and the stability of the device.
Smart Images

Figure CN119637599A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of amorphous strip deviation correction, and in particular to a deviation correction device and a deviation correction method applied to amorphous strip. Background Art
[0002] Amorphous ribbon is a new type of material with unique physical and chemical properties. Its structure is not crystalline, but presents a disordered or non-periodic arrangement. This material usually has excellent properties such as high magnetic permeability, low coercivity, and low loss, so it has broad application prospects in the fields of electricity, electronics, and magnetism. In the prior art, the related technology for correcting the deviation of amorphous strips can refer to the Chinese patent with announcement number CN103738766A, which discloses an automatic deviation correction device for winding amorphous strips; it includes a moving mechanism, a deviation correction actuator and a control mechanism; the moving mechanism is responsible for following the radial deviation of the wound amorphous strip and detecting the axial deviation of the strip; the control mechanism controls the action of the deviation correction actuator according to the axial deviation of the strip; the deviation correction actuator pushes the strip to make corresponding adjustments; it can accurately and reliably control the radial flatness of the strip during the winding process of the amorphous strip, and has the advantages of low cost, simple structure, high precision, stable and reliable performance, etc. In the process of realizing this application, the inventor found that the prior art has the following problems: Usually, the amorphous strip of the amorphous magnetic ring is unwound by an unwinding device. There is a certain distance between the rewinding device and the rewinding device. Therefore, when the unwinding device unwinds, the amorphous strip will easily deviate due to mechanical vibration during the rewinding process, which will cause the end face of the wound large magnetic ring to be uneven and reduce the quality of the magnetic ring. At the same time, the current amorphous strip correction device often cannot adjust the conduction width when conveying and conducting amorphous strips of different widths, and does not have a stable buffering and adjustment mechanism. Summary of the invention
[0003] The purpose of the present application is to provide a deviation correction device and a deviation correction method for amorphous strip.
[0004] In the first aspect, the present application provides a deviation correction device for amorphous strips using the following technical solution: A deviation correction device for amorphous strips comprises a workbench, a top side of the workbench is provided with an unwinding frame, a top of the unwinding frame is provided with an unwinding roller, a side of the workbench away from the unwinding frame is provided with a winding frame, a top of the winding frame is provided with a winding roller, an adjustment mechanism is provided in the middle of the unwinding frame and the winding frame, the adjustment mechanism comprises a fixed frame, a movable joint, an adjustment frame, an electric telescopic rod and a guide roller shaft, the middle of the workbench is connected to the fixed frame by bolts, the middle of the fixed frame is connected to the adjustment frame by a movable joint, both sides of the fixed frame are connected to the electric telescopic rods, the The top of the electric telescopic rod is connected to the adjusting frame, and the electric telescopic rod is hingedly connected to the fixed frame and the adjusting frame. The top of the adjusting frame is connected to a guide roller shaft through a bearing, the outer wall of the guide roller shaft is sleeved with an adjusting roller, the middle outer wall of the adjusting roller is sleeved with a center roller, one side outer wall of the adjusting roller is provided with a strip groove, the middle part of the strip groove is connected with a bidirectional threaded rod through a bearing, both side outer walls of the bidirectional threaded rod are threadedly connected with moving blocks, both sides of the center roller are provided with connecting rings, the connecting rings are sleeved on the both side outer walls of the adjusting roller, and two groups of the connecting rings are connected to the moving blocks.
[0005] By adopting the above technical scheme, the workbench plays a supporting role, the unwinding roller can be driven by a motor to rotate the amorphous strip roll to unwind the amorphous strip, and the winding roller can also be driven by a motor to rotate the amorphous strip, thereby realizing the winding of the amorphous strip. The amorphous strip in conduction can be corrected by the adjustment mechanism, and the angle of the adjustment frame can be offset by different degrees of extension and contraction of the electric telescopic rod. The angle of one side of the offset of the amorphous strip is adjusted upward so that the adjustment cylinder can correct the amorphous strip and avoid the offset of the amorphous strip during the winding process.
[0006] The outer walls on both sides of the center roller are sleeved with adjusting cylinders, and the inner walls of the adjusting cylinders are connected to the outer walls of the connecting rings. A servo motor is provided on the outer wall of one side of the adjusting roller, and the output end of the servo motor is connected to the bidirectional threaded rod. A driving battery is embedded in the outer wall of the adjusting roller close to the servo motor, and the driving battery and the servo motor are connected by electric wires. The servo motor drives the bidirectional threaded rod to rotate, and the rotation of the bidirectional threaded rod drives the two groups of moving blocks to rotate in opposite directions. The movement of the moving blocks drives the connecting ring to perform synchronous translational motion, thereby driving the adjusting cylinders on both sides to perform translational motion in relative directions.
[0007] By adopting the above technical solution, the servo motor plays a driving role. The servo motor can drive the adjustment cylinder to perform translational movement in relative directions, thereby adjusting the width between the center roller and the adjustment cylinders on both sides so that correction work can be performed on amorphous strips of different widths.
[0008] A detection mechanism is provided on the top inner wall of the fixed frame, and the detection mechanism includes a movable groove, an electric push rod, a slider, an infrared sensor, a camera probe and a controller. A movable groove is provided at the center of the top inner wall of the fixed frame, and electric push rods are connected to both sides of the middle inner wall of the movable groove. The pushing directions of the two groups of electric push rods are opposite. The output end of the electric push rod is connected to a slider, and the slider is embedded in the movable groove.
[0009] By adopting the above technical solution, the amorphous strip can be photographed by a camera probe and the signal can be transmitted to the controller to facilitate the adjustment of the electric push rod. The electric push rod can push the slider to perform translational movement. The movement of the slider drives the infrared sensor to perform translational movement so that the infrared sensors are always set on both sides of the amorphous strip to facilitate its offset detection.
