Fan circle run-out and height automatic detection equipment

By designing a fan circular jumping and height automatic detection device including clamping device, axial and radial circular jumping detection device and rotary power device, the problems of single detection functions and low accuracy of existing equipment are solved, and efficient and accurate wind wheel detection is achieved.

CN119642760APending Publication Date: 2025-03-18FANS TECH ELECTRIC CO LTD
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Patent Information

Application Number
CN202411820685.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-03-18

AI Technical Summary

Technical Problem

The existing wind wheel detection equipment has a single function, and it is impossible to perform axial and radial circular jump detection at the same time, and the detection accuracy is low and the efficiency is low.

Method used

A fan circular jumping and height automatic detection equipment is designed, including a frame, a clamping device, an axial circular jumping detection device and a radial circular jumping detection device. The wind wheel is driven to rotate through the first and second rotary power devices, and the height measurement sensor is used to measure the height of the wind wheel to achieve fully automated detection.

Benefits of technology

The axial and radial circular jump detection of the wind wheel is realized, the accuracy and efficiency of the detection is improved, the unqualified products can be automatically identified, and the production quality control is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses fan circle run-out and height automatic detection equipment, and belongs to the technical field of fan manufacturing, the fan circle run-out and height automatic detection equipment comprises a rack, a clamping device, an axial circle run-out detection device and a first rotating power device, the first rotating power device is arranged in the rack, the clamping device is arranged on the first rotating power device, and the axial circle run-out detection device is arranged on the rack. The axial circle run-out detection device is arranged on one side of the clamping device, the radial circle run-out detection device is arranged on the other side of the clamping device, axial and radial run-out detection can be carried out on the wind wheel at the same time, the automation degree is high, and the detection accuracy is high.
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Description

Technical Field

[0001] The invention relates to the technical field of fan manufacturing, and in particular to a fan circular runout and height automatic detection device. Background Art

[0002] A centrifugal fan draws air into the blade space from the axial direction of the fan. Then, driven by the impeller, the airflow rotates with the impeller on the one hand; on the other hand, the impeller is lifted up by inertia, and finally the airflow leaves the impeller in the radial direction. It is a fan that relies on centrifugal force to do work. In the manufacture of centrifugal fans, in order to ensure the reliability of the installation and the stability of the rotation of the centrifugal fan impeller and to reduce the noise generated by the rotation of the impeller, it is necessary to measure the height of the assembled impeller and the circular runout during the rotation of the impeller. At present, the equipment for measuring the impeller of a fan can only measure a single radial runout, axial runout or installation height, and the measurement process requires manual assistance. The detection efficiency is low and the information obtained from the detection cannot be effectively recorded. In order to improve the quality of the installed fan and the accuracy of the detection, a fully automatic impeller detection equipment with multiple parameter detection is required.

[0003] The existing patent application with publication number CN106052608A discloses special fan assembly, detection equipment and circular runout detection method, which includes a frame, a workbench is fixed on the top of the frame, a detection platform is fixedly installed on the workbench by a clamping cylinder, a tooling fixture is arranged on the detection platform, a fan drive motor is installed on the bottom surface of the workbench, the fan drive motor is arranged directly below the detection platform, a laser distance measuring device is arranged directly above the detection platform, the laser distance measuring device is fixedly installed on the workbench, the laser distance measuring device is connected to the main controller through a data acquisition card, an automatic screw driving device is installed on the side of the workbench, and the automatic screw driving device is connected to the screw feeding barrel. The detection equipment can only perform circular runout detection in one direction, and the rotation of the fan is not stable enough during detection, which reduces the accuracy of measuring circular runout and has poor detection quality. Summary of the invention

[0004] The purpose of the present invention is to provide a wind turbine circular runout and height automatic detection device, which solves the problems of single detection function and low measurement accuracy of existing wind wheel detection equipment when detecting circular runout.

[0005] In order to achieve the above-mentioned invention object, the technical solution adopted by the present invention is as follows:

[0006] A wind turbine circular runout and height automatic detection device comprises a frame, a clamping device, an axial circular runout detection device and a first rotating power device, wherein the first rotating power device is arranged in the frame, the clamping device is arranged on the first rotating power device, the axial circular runout detection device is arranged on one side of the clamping device, and further comprises a radial circular runout detection device, wherein the radial circular runout detection device is arranged on the other side of the clamping device. The wind wheel can be simultaneously tested for axial and radial runout, and has a high degree of automation and high detection accuracy.

