An oil wood pole defect detection device and its detection method
By designing a detection device for oil wood poles, using a sliding detection frame and a distance adjustment ring set, combining crack and scab detection components, efficient detection of the surface quality of oil wood poles is achieved, and the problems of inefficiency and difficulty in multifunctional detection in the prior art are solved.
Patent Information
- Application Number
- CN202510185579.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-20
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2045-02-20
AI Technical Summary
The existing oil wood pole detection technology is inefficient, prone to judgment errors due to color difference, and it is difficult to achieve multiple detection functions and wood detection of different diameters and sizes.
An oil wood pole defect detection device is designed, using a sliding detection frame and a distance adjustment ring set, combining a crack detection component and a scab detection component, detecting the surface quality of the wood through a spiral path, and is equipped with a marking function and debris cleaning device.
The scope and accuracy of wood surface inspection are improved, the detection of wood with different diameters is realized, the scope of use of the detection device is expanded, and the accuracy of the detection results is improved through marking and cleaning functions.
Smart Images

Figure CN119643839B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of inspection of oiled wooden poles, and particularly relates to a flaw detection device for oiled wooden poles and a detection method therefor. Background Art
[0002] An oiled wooden pole is a kind of wood treated specially, mainly used in industries such as electric power, communication and construction. It has good anti-corrosion property, insulation property, relatively high strength, and certain strength and toughness itself. It can bear the weight of equipment such as electric wires and cables, as well as the action of natural loads such as wind force, ice and snow, and is widely used in the electric power industry, communication industry and construction industry.
[0003] Problems existing in the prior art:
[0004] The inspection items of oiled wooden poles usually cover multiple aspects. Among them, the appearance quality inspection is mainly used to check whether the surface of the oiled wooden pole is smooth, and whether there are defects such as cracks, decay and scabs. These defects not only affect the aesthetics of the oiled wooden pole, but may also reduce its strength and service life. The existing appearance quality inspection still adopts the method of visual inspection, which is not only inefficient, but also prone to misjudgment due to the inconspicuous color difference. In addition, for the device used to inspect the appearance of oiled wooden poles, how to provide multiple inspection functions, how to achieve comprehensive inspection, and how to inspect woods with different diameter sizes are all problems faced by the device. Summary of the Invention
[0005] The purpose of the present invention is to provide a flaw detection device for oiled wooden poles and a detection method therefor, which can provide a device dedicated to detecting the surface quality of oiled wooden poles, with adjustable detection area, wide detection range, sensitive detection mechanism, diverse detection objects, and a marking function at the same time, and can also clean the sundries on the wood surface in advance.
[0006] The technical solution adopted by the present invention is specifically as follows:
[0007] A flaw detection device for oiled wooden poles includes: a ground rail, round wood clamps, a detection frame and the wood. The two round wood clamps are fixedly arranged at both ends of the ground rail and are used for clamping both ends of the wood. The detection frame is slidably assembled on the surface of the ground rail, and a top machine disk is fixedly installed on the top of the detection frame. A notch ring is rotatably assembled on the front surface of the top machine disk, and an adjustable distance ring group is fixedly assembled on the side surface of the notch ring. Crack detection components and scab detection components are arrayed on the inner edge of the adjustable distance ring group, and the crack detection components and the scab detection components are arranged alternately;
[0008] Adjust the distance and angle between the crack detection components, the scab detection components and the wood through the adjustable distance ring group;
[0009] Detect cracks on the wood surface through the crack detection components, and detect protrusions on the wood surface through the scab detection components.
[0010] An auxiliary wheel is rotationally assembled in a circular array on the front surface of the top machine disc, and the notch ring is rotationally assembled on the front surface of the top machine disc through the auxiliary wheel. A driving track is assembled on the top of the front surface of the top machine disc through a crawler wheel. The driving track is attached to the edge surface of the notch ring and is used to drive the notch ring to rotate. A first motor for driving the driving track is fixedly installed on the top of the back surface of the top machine disc. A screw mounting plate is fixedly installed in a circular array on the front surface of the notch ring.