[0010] The bottom end of the slider is connected with an infrared sensor, one side of the movable slot is provided with a camera probe, and the top side of the fixed frame is provided with a controller. The controller is connected with the camera probe, the infrared sensor and the electric push rod through wires.
[0011] By adopting the above technical solution, the model of the infrared sensor is TCRT, and infrared rays are continuously emitted through the infrared emitting tube of the infrared sensor. When the amorphous strip appears in the detection range, the infrared rays are reflected to saturate the phototransistor, so that it can be judged that the amorphous strip is offset to the edge, and the signal is transmitted to the controller, and the controller controls the electric telescopic rod to perform correction work.
[0012] An adjustment device is provided on one side of the unwinding frame, and the adjustment device includes a movable frame, a screw, a threaded barrel and a support rod. The tops of both sides of the movable frame are connected with screws, the top outer wall of the screw is sleeved with a threaded barrel, and the top of the threaded barrel is connected to the support rod through a bearing.
[0013] By adopting the above technical solution, the amorphous strip can be guided by the adjustment device and its height can be adjusted during the winding process. When the height of the guide roller needs to be adjusted, the twisting cylinder can be moved downward so that the teeth on its surface engage with the teeth at the edge of the threaded cylinder. The threaded cylinder can be driven to rotate by rotating the twisting cylinder. The threaded cylinder can be lifted and lowered while rotating, thereby driving the support rod to lift and lower, thereby adjusting the height of the guide roller, so as to adjust the height of the amorphous strip during transmission.
[0014] An adjusting cylinder is sleeved on the outer wall of the bottom of the support rod, and the adjusting cylinder is threadedly connected to the outer wall of the support rod.
[0015] By adopting the above technical solution, the adjustment cylinder can rotate on the outer wall of the support rod to perform lifting movement.
[0016] The top outer wall of the support rod is sleeved with a movable sleeve, the inner wall of the movable sleeve is connected with a damping ring, the inner wall of the damping ring abuts against the outer wall of the support rod, the top of the adjustment cylinder is provided with a support spring, and the support spring is sleeved on the outer wall of the support rod, and the top of the support spring abuts against the movable sleeve.
[0017] By adopting the above technical solution, the support spring can buffer and isolate the vibration of the amorphous strip during transmission. When the amorphous strip vibrates during unwinding, it drives the guide roller to oscillate, which is buffered by the support spring. At the same time, the damping ring damps the vibration after buffering by the support spring, thereby guiding it smoothly.
[0018] The middle parts of the two groups of movable sleeves are connected with guide rollers through bearings, the outer walls of the threaded cylinder and the adjusting cylinder are sleeved with a torsion cylinder, both ends of the torsion cylinder are provided with teeth, and the outer wall of the end opposite to the threaded cylinder and the adjusting cylinder is provided with a tooth groove, and the tooth groove matches the teeth.
[0019] By adopting the above technical solution, when the buffering force needs to be adjusted, the torsion cylinder can be pushed upward so that the teeth on its top engage with the teeth at the edge of the adjustment cylinder. The adjustment cylinder can be driven to rotate by rotating the torsion cylinder. While the adjustment cylinder rotates, it moves up and down to squeeze or relax the support spring, thereby adjusting its rebound force so that it can act smoothly on different types of amorphous strips.
[0020] In a second aspect, the present application provides a deviation correction method for an amorphous strip, which adopts the following technical solution and includes the following steps: Step 1: First, the amorphous strip roll is sleeved on the outer wall of the unwinding roller. The unwinding roller can be driven by a motor to rotate the amorphous strip roll. The amorphous strip is sequentially wound around the outer wall of the guide roller and the center roller, and then wrapped around the winding roller connected to the outer wall of the winding roller. The winding roller can also be driven by a motor to rotate the amorphous strip, thereby realizing the winding of the amorphous strip. Step 2: The adjustment mechanism can be used to correct the deviation of the amorphous strip if it deviates during the winding process. The detection mechanism can detect the deviation of the amorphous strip during the transmission process. At the same time, the camera probe can be used to shoot the amorphous strip and transmit the signal to the controller. After the controller processes and determines the width of the amorphous strip, it controls the electric push rod to extend and retract to the corresponding width position. The electric push rod pushes the slider to perform translational movement. The movement of the slider drives the infrared sensor to perform translational movement so that the infrared sensor is always set on both sides of the amorphous strip to facilitate the deviation detection. The servo motor drives the bidirectional threaded rod to rotate. The rotation of the bidirectional threaded rod drives the two sets of moving blocks to rotate in opposite directions. The movement of the moving block drives the connecting ring to perform synchronous translational movement, thereby driving the adjustment cylinders on both sides to perform translational movement in relative directions, thereby adjusting the overall width of the center roller and the adjustment cylinder to facilitate the conduction of amorphous strips of different widths. Step 3: The bidirectional threaded rod is driven to rotate by a servo motor, and the rotation of the bidirectional threaded rod drives the two sets of moving blocks to rotate in opposite directions. The movement of the moving blocks drives the connecting ring to perform synchronous translational motion, thereby driving the adjustment cylinders on both sides to perform translational motion in relative directions, thereby adjusting the overall width of the center roller and the adjustment cylinder to facilitate the conduction of amorphous strips of different widths; Step 4: The amorphous strip can be deflected by infrared sensors. When the infrared sensor detects the deflection of the amorphous strip, it transmits a signal to the controller. The controller controls the two sets of electric telescopic rods to extend and retract to different degrees to deflect the angle of the adjustment frame. The angle of one side of the deflected amorphous strip is adjusted upward so that the adjustment cylinder can correct the amorphous strip and avoid the amorphous strip from deflecting during the winding process. Step 5: The amorphous strip can be guided by the adjustment device while adjusting its height during the winding process. When the height of the guide roller needs to be adjusted, the torsion cylinder can be moved downward so that the teeth on its surface mesh with the teeth at the edge of the threaded cylinder. The threaded cylinder can be driven to rotate by rotating the torsion cylinder. The threaded cylinder performs a lifting movement while rotating, thereby driving the support rod to perform a lifting movement to adjust the height of the guide roller, so as to adjust the height of the amorphous strip during transmission. At the same time, the vibration of the amorphous strip during transmission can be buffered and isolated by the support spring. When the amorphous strip vibrates during unwinding, the guide roller is driven to oscillate, and the support spring is used to buffer it. At the same time, the damping ring is used to damp the vibration after the support spring is buffered, so as to guide it smoothly. At the same time, when the buffering force needs to be adjusted, the torsion cylinder can be pushed upward so that the teeth on its top mesh with the teeth at the edge of the adjustment cylinder. The adjustment cylinder can be driven to rotate by rotating the torsion cylinder. The adjustment cylinder performs a lifting movement while rotating to squeeze or relax the support spring, thereby adjusting its rebound force, so as to be able to act smoothly for different types of amorphous strips.
