Leather dip dyeing equipment, dip dyeing method and storage medium thereof
By designing the multi-dividing plate and automatic adjustment system of leather impregnation and dyeing equipment, the problem of cumbersome leather impregnation and dyeing operation and difficult to ensure color consistency is solved, and an efficient and uniform leather dyeing process is achieved.
Patent Information
- Application Number
- CN202411692298.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-03-18
AI Technical Summary
Leather dyeing and impregnation are cumbersome and have high requirements for operators, making it difficult to ensure uniform penetration of dyes and color consistency.
A leather impregnation and dyeing equipment is designed, using multiple partition plates and a rotating guide plate. The leather is distributed on different partition plates in an orderly manner through the rotation of the guide plate to ensure uniform penetration of dye. The equipment is also equipped with a color detection module and a temperature detection module to automatically adjust the color and temperature of the dye.
It improves the efficiency and effect of leather impregnation, reduces the probability that dyes are difficult to penetrate due to leather adhesion, realizes automatic adjustment of dye color and temperature, and simplifies the operation process.
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Figure CN119639973A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of leather processing, and in particular to a leather dyeing device, a dyeing method and a storage medium thereof. Background Art
[0002] In modern times, as people's lives become more and more affluent, they like to express themselves more and more, and the fashion of clothing has naturally seen a variety of styles and colors.
[0003] Leather of different colors needs to be dyed after tanning to dye the leather into the required color, but the dyeing of leather needs to pay attention to the dyeing time. Different dyeing times will be required according to the different types of leather, the different colors of dye, and the depth of color. Even the different degrees of tanning of the leather in the tanning process will lead to different dye penetration efficiency, resulting in different dyeing times. The dye will gradually fade with use and need to be blended again. The operation is cumbersome and requires the master to have sufficient experience. Summary of the invention
[0004] In order to improve the problem that leather dyeing and immersion dyeing operations are cumbersome and require high craftsmanship, the present application provides a leather dyeing device, a dyeing method and a storage medium thereof.
[0005] The present application provides a leather dyeing device, which adopts the following technical solution: A leather dyeing device comprises a dyeing seat, on which a dyeing pool for dyeing leather is formed, a plurality of partition plates for carrying leather are arranged on the inner wall of the dyeing pool, and the plurality of partition plates are distributed along the depth direction of the dyeing pool, a guide plate is rotatably arranged on the dyeing seat, a transmission member for transmitting leather into the dyeing pool is arranged on the dyeing seat, the guide plate rotates to connect the leather transmitted on the transmission member with different partition plates, and a transmission component for transmitting leather out is arranged on the partition plate.
[0006] By adopting the above technical solution, the guide plate is rotated to different partition plates, so that the leather is transferred from the dyeing seat to the designated partition plates in an orderly manner, so that the leather is distributed up and down in an orderly manner, reducing the probability of the leather sticking together, making it difficult for the dye to penetrate, resulting in poor dyeing effect, and improving the dyeing effect.
[0007] Optionally, the guide plate is provided with a plurality of first give way slots, and first give way strips are formed between adjacent first give way slots; the partition plate is provided with a plurality of second give way slots for the first give way strips to enter, and second give way strips are formed between adjacent second give way slots; the first give way slots are used for the second give way strips to enter.
[0008] By adopting the above technical solution, the ends of the guide plate and the partition plate are staggered, and the first and second clearance grooves provide clearance space for the rotation of the guide plate. At the same time, the first and second clearance strips also support the leather.
[0009] Optionally, a buffer column shaft is rotatably provided on the dyeing seat, and the guide plate is fixed on the buffer column shaft. The leather slides onto the guide plate after passing through the outer wall of the buffer column shaft. A hook plate and a guide arc plate are provided on the guide plate. A limiting groove for clamping the leather to limit the sliding direction of the leather is formed between the hook plate and the guide plate. The opening of the limiting groove is adapted to the distance between the adjacent partition plates, and the guide arc plate is used to guide the leather transmitted on the transmission member into the limiting groove.
[0010] By adopting the above technical scheme, the rotation radius of the guide plate is expanded by the buffer column shaft, and the buffer column shaft also supports the leather, so that when the angle of the leather changes when it is transferred from the upper end surface of the dyeing seat to the guide plate, the buffer column shaft provides support, which reduces the probability of the leather being damaged by bending at too large an angle when the guide plate rotates to a larger angle, thereby playing a protective role. At the same time, the leather is clamped by the limit groove, which reduces the probability that the leather will be unable to continue to reach the designated partition plate due to the buoyancy of the liquid when entering the dyeing pool, thereby making the process of the leather entering the partition plate smoother.