[0007] Furthermore, the first rotating power device includes a support arm, a support platform, a first driven wheel, a first driving wheel, a first driver, a first rotating shaft and a first height measuring sensor, the support arm is arranged on the frame, the support platform is arranged on one end of the support arm, the first driver is arranged on the support arm, the first driving wheel is connected to the output end of the first driver, the first rotating shaft is rotatably connected to the support platform, the first driven wheel is arranged on the first rotating shaft, and the first driven wheel is meshed with the first driving wheel, the clamping device is detachably connected to the first rotating shaft, the first height measuring sensor is arranged on the other end of the support arm, and the first height measuring sensor is facing the direction of the clamping device, for driving the wind wheel to rotate and detecting the position of the lower end surface of the wind wheel.

[0008] Furthermore, it also includes a second rotating power device and a lifting device, wherein the lifting device is arranged between the radial circular runout detection device and the axial circular runout detection device, the second rotating power device is slidably connected to the lifting device, and the second rotating power device is aligned with the center of the first rotating power device, and is used to press from the upper end surface of the wind wheel to ensure the stability and coaxiality of the wind wheel rotation, thereby improving the accuracy of the wind wheel runout measurement.

[0009] Furthermore, the second rotating power device includes a mounting plate, a second driven wheel, a second rotating shaft, a second driving wheel, a second driver and a second height measuring sensor, the mounting plate is slidably connected to the lifting device, the second driver is arranged on the mounting plate, the second driving wheel is connected to the output end of the second driver, the second rotating shaft is rotatably connected to the mounting plate, the second driven wheel is arranged on the second rotating shaft, and the second driving wheel is meshed with the second driven wheel, the second height measuring sensor is arranged on the mounting plate, and the second height measuring sensor is facing the direction of the clamping device, for non-contact measurement of the height of the wind wheel.

[0010] Preferably, the clamping device includes a clamping platform, a clamping driver, a plurality of clamping claws and a clamping sensor. The clamping driver is arranged on one end of the clamping platform, and the plurality of clamping claws are slidably connected to the other end of the clamping platform. The clamping sensor is arranged on the clamping claws. Wind wheels of different diameters can be clamped with appropriate clamping force without damaging the shape of the wind wheel.

[0011] Furthermore, it also includes an auxiliary rotating power device, which is slidably connected to one side of the clamping device. The auxiliary rotating power device can contact the clamping device to provide power to drive the wind wheel to rotate, and the stability of the wind wheel rotation is better.

[0012] Furthermore, the auxiliary rotating power device includes a frame, a telescopic slide, a lifting mechanism and a flexible transmission mechanism. The frame is arranged on the telescopic slide, the lifting mechanism is arranged on the frame, the flexible transmission mechanism is slidably connected to the frame, and the flexible transmission mechanism is connected to the lifting mechanism. The flexible transmission mechanism can be lifted and lowered perpendicular to the end face of the frame, and friction transmission is used to reduce the driving force to affect the accuracy of wind wheel runout tolerance detection.

[0013] Preferably, the flexible transmission mechanism includes a support plate, a friction transmission belt, a power wheel, an angle wheel, a skateboard and a groove, the support plate is slidably connected to the frame, the power wheel is rotatably connected to the skateboard, the skateboard is slidably connected to the support plate, the groove is arranged on a side wall of the support plate, the angle wheel is rotatably connected to the support plate and is located on both sides of the groove, the friction transmission belt connects the power wheel and the angle wheel, the flexible transmission has little effect on the wind wheel and is quick to engage and disengage, thereby improving the detection efficiency.

[0014] Preferably, the radial circular runout detection device includes a radial X-axis moving unit, a radial Y-axis moving unit, a radial Z-axis lifting unit, a radial cantilever bracket, a radial circular runout measurement sensor and a radial detection wheel; the radial X-axis moving unit is arranged on the other side of the clamping device, the radial Y-axis moving unit is arranged on the radial X-axis moving unit, the radial Z-axis lifting unit is arranged on the radial Y-axis moving unit, one end of the radial cantilever bracket is connected to the radial Z-axis lifting unit, and the other end is connected to the radial circular runout measurement sensor; the radial detection wheel is connected to the radial circular runout measurement sensor, and the orientation of the radial detection wheel is parallel to the end face of the clamping device, so as to detect the radial circular runout tolerance of wind wheels of different specifications.