[0021] In summary, the present application includes at least one of the following beneficial technical effects: 1. The servo motor drives the bidirectional threaded rod to rotate, and the rotation of the bidirectional threaded rod drives the two sets of moving blocks to rotate in opposite directions. The movement of the moving blocks drives the connecting ring to perform synchronous translational movement, thereby driving the adjustment cylinders on both sides to perform translational movement in relative directions, thereby adjusting the overall width of the center roller and the adjustment cylinder to facilitate the conduction of amorphous strips of different widths; 2. The amorphous strip can be guided by the adjustment device and its height during the winding process can be adjusted at the same time. When the height of the guide roller needs to be adjusted, the torsion cylinder can be moved downward so that the teeth on its surface mesh with the teeth at the edge of the threaded cylinder. The threaded cylinder can be driven to rotate by rotating the torsion cylinder. The threaded cylinder performs a lifting movement while rotating, thereby driving the support rod to perform a lifting movement to adjust the height of the guide roller, so as to adjust the height of the amorphous strip during transmission. At the same time, the vibration of the amorphous strip during transmission can be buffered and isolated by the support spring. When the amorphous strip vibrates during unwinding, the guide roller is driven to oscillate, which is buffered by the support spring. At the same time, the vibration after buffering by the support spring is damped by the damping ring, so as to guide it smoothly. At the same time, when the buffering force needs to be adjusted, the torsion cylinder can be pushed upward so that the teeth on its top mesh with the teeth at the edge of the adjustment cylinder. The adjustment cylinder can be driven to rotate by rotating the torsion cylinder. The adjustment cylinder performs a lifting movement while rotating to squeeze or relax the support spring, thereby adjusting its rebound force, so as to be able to act smoothly for different types of amorphous strips. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the structure of the regulating mechanism of the present application; Figure 2 It is a schematic diagram of the overall structure of this application; Figure 3 It is a schematic diagram of the connection structure between the adjusting roller and the center roller of the present application; Figure 4 It is a schematic diagram of the structure of the adjustment frame and the guide roller shaft of the present application; Figure 5 It is a schematic diagram of the connection structure of the adjustment device of the present application; Figure 6 It is a schematic diagram of the connection structure between the twisting cylinder and the movable sleeve of the present application.
[0023] Explanation of reference numerals: 1. workbench; 2. unwinding frame; 3. unwinding roller; 4. winding frame; 5. winding roller; 6. adjustment mechanism; 7. fixed frame; 8. movable joint; 9. adjustment frame; 10. electric telescopic rod; 11. guide roller shaft; 12. adjustment roller; 13. center roller; 14. strip groove; 15. bidirectional threaded rod; 16. connecting ring; 17. moving block; 18. adjustment cylinder; 19. servo motor; 20. detection mechanism ; 21. movable groove; 22. electric push rod; 23. slider; 24. infrared sensor; 25. camera probe; 26. controller; 27. adjustment device; 28. movable frame; 29. screw; 30. threaded cylinder; 31. support rod; 32. adjustment cylinder; 33. movable sleeve; 34. damping ring; 35. support spring; 36. guide roller; 37. torsion cylinder; 38. teeth; 39. tooth groove; 40. driving battery. DETAILED DESCRIPTION
[0024] The following is combined with Figure 1 - Attachment Figure 6 , further details of this application are given.
[0025] A deviation correction device for amorphous strips, comprising a workbench 1, a reel 2 is arranged on one side of the top of the workbench 1, a reel 3 is arranged on the top of the reel 2, a reel 4 is arranged on the side of the workbench 1 away from the reel 2, a reel 5 is arranged on the top of the reel 4, an adjustment mechanism 6 is arranged in the middle of the reel 2 and the reel 4, the adjustment mechanism 6 comprises a fixed frame 7, a movable joint 8, an adjustment frame 9, an electric telescopic rod 10 and a guide roller shaft 11, and the middle of the workbench 1 is bolted A fixed frame 7 is connected, the middle of the fixed frame 7 is connected to an adjusting frame 9 through a movable joint 8, both sides of the fixed frame 7 are connected to electric telescopic rods 10, the top of the electric telescopic rod 10 is connected to the adjusting frame 9, and the electric telescopic rod 10 is hingedly connected to the fixed frame 7 and the adjusting frame 9, the top of the adjusting frame 9 is connected to a guide roller shaft 11 through a bearing, the outer wall of the guide roller shaft 11 is provided with an adjusting roller 12, the middle outer wall of the adjusting roller 12 is provided with a center roller 13, and one side of the adjusting roller 12 is provided with a central roller 13. The outer wall is provided with a strip groove 14, and a bidirectional threaded rod 15 is connected to the middle part of the strip groove 14 through a bearing. The outer walls on both sides of the bidirectional threaded rod 15 are threadedly connected with moving blocks 17. Connecting rings 16 are provided on both sides of the center roller 13. The connecting rings 16 are sleeved on the outer walls on both sides of the adjusting roller 12. Two groups of connecting rings 16 are connected to the moving blocks 17. The workbench 1 plays a supporting role. The unwinding roller 3 can be driven by a motor to rotate the amorphous strip roll to unwind the amorphous strip. The winding roller 5 can also be driven by a motor to rotate the amorphous strip, thereby realizing the winding of the amorphous strip. The amorphous strip in conduction can be corrected by the adjusting mechanism 6. The electric telescopic rod 10 is extended to different degrees to offset the angle of the adjusting frame 9. The angle of one side of the offset of the amorphous strip is adjusted upward so that the adjusting cylinder 18 can correct the amorphous strip to avoid the offset of the amorphous strip during the winding process.
