Intelligent liquid mutton fat fractionation device

Abstract

The invention relates to the technical field of mutton fat processing, and discloses a liquid mutton fat intelligent fractionation device which comprises a supporting frame, a continuous fractionation mechanism is arranged on the inner wall of the supporting frame, an oil body recycling mechanism is arranged at the bottom of the continuous fractionation mechanism, and the continuous fractionation mechanism comprises a continuous fractionation treatment bin. And the continuous fractionation treatment bin is fixedly mounted on the inner wall of the supporting frame. Through the design of the continuous fractionation mechanism, a user can put raw materials from the top of a feeding hopper, the raw materials can be heated to a specified temperature in the process of passing through an inner cavity of a continuous fractionation treatment bin, so that part of the raw materials are melted, and the melted raw materials penetrate through a centrifugal net cylinder and then are discharged from the bottom of a bottom plate; the unmelted raw materials can be output from the bottom of the discharge pipe under the action of gravity, so that the continuous fractionation function can be realized, the problem that a special container needs to be cleaned and the like is avoided, the labor intensity of a user is reduced, and the production efficiency is improved.

Description

Technical Field

[0001] The invention relates to the technical field of mutton oil processing, in particular to an intelligent liquid mutton oil fractionation device. Background Art

[0002] Sheep oil fractionation is a kind of oil processing technology. Sheep oil is a mixture of various fatty acid glycerides. Fractionation is to separate the physical properties of different glycerides in sheep oil based on their melting point differences. Under certain temperature conditions, such as gradual cooling, the high-melting-point glycerides in the sheep oil will crystallize out first, while the low-melting-point glycerides will remain liquid. By filtering or centrifuging, the crystallized part and the liquid part can be separated to obtain sheep oil components with different characteristics. Such operations help to improve the quality of sheep oil and can be used to produce sheep oil products for different purposes, such as liquid sheep oil for the food industry and high-purity, high-melting-point sheep oil for chemical raw materials.

[0003] In the process of sheep oil extraction with existing equipment, the sheep oil needs to be added into a special container, and then the special container is transferred to the processing equipment for extraction. After the processing is completed, the special container needs to be disassembled and cleaned. It does not have the function of continuous processing of the sheep oil. A large amount of manual intervention is required during the implementation, which makes the labor intensity of the workers higher and affects the efficiency of the sheep oil extraction production work. Summary of the invention

[0004] In view of the shortcomings of the prior art, the present invention provides an intelligent liquid mutton oil fractionation device, which has the advantages of continuous fractionation and recovery of evaporated raw materials, and solves the problems of high labor intensity and low efficiency of workers during fractionation.

[0005] In order to solve the technical problems of high labor intensity and low efficiency of the above-mentioned workers, the present invention provides the following technical solution: comprising a support frame, a continuous extraction mechanism is arranged on the inner wall of the support frame, and an oil recovery mechanism is arranged at the bottom of the continuous extraction mechanism.

[0006] The continuous extraction mechanism includes a continuous extraction processing bin, which is fixedly installed on the inner wall of the support frame, a bottom plate is fixedly installed on the bottom of the continuous extraction processing bin, a top plate is fixedly installed on the top of the continuous extraction processing bin, a discharge pipe is rotatably connected to the inner wall of the bottom plate, a feed pipe is rotatably connected to the inner wall of the top plate, a feed hopper is fixedly connected to the top of the feed pipe, a centrifugal net cylinder located in the inner cavity of the continuous extraction processing bin is fixedly connected between adjacent ends of the feed pipe and the discharge pipe, a drive motor is fixedly installed on the top of the top plate, a gear is fixedly connected to the output shaft of the drive motor, a gear ring is fixedly sleeved on the outer wall of the feed pipe, and the right side of the gear is meshed with the left side of the gear ring.

[0007] Preferably, a supporting bent piece is fixedly installed on the inner wall of the centrifugal net cylinder, one end of the supporting bent piece away from the inner wall of the centrifugal net cylinder is fixedly connected to a raised cover, the top of the raised cover is fixedly connected to a hemispherical block, and a concave ring is fixedly connected to the inner wall of the centrifugal net cylinder.