[0015] Preferably, the axial circular runout detection device includes an axial X-axis moving unit, an axial Y-axis moving unit, an axial Z-axis lifting unit, an axial cantilever bracket, an axial circular runout measurement sensor and an axial detection wheel; the axial X-axis moving unit is arranged on the other side of the clamping device, the axial Y-axis moving unit is arranged on the axial X-axis moving unit, the axial Z-axis lifting unit is arranged on the axial Y-axis moving unit, one end of the axial cantilever bracket is connected to the axial Z-axis lifting unit, and the other end is connected to the axial circular runout measurement sensor; the axial detection wheel is connected to the axial circular runout measurement sensor, and the axial detection wheel is oriented perpendicular to the end face of the clamping device, so as to detect the axial circular runout tolerance of wind wheels of different specifications.

[0016] The beneficial effects of the present invention are:

[0017] (1) The fan circular runout and height automatic detection equipment has movable axial circular runout detection devices and radial circular runout detection devices on both sides of the clamping device, which can simultaneously perform axial and radial circular runout detection on the wind wheel. The detectable wind wheel range is large and the detection accuracy is high. After the detection is completed, unqualified products can be selected, and the detection efficiency is high.

[0018] (2) The wind turbine circular runout and height automatic detection equipment is provided with a first rotating power device and a second rotating power device to assist the rotating power device, respectively providing power for the rotation of the wind wheel from the upper and lower ends and the middle of the wind wheel. The rotation of the wind wheel is stable, so that the accuracy of measuring the circular runout tolerance of the wind wheel is high. The auxiliary rotating power device can be quickly separated from the wind wheel, and the upper limit of the wind wheel speed is high. In addition, the first rotating power device and the second rotating power device are respectively provided with distance sensors, which can measure the height of the wind wheel. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 Axle measurement of the fan circular runout and height automatic detection device provided by the present invention Figure 1 ;

[0020] Figure 2 Axle measurement of the fan circular runout and height automatic detection device provided by the present invention Figure 2 ;

[0021] Figure 3 A front view of the fan circular runout and height automatic detection device provided by the present invention;

[0022] Figure 4 A top view of the fan circular runout and height automatic detection device provided by the present invention;

[0023] Figure 5 An axonometric view of the clamping device provided by the present invention;

[0024] Figure 6 A top view of the clamping device provided by the present invention;

[0025] Figure 7 An axonometric view of the auxiliary rotary power device provided by the present invention;

[0026] Figure 8 A front view of the auxiliary rotary power device provided by the present invention;

[0027] Fig. 9 A side view of the auxiliary rotary power device provided by the present invention;

[0028] Fig.10 An axonometric view of a second rotary power device provided by the present invention;

[0029] Fig.11 A front view of a second rotary power device provided by the present invention;

[0030] Fig.12 A top view of a second rotary power device provided by the present invention;

[0031] Fig.13 for Fig.11 Section along line AA;

[0032] Fig.14 An axonometric diagram of the lifting device provided by the present invention;

[0033] Fig.15 A top view of the lifting device provided by the present invention;

[0034] Fig.16 An axonometric diagram of the radial runout detection device provided by the present invention;

[0035] Fig.17 A front view of the radial runout detection device provided by the present invention;

[0036] Fig.18 An axonometric diagram of the axial circular runout detection device provided by the present invention;

[0037] Fig.19 A front view of the axial circular runout detection device provided by the present invention;

[0038] Fig. 20 An axonometric view of a first rotary power device provided by the present invention;

[0039] Fig.21 A front view of a first rotary power device provided by the present invention;

[0040] Fig. 22 for Fig.21 Cross-section along line BB.

[0041] Reference numerals:

[0042] 1. Frame; 2. Clamping device; 21. Clamping platform; 22. Clamping driver; 23. Clamping claw; 24. Clamping sensor; 3. Auxiliary rotation power device; 31. Frame; 32. Bottom plate; 33. Lifting mechanism; 34. Flexible transmission mechanism; 35. Telescopic slide; 341. Angle wheel; 342. Friction transmission belt; 343. Power wheel; 344. Tension adjustment wheel; 345. Slide plate; 346. Support plate; 347. Driving motor; 348 , groove; 35, telescopic slide; 36, guide column; 4, second rotary power device; 41, mounting plate; 42, second driven wheel; 43, second driver; 44, second rotating shaft; 45, guide shaft; 46, second height measuring sensor; 461, second sensor bracket; 47, support chain; 48, second driving wheel; 5, lifting device; 51, mounting platform; 52, pillar; 53, lifter; 54, guide sleeve; 55, adjustment plate; 56. Positioning block; 6. Radial circular runout detection device; 61. Radial X-axis moving unit; 62. Radial Y-axis moving unit; 63. Radial Z-axis lifting unit; 64. Radial cantilever bracket; 65. Radial circular runout measurement sensor; 66. Radial detection wheel; 67. Radial connecting line; 7. Axial circular runout detection device; 71. Axial X-axis moving unit; 72. Axial Y-axis moving unit; 73. Axial Z-axis lifting unit; 74. Axial cantilever bracket; 75. Axial circular runout measurement sensor; 76. Axial detection wheel; 77. Axial connecting line; 8. Protective cover; 81. Touch screen; 82. Grating; 83. Safety button; 84. Warning light; 9. First rotating power device; 91. Support arm; 92. First rotating shaft; 93. First driven wheel; 94. First driver; 95. First driving wheel; 96. First height measurement sensor; 961. First sensor rack; 97. Support table. DETAILED DESCRIPTION