[0011] Optionally, a plurality of water pumps are provided on the bottom wall of the immersion pool, a plurality of circulation channels are opened in the immersion seat, the circulation channels are connected with the immersion pool near the bottom wall of the immersion pool to form a water inlet, the water pump is arranged in the water inlet and pumps liquid into the water inlet, the circulation channels are connected with the immersion pool near the opening of the immersion pool to form a water outlet, the water outlet extends along the length direction of the immersion pool, the water outlet is narrowly opened along the depth direction of the immersion pool, and the water outlet opening is covered with a heating net.
[0012] By adopting the above technical solution, water circulation is achieved through a water pump, and at the same time, the source position of the water surface that is easily affected by the external environment and dissipates heat and cools down is heated to ensure that the liquid in the immersion pool maintains a consistent temperature. At the same time, through the opening setting of the water outlet, the water outlet can be more uniform in the horizontal direction, reducing the probability that the water outlet at one point will affect the entire heat dissipation liquid surface too little, so that the temperature is more uniform.
[0013] Optionally, the transmission component includes a plurality of trigger blocks telescopically arranged on the inner wall of the immersion pool, the trigger blocks corresponding to the partition plate, a transmission roller is rotatably arranged on the partition plate, a first reversing tooth is slidably arranged on the end of the transmission roller, a round table is arranged on the first reversing tooth, a trigger rod is slidably arranged in the immersion seat, a guiding inclined surface is formed on the trigger rod for the trigger block to contact and push the trigger rod to slide, a transmission driving member is arranged in the immersion seat, a second reversing tooth is arranged on the rotating shaft of the transmission driving member, the trigger rod slidably contacts the round table to push the first reversing tooth to slide and engage with the second reversing tooth.
[0014] By adopting the above technical solution, when the guide plate rotates to be connected with the corresponding partition plate, the transmission roller on this partition plate is engaged and rotated with the transmission drive member by pressing the trigger block, while the transmission rollers on other partition plates remain disconnected from the transmission drive member, thereby reducing the probability that the leather on other partition plates is mistakenly transmitted and falls to the bottom of the dyeing tank, improving stability, and at the same time achieving one transmission drive member to control the rotation and stop of the transmission tubes on all partition plates, thereby reducing the number of drive sources and reducing costs.
[0015] Optional, including: A color detection module, embedded in the partition plate, used to detect the color of the leather, obtain color detection data and output it; A temperature detection module, arranged on the bottom wall of the immersion tank, is used to detect the temperature of the liquid at the bottom of the immersion tank, obtain temperature detection data and output it; A liquid storage tank, arranged on the dyeing seat, for storing dye, with a discharge port for discharging the dye facing the dyeing pool; A data processing module receives the color detection data and the temperature detection data, performs data processing and calculation, obtains a processing signal and outputs it; The control mechanism is arranged on the liquid storage tank and is used for receiving the processing signal to control the opening and closing of the discharge port of the liquid storage tank.
[0016] By adopting the above technical solution, the color and temperature are monitored and automatically adjusted, so that the dye color and liquid temperature in the dyeing pool can be maintained in the optimal range, which greatly improves the dyeing efficiency and is more convenient and quick.
[0017] The present application provides a leather dyeing method, which adopts the following technical solution: A leather dyeing method comprising: Acquiring the color detection data and timing data, the processing signal including dye blending data and leather color data; Determine whether the leather is impregnated with a signal by using the color detection data and a preset regional color difference threshold; Determine the color difference of the detection point by using the leather dyeing signal and the color detection data; Determine the dye tank color data by the color difference of the detection point, the preset partition plate spacing threshold and the preset color threshold; Determine the dye blending data based on the dye pool color data and a preset dyeing threshold value and output it; Determine color fluctuation data through the leather dyeing signal, the color detection data and the timing data; Determine the lightest color data according to the color fluctuation data; The leather color data is determined and outputted through the lightest color data, the dye pool color data and a preset proximity distance threshold.
[0018] By adopting the above technical solution, the color of the dye liquid in the dyeing tank and the color of the leather can be accurately detected, and the dye can be automatically replenished and the color can be adjusted, which is convenient and quick.
[0019] Optional, including: Acquiring the temperature detection data, wherein the processing signal further includes heating data and flow data; Determine heat dissipation rate data through the temperature detection data, the timing data, the flow data and the heat generation data; Determine a flow influence coefficient by using a plurality of the heat dissipation rate data and the flow data; Determine the new heating data through the temperature detection data, the preset temperature threshold and the heat dissipation rate data, and replace the original heating data; Determine the new flow data by using the dye blending data and a preset blending threshold value, and replace the original flow data; The new heating data is determined by using the new flow data, the flow influence coefficient, the heat dissipation rate data and the original heating data, and the original heating data is replaced.