[0026] The outer walls of both sides of the center roller 13 are sleeved with adjusting cylinders 18, and the inner wall of the adjusting cylinder 18 is connected to the outer wall of the connecting ring 16. A servo motor 19 is provided on the outer wall of one side of the adjusting roller 12. The output end of the servo motor 19 is connected to the bidirectional threaded rod 15. A driving battery 40 is embedded in the outer wall of the adjusting roller 12 close to the servo motor 19. The driving battery 40 is connected to the servo motor 19 through an electric wire. The servo motor 19 drives the bidirectional threaded rod 15 to rotate. The rotation of the bidirectional threaded rod 15 drives the two sets of moving blocks 17 to rotate in opposite directions. The moving block 17 moves to drive the connecting ring 16 to perform synchronous translational motion, thereby driving the adjusting cylinders 18 on both sides to perform translational motion in relative directions. The servo motor 19 plays a driving role. The servo motor 19 can drive the adjusting cylinder 18 to perform translational motion in relative directions, thereby adjusting the width between the center roller 13 and the adjusting cylinders 18 on both sides so that the deviation correction work can be performed for amorphous strips of different widths. The driving battery 40 can power the rotating servo motor 19 so that it can perform normal rotation work. It only needs to be charged or replaced regularly.
[0027] A detection mechanism 20 is provided on the top inner wall of the fixed frame 7, and the detection mechanism 20 includes a movable groove 21, an electric push rod 22, a slider 23, an infrared sensor 24, a camera probe 25, and a controller 26. A movable groove 21 is provided at the center of the top inner wall of the fixed frame 7, and electric push rods 22 are connected to both sides of the middle inner wall of the movable groove 21. The pushing directions of the two groups of electric push rods 22 are opposite. The output end of the electric push rod 22 is connected to the slider 23, and the slider 23 is embedded in the movable groove 21. The amorphous strip can be photographed by the camera probe 25 and the signal can be transmitted to the controller 26 to facilitate the adjustment of the electric push rod 22. The electric push rod 22 can push the slider 23 to perform translational movement. The movement of the slider 23 drives the infrared sensor 24 to perform translational movement, so that the infrared sensor 24 is always set at the two sides of the amorphous strip to facilitate the offset detection thereof.
[0028] An infrared sensor 24 is connected to the bottom end of the slider 23, a camera probe 25 is arranged on one side of the movable groove 21, and a controller 26 is arranged on one side of the top of the fixed frame 7. The controller 26 is connected to the camera probe 25, the infrared sensor 24 and the electric push rod 22 by wires. The model of the infrared sensor 24 is TCRT5000. The infrared emitting tube of the infrared sensor 24 continuously emits infrared rays. When the amorphous strip appears in the detection range, the infrared rays are reflected so that the photosensitive transistor is saturated, so that it can be judged that the amorphous strip is offset to the edge, thereby transmitting the signal to the controller 26, and the controller 26 controls the electric telescopic rod 10 to perform the deviation correction work. When the amorphous strip deviates to the left to When the left infrared sensor 24 is within the detection range, it is transmitted to the controller 26, and the controller 26 controls the electric telescopic rod 10 on the left to rise, so that the center roller 13 and the adjusting cylinder 18 are tilted to the left, thereby changing the angle, so that the position of the contact point with the amorphous strip will change. This change will cause the amorphous strip to be subjected to forces in different directions when passing through the center roller 13 and the adjusting cylinder 18, thereby generating a lateral component force, which can push the amorphous strip to the correct running direction. Conversely, when the amorphous strip deviates to the right to the detection range of the right infrared sensor 24, it is transmitted to the controller 26, and the controller 26 controls the electric telescopic rod 10 on the right to rise and perform deviation correction.
[0029] An adjustment device 27 is provided on one side of the unwinding frame 2, and the adjustment device 27 includes a movable frame 28, a screw 29, a threaded barrel 30 and a support rod 31. The tops of both sides of the movable frame 28 are connected with screws 29, and the top outer wall of the screw 29 is sleeved with a threaded barrel 30. The top of the threaded barrel 30 is connected with the support rod 31 through a bearing. The adjustment device 27 can be used to guide the amorphous strip and adjust its height during the winding process. When the height of the guide roller 36 needs to be adjusted, the twisting barrel 37 can be moved downward so that the teeth 38 on its surface are meshed with the tooth grooves 39 at the edge of the threaded barrel 30. The threaded barrel 30 can be driven to rotate by rotating the twisting barrel 37. The threaded barrel 30 performs a lifting movement while rotating, thereby driving the support rod 31 to perform a lifting movement, thereby adjusting the height of the guide roller 36, so as to adjust the height of the amorphous strip during transmission.
[0030] An adjusting cylinder 32 is sleeved on the outer wall of the bottom of the support rod 31 , and the adjusting cylinder 32 is threadedly connected to the outer wall of the support rod 31 . The adjusting cylinder 32 can rotate on the outer wall of the support rod 31 to perform lifting motion.