[0008] Preferably, a water inlet pipe is fixedly installed on the front of the continuous fractionation processing chamber, a water outlet pipe located below the water inlet pipe is fixedly installed on the front of the continuous fractionation processing chamber, the back of the water inlet pipe extends into the inner cavity of the continuous fractionation processing chamber and is fixedly connected with a copper hollow ring 1, the back of the water outlet pipe extends into the inner cavity of the continuous fractionation processing chamber and is fixedly connected with a copper hollow ring 2, and a vertical copper tube located in the inner cavity of the continuous fractionation processing chamber is fixedly connected between adjacent sides of the copper hollow ring 1 and the copper hollow ring 2.

[0009] Preferably, the continuous extraction mechanism also includes an insulation circulation pipe, the number of which is set to two, the two insulation circulation pipes are respectively fixedly connected to the front of the water inlet pipe and the water outlet pipe, and the end of the insulation circulation pipe located at the bottom away from the water outlet pipe is fixedly connected to a heating cylinder.

[0010] Preferably, a circulation pump is fixedly installed on the top of the heating cylinder, the input end of the circulation pump is fixedly connected to the top of the heating cylinder, and the output end of the circulation pump is fixedly connected to the end of the thermal insulation circulation pipe located above.

[0011] Preferably, a heating wire is fixedly mounted on the front of the inner wall of the heating tube, a heat insulation board is fixedly mounted on the inner wall of the heating tube and is located below the heating wire, a digital thermometer is fixedly mounted on the back of the heating tube, and a measuring end of the digital thermometer extends into the inner cavity of the heating tube and is located below the heat insulation board.

[0012] Preferably, the oil recovery mechanism comprises an oil drain pipe, the oil drain pipe is fixedly connected to the bottom of the base plate, one end of the oil drain pipe away from the base plate is fixedly connected to a gate valve, and one end of the gate valve away from the oil drain pipe is movably connected to an input pipe.

[0013] Preferably, the end of the input pipe is fixedly connected with a raised cylinder, the bottom of the raised cylinder is fixedly connected with an oil storage cylinder, and the top of the oil storage cylinder is fixedly installed with a handle.

[0014] Preferably, the top of the raised cylinder is fixedly connected to an exhaust pipe opening, the top of the exhaust pipe opening is movably connected to a plug tube, the top of the plug tube is fixedly connected to an exhaust duct, and through holes are provided on the front and back sides of the exhaust duct.

[0015] Preferably, a heat exchange copper tube is fixedly connected between the front and back sides of the inner wall of the exhaust duct, a connection cover is fixedly connected to the back side of the exhaust duct, and a duct fan is fixedly connected to the back side of the connection cover.

[0016] Compared with the prior art, the present invention provides an intelligent liquid sheep oil fractionation device, which has the following beneficial effects:

[0017] 1. The intelligent liquid mutton oil fractionation device, through the design of the continuous fractionation mechanism, the user can put the raw materials from the top of the feed hopper. In the process of the raw materials passing through the inner cavity of the continuous fractionation processing bin, they will be heated to the specified temperature, so that part of the raw materials will be melted. Then, under the action of centrifugal force, the melted part of the raw materials will pass through the centrifugal net cylinder and then be discharged from the bottom of the bottom plate. The unmelted raw materials will be discharged from the bottom of the discharge pipe under the action of gravity. In this way, the function of continuous fractionation can be realized, avoiding the need to clean the special container and other operations, reducing the labor intensity of users and improving production efficiency.

[0018] 2. The intelligent liquid mutton oil extraction device can collect the melted part of the separated raw materials through the overall design of the oil recovery mechanism, and replace the original air in the oil storage cylinder through the inner cavity of the exhaust pipe. The raw materials will evaporate more due to the temperature increase, and the evaporated raw materials will be lost through the exhaust pipe. At this time, through the design of the pipeline fan, normal temperature air can be transported into the heat exchange copper tube to maintain the normal temperature of the heat exchange copper tube. The evaporated raw materials condense on the outer surface of the heat exchange copper tube, and then flow back to the inner cavity of the oil storage cylinder under the action of gravity, thereby reducing the waste of raw materials and improving environmental protection. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 A perspective view of the present invention;