[0020] By adopting the above technical scheme, the influence of heat dissipation is reduced, the stability of heating is improved, the calculation accuracy is improved, and at the same time, the flow rate is increased to harmonize the added dye. It can also be ensured that the temperature will not be reduced while the flow rate is increased, the dyeing conditions are more stable, and the dyeing effect is improved.
[0021] The present application provides a computer-readable storage medium, which adopts the following technical solution: A computer-readable storage medium stores a computer program that can be loaded by a processor and execute a leather dyeing method.
[0022] By adopting the above technical solution, the computer program is stored in a computer-readable storage medium.
[0023] In summary, the present application includes at least one of the following beneficial technical effects: 1. Reduce the probability of leather sticking together, making it difficult for dyes to penetrate, resulting in poor dyeing effects, and improve the dyeing effect.
[0024] 2. Make heating and water circulation more uniform.
[0025] 3. Automatically maintain temperature and dye color. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic diagram of the overall structure of a leather dyeing device in an embodiment of the present application.
[0027] Figure 2 yes Figure 1 Schematic diagram of the enlarged structure at point A in the middle.
[0028] Figure 3 It is a schematic diagram of the structure in which the buffer column shaft is highlighted after the impregnation seat is hidden.
[0029] Figure 4 is along Figure 1 Schematic diagram of the cross section along line BB.
[0030] Figure 5 is along Figure 1 Schematic diagram of the cross section along the CC line.
[0031] Figure 6 is along Figure 1 Schematic diagram of the cross section of the DD line.
[0032] Figure 7 yes Figure 6 Schematic diagram of the enlarged structure at E in the middle.
[0033] Figure 8 It is a structural schematic diagram showing the first reversing tooth and the second reversing tooth after the impregnation seat is hidden.
[0034] Fig. 9 It is a module schematic diagram of a leather dyeing equipment in an embodiment of the present application.
[0035] Fig.10 It is a schematic diagram of a leather dyeing method in an embodiment of the present application.
[0036] Fig.11 It is a flowchart diagram of step S2 to step S25.
[0037] Description of reference numerals: 1, immersion seat; 11, immersion pool; 12, partition plate; 13, guide plate; 131, first make way slot; 132, first make way strip; 133, second make way slot; 134, second make way strip; 135, buffer column shaft; 14, transmission member; 15, hook plate; 151, guide arc plate; 152, limit slot; 2, transmission assembly; 21, transmission roller; 211, trigger block; 212, trigger slot; 213, linkage slot; 214, control slot; 22, first reversing tooth; 221, snap-in block; 222, snap-in slot; 23, truncated cone; 24, trigger rod; 25, guide ramp; 26, transmission drive member; 261, second reversing tooth; 3, water pump; 31, circulation channel; 311, water inlet; 312, water outlet; 313, heating network; 4, color detection module; 41, temperature detection module; 42, liquid storage tank; 43, data processing module; 44, control mechanism. DETAILED DESCRIPTION
[0038] The following is combined with Figure 1-11 This application is described in further detail.
[0039] The present application embodiment discloses a leather dyeing device. Figure 1 The leather dyeing equipment includes a dyeing seat 1. For ease of description, in this application, the gravity direction is downward. A dyeing pool 11 for dyeing leather is formed on the upper end surface of the dyeing seat 1. The dye is mixed with water into a specified color and then stored in the dyeing pool 11. A plurality of partitions 12 for carrying leather are fixedly connected to the inner wall of the dyeing pool 11. The plurality of partitions 12 are evenly distributed along the depth direction of the dyeing pool 11. A piece of leather is placed on each partition 12. The spacing between two adjacent partitions 12 is slightly larger than the maximum thickness of standard leather. Normal leather can float slightly up and down between adjacent partitions 12.
[0040] Reference Figure 1 and Figure 2 A guide plate 13 is rotatably arranged on the dyeing seat 1, and the guide plate 13 is located on the side wall of the dyeing seat 1 around the opening surface of the dyeing pool 11. A transmission member 14 for transmitting the leather into the dyeing pool 11 is installed on the upper end surface of the dyeing seat 1. The transmission member 14 can be a conveyor belt or a roller or other mechanism with a transmission function. The guide plate 13 rotates to connect the leather transmitted on the transmission member 14 with different partition plates 12, so that the transmission member 14 transmits the leather along the guide plate 13 to the partition plate 12, and a transmission component 2 for transmitting the leather out is installed on the partition plate 12.