[0031] A movable sleeve 33 is sleeved on the top outer wall of the support rod 31, and a damping ring 34 is connected to the inner wall of the movable sleeve 33. The inner wall of the damping ring 34 abuts against the outer wall of the support rod 31. A support spring 35 is provided on the top of the adjustment cylinder 32, and the support spring 35 is sleeved on the outer wall of the support rod 31, and the top of the support spring 35 abuts against the movable sleeve 33. The support spring 35 can buffer and isolate the vibration of the amorphous strip during transmission. When the amorphous strip vibrates during unwinding, it drives the guide roller 36 to oscillate, which is buffered by the support spring 35. At the same time, the damping ring 34 damps the oscillation of the support spring 35 after buffering, thereby guiding it smoothly.
[0032] The middle parts of the two groups of movable sleeves 33 are connected with guide rollers 36 through bearings, and the outer walls of the threaded cylinder 30 and the adjusting cylinder 32 are sleeved with a torsion cylinder 37. Both ends of the torsion cylinder 37 are provided with teeth 38, and the outer walls of the ends of the threaded cylinder 30 opposite to the adjusting cylinder 32 are provided with tooth grooves 39, and the tooth grooves 39 match the teeth 38. When it is necessary to adjust the buffering force, the torsion cylinder 37 can be pushed upward so that the teeth 38 at the top thereof are meshed with the tooth grooves 39 at the edge of the adjusting cylinder 32. The adjusting cylinder 32 can be driven to rotate by rotating the torsion cylinder 37. While the adjusting cylinder 32 rotates, it performs a lifting movement to squeeze or relax the support spring 35, thereby adjusting its rebound force so that it can act smoothly on different types of amorphous strips.
[0033] The present application also discloses a deviation correction method for amorphous strip, comprising the following steps: Step 1: First, the amorphous strip roll is sleeved on the outer wall of the unwinding roller 3. The unwinding roller 3 can be driven by a motor to rotate the amorphous strip roll. The amorphous strip is sequentially wound around the outer wall of the guide roller 36 and the center roller 13 and then wrapped around the winding drum connected to the outer wall of the winding roller 5. The winding roller 5 can also be driven by a motor to rotate the amorphous strip, thereby realizing the winding of the amorphous strip. Step 2: The adjustment mechanism 6 can be used to correct the deviation of the amorphous strip if it deviates during the winding process. The detection mechanism 20 can detect the deviation of the amorphous strip during the transmission process. At the same time, the camera probe 25 can be used to shoot the amorphous strip and transmit the signal to the controller 26. The controller 26 processes and determines the width of the amorphous strip and controls the electric push rod 22 to extend and retract to the corresponding width position. The electric push rod 22 pushes the slider 23 to perform translational movement. The movement of the slider 23 drives the infrared sensor 24 to perform translational movement so that the infrared sensor 24 is always set at the two sides of the amorphous strip to facilitate the deviation detection. The servo motor 19 drives the bidirectional threaded rod 15 to rotate. The rotation of the bidirectional threaded rod 15 drives the two groups of moving blocks 17 to rotate in opposite directions. The movement of the moving block 17 drives the connecting ring 16 to perform synchronous translational movement, thereby driving the adjustment cylinders 18 on both sides to perform translational movement in relative directions, thereby adjusting the overall width of the center roller 13 and the adjustment cylinder 18 to facilitate the conduction of amorphous strips of different widths. Step 3: The servo motor 19 drives the bidirectional threaded rod 15 to rotate, and the rotation of the bidirectional threaded rod 15 drives the two sets of moving blocks 17 to rotate in opposite directions. The movement of the moving blocks 17 drives the connecting ring 16 to perform synchronous translational movement, thereby driving the adjustment cylinders 18 on both sides to perform translational movement in relative directions, thereby adjusting the overall width of the center roller 13 and the adjustment cylinder 18 to facilitate the conduction of amorphous strips of different widths; Step 4: The infrared sensor 24 can detect the deviation of the amorphous strip. When the infrared sensor 24 detects the deviation of the amorphous strip, it transmits the signal to the controller 26. The controller 26 controls the two sets of electric telescopic rods 10 to extend and retract to different degrees so as to offset the angle of the adjustment frame 9. The angle of one side of the deviation of the amorphous strip is adjusted upward so that the adjustment cylinder 18 can correct the deviation of the amorphous strip to prevent the amorphous strip from deviating during the winding process. Step 5: The adjusting device 27 can be used to guide the amorphous strip and adjust its height during the winding process. When the height of the guide roller 36 needs to be adjusted, the twisting cylinder 37 can be moved downward so that the teeth 38 on its surface mesh with the tooth grooves 39 at the edge of the threaded cylinder 30. The threaded cylinder 30 can be driven to rotate by rotating the twisting cylinder 37. The threaded cylinder 30 can be lifted and lowered while rotating, thereby driving the support rod 31 to be lifted and lowered, thereby adjusting the height of the guide roller 36, so as to adjust the height of the amorphous strip during transmission. At the same time, the support spring 35 can be used to buffer and isolate the vibration of the amorphous strip during transmission. When the strip vibrates during unwinding, it drives the guide roller 36 to oscillate, which is buffered by the support spring 35. At the same time, the damping ring 34 damps the vibration of the support spring 35 after buffering, so as to guide it smoothly. When it is necessary to adjust its buffering force, the torsion cylinder 37 can be pushed upward so that the teeth 38 on its top engage with the tooth grooves 39 at the edge of the adjustment cylinder 32. The adjustment cylinder 32 can be driven to rotate by rotating the torsion cylinder 37. While the adjustment cylinder 32 rotates, it moves up and down to squeeze or relax the support spring 35, so as to adjust its rebound force so that it can act smoothly on different types of amorphous strips.