[0011] The distance adjustment ring group is composed of a first notch ring plate, a second notch ring plate, and a third notch ring plate. A screw hole plate is integrally provided at the position corresponding to the screw mounting plate on the back surface of the first notch ring plate, and the screw mounting plate and the corresponding screw hole plate are fixedly assembled through screws. Straight grooves are integrally provided in a circular array on the inner side of the first notch ring plate. An arc groove one for installing the second notch ring plate and an arc groove two for installing the third notch ring plate are provided in a circular array on the front surface of the first notch ring plate.
[0012] Curved grooves are integrally provided in a circular array on the inner side of the second notch ring plate, and a first side ring tooth is integrally arrayed on one side of the outer edge of the second notch ring plate. A second motor is fixedly installed on one side of the first motor, and a first gear is fixedly installed on the output shaft of the second motor. The first gear meshes with the first side ring tooth;
[0013] Second arm ring teeth are provided in a circular array on the back surface of the third notch ring plate, and a second side ring tooth is integrally arrayed on one side of the outer edge of the third notch ring plate. A third motor is fixedly installed on the other side of the first motor, and a second gear is fixedly installed on the output shaft of the third motor. The second gear meshes with the second side ring tooth.
[0014] The crack detection assembly includes a first rotating mounting frame. One end of the first rotating mounting frame is fixedly connected with a first through rod, and a first rotation limiting slider is integrally provided in the middle of the first through rod. The first through rod movably penetrates through the corresponding curved groove, and the first rotation limiting slider is slidably assembled inside the corresponding straight groove. The other end of the first rotating mounting frame is rotationally assembled with a first connecting frame. A first long gear is fixedly installed at the top of the central axis of the first connecting frame. The first long gear meshes with the corresponding second arm ring tooth. Elastic telescopic rods are fixedly connected to the bottom ends on both sides of the first connecting frame, and hooks are fixedly connected to the ends of adjacent elastic telescopic rods.
[0015] One end of the hook frame is rotatably assembled with a needle rod. The hook-shaped end of the hook frame is integrally provided with a first curved pipe and an arc-shaped hook plate. The end of the needle rod movably penetrates through the arc-shaped hook plate. On both sides of the outer wall of the middle part of the needle rod, a first baffle is fixedly welded. On both sides of the outer wall of the middle part of the first curved pipe, a second baffle is fixedly welded. A first curved spring is connected between the first baffle and the corresponding second baffle. A curved through rod is fixedly welded to the outer wall of the middle part of the needle rod, and the curved through rod movably penetrates through the first curved pipe. A first end plate is fixedly arranged at the end of the curved through rod, and a first electrical contact body is installed at one end of the surface of the first end plate. On the side of both second baffles facing away from the first curved spring, a curved side rod is fixedly welded, and the ends of two adjacent curved side rods are jointly fixedly provided with a second end plate. A second electrical contact body is installed at a position on the surface of the second end plate close to the first electrical contact body.
[0016] A pry bar is rotatably assembled in the middle of the hook-shaped rod body of the hook frame, and one end of the first end plate is connected to the pry bar. A liquid storage tank and a liquid injector are fixedly installed on the outer side of the rod body of the hook frame. A push plug is elastically assembled in the liquid storage tank through a spring arranged inside. A liquid replenishing pipe is fixedly connected to the side wall of the liquid storage tank close to the liquid injector, and a pipe cap is screwed at the end of the liquid replenishing pipe. The liquid storage tank and the liquid injector are connected and communicated through a connecting pipe. A push plug rod for controlling the ejection of ink is telescopically assembled in the liquid injector, and one end of the push plug rod extending out of the inside of the liquid injector is connected to the other end of the pry bar. One end of the liquid injector is connected with an ink pipe, and a nozzle is assembled at the end of the ink pipe;
[0017] A connecting rope is connected to the side wall of the middle part of the needle rod. A wire reel for winding the connecting rope is rotatably installed on one side of the top of the hook frame. A caster shaft is movably inserted at the axis of the center of the wire reel, and a clamping plate for clamping the caster shaft is arranged on the outer wall of the top of the hook frame.