[0041] Reference Figure 1 and Figure 2The leather is transported along the length direction of the dyeing seat 1, and the dyeing pool 11 is also extended along the length direction of the dyeing seat 1. The length direction of the guide plate 13 and the length direction of the partition plate 12 are parallel to the length direction of the dyeing seat 1. A plurality of first clearance grooves 131 are provided on the end of the guide plate 13 extending into the dyeing pool 11. The plurality of first clearance grooves 131 are evenly distributed along the width direction of the guide plate 13. The first clearance grooves 131 extend along the length direction of the guide plate 13, and the first clearance grooves 131 penetrate along the thickness direction of the guide plate 13, and first clearance strips 132 are formed between adjacent first clearance grooves 131.
[0042] Reference Figure 1 and Figure 2 A plurality of second clearance grooves 133 are formed at both ends of the partition plate 12 along the length direction. The second clearance grooves 133 are evenly distributed along the width direction of the partition plate 12, and the second clearance grooves 133 penetrate vertically along the thickness direction of the partition plate 12. Second clearance bars 134 are formed between adjacent second clearance grooves 133. When the guide plate 13 rotates through the partition plate 12, the second clearance bars 134 rotate through the first clearance grooves 131, and the first clearance bars 132 rotate through the second clearance grooves 133.
[0043] Reference Figure 2 and Figure 3 A buffer column shaft 135 is rotatably mounted on the dyeing seat 1. The length direction of the buffer column shaft 135 extends along the width direction of the dyeing seat 1. The rotation axis of the buffer column shaft 135 is coaxial with the extension direction of the buffer column shaft 135. The rotation radius of the buffer column shaft 135 is at least 10 cm. The guide plate 13 is fixed on the buffer column shaft 135. The length direction of the guide plate 13 is tangent to the outer wall of the buffer column shaft 135. The upward end surface of the outer wall of the guide plate 13 is flush with the outer wall of the buffer column shaft 135. The leather slides onto the guide plate 13 after passing through the outer wall of the buffer column shaft 135.
[0044] Reference Figure 3Two hook plates 15 and two guide arc plates 151 are fixedly connected to the guide plate 13. The guide arc plates 151 and the hook plates 15 extend along the length direction of the guide plate 13, and the guide arc plates 151 correspond to and are connected to the hook plates 15. A limiting groove 152 is formed between the hook plate 15 and the guide plate 13 for clamping the leather to limit the sliding direction of the leather, and the two hook plates 15 are respectively located on both sides of the length direction of the guide plate 13. The two limiting grooves 152 limit the two sides of a leather. The opening of the limiting groove 152 is adapted to the distance between the adjacent partition plates 12, that is, the cross-sectional distance of the limiting groove 152 in the thickness direction of the guide plate 13 is smaller than the distance between the adjacent partition plates 12. The guide arc plate 151 is located on the guide plate 13 near the buffer column shaft 135, and the limiting groove 152 also extends between the guide arc plate 151 and the upper end surface of the guide plate 13. The limiting groove 152 under the guide arc plate 151 is flared, that is, the farther the limiting groove 152 is away from the hook plate 15, the larger the opening surface is. The guide arc plate 151 is used to guide the leather transmitted on the transmission member 14 to enter the limiting groove 152.
[0045] Reference Figure 4 A plurality of water pumps 3 are fixedly connected to the bottom wall of the immersion pool 11, a plurality of circulation channels 31 are provided in the immersion base 1, the circulation channels 31 are extended in the up-down direction, both ends of the circulation channels 31 are provided on the inner wall of the immersion pool 11, the circulation channels 31 are connected to the immersion pool 11 near the bottom wall of the immersion pool 11 to form a water inlet 311, the circulation channels 31 are connected to the immersion pool 11 near the opening of the immersion pool 11 to form a water outlet 312, the water pump 3 is installed in the water inlet 311, and is used to pump the liquid in the immersion pool 11 into the water inlet 311.
[0046] Reference Figure 4 and Figure 5 The opening surface of the water outlet 312 is square, and the side of the opening surface of the water outlet 312 parallel to the upper end surface of the immersion pool 11 is the length side, the length side of the water outlet 312 extends along the length direction of the immersion pool 11, and the width side of the water outlet 312 extends along the depth direction of the immersion pool 11. The length side of the opening surface of the water outlet 312 is much larger than the width side. The closer the cross-section of the water outlet 312 is to the opening surface of the water outlet 312, the smaller the distance in the depth direction of the immersion pool 11, and the larger the distance in the length direction of the immersion pool 11.
[0047] Reference Figure 2 and Figure 4 The water outlet 312 opening is covered and fixed with a heating net 313 , the heating net 313 is made of corrosion-resistant material, and a heating wire is embedded in the heating net 313 .