[0043] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0044] like Figure 1-Figure 22As shown, this embodiment discloses an automatic detection device for circular runout and height of a wind turbine, including a frame 1, a clamping device 2, an axial circular runout detection device 7 and a first rotating power device 9, wherein the first rotating power device 9 is arranged in the frame 1, the clamping device 2 is arranged on the first rotating power device 9, the axial circular runout detection device 7 is arranged on one side of the clamping device 2, and further includes a radial circular runout detection device 6, which is arranged on the other side of the clamping device 2. The clamping device 2 can clamp wind wheels of different diameters, and the first rotating power device 9 is used to drive the clamping device 2 to rotate. The axial circular runout detection device 6 and the radial circular runout detection device 7 can respectively contact the end face and outer wall of the wind wheel after moving, so as to automatically detect the axial runout and radial runout tolerances of the wind wheel.

[0045] Further, see Figure 20-22 The first rotary power device 9 includes a support arm 91, a support platform 97, a first driven wheel 93, a first driving wheel 95, a first driver 94, a first rotating shaft 92 and a first height measuring sensor 96. The support arm 91 is arranged on the frame 1, the support platform 97 is arranged on one end of the support arm 91, the first driver 94 is arranged on the support arm 91, the first driving wheel 95 is connected to the output end of the first driver 94, the first rotating shaft 92 is rotatably connected to the support platform 97, the first driven wheel 93 is arranged on the first rotating shaft 92, and the first driven wheel 93 is connected to the first driving wheel 95 is engaged, the clamping device 2 is detachably connected to the first rotating shaft 92. Specifically, a card slot is provided at the top of the first rotating shaft 92, and the clamping device 2 is detachably installed in the card slot, so that the clamping device 2 can be easily replaced to clamp wind wheels of different specifications. The first height measuring sensor 96 is arranged on the other end of the support arm 91, and the first height measuring sensor 96 faces the direction of the clamping device 2. The first height measuring sensor 96 is used to detect the position of the lower end surface of the wind wheel and transmit the detection signal to the control system for calculating the position and height of the wind wheel.

[0046] Preferably, a slide groove is provided on the support arm 91, and a first sensor frame 961 is provided in the slide groove. The first height measuring sensor 96 is a non-contact laser sensor, which is installed on the support arm 91 by the first sensor frame 961. The detection position of the first height measuring sensor 96 is changed by adjusting the position of the first sensor frame 961 to meet the needs of wind wheel height measurement of different specifications.

[0047] Furthermore, it also includes a second rotating power device 4 and a lifting device 5. The lifting device 5 is arranged between the radial circular runout detection device 6 and the axial circular runout detection device 7. The second rotating power device 4 is slidably connected to the lifting device 5, and the second rotating power device 4 is aligned with the center of the first rotating power device 9. The second rotating power device 4 is above the clamping device 2. Driven by the lifting device 5, the second rotating power device 4 is in contact with the top of the wind wheel, and is used to cooperate with the first rotating power device 9 to assist in driving the wind wheel to rotate during detection, thereby improving the stability of the wind wheel rotation and the measurement accuracy of the runout tolerance. The wind wheel has a large rotation speed range during measurement, and the stability of the wind wheel rotation under high-speed rotation can be measured.

[0048] Preferably, the lifting device 5 includes an installation platform 51, a pillar 52, a lifter 53, a guide sleeve 54, an adjustment plate 55 and a positioning block 56. The installation platform 51 is installed on the frame 1 by the pillar 52. The adjustment plate 55 is detachably connected to the installation platform 51. The guide sleeve 54 is arranged on the adjustment plate 55, and the guide sleeve 54 penetrates the installation platform 51. The guide sleeve 54 and the guide shaft 45 are slidably matched. The positioning block 56 is fixed on the installation platform 51. The positioning block 56 is used to position the adjustment plate 55 to ensure that the second rotary power device 4 is directly opposite to the first rotary power device 9. The lifter 53 is a servo electric cylinder, which is on the installation platform 51 and is used to directly provide power for the lifting action of the second rotary power device 4. In addition, a through groove is provided on the installation platform 51 to leave space for the movement of the second rotary power device 4 and improve the height measurement range.