[0018] The scab detection assembly includes a second rotating mounting frame. One end of the second rotating mounting frame is fixedly connected with a second through rod, and a second rotation-limiting slider is integrally arranged at the end of the second through rod. The second through rod movably penetrates through the corresponding curved groove, and the second rotation-limiting slider is slidably assembled inside the corresponding straight groove. The other end of the second rotating mounting frame is rotatably assembled with a second connecting frame. A second long gear is fixedly installed at the top of the central axis of the second connecting frame. The second long gear meshes with the corresponding second arm ring gear. Elastic telescopic rods II are fixedly connected to the bottom ends of both sides of the second connecting frame, and a detection frame is fixedly connected to the ends of two adjacent elastic telescopic rods II;
[0019] The surface of the detection frame is rotatably connected with a detection feeler rod in an array, and the side wall of the detection frame is integrally provided with a distance limit plate for limiting the extreme position of the corresponding detection feeler rod in an array. The side wall of the detection feeler rod close to the adapter end is fixedly provided with a conductive rod 1, and one side of the detection frame is integrally provided with a device shell, and the surface of the device shell close to the detection feeler rod is fixedly provided with a curved tube 2 in an array, and the interior of the curved tube 2 is elastically and telescopically assembled with the conductive rod 2 by means of a curved spring 2, and a detection plate is fixedly installed inside the device shell, and the conductive rod 1 and the curved tube 2 are connected to the detection plate through wires.
[0020] An elastic telescopic rod three is fixedly installed on the back side of the top end of the notch ring, and a hard brush for cleaning the wood surface is fixedly installed at the telescopic end of the elastic telescopic rod three.
[0021] A method for detecting defects in oiled wood poles, the specific steps are as follows:
[0022] Step 1: Pass the wood through the top machine plate, which uses a log clamp to fix the end of the wood;
[0023] Step 2: Start the second motor and control the notch ring plate to rotate, and control all the crack detection components and scab detection components to move toward the wood together until the bottom surface of the arc hook plate and the bottom end of the detection feeler rod are in contact with the surface of the wood;
[0024] Step 3: Restart the motor three and control the notch ring plate three to rotate, so as to adjust the angles of all the connecting frames one and two, pull out the card wheel shaft and release the restriction of the winding wheel, so that the needle bar can move adaptively when encountering a crack;
[0025] Step 4: The detection frame is driven to move linearly by the track machine, and the drive track is driven by the motor 1 at the same time. The notch ring then carries the distance adjustment ring group, the crack detection component and the scab detection component to move in a circular motion around the surface of the wood at the same time, so as to detect the surface quality of the wood;
[0026] Step 5: Collect test results and address wood defects.
[0027] The technical effects achieved by the present invention are:
[0028] The present invention provides a device specially used for detecting the surface quality of oiled wood poles. All crack detection components and scab detection components move along the wood surface in a spiral manner for detection. This spiral path detection method greatly improves the range of wood surface inspection. In addition, by controlling the moving speed of the track machine and the rotation speed of the notch ring, the pitch of the spiral path can also be changed, and the detection area can be flexibly adjusted according to the actual size of the wood.
[0029] In the present invention, all the crack detection components and scab detection components can be controlled to move towards or away from the wood together, so as to detect woods with different diameter sizes, thereby expanding the application range of the detection device. Additionally, when adjusting the pitch of the spiral movement path of the detection components according to the actual size of the wood, the detection angles of the crack detection components and the scab detection components can be adjusted accordingly, and the detection range suitable for woods with different diameter sizes can be modified.
[0030] In the present invention, the crack detection components can accurately detect the cracks on the wood surface. The arc-shaped hook plate can prevent the protrusion from blocking the movement of the blocker, and the inclined needle rod can automatically move out of the crack when it detects a crack as the component moves. Additionally, the settings of the liquid storage tank, the injector, and the nozzle can automatically mark the crack when it is detected, and the marking process does not require any electronic component control, with sensitive triggering and a compact structure.
[0031] In the present invention, the scab detection components can accurately and sensitively detect the protrusions on the wood surface. Since most of the protrusions on the wood surface are the positions of diseased scabs, the scabs on the wood surface can be detected, endowing the detection device with the function of detecting other defects and further expanding the application range of the device.