[0048] Reference Figure 6 and Figure 7A plurality of triggering grooves 212, a plurality of linkage grooves 213 and a control groove 214 are provided in the dyeing seat 1. The opening of the triggering groove 212 is provided on the inner wall of the dyeing pool 11. The end of the triggering groove 212 away from the dyeing pool 11 is connected to the linkage groove 213. The end of the linkage groove 213 away from the triggering groove 212 is connected to the control groove 214. The linkage grooves 213 correspond to the triggering grooves 212 one by one, and all the linkage grooves 213 are connected to the same control groove 214.
[0049] Reference Figure 6 and Figure 7 The transmission assembly 2 includes a plurality of trigger blocks 211 telescopically mounted on the inner wall of the dyeing tank 11. The trigger blocks 211 slide in the trigger slots 212. The trigger blocks 211 correspond to the trigger slots 212 one by one. The trigger blocks 211 slide in the direction of sliding in and out of the trigger slots 212. The height of the trigger blocks 211 is the same as the height of the partition 12. The trigger blocks 211 correspond to the partition 12 one by one, and the trigger blocks 211 correspond to the end positions of the second clearance strips 134 at both ends of the partition 12 away from the partition 12. A transmission roller 21 is rotated on the upper end surface of the partition 12. The end of the transmission roller 21 extends and is inserted into the inner wall of the dyeing tank 11. The end of the transmission roller 21 extends into the control slot 214.
[0050] Reference Figure 7 and Figure 8The first reversing tooth 22 slides on the end of the transmission roller 21 in the control groove 214, and a clamping block 221 is fixedly connected to the inner side wall of the first reversing tooth 22. A clamping groove 222 is provided on the transmission roller 21, and the clamping groove 222 extends along the length direction of the transmission roller 21. The clamping block 221 slides in the clamping groove 222, and the first reversing tooth 22 rotates. The clamping block 221 contacts the inner wall of the clamping groove 222 to drive the transmission roller 21 to rotate. A round table 23 is fixedly connected to the end of the first reversing tooth 22 close to the immersion tank 11. The cross section of the round table 23 cut along the length direction of the transmission roller 21 is trapezoidal, and the inclined side wall of the round table 23 is inclined in the direction of being away from the first reversing tooth 22 and closer to the transmission roller 21. A trigger rod 24 slides in the linkage groove 213, one end of the trigger rod 24 extends into the trigger groove 212, and the other end of the trigger rod 24 extends into the control groove 214. A guide slope 25 is formed on the end of the trigger rod 24 close to the trigger block 211 for the trigger block 211 to contact and push the trigger rod 24 to slide. The guide slope 25 is inclined in a direction that is farther away from the control groove 214 and farther away from the immersion pool 11. A transmission drive 26 is embedded in the immersion seat 1. The transmission drive 26 adopts a motor. The rotation shaft of the transmission drive 26 extends into the control groove 214. A plurality of second reversing teeth 261 are fixedly connected to the rotation shaft of the transmission drive 26. The second reversing teeth 261 correspond to the first reversing teeth 22 one by one. The trigger rod 24 slides against the inclined side wall of the round table 23 to push the first reversing teeth 22 to slide and engage with the second reversing teeth 261. A spring is sleeved on the transmission roller 21 , and the spring is used to pull the first reversing tooth 22 to extend and retract in a direction away from the second reversing tooth 261 .
[0051] Reference Figure 1 and Figure 8 and Fig. 9 , also includes a color detection module 4, a temperature detection module 41, a liquid storage tank 42, a data processing module 43 and a control mechanism 44. The color detection module 4 can use a color sensor. The number of color detection modules 4 corresponds to the partition plates 12 one by one, and at least one color detection module 4 is embedded in each partition plate 12. When there is leather on the partition plate 12, the color detection module 4 detects the color of the leather. When no leather is placed, the color detection module 4 detects the color of the liquid, obtains color detection data and outputs it.
[0052] Reference Figure 1 and Figure 8 and Fig. 9The temperature detection module 41 can be a temperature sensor and installed on the bottom wall of the dyeing tank 11 to detect the liquid temperature, obtain temperature detection data and output it. The liquid storage tank 42 is fixedly connected to the upper end surface of the dyeing seat 1 around the opening surface of the dyeing tank 11. The liquid storage tank 42 is used to store concentrated dyes. The discharge port of the liquid storage tank 42 faces the dyeing tank 11. The control mechanism 44 is installed on the inner wall of the opening of the liquid storage tank 42. The control mechanism 44 can be, for example, an electronic valve, etc. The control mechanism 44 is used to receive signals to control the opening and closing of the discharge port of the liquid storage tank 42.