[0049] Further, see Figure 10-13 The second rotary power device 4 includes a mounting plate 41, a second driven wheel 42, a second rotating shaft 44, a second driving wheel 48, a second driver 43 and a second height measuring sensor 46. The mounting plate 41 is slidably connected to the lifting device 5. The second driver 43 is arranged on the mounting plate 41. The second driving wheel 48 is connected to the output end of the second driver 43. The second rotating shaft 44 is rotatably connected to the mounting plate 41. The second driven wheel 42 is arranged on the second rotating shaft 44, and the second driving wheel 48 is meshed with the second driven wheel 42. The second driven wheel 42 drives the second rotating shaft 44 to rotate. The end of the second rotating shaft 44 is flat and can contact the top of the wind wheel to transmit power. The second height measuring sensor 46 is arranged on the mounting plate 41, and the second height measuring sensor 46 faces the direction of the clamping device 2. The second height measuring sensor 46 is used to measure the position and height of the upper end of the wind wheel. The overall height data of the wind wheel can be obtained in conjunction with the first height measuring sensor 96. The first height measuring sensor 96 is a laser sensor.

[0050] Preferably, the second height measuring sensor 46 is slidably connected to the mounting plate 41 by a second sensor bracket 461, so as to adjust the position of the second height measuring sensor 46 to meet the requirements of measuring the height of wind wheels of different specifications.

[0051] Preferably, a guide shaft 45 is also provided on the mounting plate 41. The guide shaft 45 is perpendicular to the end face of the mounting plate 41. The guide shaft 45 is slidably connected in the guide sleeve 54 to improve the stability of the second rotating power device 4 during lifting; a support chain 47 is connected to the side wall of the mounting plate 41 to protect the power and control cables.

[0052] Preferably, the clamping device 2 includes a clamping platform 21, a clamping driver 22, a plurality of clamping jaws 23 and a clamping sensor 24. The clamping driver 22 is arranged on one end of the clamping platform 21, and the plurality of clamping jaws 23 are slidably connected to the other end of the clamping platform 21. The clamping sensor 24 is arranged on the clamping jaws 23. The clamping driver 22 is pneumatically installed at the bottom of the clamping platform 21. The plurality of clamping jaws 23 can slide toward the center of the clamping platform 21, thereby expanding the clamping range. The clamping sensor 24 is an optical fiber sensor, which is installed on the inner wall of the clamping jaws 23 facing the center of the clamping platform 21. It can detect the pressure of clamping the wind wheel and maintain stable clamping during the rotation of the wind wheel.

[0053] Furthermore, it also includes an auxiliary rotation power device 3, which is slidably connected to one side of the clamping device 2. The auxiliary rotation power device 3 can contact the clamping device 2. The auxiliary rotation power device 3 is used to drive the wind wheel to rotate from the middle of the wind wheel using the friction force generated by the contact. The rotation of the wind wheel is more stable and the adjustable speed range is larger.

[0054] Furthermore, the auxiliary rotating power device 3 includes a frame 31, a telescopic slide 35, a lifting mechanism 33 and a flexible transmission mechanism 34. The telescopic slide 35 is arranged on the side of the clamping device 2, the frame 31 is arranged on the telescopic slide 35, the telescopic slide 35 drives the frame 31 to move in the direction of the clamping device 2, the lifting mechanism 33 is arranged on the frame 31, the flexible transmission mechanism 34 is slidably connected to the frame 31, and the flexible transmission mechanism 34 is connected to the lifting mechanism 33. The flexible transmission mechanism 34 can be lifted and lowered perpendicular to the end face of the frame 1, and the flexible transmission mechanism 34 can contact the outer wall of the wind wheel to provide power for the rotation of the wind wheel through friction transmission.

[0055] The lifting mechanism 33 is a screw rod rotated by a hand wheel. The height position of the flexible transmission mechanism 34 can be conveniently adjusted by utilizing the self-locking ability of the screw rod to ensure the stability of driving the wind wheel to rotate.

[0056] Preferably, a guide column 36 is provided along the height direction of the frame 31 , and the flexible transmission mechanism 34 is slidably connected to the guide column 36 . The guide column 36 plays a role of positioning and stabilization. The frame 31 is formed of a frame structure by bottom plates installed at both ends of the guide column 36 .

[0057] Preferably, the lifting mechanism 33 is a screw rod driven by a supporting wheel, and the screw rod has a self-locking capability. The lifting mechanism 33 is utilized to meet the auxiliary driving requirements of wind wheels of different heights.