[0034] The working process of the present application is as follows: first, the amorphous strip coil is sleeved on the outer wall of the unwinding roller 3, and the unwinding roller 3 can be driven by a motor to rotate and drive the amorphous strip coil, and the amorphous strip is successively passed through the outer wall of the guide roller 36 and the center roller 13, and then wrapped around the winding drum connected to the outer wall of the winding roller 5. The winding roller 5 can also be driven by a motor to rotate and drive the amorphous strip to rotate, thereby realizing the winding of the amorphous strip. The adjustment mechanism 6 can correct the deviation of the amorphous strip if it deviates during the winding process. The detection mechanism 20 can detect the deviation of the amorphous strip during the transmission process. At the same time, the camera probe 25 can take a picture of the amorphous strip and transmit the signal to the controller 26, which is processed and judged by the controller 26 After the width of the amorphous strip is adjusted, the electric push rod 22 is controlled to extend and retract to the corresponding width position, and the electric push rod 22 pushes the slider 23 to perform translational movement. The movement of the slider 23 drives the infrared sensor 24 to perform translational movement, so that the infrared sensor 24 is always set at the two sides of the amorphous strip to facilitate its offset detection. The servo motor 19 drives the bidirectional threaded rod 15 to rotate, and the rotation of the bidirectional threaded rod 15 drives the two groups of moving blocks 17 to rotate in opposite directions. The movement of the moving block 17 drives the connecting ring 16 to perform synchronous translational movement, thereby driving the adjustment cylinders 18 on both sides to perform translational movement in relative directions, thereby adjusting the overall width of the center roller 13 and the adjustment cylinder 18 to facilitate the conduction of amorphous strips of different widths. The belt is driven by the servo motor 19 The two-way threaded rod 15 is driven to rotate, and the rotation of the two-way threaded rod 15 drives the two sets of moving blocks 17 to rotate in opposite directions. The movement of the moving block 17 drives the connecting ring 16 to perform synchronous translational movement, thereby driving the adjustment cylinders 18 on both sides to perform translational movement in relative directions, thereby adjusting the overall width of the center roller 13 and the adjustment cylinder 18 to facilitate the conduction of amorphous strips of different widths. The amorphous strip can be offset detected by the infrared sensor 24. When the infrared sensor 24 detects the offset of the amorphous strip, it transmits the signal to the controller 26. The controller 26 controls the two sets of electric telescopic rods 10 to extend and retract to different degrees, thereby offsetting the angle of the adjustment frame 9, and adjusting the angle of one side of the offset of the amorphous strip upward, so that the adjustment cylinder 18 can adjust the amorphous strip to the amorphous strip. The strip is corrected to prevent the amorphous strip from shifting during the winding process. The adjustment device 27 can be used to guide the amorphous strip and adjust its height during the winding process. When the guide roller 36 needs to be adjusted in height, the twisting cylinder 37 can be moved downward so that the teeth 38 on its surface mesh with the tooth grooves 39 at the edge of the threaded cylinder 30. The threaded cylinder 30 can be driven to rotate by rotating the twisting cylinder 37. The threaded cylinder 30 can be lifted and lowered while rotating, thereby driving the support rod 31 to lift and lower, thereby adjusting the height of the guide roller 36, so as to adjust the height of the amorphous strip during transmission. At the same time, the support spring 35 can buffer and isolate the vibration of the amorphous strip during transmission. When the amorphous strip vibrates during unwinding, it drives the guide roller 36 to oscillate.The support spring 35 is used to buffer it, and the damping ring 34 is used to damp the shock of the support spring 35 after buffering, so as to guide it smoothly. At the same time, when it is necessary to adjust its buffering force, the torsion cylinder 37 can be pushed upward so that the teeth 38 at its top are engaged with the tooth grooves 39 at the edge of the adjustment cylinder 32. The adjustment cylinder 32 can be driven to rotate by rotating the torsion cylinder 37. The adjustment cylinder 32 rotates while performing a lifting movement to squeeze or relax the support spring 35, so as to adjust its rebound force so that it can act smoothly on different types of amorphous strips. The unwinding roller 3 can be driven to rotate the amorphous strip roll by a motor to unwind the amorphous strip, and the winding roller 5 can also be driven to rotate by a motor to adjust the amorphous strip. The strip is driven to rotate, thereby realizing the winding of the amorphous strip. The amorphous strip in conduction can be corrected by the adjusting mechanism 6. The electric telescopic rod 10 is extended and retracted to different degrees to offset the angle of the adjusting frame 9. The angle of one side of the offset amorphous strip is adjusted upward so that the adjusting cylinder 18 can correct the amorphous strip to avoid the amorphous strip from shifting during the winding process. The servo motor 19 plays a driving role. The servo motor 19 can drive the adjusting cylinder 18 to perform translational movement in the relative direction, thereby adjusting the width between the center roller 13 and the adjusting cylinders 18 on both sides so that the amorphous strips of different widths can be corrected. The camera probe 25 can be used to shoot the amorphous strip and transmit the signal to The controller 26 is used to adjust the electric push rod 22. The electric push rod 22 can push the slider 23 to perform translational movement. The movement of the slider 23 drives the infrared sensor 24 to perform translational movement so that the infrared sensor 24 is always set at the two sides of the amorphous strip to facilitate the offset detection. The model of the infrared sensor 24 is TCRT5000. The infrared emitting tube of the infrared sensor 24 continuously emits infrared rays. When the amorphous strip appears in the detection range, the infrared rays are reflected so that the photosensitive transistor is saturated, so that it can be judged that the amorphous strip is offset to the edge, thereby transmitting the signal to the controller 26. The controller 26 controls the electric telescopic rod 10 to perform the deviation correction work. When the amorphous strip deviates to the left to the left infrared sensor 24 detection When the amorphous strip is within the detection range of the infrared sensor 24 on the right, the information is transmitted to the controller 26, and the controller 26 controls the electric telescopic rod 10 on the left to rise, so that the center roller 13 and the adjusting cylinder 18 are tilted to the left, thereby changing the angle, so that the contact point position with the amorphous strip will change. This change will cause the amorphous strip to be subjected to forces in different directions when passing through the center roller 13 and the adjusting cylinder 18, thereby generating a lateral component force, which can push the amorphous strip to the correct running direction. Conversely, when the amorphous strip deviates to the right to the detection range of the infrared sensor 24 on the right, the information is transmitted to the controller 26, and the controller 26 controls the electric telescopic rod 10 on the right to rise, so as to perform the deviation correction work. The adjusting device 27 can guide the amorphous strip and adjust its height during the winding process.When the height of the guide roller 36 needs to be adjusted, the twisting cylinder 37 can be moved downward so that the teeth 38 on its surface mesh with the tooth grooves 39 at the edge of the threaded cylinder 30. The threaded cylinder 30 can be driven to rotate by rotating the twisting cylinder 37. The threaded cylinder 30 can be lifted and lowered while rotating, thereby driving the support rod 31 to be lifted and lowered, thereby adjusting the height of the guide roller 36, so as to adjust the height of the amorphous strip during transmission. The adjustment cylinder 32 can be rotated on the outer wall of the support rod 31 to be lifted and lowered. The vibration of the amorphous strip during transmission can be buffered and isolated by the support spring 35. When the amorphous strip is unwinding and vibrating, When the guide roller 36 is moved, it is driven to oscillate, and the support spring 35 is used to buffer it. At the same time, the damping ring 34 damps the oscillation of the support spring 35 after buffering, so as to guide it smoothly. At the same time, when it is necessary to adjust its buffering force, the twisting cylinder 37 can be pushed upward so that the teeth 38 at its top are engaged with the tooth grooves 39 at the edge of the adjustment cylinder 32. By rotating the twisting cylinder 37, the adjustment cylinder 32 can be driven to rotate. While the adjustment cylinder 32 rotates, it moves up and down to squeeze or relax the support spring 35, so as to adjust its rebound force so that it can act smoothly on different types of amorphous strips.