[0020] Figure 2 This is a schematic diagram of the cutaway structure of the continuous fractionation processing chamber of the present invention;

[0021] Figure 3 It is a schematic diagram of a partially cutaway structure of a centrifugal screen cylinder of the present invention;

[0022] Figure 4 It is a schematic structural diagram of a vertical copper tube of the present invention;

[0023] Figure 5 It is a schematic diagram of the cross-section structure of the heating tube of the present invention;

[0024] Figure 6 It is a structural schematic diagram of the oil recovery mechanism of the present invention;

[0025] Figure 7 It is a schematic diagram of the overall exploded structure of the exhaust duct of the present invention.

[0026] In the figure: 1, support frame; 2, continuous separation mechanism; 21, continuous separation processing chamber; 22, bottom plate; 23, top plate; 231, driving motor; 232, gear; 233, gear ring; 24, feed pipe; 25, feed hopper; 26, discharge pipe; 27, centrifugal net cylinder; 271, support bent piece; 272, raised cover; 273, hemispherical block; 274, concave ring; 28, water inlet pipe; 281, copper hollow ring 1; 282, vertical copper pipe; 283, copper hollow ring 2; 29. Water outlet pipe; 291. Insulated circulation pipe; 292. Heating tube; 293. Circulation pump; 294. Heating wire; 295. Insulation board; 296. Digital thermometer; 3. Oil recovery mechanism; 31. Oil drain pipe; 32. Gate valve; 33. Oil storage cylinder; 34. Raised cylinder; 35. Handle; 36. Inlet pipe; 37. Exhaust pipe outlet; 38. Plug-in tube; 39. Exhaust duct; 391. Through hole; 392. Heat exchange copper tube; 393. Connection cover; 394. Duct fan. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0028] See also Figure 1-7, comprising a support frame 1, a continuous extraction mechanism 2 is arranged on the inner wall of the support frame 1, an oil recovery mechanism 3 is arranged at the bottom of the continuous extraction mechanism 2, the continuous extraction mechanism 2 comprises a continuous extraction processing chamber 21, the continuous extraction processing chamber 21 is fixedly mounted on the inner wall of the support frame 1, a bottom plate 22 is fixedly mounted at the bottom of the continuous extraction processing chamber 21, a top plate 23 is fixedly mounted on the top of the continuous extraction processing chamber 21, a discharge pipe 26 is rotatably connected to the inner wall of the bottom plate 22, a feed pipe 24 is rotatably connected to the inner wall of the top plate 23, a feed hopper 25 is fixedly connected to the top of the feed pipe 24, a centrifugal net cylinder 27 located in the inner cavity of the continuous extraction processing chamber 21 is fixedly connected between adjacent ends of the feed pipe 24 and the discharge pipe 26, the top plate A driving motor 231 is fixedly installed on the top of 23, and the output shaft of the driving motor 231 is fixedly connected to a gear 232. A gear ring 233 is fixedly sleeved on the outer wall of the feed pipe 24, and the right side of the gear 232 is meshed with the left side of the gear ring 233. Through the design of the feed hopper 25, it is convenient for the user to put the material into the inner cavity of the feed pipe 24, and the driving motor 231 is controlled to work, which can drive the gear 232 to rotate. Through the design of the meshing of the gear 232 and the gear ring 233, the feed pipe 24 can be driven to rotate, and then the centrifugal net cylinder 27 can be rotated in the inner cavity of the continuous fractionation processing bin 21, so that under the action of centrifugal force, the melted part of the raw material can pass through the centrifugal net cylinder 27 and then be discharged from the bottom of the bottom plate 22.