[0053] Reference Figure 1 and Figure 8 and Fig. 9 The data processing module 43 includes a database and a processor. The database is used to store various threshold data, such as the partition plate spacing threshold and the color threshold. The processor receives the color detection data and the temperature detection data, and reads the corresponding threshold data from the database. After processing and calculation, the processing signal is obtained and output. The control mechanism 44 can be used to control whether the liquid storage tank 42 is discharged or not.
[0054] The processor may include a central processing unit such as a CPU or MPU or a host system built around a CPU or MPU, including hardware or software. After the meter has a processor, people can freely control the metering instrument through programming to make it run according to people's wishes. The processor can control local measurement transmission, remote measurement transmission, remote communication, etc. through internal protocols. Internal protocols refer to all protocols that achieve mutual communication or links within the same metering instrument or the same system, including: human-computer interaction protocols, software / hardware (interface) protocols, chip bus (C-Bus) protocols, internal bus (I-Bus) protocols, etc. Part or all of the protocols. With the development of integrated circuit technology, some protocols that belong to the external bus (E-Bus) protocol are also classified as internal protocols after the external bus (E-Bus) is integrated into the chip.
[0055] The implementation principle of a leather dyeing device in an embodiment of the present application is as follows: when the leather needs to be put into the dyeing pool 11, the buffer column shaft 135 is first rotated to rotate the guide plate 13 to the end of the second give way strip 134 of the uppermost partition plate 12, so that the first give way strip 132 on the guide plate 13 presses the trigger block 211, and the trigger block 211 pushes the first reversing tooth 22 to slide through the trigger rod 24 and engages with the second reversing tooth 261. At this time, the rotation of the transmission drive member 26 only drives the transmission roller 21 on the uppermost partition plate 12 to rotate. At this time, the transmission member 14 transmits the leather on the upper end surface of the dyeing seat 1 to the guide plate 13 and enters the partition plate 12. When the leather leaves the transmission member 14, one end of the leather has entered the transmission roller 21. At this time, it continues to be transmitted through the transmission roller 21. The operation of other lower partition plates 12 is the same, and the same is true when the leather needs to be taken out from the partition plate 12.
[0056] The present application embodiment discloses a leather dyeing method. Fig.10 , leather dyeing method steps: S1, obtaining color detection data and timing data, and processing signals including dye blending data and leather color data; S11, determining whether the leather is impregnated with a signal by using color detection data and a preset regional color difference threshold; S12, determining the color difference of the detection point according to the leather dyeing signal and the color detection data; S13, determining the dye tank color data by detecting the color difference of the points, the preset partition plate spacing threshold and the preset color threshold; S14, determining dye blending data based on dye pool color data and a preset dyeing threshold value and outputting the data; S15, determining color fluctuation data according to the leather dyeing signal, color detection data and timing data; S16, determining the lightest color data through the color fluctuation data; S17, determining leather color data through the lightest color data, dye pool color data and a preset proximity distance threshold and outputting the data.
[0057] In detail: the color detection data is the data of all colors in an area detected. If there is leather, there will be obvious color difference between the color of the leather and the color of the liquid other than the leather. The regional color difference threshold is used to determine whether there is leather. If the color difference in the color detection data in the same area is greater than the regional color difference threshold, it means that leather exists. At this time, the signal of whether the leather is dyed is yes. If there is no color difference or the color difference is less than the regional color difference threshold, it means that the detection range is all liquid and there is no leather. At this time, the signal of whether the leather is dyed is no; if the signal of whether the leather is dyed is no, then the color detection data will have different colors. For example, the color detected between the color detection sensor and the lower end face of the previous partition plate 12 is different from the color directly facing the dyeing pool. 11. The color of the liquid surface detected is different. At this time, the lightest color is taken as the color difference of the detection point. The partition plate spacing threshold is the distance between adjacent partition plates. The color threshold is the relationship between the distance and the color depth. The distance between the partition plates can be obtained according to the partition plate spacing threshold and the color threshold, which leads to the influence on the lightest color, so as to calculate the true color of the liquid in the immersion and dyeing pool 11, which can be regarded as the color of a thin layer brushed on the leather, which is the dyeing pool color data; the dyeing threshold is the data of the dyeing pool color required to dye the leather into the corresponding color. The dyeing pool color data is compared with the dyeing threshold to obtain the color difference, which is the dye blending data, and output to the control mechanism 44. The control mechanism 44 is operated to open and release a certain amount of dye for color blending; When the signal indicating whether the leather is being dyed is yes, it indicates that there is leather being dyed. At this time, the leather will float up and down, resulting in a change in the distance between the leather and the color sensor, which increases the thickness of the liquid that needs to be penetrated. At this time, the detected color depth will change, so as to obtain a color fluctuation curve in combination with the timing data. The x-coordinate is the color detection data, and the y-coordinate is the timing data, which is the color fluctuation data. Then the lightest color data is taken, which is the lightest color data. When the leather is placed on the color sensor, due to the certain hardness and toughness of the leather, the leather cannot be completely attached to the color sensor, and the proximity distance threshold is the interval of the shortest distance when the leather is naturally placed on the color sensor, so as to obtain the true color of the leather surface after eliminating the interference of the liquid color, which is the leather color data, and output it to the user so that the user can take it out after the leather color reaches a sufficient depth.