[0032] In the present invention, the elastic telescopic rod III can ensure that the hard brush is closely attached to the wood surface. When the notch ring moves, the hard brush can brush off the debris attached to the wood surface in a spiral path, thereby avoiding the influence of surface foreign objects on the detection work and ensuring the authenticity and accuracy of the detection results. Description of the Drawings
[0033] Figure 1 is the structural composition diagram of the detection device provided by the embodiment of the present invention;
[0034] Figure 2 is the combined structural diagram of the detection frame, the distance adjustment ring group, the crack detection components, and the scab detection components provided by the embodiment of the present invention;
[0035] Figure 3 is the rear view structural diagram of the detection frame provided by the embodiment of the present invention;
[0036] Figure 4 is the structural disassembly diagram of the notch ring and the distance adjustment ring group provided by the embodiment of the present invention;
[0037] Figure 5 is the combined disassembly diagram of the distance adjustment ring group provided by the embodiment of the present invention;
[0038] Figure 6 is the combined disassembly diagram of the crack detection components provided by the embodiment of the present invention;
[0039] Figure 7 is Figure 6 The partial enlarged structure diagram at position A in
[0040] Figure 8 The sectional plan view of the crack detection component provided by the embodiment of the present invention;
[0041] Figure 9 is Figure 8 The partial enlarged structure diagram at position B in
[0042] Figure 10 The detection schematic diagram of the crack detection component provided by the embodiment of the present invention
[0043] Figure 11 The structure diagram of the scab detection component provided by the embodiment of the present invention.
[0044] In the drawings, the list of components represented by each reference numeral is as follows:
[0045] 1. Floor track; 2. Round wood clamp; 3. Detection frame; 301. Top machine plate; 302. Motor 1; 303. Driving crawler; 304. Auxiliary wheel; 305. Notch ring; 306. Screw mounting plate; 307. Screw; 4. Spacing adjustment ring group; 401. Notch ring plate 1; 402. Notch ring plate 2; 403. Notch ring plate 3; 404. Screw hole plate; 405. Arc groove 1; 406. Arc groove 2; 407. Straight groove; 408. Curved groove; 409. Side ring tooth 1; 410. Arm ring tooth 2; 411. Side ring tooth 2; 5. Crack detection component; 501. Rotating mounting frame 1; 502. Through rod 1; 503. Limited rotation slider 1; 504. Connecting frame 1; 505. Long gear 1; 506. Elastic telescopic rod 1; 507. Hook frame; 508. Needle rod; 509. Curved pipe 1; 510. Arc hook plate; 511. Baffle 1; 512. Baffle 2; 513. Curved spring 1; 514. Curved through rod; 515. End plate 1; 516. Electrical connection body 1; 517. Curved side rod; 518. Electrical connection body 2; 519. Pry bar; 520. Liquid storage tank; 521. Liquid supplement pipe; 522. Pipe cap; 523. Push plug; 524. Spring; 525. Injector; 526. Connecting pipe; 527. Push plug column; 528. Ink pipe; 529. Nozzle; 530. Connecting rope; 531. Wire reel; 532. Camming shaft; 533. Clip; 6. Scab detection component; 601. Rotating mounting frame 2; 602. Through rod 2; 603. Limited rotation slider 2; 604. Connecting frame 2; 605. Long gear 2; 606. Elastic telescopic rod 2; 607. Detection frame; 608. Detection contact rod; 609. Distance limiting plate; 610. Conductive rod 1; 611. Housing; 612. Curved pipe 2; 613. Conductive rod 2; 614. Curved spring 2; 615. Detection plate; 7. Motor 2; 701. Gear 1; 8. Motor 3; 801. Gear 2; 9. Wood; 10. Elastic telescopic rod 3; 1001. Hard row brush. Specific embodiments
[0046] In order to make the objectives and advantages of the present invention clearer, the present invention will be specifically described below in conjunction with embodiments. It should be understood that the following text is only used to describe one or several specific implementation manners of the present invention, and does not strictly limit the scope of protection specifically claimed by the present invention.
[0047] As Figures 1 - 10As shown in the figure, an oilwood pole defect detection device includes: a ground rail 1, a round wood clamp 2, a detection frame 3, and a piece of wood 9. Two round wood clamps 2 are fixedly arranged at both ends of the ground rail 1 and are used to clamp both ends of the wood 9. The detection frame 3 is slidably assembled on the surface of the ground rail 1, and a top machine disc 301 is fixedly installed on the top of the detection frame 3. A notch ring 305 is rotatably assembled on the front of the top machine disc 301, and an adjustable distance ring group 4 is fixedly assembled on the side surface of the notch ring 305. A crack detection component 5 and a scab detection component 6 are arrayed on the inner edge of the adjustable distance ring group 4, and the crack detection component 5 and the scab detection component 6 are arranged alternately.