[0029] Furthermore, a support bent piece 271 is fixedly installed on the inner wall of the centrifugal net cylinder 27, and a protruding cover 272 is fixedly connected to one end of the support bent piece 271 away from the inner wall of the centrifugal net cylinder 27, and a hemispherical block 273 is fixedly connected to the top of the protruding cover 272, and a concave ring 274 is fixedly connected to the inner wall of the centrifugal net cylinder 27. Through the cooperation of the support bent piece 271, the protruding cover 272, the hemispherical block 273 and the concave ring 274, the raw materials falling from the inside of the centrifugal net cylinder 27 can be blocked to avoid the problem that the raw materials will directly pass through the inner cavity of the centrifugal net cylinder 27 and fall, and increase the time that the raw materials pass through the inner cavity of the centrifugal net cylinder 27, so that the raw materials can be fully heat exchanged and heated by the air in the inner cavity of the continuous separation processing bin 21, thereby ensuring the separation effect.

[0030] Furthermore, a water inlet pipe 28 is fixedly installed on the front of the continuous fractionation processing chamber 21, and a water outlet pipe 29 located below the water inlet pipe 28 is fixedly installed on the front of the continuous fractionation processing chamber 21. The back of the water inlet pipe 28 extends into the inner cavity of the continuous fractionation processing chamber 21 and is fixedly connected with a copper hollow ring 1 281. The back of the water outlet pipe 29 extends into the inner cavity of the continuous fractionation processing chamber 21 and is fixedly connected with a copper hollow ring 283. A vertical ring 283 located in the inner cavity of the continuous fractionation processing chamber 21 is fixedly connected between the adjacent sides of the copper hollow ring 1 281 and the copper hollow ring 283. The straight copper tube 282, the continuous extraction mechanism 2 also includes an insulation circulation pipe 291, the number of the insulation circulation pipes 291 is set to two, the two insulation circulation pipes 291 are respectively fixedly connected to the front of the water inlet pipe 28 and the water outlet pipe 29, the insulation circulation pipe 291 located at the bottom is fixedly connected to the heating cylinder 292 at one end away from the water outlet pipe 29, and the top of the heating cylinder 292 is fixedly installed with a circulation pump 293, the input end of the circulation pump 293 is fixedly connected to the top of the heating cylinder 292, and the output end of the circulation pump 293 is fixedly connected to the end of the insulation circulation pipe 291 located at the top, A heating wire 294 is fixedly installed on the front of the inner wall of the heating cylinder 292, a heat insulation board 295 is fixedly installed on the inner wall of the heating cylinder 292 and is located below the heating wire 294, and a digital thermometer 296 is fixedly installed on the back of the heating cylinder 292. The measuring end of the digital thermometer 296 extends into the inner cavity of the heating cylinder 292 and is located below the heat insulation board 295. The circulation pipeline formed by the copper hollow ring 1 281, the vertical copper tube 282, the copper hollow ring 283 and the heating cylinder 292 is filled with water. The circulation pump 293 is controlled to work so that water can be pumped from the water inlet pipe 28, the copper hollow ring 283 and the heating cylinder 292. The inner cavity circulation of ring 1 281, vertical copper tube 282, copper hollow ring 283, water outlet pipe 29 and heating cylinder 292 controls the operation of electric heating wire 294 to heat the water body. When the water body flows through the inner cavity of vertical copper tube 282, the air in the inner cavity of continuous fractionation treatment chamber 21 can be subjected to heat exchange and temperature raising treatment. Meanwhile, the temperature of return water in heating cylinder 292 is monitored by digital thermometer 296. When the preset value is reached, electric heating wire 294 is controlled to stop working, thereby keeping the water body at a constant temperature, thereby causing the inner cavity of continuous fractionation treatment chamber 21 to be in a constant temperature state.