[0058] Furthermore, the flexible transmission mechanism 34 includes a support plate 346, a friction transmission belt 342, a power wheel 343, an angle wheel 341, a slide plate 345 and a groove 348. The support plate 346 is slidably connected to the frame 31, the power wheel 343 is rotatably connected to the slide plate 345, the slide plate 345 is slidably connected to the support plate 346, the groove 348 is arranged on a side wall of the support plate 346, the angle wheel 341 is rotatably connected to the support plate 346, and is located on both sides of the groove 348, the friction transmission belt 342 is pulled apart to both sides, the friction transmission belt 342 connects the power wheel 343 and the angle wheel 341, the friction transmission belt 342 is at the opening of the groove 348, the friction transmission belt 342 has a certain elasticity and a rough surface, the power wheel 343 is driven by a drive motor 347 installed on the lower end surface of the slide plate 345, and provides power for driving the wind wheel to rotate.

[0059] Preferably, the slide plate 345 is connected to the support plate 346 by a screw rod, and the screw rod is used to drive the slide plate 345 to adjust the tension on the friction transmission belt 342 to improve the transmission efficiency.

[0060] Preferably, the flexible transmission mechanism 34 also includes a tension adjustment wheel 344, which is rotatably connected to the skateboard 345 and is located on both sides of the power wheel 343. The tension adjustment wheel 344 is in contact with the friction transmission belt 342. The tension adjustment wheel 344 is close to the power wheel 343 and can press the friction transmission belt 342 to the power wheel 343, thereby increasing the friction angle of the power wheel 343 transmission, thereby improving the efficiency of the dynamic output.

[0061] Furthermore, the radial circular runout detection device 6 includes a radial X-axis moving unit 61, a radial Y-axis moving unit 62, a radial Z-axis lifting unit 63, a radial cantilever bracket 64, a radial circular runout measurement sensor 65 and a radial detection wheel 66. The radial X-axis moving unit 61 is arranged on the other side of the clamping device 2, the radial Y-axis moving unit 62 is arranged on the radial X-axis moving unit 62, the radial Z-axis lifting unit 63 is arranged on the radial Y-axis moving unit 62, one end of the radial cantilever bracket 64 is connected to the radial Z-axis lifting unit 63, and the other end is connected to the radial circular runout measurement sensor 65, the radial detection wheel 66 is connected to the radial circular runout measurement sensor 65, and the direction of the radial detection wheel 66 is parallel to the end face of the clamping device 2, the radial detection wheel 66 is in sliding contact with the outer wall of the wind wheel, and the radial runout data is transmitted to the radial circular runout measurement sensor 65. The surface of the wind wheel will not be damaged during the measurement, and the resistance during measurement is small and the measurement accuracy is high.

[0062] Preferably, the axial circular runout detection device 7 includes an axial X-axis moving unit 71, an axial Y-axis moving unit 72, an axial Z-axis lifting unit 73, an axial cantilever bracket 74, an axial circular runout measurement sensor 75 and an axial detection wheel 76. The axial X-axis moving unit 71 is arranged on the other side of the clamping device 2, the axial Y-axis moving unit 72 is arranged on the axial X-axis moving unit 71, the axial Z-axis lifting unit 73 is arranged on the axial Y-axis moving unit 72, one end of the axial cantilever bracket 74 is connected to the axial Z-axis lifting unit 73, and the other end is connected to the axial circular runout measurement sensor 75, the axial detection wheel 76 is connected to the axial circular runout measurement sensor 75, and the direction of the axial detection wheel 76 is perpendicular to the end face of the clamping device 2, the axial detection wheel 76 is in sliding contact with the end face of the wind wheel, and the end face runout data of the wind wheel is transmitted to the axial circular runout measurement sensor 75, and the wind wheel will not be damaged during measurement.

[0063] A radial connecting line 67 is provided on the radial cantilever bracket 64, and the radial connecting line 67 is used to transmit the signal of the radial circular runout measurement sensor 65 to the control system. An axial connecting line 77 is provided on the axial cantilever bracket 74, and the signal of the axial circular runout sensor 75 can be transmitted to the control system. The connecting line can be bent to meet the requirements of mobile use.

[0064] An operation window is provided on the side wall of the frame 1 near the clamping device 2, and gratings 82 are provided on both sides of the window. The grating 82 is used to stop the action when an external object is detected entering the interior of the device, thereby protecting personnel and equipment. A safety button 83 is also provided at the window, and the operator must press the device with both hands to start it, thereby preventing personnel from being fooled.