[0035] The embodiments of this specific implementation are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. The same components are represented by the same figure marks. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A deviation correction device for an amorphous strip, comprising a workbench (1), characterized in that: A reeling frame (2) is arranged on one side of the top of the workbench (1), and a reeling roller (3) is arranged on the top of the reeling frame (2). A reeling frame (4) is arranged on the side of the workbench (1) away from the reeling frame (2), and a reeling roller (5) is arranged on the top of the reeling frame (4). An adjustment mechanism (6) is arranged in the middle of the reeling frame (2) and the reeling frame (4), and the adjustment mechanism (6) comprises a fixed frame (7), a movable joint (8), an adjustment frame (9), an electric telescopic rod (10) and a guide roller shaft (11). The middle of the workbench (1) is connected to the fixed frame (7) by bolts, and the middle of the fixed frame (7) is hinged to the adjustment frame (9) by the movable joint (8). Both sides of the fixed frame (7) are connected to the electric telescopic rod (10), and the top of the electric telescopic rod (10) is connected to the adjustment frame. (9) are connected, and the electric telescopic rod (10) is hingedly connected to the fixed frame (7) and the adjusting frame (9); the top of the adjusting frame (9) is connected to a guide roller shaft (11) through a bearing; the outer wall of the guide roller shaft (11) is sleeved with an adjusting roller (12); the middle outer wall of the adjusting roller (12) is sleeved with a center roller (13); one side outer wall of the adjusting roller (12) is provided with a strip groove (14); the middle part of the strip groove (14) is connected to a bidirectional threaded rod (15) through a bearing; both side outer walls of the bidirectional threaded rod (15) are threadedly connected to a moving block (17); both sides of the center roller (13) are provided with a connecting ring (16); the connecting ring (16) is sleeved on the outer walls of both sides of the adjusting roller (12); and two groups of the connecting rings (16) are connected to the moving block (17).
2. The deviation correction device for amorphous strip according to claim 1, characterized in that: The outer walls on both sides of the central roller (13) are sleeved with adjustment cylinders (18), and the inner wall of the adjustment cylinder (18) is connected to the outer wall of the connecting ring (16). A servo motor (19) is provided on one outer wall of the adjustment roller (12), and the output end of the servo motor (19) is connected to the bidirectional threaded rod (15). A driving battery (40) is embedded in the outer wall of the adjustment roller (12) close to the servo motor (19), and the driving battery (40) and the servo motor (19) are connected via electric wires. The servo motor (19) drives the bidirectional threaded rod (15) to rotate, and the rotation of the bidirectional threaded rod (15) drives the two groups of moving blocks (17) to rotate in opposite directions. The movement of the moving blocks (17) drives the connecting ring (16) to perform synchronous translational motion, thereby driving the adjustment cylinders (18) on both sides to perform translational motion in relative directions.
3. The deviation correction device for amorphous strip according to claim 1, characterized in that: A detection mechanism (20) is provided on the top inner wall of the fixed frame (7), and the detection mechanism (20) comprises a movable groove (21), an electric push rod (22), a slider (23), an infrared sensor (24), a camera probe (25) and a controller (26). A movable groove (21) is provided at the center of the top inner wall of the fixed frame (7), and both sides of the middle inner wall of the movable groove (21) are connected to electric push rods (22), and the pushing directions of the two groups of electric push rods (22) are opposite. The output end of the electric push rod (22) is connected to a slider (23), and the slider (23) is embedded in the movable groove (21).
4. The deviation correction device for amorphous strip according to claim 3 is characterized in that: The bottom end of the slider (23) is connected to an infrared sensor (24), one side of the movable slot (21) is provided with a camera probe (25), and the top side of the fixed frame (7) is provided with a controller (26), and the controller (26) is connected to the camera probe (25), the infrared sensor (24) and the electric push rod (22) through wires.
5. The deviation correction device for amorphous strip according to claim 3 is characterized in that: An adjustment device (27) is provided on one side of the unwinding frame (2), and the adjustment device (27) comprises a movable frame (28), a screw rod (29), a threaded barrel (30) and a support rod (31). The tops of both sides of the movable frame (28) are connected to the screw rods (29), the top outer wall of the screw rods (29) is sleeved with the threaded barrel (30), and the top of the threaded barrel (30) is connected to the support rod (31) via a bearing.