[0031] Furthermore, the oil recovery mechanism 3 includes an oil drain pipe 31, which is fixedly connected to the bottom of the bottom plate 22, and a gate valve 32 is fixedly connected to one end of the oil drain pipe 31 away from the bottom plate 22, and an input pipe 36 is movably connected to one end of the gate valve 32 away from the oil drain pipe 31, and a protruding cylinder 34 is fixedly connected to the end of the input pipe 36, and an oil storage cylinder 33 is fixedly connected to the bottom of the protruding cylinder 34, and a handle 35 is fixedly installed on the top of the oil storage cylinder 33, and an exhaust pipe port 37 is fixedly connected to the top of the protruding cylinder 34, and a plug-in tube 38 is movably plugged into the top of the exhaust pipe port 37, and an exhaust pipe 39 is fixedly connected to the top of the plug-in tube 38, and a through hole 391 is opened on the front and back sides of the exhaust pipe 39, and a heat exchange copper pipe 392 is fixedly connected between the front and back sides of the inner wall of the exhaust pipe 39, A connecting cover 393 is fixedly connected to the back of the pipe 39, and a pipe fan 394 is fixedly connected to the back of the connecting cover 393. The input pipe 36 is plugged into the end of the gate valve 32, and then the plug-in pipe 38 is plugged into the top of the exhaust pipe port 37. The liquid oil discharged from the bottom of the bottom plate 22 can be collected through the oil storage cylinder 33, and the original air in the oil storage cylinder 33 is replaced through the inner cavity of the exhaust pipe 39. The liquid oil will evaporate more due to the temperature increase, and the evaporated raw material will be lost through the exhaust pipe 39. The pipe fan 394 is controlled to work, and normal temperature air can be transported into the heat exchange copper tube 392, so that the heat exchange copper tube 392 maintains normal temperature. The evaporated raw material condenses on the outer surface of the heat exchange copper tube 392, and then flows back to the inner cavity of the oil storage cylinder 33 under the action of gravity, thereby reducing the waste of raw materials.

[0032] Working principle: When in use, first control the circulation pump 293 to make water circulate through the water inlet pipe 28, the copper hollow ring 1 281, the vertical copper tube 282, the copper hollow ring 283, the water outlet pipe 29 and the inner cavity of the heating tube 292, and control the electric heating wire 294 to heat the water body. When the water body flows through the inner cavity of the vertical copper tube 282, the air in the inner cavity of the continuous fractionation treatment chamber 21 can be heat-exchanged and heated. At the same time, the digital thermometer 296 monitors the temperature of the return water in the heating tube 292. When the preset value is reached, the electric heating wire 294 is controlled to stop working, thereby keeping the water body at a constant temperature, thereby promoting The inner cavity of the continuous fractionation processing bin 21 is in a constant temperature state, and then the raw materials are put into the bin from the top of the feed hopper 25. When the raw materials pass through the inner cavity of the continuous fractionation processing bin 21, they will be heated to a specified temperature, so that part of the raw materials will melt. The driving motor 231 is controlled to work, which can drive the gear 232 to rotate, and then the centrifugal net cylinder 27 can rotate in the inner cavity of the continuous fractionation processing bin 21. Therefore, under the action of centrifugal force, the melted part of the raw materials can pass through the centrifugal net cylinder 27 and then be discharged from the bottom of the bottom plate 22. The unmelted raw materials will be discharged from the bottom of the discharge pipe 26 under the action of gravity, thereby realizing the function of fractionation.

[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An intelligent liquid sheep oil fractionation device, comprising a support frame (1), characterized in that: A continuous extraction mechanism (2) is arranged on the inner wall of the support frame (1), and an oil recovery mechanism (3) is arranged at the bottom of the continuous extraction mechanism (2); The continuous extraction mechanism (2) comprises a continuous extraction processing chamber (21), the continuous extraction processing chamber (21) is fixedly mounted on the inner wall of the support frame (1), a bottom plate (22) is fixedly mounted on the bottom of the continuous extraction processing chamber (21), a top plate (23) is fixedly mounted on the top of the continuous extraction processing chamber (21), a discharge pipe (26) is rotatably connected to the inner wall of the bottom plate (22), a feed pipe (24) is rotatably connected to the inner wall of the top plate (23), and the top of the feed pipe (24) is fixedly mounted on the top of the bottom plate (23). A feed hopper (25) is fixedly connected to the top plate (23); a centrifugal net cylinder (27) located in the inner cavity of the continuous fractionation processing bin (21) is fixedly connected between the adjacent ends of the feed pipe (24) and the discharge pipe (26); a driving motor (231) is fixedly installed on the top of the top plate (23); the output shaft of the driving motor (231) is fixedly connected to a gear (232); a gear ring (233) is fixedly sleeved on the outer wall of the feed pipe (24); the right side of the gear (232) is meshed with the left side of the gear ring (233).