[0048] Embodiment 1:
[0049] Referring to the attached Figures 2 - 4 , auxiliary wheels 304 are rotatably assembled in a circular array on the front of the top machine disc 301, and the notch ring 305 is rotatably assembled on the front of the top machine disc 301 through the auxiliary wheels 304. A driving track 303 is assembled on the top of the front of the top machine disc 301 through a crawler wheel. The driving track 303 is attached to the edge surface of the notch ring 305 and is used to drive the notch ring 305 to rotate. A motor 1 302 for driving the driving track 303 is fixedly installed on the top of the back of the top machine disc 301. Screw mounting plates 306 are fixedly installed in a circular array on the front of the notch ring 305.
[0050] The working principle of the present invention is as follows: The detection frame 3 is pulled by a track machine to move along the ground rail 1. After the motor 1 302 is started, it directly drives the driving track 303 to operate, and the notch ring 305 in contact with the driving track 303 will then rotate around the wood 9. At this time, all the crack detection components 5 and the scab detection components 6 will move along the surface of the wood 9 in a spiral contact for detection. This detection method of the spiral path greatly improves the inspection range of the surface of the wood 9. Moreover, by controlling the moving speed of the track machine and the rotating speed of the notch ring 305, the pitch of the spiral path can also be changed, and the detection range can be flexibly adjusted according to the actual size of the wood 9.
[0051] Embodiment 2:
[0052] Referring to the attached Figure 5 , the adjustable distance ring group 4 is composed of a notch ring plate 1 401, a notch ring plate 2 402, and a notch ring plate 3 403. Screw hole plates 404 are integrally arranged on the back of the notch ring plate 1 401 corresponding to the positions of the screw mounting plates 306, and the screw mounting plates 306 and the corresponding screw hole plates 404 are fixedly assembled through screws 307. Straight grooves 407 are integrally arranged in a circular array on the inner side of the notch ring plate 1 401. Arc grooves 1 405 for installing the notch ring plate 2 402 and arc grooves 2 406 for installing the notch ring plate 3 403 are opened in a circular array on the front of the notch ring plate 1 401.
[0053] Referring to the attached Figures 2 - 5, on the inner side of the second notched ring plate 402, a curved groove 408 is integrally arranged in an annular array, and on one side of the outer edge of the second notched ring plate 402, a first side ring tooth 409 is integrally arranged in an array. On one side of the first motor 302, a second motor 7 is fixedly installed, and on the output shaft of the second motor 7, a first gear 701 is fixedly installed. The first gear 701 meshes with the first side ring tooth 409.
[0054] Refer to the appendix Figures 2 - 5 , on the back of the third notched ring plate 403, a second arm ring tooth 410 is arranged in an annular array, and on one side of the outer edge of the third notched ring plate 403, a second side ring tooth 411 is integrally arranged in an array. On the other side of the first motor 302, a third motor 8 is fixedly installed, and on the output shaft of the third motor 8, a second gear 801 is fixedly installed. The second gear 801 meshes with the second side ring tooth 411.
[0055] Refer to the appendix Figure 6 , the crack detection component 5 includes a first rotating mounting frame 501. One end of the first rotating mounting frame 501 is fixedly connected with a first through rod 502, and in the middle of the first through rod 502, a first rotation limiting slider 503 is integrally arranged. The first through rod 502 movably penetrates through the corresponding curved groove 408, and the first rotation limiting slider 503 is slidably assembled inside the corresponding straight groove 407. The other end of the first rotating mounting frame 501 is rotatably assembled with a first connecting frame 504. At the top of the central axis of the first connecting frame 504, a first long gear 505 is fixedly installed. The first long gear 505 meshes with the corresponding second arm ring tooth 410.
[0056] Refer to the appendix Figure 11 , the scab detection component 6 includes a second rotating mounting frame 601. One end of the second rotating mounting frame 601 is fixedly connected with a second through rod 602, and at the end of the second through rod 602, a second rotation limiting slider 603 is integrally arranged. The second through rod 602 movably penetrates through the corresponding curved groove 408, and the second rotation limiting slider 603 is slidably assembled inside the corresponding straight groove 407. The other end of the second rotating mounting frame 601 is rotatably assembled with a second connecting frame 604. At the top of the central axis of the second connecting frame 604, a second long gear 605 is fixedly installed. The second long gear 605 meshes with the corresponding second arm ring tooth 410.