[0065] A protective cover 8 is provided on the top of the frame 1, which surrounds the lifting device 5 and the second rotating power device 4. A touch display screen 81 is embedded on the outer wall of the protective cover 8 for displaying the operating status of the equipment and the operator adjusting the operating speed of the equipment; an alarm light 84 is also installed on the outer wall of the protective cover 8, which extends outward and flashes when the equipment detects substandard products, thereby improving the operator's removal.

[0066] The working process of the automatic detection equipment is as follows:

[0067] Open the clamping jaws 23 on the clamping device 2, place the wind wheel at the center of the clamping platform 21, ensure that the wind wheel is in an upright state, start the equipment, tighten the clamping jaws 23 toward the center to clamp the wind wheel, and feedback the clamping pressure through the clamping sensor 24, so that the wind wheel can remain stable. After the wind wheel is initially fixed, the lifting device 5 descends to drive the second rotating power device 4 to press down, and the lower end surface of the second rotating shaft 44 contacts the wind wheel to press the wind wheel downward. The first height measuring sensor 96 on the first rotating power device 9 and the second height measuring sensor 46 on the second rotating power device 4 measure the height position of the upper and lower end surfaces of the wind wheel, and transmit the measurement data to the control system for calculation to obtain the overall height of the wind wheel. The radial detection wheel 66 on the radial runout detection device 6 is driven by the mobile unit to contact the outer wall of the wind wheel. At the same time, the axial detection wheel 76 on the axial circular runout detection device 7 is in contact with the end face of the wind wheel under the drive of the mobile unit and maintains a certain pressure. The flexible transmission mechanism 34 on the auxiliary rotating power device 3 moves toward the direction of the wind wheel under the drive of the telescopic slide 35. The friction transmission belt 342 on the flexible transmission mechanism 34 contacts the outer wall of the wind wheel. The first rotating power device 9, the second rotating power device 4 and the flexible transmission mechanism 34 rotate in the same direction to drive the wind wheel to rotate. The first height measuring sensor 96 and the second height measuring sensor 46 transmit the detected data to the control system, which determines whether the tolerance of the wind wheel is within the qualified range. For unqualified wind wheels, the control system prompts the operator to take them away by touching the screen and flashing the alarm light 84.

[0068] The automatic detection equipment can be configured on a robot or loading and unloading mechanism to realize fully automatic wind wheel detection, realize digital and intelligent production, and improve production efficiency and control over product quality.

[0069] According to the disclosure and teaching of the above description, those skilled in the art to which the present invention belongs may also change and modify the above embodiments. Therefore, the present invention is not limited to the specific embodiments disclosed and described above, and some modifications and changes of the present invention should also fall within the protection scope of the claims of the present invention. In addition, although some specific terms are used in this specification, these terms are only for the convenience of description and do not constitute any limitation to the present invention.

Claims

1. A fan circular runout and height automatic detection device, comprising a frame (1), a clamping device (2), an axial circular runout detection device (7) and a first rotary power device (9), wherein the first rotary power device (9) is arranged in the frame (1), the clamping device (2) is arranged on the first rotary power device (9), and the axial circular runout detection device (7) is arranged on one side of the clamping device (2), characterized in that: It also comprises a radial circular runout detection device (6), wherein the radial circular runout detection device (6) is arranged on the other side of the clamping device (2).

2. The fan circular runout and height automatic detection device according to claim 1 is characterized by: The first rotary power device (9) comprises a support arm (91), a support platform (97), a first driven wheel (93), a first driving wheel (95), a first driver (94), a first rotating shaft (92) and a first height measuring sensor (96); the support arm (91) is arranged on the frame (1); the support platform (97) is arranged on one end of the support arm (91); the first driver (94) is arranged on the support arm (91); the first driving wheel (95) is connected to the output end of the first driver (94); the first rotating shaft (92) is rotatably connected to the support platform (97); the first driven wheel (93) is arranged on the first rotating shaft (92), and the first driven wheel (93) is meshed with the first driving wheel (95); the clamping device (2) is detachably connected to the first rotating shaft (92); the first height measuring sensor (96) is arranged on the other end of the support arm (91), and the first height measuring sensor (96) faces the direction of the clamping device (2).

3. The fan circular runout and height automatic detection device according to claim 1 is characterized by: It also includes a second rotary power device (4) and a lifting device (5), wherein the lifting device (5) is arranged between the radial circular runout detection device (6) and the axial circular runout detection device (7), the second rotary power device (4) is slidably connected to the lifting device (5), and the second rotary power device (4) is aligned with the center of the first rotary power device (9).