2. The intelligent liquid mutton oil fractionation device according to claim 1, characterized in that: A supporting bent piece (271) is fixedly mounted on the inner wall of the centrifugal net cylinder (27); one end of the supporting bent piece (271) away from the inner wall of the centrifugal net cylinder (27) is fixedly connected to a raised cover (272); a hemispherical block (273) is fixedly connected to the top of the raised cover (272); and a lower concave ring (274) is fixedly connected to the inner wall of the centrifugal net cylinder (27).

3. The intelligent liquid mutton oil fractionation device according to claim 1, characterized in that: A water inlet pipe (28) is fixedly installed on the front of the continuous fractionation processing chamber (21); a water outlet pipe (29) located below the water inlet pipe (28) is fixedly installed on the front of the continuous fractionation processing chamber (21); the back of the water inlet pipe (28) extends into the inner cavity of the continuous fractionation processing chamber (21) and is fixedly connected to a copper hollow ring 1 (281); the back of the water outlet pipe (29) extends into the inner cavity of the continuous fractionation processing chamber (21) and is fixedly connected to a copper hollow ring 2 (283); and a vertical copper pipe (282) located in the inner cavity of the continuous fractionation processing chamber (21) is fixedly connected between adjacent sides of the copper hollow ring 1 (281) and the copper hollow ring 2 (283).

4. The intelligent liquid mutton oil fractionation device according to claim 3, characterized in that: The continuous extraction mechanism (2) further comprises a heat-insulating circulation pipe (291), the number of which is set to two. The two heat-insulating circulation pipes (291) are respectively fixedly connected to the front of the water inlet pipe (28) and the water outlet pipe (29), and the end of the heat-insulating circulation pipe (291) located at the bottom and away from the water outlet pipe (29) is fixedly connected to a heating cylinder (292).

5. The intelligent liquid sheep oil fractionation device according to claim 4, characterized in that: A circulation pump (293) is fixedly installed on the top of the heating cylinder (292), the input end of the circulation pump (293) is fixedly connected to the top of the heating cylinder (292), and the output end of the circulation pump (293) is fixedly connected to the end of the thermal insulation circulation pipe (291) located above.

6. The intelligent liquid sheep oil fractionation device according to claim 5, characterized in that: A heating wire (294) is fixedly mounted on the front of the inner wall of the heating tube (292); a heat insulation board (295) located below the heating wire (294) is fixedly mounted on the inner wall of the heating tube (292); a digital thermometer (296) is fixedly mounted on the back of the heating tube (292); a measuring end of the digital thermometer (296) extends into the inner cavity of the heating tube (292) and is located below the heat insulation board (295).

7. The intelligent liquid sheep oil fractionation device according to claim 1, characterized in that: The oil recovery mechanism (3) comprises an oil drain pipe (31), the oil drain pipe (31) being fixedly connected to the bottom of the base plate (22), one end of the oil drain pipe (31) away from the base plate (22) being fixedly connected to a gate valve (32), and one end of the gate valve (32) away from the oil drain pipe (31) being movably plugged with an input pipe (36).

8. The intelligent liquid sheep oil fractionation device according to claim 7, characterized in that: The end of the input pipe (36) is fixedly connected to a raised cylinder (34), the bottom of the raised cylinder (34) is fixedly connected to an oil storage cylinder (33), and the top of the oil storage cylinder (33) is fixedly mounted with a handle (35).

9. The intelligent liquid sheep oil fractionation device according to claim 8, characterized in that: The top of the raised cylinder (34) is fixedly connected to an exhaust pipe opening (37), the top of the exhaust pipe opening (37) is movably plugged with a plug-in tube (38), the top of the plug-in tube (38) is fixedly connected to an exhaust pipe (39), and the front and back sides of the exhaust pipe (39) are both provided with through holes (391).

10. The intelligent liquid sheep oil fractionation device according to claim 9, characterized in that: A heat exchange copper tube (392) is fixedly connected between the front and back sides of the inner wall of the exhaust duct (39), a connection cover (393) is fixedly connected to the back side of the exhaust duct (39), and a duct fan (394) is fixedly connected to the back side of the connection cover (393).

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