[0057] According to the above structure, when it is necessary to detect woods 9 with different diameter sizes, start the second motor 7 and control the rotation of the first gear 701. Through the meshing of the first gear 701 and the first side ring tooth 409, the second notched ring plate 402 is rotated. Since both the first through rod 502 and the second through rod 602 penetrate through the corresponding curved groove 408, when the second notched ring plate 402 rotates, the distances of the first through rod 502 and the second through rod 602 from the center of the circle can be changed, and the first rotation limiting slider 503 and the second rotation limiting slider 603 will simultaneously move along the corresponding straight groove 407. During the above process, all the crack detection components 5 and scab detection components 6 can be controlled to move towards or away from the wood 9 together, thereby realizing the detection of woods 9 with different diameter sizes and expanding the application range of the detection device;
[0058] When the pitch of the detection spiral path changes, the crack detection component 5 and the scab detection component 6 also need to be adjusted, that is, the angles of the first connecting frame 504 and the second connecting frame 604 are changed. At this time, the third motor 8 needs to be started and the second gear 801 is controlled to rotate. By the meshing of the second gear 801 and the second side ring tooth 411, the third notched ring plate 403 is rotated. Since the first long gear 505 and the second long gear 605 are respectively meshed with the corresponding second arm ring teeth 410, when the third notched ring plate 403 rotates, the angles of the first connecting frame 504 and the second connecting frame 604 can be changed simultaneously. In the above process, when the pitch of the detection component's spiral movement path is adjusted according to the actual size of the wood 9, the detection angles of the crack detection component 5 and the scab detection component 6 can be adjusted accordingly, and the detection range adapted to the wood 9 with different diameter sizes can be modified.
[0059] The working principle of the present invention is as follows: When it is necessary to detect woods 9 with different diameter sizes, the second motor 7 is started and the first gear 701 is controlled to rotate. By the meshing of the first gear 701 and the first side ring tooth 409, the second notched ring plate 402 is rotated. Since the first through rod 502 and the second through rod 602 both penetrate the corresponding curved grooves 408, when the second notched ring plate 402 rotates, the distances of the first through rod 502 and the second through rod 602 from the center of the circle can be changed, and the first rotation-limiting slider 503 and the second rotation-limiting slider 603 will move along the corresponding straight grooves 407 simultaneously; when the pitch of the detection spiral path changes, the crack detection component 5 and the scab detection component 6 also need to be adjusted, that is, the angles of the first connecting frame 504 and the second connecting frame 604 are changed. At this time, the third motor 8 needs to be started and the second gear 801 is controlled to rotate. By the meshing of the second gear 801 and the second side ring tooth 411, the third notched ring plate 403 is rotated. Since the first long gear 505 and the second long gear 605 are respectively meshed with the corresponding second arm ring teeth 410, when the third notched ring plate 403 rotates, the angles of the first connecting frame 504 and the second connecting frame 604 can be changed simultaneously.
[0060] Embodiment Three:
[0061] Refer to the appendix Figures 6 - 10 On both sides of the bottom end of the first connecting frame 504, a first elastic telescopic rod 506 is fixedly connected, and the ends of two adjacent first elastic telescopic rods 506 are fixedly connected with a hook frame 507.
[0062] Refer to the appendix Figures 6 - 10, a needle rod 508 is rotatably assembled at one end of the hook frame 507, a curved tube 509 and an arc hook plate 510 are integrally provided at the hook-shaped end of the hook frame 507, the end of the needle rod 508 movably penetrates the arc hook plate 510, baffle plates 511 are fixedly welded on both sides of the middle outer wall of the needle rod 508, baffle plates 2 512 are fixedly welded on both sides of the middle outer wall of the curved tube 1 509, a curved spring 1 513 is connected between the baffle plate 1 511 and the corresponding baffle plate 2 512, and the outer wall of the middle of the needle rod 508 is fixed A curved through rod 514 is welded, and the curved through rod 514 movably penetrates the curved tube 509, an end plate 515 is fixedly provided at the end of the curved through rod 514, and a power connection body 516 is installed at one end of the surface of the end plate 515, and a curved side rod 517 is fixedly welded on the side of the two baffle plates 512 facing away from the curved spring 513, and an end plate 2 is fixedly provided at the ends of the two adjacent curved side rods 517, and a power connection body 518 is installed on the surface of the end plate 2 and near the position of the power connection body 516.