4. The fan circular runout and height automatic detection device according to claim 3 is characterized by: The second rotary power device (4) comprises a mounting plate (41), a second driven wheel (42), a second rotating shaft (44), a second driving wheel (48), a second driver (43) and a second height measuring sensor (46); the mounting plate (41) is slidably connected to the lifting device (5); the second driver (43) is arranged on the mounting plate (41); the second driving wheel (48) is connected to an output end of the second driver (43); the second rotating shaft (44) is rotatably connected to the mounting plate (41); the second driven wheel (42) is arranged on the second rotating shaft (44); the second driving wheel (48) is meshed with the second driven wheel (42); the second height measuring sensor (46) is arranged on the mounting plate (41); and the second height measuring sensor (46) faces the direction of the clamping device (2).

5. The fan circular runout and height automatic detection device according to claim 1 is characterized by: The clamping device (2) comprises a clamping platform (21), a clamping driver (22), a plurality of clamping claws (23) and a clamping sensor (24); the clamping driver (22) is arranged on one end of the clamping platform (21); the plurality of clamping claws (23) are slidably connected to the other end of the clamping platform (21); and the clamping sensor (24) is arranged on the clamping claws (23).

6. The fan circular runout and height automatic detection device according to claim 1 is characterized by: It also comprises an auxiliary rotating power device (3), wherein the auxiliary rotating power device (3) is slidably connected to one side of the clamping device (2), and the auxiliary rotating power device (3) can be in contact with the clamping device (2).

7. The fan circular runout and height automatic detection device according to claim 6 is characterized by: The auxiliary rotary power device (3) comprises a frame (31), a telescopic slide (35), a lifting mechanism (33) and a flexible transmission mechanism (34); the frame (31) is arranged on the telescopic slide (35); the lifting mechanism (33) is arranged on the frame (31); the flexible transmission mechanism (34) is slidably connected to the frame (31); the flexible transmission mechanism (34) is connected to the lifting mechanism (33); and the flexible transmission mechanism (34) can be lifted and lowered perpendicular to the end surface of the frame (1).

8. The fan circular runout and height automatic detection device according to claim 7 is characterized by: The flexible transmission mechanism (34) comprises a support plate (346), a friction transmission belt (342), a power wheel (343), an angle wheel (341), a slide plate (345) and a groove (348); the support plate (346) is slidably connected to the frame (31); the power wheel (343) is rotationally connected to the slide plate (345); the slide plate (345) is slidably connected to the support plate (346); the groove (348) is arranged on a side wall of the support plate (346); the angle wheel (341) is rotationally connected to the support plate (346) and is located on both sides of the groove (348); and the friction transmission belt (342) connects the power wheel (343) and the angle wheel (341).

9. The fan circular runout and height automatic detection device according to claim 1 is characterized by: The radial circular runout detection device (6) comprises a radial X-axis moving unit (61), a radial Y-axis moving unit (62), a radial Z-axis lifting unit (63), a radial cantilever bracket (64), a radial circular runout measurement sensor (65) and a radial detection wheel (66); the radial X-axis moving unit (61) is arranged on the other side of the clamping device (2); the radial Y-axis moving unit (62) is arranged on the radial X-axis moving unit (62); the radial Z-axis lifting unit (63) is arranged on the radial Y-axis moving unit (62); one end of the radial cantilever bracket (64) is connected to the radial Z-axis lifting unit (63) and the other end is connected to the radial circular runout measurement sensor (65); the radial detection wheel (66) is connected to the radial circular runout measurement sensor (65), and the radial detection wheel (66) is oriented parallel to the end face of the clamping device (2).

10. The fan circular runout and height automatic detection device according to any one of claims 1 to 9, characterized in that: The axial circular runout detection device (7) comprises an axial X-axis moving unit (71), an axial Y-axis moving unit (72), an axial Z-axis lifting unit (73), an axial cantilever bracket (74), an axial circular runout measurement sensor (75) and an axial detection wheel (76); the axial X-axis moving unit (71) is arranged on the other side of the clamping device (2); the axial Y-axis moving unit (72) is arranged on the axial X-axis moving unit (72); the axial Z-axis lifting unit (73) is arranged on the axial Y-axis moving unit (72); one end of the axial cantilever bracket (74) is connected to the axial Z-axis lifting unit (73) and the other end is connected to the axial circular runout measurement sensor (75); the axial detection wheel (76) is connected to the axial circular runout measurement sensor (75), and the direction of the axial detection wheel (76) is perpendicular to the end face of the clamping device (2).

Citation Information

Patent Citations

  • Special-purposed fan assembling and detecting device and circle run-out detection method

    CN106052608A