[0058] Reference Fig.11 , further comprising the following steps: S2, obtaining temperature detection data, and the processed signal also includes flow data and heating data; S21, determining heat dissipation rate data through temperature detection data, timing data, flow data and heating data; S22, determining a flow influence coefficient through a plurality of heat dissipation rate data and flow data; S23, determining new heating data through temperature detection data, a preset temperature threshold and heat dissipation rate data, and replacing the original heating data; S24, determining new flow data by using the dye blending data and a preset blending threshold, and replacing the original flow data; S25. Determine new heating data through the new flow data, flow influence coefficient, heat dissipation rate data and original heating data, and replace the original heating data.
[0059] In detail: the temperature detection data is to detect the temperature of the liquid at the bottom of the immersion pool 11, the heating data is the power signal output by the processor to the heating wire, that is, the heat generated by the heating wire, the flow data is the power signal output by the processor to the water pump 3, that is, the efficiency of the water pump 3 pumping water, when the flow data is 0, the heat emitted by the heating wire minus the heat represented by the temperature detection data, combined with the timing data, the heat dissipation speed of the liquid surface in a static state can be obtained, which is the heat dissipation rate data, and then when the flow data is not 0, the difference between the heat dissipation rate data obtained and the heat dissipation rate data in a static state is the additional heat dissipation caused by the flow of the liquid surface, and the relationship between this and the flow data is the flow influence coefficient, the temperature threshold is the temperature required for the leather in the immersion to achieve the best immersion efficiency, the difference between the temperature threshold and the temperature detection data is the temperature that needs to be increased, at this time, the new heating data can be obtained in combination with the heat dissipation rate data and output to the heating wire; After outputting the dye blending data and adding the dye, it is necessary to speed up the liquid flow to blend the newly added dye, but a fast flow rate will lead to faster heat dissipation, so first determine the flow rate required to blend the dye based on the blending threshold, output this flow output to the water pump 3 for control, and then combine the flow data with the flow influence coefficient to obtain how much additional heat dissipation the flow rate corresponding to the flow data will increase, and then add the additional heat dissipation to the original heat dissipation rate data to obtain new heat dissipation rate data, and combine the new heat dissipation rate data to obtain new heating data, which can be output to the heating wire.
[0060] The embodiment of the present application discloses a computer-readable storage medium, wherein the computer-readable storage medium stores a computer program that can be loaded by a processor and execute a leather dyeing method.
[0061] Computer-readable storage media include, for example, various media that can store program codes, such as a USB flash drive, a mobile hard disk, a read-only memory (ROM), a random access memory (RAM), a magnetic disk, or an optical disk.
[0062] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A leather dyeing device, characterized in that: The invention comprises a dyeing seat (1), wherein a dyeing pool (11) for dyeing leather is formed on the dyeing seat (1), a plurality of partition plates (12) for carrying leather are arranged on the inner wall of the dyeing pool (11), and the plurality of partition plates (12) are distributed along the depth direction of the dyeing pool (11), a guide plate (13) is rotatably arranged on the dyeing seat (1), a transmission member (14) for transmitting leather into the dyeing pool (11) is arranged on the dyeing seat (1), the guide plate (13) is rotatably arranged to connect the leather transmitted on the transmission member (14) with different partition plates (12), and a transmission component (2) for transmitting leather out is arranged on the partition plate (12).
2. The leather dyeing equipment according to claim 1, characterized in that: The guide plate (13) is provided with a plurality of first clearance slots (131), and first clearance strips (132) are formed between adjacent first clearance slots (131). The partition plate (12) is provided with a plurality of second clearance slots (133) for the first clearance strips (132) to enter, and second clearance strips (134) are formed between adjacent second clearance slots (133). The first clearance slots (131) are used for the second clearance strips (134) to enter.