6. The deviation-correcting device for amorphous strip according to claim 5, characterized in that: An adjustment cylinder (32) is sleeved on the outer wall of the bottom of the support rod (31), and the adjustment cylinder (32) is threadedly connected to the outer wall of the support rod (31).
7. The deviation-correcting device for amorphous strip according to claim 6, characterized in that: A movable sleeve (33) is sleeved on the outer wall of the top of the support rod (31); a damping ring (34) is connected to the inner wall of the movable sleeve (33); the inner wall of the damping ring (34) abuts against the outer wall of the support rod (31); a support spring (35) is provided on the top of the adjustment cylinder (32); the support spring (35) is sleeved on the outer wall of the support rod (31); the top of the support spring (35) abuts against the movable sleeve (33).
8. The deviation-correcting device for amorphous strip according to claim 7, characterized in that: The middle parts of the two groups of movable sleeves (33) are connected to guide rollers (36) via bearings. The outer walls of the threaded cylinder (30) and the adjustment cylinder (32) are sleeved with a twisting cylinder (37). Both ends of the twisting cylinder (37) are provided with teeth (38). The outer wall of the end of the threaded cylinder (30) opposite to the adjustment cylinder (32) is provided with a tooth groove (39). The tooth groove (39) matches the tooth tooth (38).
9. A deviation correction method for an amorphous strip, using the deviation correction device for an amorphous strip according to any one of claims 1 to 8, characterized in that: The following steps are involved: Step 1: firstly, the amorphous strip roll is sleeved on the outer wall of the unwinding roller (3), and the unwinding roller (3) can be driven by a motor to rotate the amorphous strip roll, and the amorphous strip is sequentially passed through the outer wall of the guide roller (36) and the center roller (13), and then wrapped around the winding drum connected to the outer wall of the winding roller (5), and the winding roller (5) can also be driven by a motor to rotate to drive the amorphous strip to rotate, thereby realizing the winding of the amorphous strip; Step 2: The adjustment mechanism (6) can be used to correct the deviation of the amorphous strip if it deviates during the winding process. The detection mechanism (20) can detect the deviation of the amorphous strip during the transmission process. At the same time, the camera probe (25) can be used to photograph the amorphous strip and transmit the signal to the controller (26). The controller (26) processes and determines the width of the amorphous strip and controls the electric push rod (22) to extend and retract to the corresponding width position. The electric push rod (22) pushes the slider (23) to perform translational movement. The movement of the slider (23) drives the infrared sensor (24) to perform translational movement. Movement enables the infrared sensor (24) to be always arranged at the two sides of the amorphous strip so as to facilitate the offset detection thereof, and the bidirectional threaded rod (15) is driven to rotate by the servo motor (19), and the rotation of the bidirectional threaded rod (15) drives the two groups of moving blocks (17) to rotate in opposite directions, and the movement of the moving blocks (17) drives the connecting ring (16) to perform synchronous translational movement, thereby driving the adjustment cylinders (18) on both sides to perform translational movement in relative directions, thereby adjusting the overall width of the center roller (13) and the adjustment cylinder (18) so as to facilitate the conduction of amorphous strips of different widths; Step 3: The bidirectional threaded rod (15) is driven to rotate by the servo motor (19), and the rotation of the bidirectional threaded rod (15) drives the two sets of moving blocks (17) to rotate in opposite directions. The moving blocks (17) move and drive the connecting ring (16) to perform synchronous translational movement, thereby driving the adjustment cylinders (18) on both sides to perform translational movement in relative directions, thereby adjusting the overall width of the central roller (13) and the adjustment cylinder (18) to facilitate the conduction of amorphous strips of different widths; Step 4: The amorphous strip can be deflected by the infrared sensor (24). When the infrared sensor (24) detects the deflection of the amorphous strip, it transmits a signal to the controller (26). The controller (26) controls the two sets of electric telescopic rods (10) to extend and retract to different degrees, thereby deflecting the angle of the adjustment frame (9). The angle of one side of the deflected amorphous strip is adjusted upward, so that the adjustment cylinder (18) corrects the deflection of the amorphous strip, thereby preventing the amorphous strip from deflecting during the winding process. Step 5: The adjusting device (27) can be used to guide the amorphous strip and adjust its height during the winding process. When the height of the guide roller (36) needs to be adjusted, the twisting cylinder (37) can be moved downward so that the teeth (38) on its surface mesh with the tooth grooves (39) at the edge of the threaded cylinder (30). The threaded cylinder (30) can be driven to rotate by rotating the twisting cylinder (37). The threaded cylinder (30) can be lifted and lowered while rotating, thereby driving the support rod (31) to be lifted and lowered, thereby adjusting the height of the guide roller (36) so as to adjust the height of the amorphous strip during transmission. At the same time, the support spring (35) can be used to buffer and isolate the vibration of the amorphous strip during transmission. When the amorphous strip is When the strip material is unwound and vibrates, the guide roller (36) is driven to oscillate, and the support spring (35) is used to buffer the strip material. At the same time, the damping ring (34) damps the oscillation of the support spring (35) after buffering, thereby providing a smooth guiding effect on the strip material. When the buffering force needs to be adjusted, the twisting cylinder (37) can be pushed upward so that the teeth (38) at the top of the twisting cylinder (37) mesh with the tooth grooves (39) at the edge of the adjustment cylinder (32). The adjustment cylinder (32) can be driven to rotate by rotating the twisting cylinder (37). When the adjustment cylinder (32) rotates, the lifting and lowering motion is performed to squeeze or relax the support spring (35), thereby adjusting the rebound force thereof so that a smooth effect can be achieved on amorphous strip materials of different types.
Citation Information
Patent Citations
Automatic deviation-rectifying device for coiling of amorphous strips
CN103738766A
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