3. The leather dyeing equipment according to claim 1, characterized in that: A buffer column shaft (135) is rotatably arranged on the dyeing seat (1), and the guide plate (13) is fixed on the buffer column shaft (135). The leather slides onto the guide plate (13) after passing through the outer wall of the buffer column shaft (135). A hook plate (15) and a guide arc plate (151) are arranged on the guide plate (13). A limiting groove (152) for clamping the leather to limit the sliding direction of the leather is formed between the hook plate (15) and the guide plate (13). The opening of the limiting groove (152) is adapted to the spacing between adjacent partition plates (12). The guide arc plate (151) is used to guide the leather transmitted on the transmission member (14) to enter the limiting groove (152).
4. The leather dyeing equipment according to claim 1, characterized in that: A plurality of water pumps (3) are arranged on the bottom wall of the dyeing pool (11); a plurality of circulation channels (31) are provided in the dyeing seat (1); a position of the circulation channel (31) close to the bottom wall of the dyeing pool (11) is connected to the dyeing pool (11) to form a water inlet (311); the water pump (3) is arranged in the water inlet (311) and pumps liquid into the water inlet (311); a position of the circulation channel (31) close to the opening of the dyeing pool (11) is connected to the dyeing pool (11) to form a water outlet (312); the water outlet (312) is extended along the length direction of the dyeing pool (11); the water outlet (312) is arranged in a narrow opening along the depth direction of the dyeing pool (11); and a heating net (313) is provided on the opening of the water outlet (312).
5. The leather dyeing equipment according to claim 4, characterized in that: The transmission assembly (2) comprises a plurality of trigger blocks (211) telescopically arranged on the inner wall of the immersion pool (11), the trigger blocks (211) corresponding to the partition plate (12), a transmission roller (21) rotatably arranged on the partition plate (12), a first reversing tooth (22) slidably arranged on the end of the transmission roller (21), a round table (23) arranged on the first reversing tooth (22), a trigger rod (24) slidably arranged in the immersion seat (1), a guiding inclined surface (25) for the trigger block (211) to contact and push the trigger rod (24) to slide, a transmission drive member (26) is arranged in the immersion seat (1), a second reversing tooth (261) is arranged on the rotating shaft of the transmission drive member (26), the trigger rod (24) slidably contacts the round table (23) to push the first reversing tooth (22) to slide and engage with the second reversing tooth (261).
6. The leather dyeing equipment according to claim 5, characterized in that: include: A color detection module (4), embedded in the partition plate (12), used to detect the color of the leather, obtain color detection data and output it; A temperature detection module (41) is arranged on the bottom wall of the immersion tank (11) and is used to detect the temperature of the liquid at the bottom of the immersion tank (11), obtain temperature detection data and output it; A liquid storage tank (42) is arranged on the dyeing seat (1) and is used to store dye, with an outlet for discharging the dye facing the dyeing pool (11); A data processing module (43) receives the color detection data and the temperature detection data, performs data processing calculations, obtains a processing signal, and outputs the signal; A control mechanism (44) is arranged on the liquid storage tank (42) and is used to receive the processing signal to control the opening and closing of the discharge port of the liquid storage tank (42).
7. A leather dyeing method, using the leather dyeing equipment according to claim 6, characterized in that: include: Acquiring the color detection data and timing data, the processing signal including dye blending data and leather color data; Determine whether the leather is impregnated with a signal by using the color detection data and a preset regional color difference threshold; Determine the color difference of the detection point by using the leather dyeing signal and the color detection data; Determine the dye tank color data by the color difference of the detection point, the preset partition plate spacing threshold and the preset color threshold; Determine the dye blending data based on the dye pool color data and a preset dyeing threshold value and output it; Determine color fluctuation data through the leather dyeing signal, the color detection data and the timing data; Determine the lightest color data according to the color fluctuation data; The leather color data is determined and outputted through the lightest color data, the dye pool color data and a preset proximity distance threshold.
8. A leather dyeing method according to claim 7, characterized in that: include: Acquiring the temperature detection data, wherein the processing signal further includes heating data and flow data; Determine heat dissipation rate data through the temperature detection data, the timing data, the flow data and the heat generation data; Determine a flow influence coefficient by using a plurality of the heat dissipation rate data and the flow data; Determine the new heating data through the temperature detection data, the preset temperature threshold and the heat dissipation rate data, and replace the original heating data; Determine the new flow data by using the dye blending data and a preset blending threshold value, and replace the original flow data; The new heating data is determined by using the new flow data, the flow influence coefficient, the heat dissipation rate data and the original heating data, and the original heating data is replaced.
9. A computer-readable storage medium, characterized in that: A computer program is stored which can be loaded by a processor and execute the leather dyeing method according to any one of claims 7 to 8.