[0063] See attached Figures 6 - 10 The middle part of the hook-shaped rod body of the hook frame 507 is rotatably assembled with a pry bar 519, and one end of the end plate 515 is connected to the pry bar 519, a liquid storage tank 520 and a liquid injector 525 are fixedly installed on the outer side of the rod body of the hook frame 507, the interior of the liquid storage tank 520 is elastically assembled with a push plug 523 through a spring 524, a liquid replenishing tube 521 is fixedly connected to the side wall of the liquid storage tank 520 near one end of the liquid injector 525, and a pipe cap 522 is screwed on the end of the liquid replenishing tube 521, the liquid storage tank 520 and the liquid injector 525 are connected and communicated by a connecting tube 526, a push plug column 527 for controlling ink ejection is telescopically assembled inside the liquid injector 525, and one end of the push plug column 527 extending out of the interior of the liquid injector 525 is connected to the other end of the pry bar 519, an ink tube 528 is connected to one end of the liquid injector 525, and a nozzle 529 is assembled at the end of the ink tube 528.
[0064] See attached Figures 6 - 10 A connecting rope 530 is connected to the side wall in the middle of the needle rod 508, and a winding wheel 531 for winding up the connecting rope 530 is rotatably installed on one side of the top of the hook frame 507, a clamping wheel shaft 532 is movably inserted at the axis of the center of the winding wheel 531, and a clamping plate 533 for clamping the clamping wheel shaft 532 is provided on the outer wall of the top of the hook frame 507.
[0065] According to the above structure, when the crack detection assembly 5 moves along the surface of the wood 9, the arc hook plate 510 has an arc-shaped bottom surface that fits the surface of the wood 9, and the spherical end of the needle rod 508 fits the surface of the wood 9 at the same time, and the fitting points of the arc hook plate 510, the needle rod 508 and the surface of the wood 9 are at the same point. When encountering a crack on the surface of the wood 9, please refer to Figure 10, the needle rod 508 will move relative to the arc hook plate 510 linearly, and the end of the needle rod 508 will quickly penetrate into the crack under the elastic force of the curved spring I 513 in the compressed state. During this process, relative movement occurs between the curved piercing rod 514 and the first curved pipe 509, and the first electrical contact body 516 will separate from the second electrical contact body 518. When the total control device detects the separation of the first electrical contact body 516 from the second electrical contact body 518, it can be known that there is a crack on the surface of the wood 9 here;
[0066] When the needle rod 508 detects a crack, the movement of the curved piercing rod 514 will simultaneously cause the pry bar 519 to rotate, and the end of the pry bar 519 will drive the push plug column 527 to extend partially from the inside of the injector 525, so that the injector 525 is unblocked. At this time, the ink inside the liquid storage tank 520 will be pushed by the push plug 523 and extruded into the injector 525 by the elastic force of the spring 524, and then sprayed onto the surface of the wood 9 where the crack is located through the ink pipe 528 and the nozzle 529 to achieve the marking work;
[0067] In the above process, the setting of the crack detection assembly 5 can accurately detect the cracks on the surface of the wood 9. The arc hook plate 510 with an arc surface can prevent the protrusion from blocking the movement of the device. The inclined needle rod 508 can also automatically move out of the crack as the assembly moves when it detects a crack. In addition, the settings of the liquid storage tank 520, the injector 525, and the nozzle 529 can automatically mark the crack when it is detected. The marking process does not require any electronic component control, and it has sensitive triggering and a compact structure.
[0068] The working principle of the present invention is: when encountering a crack on the surface of the wood 9, please refer to Figure 10 , the needle rod 508 will move relative to the arc hook plate 510 linearly, and the end of the needle rod 508 will quickly penetrate into the crack under the elastic force of the curved spring I 513 in the compressed state. During this process, relative movement occurs between the curved piercing rod 514 and the first curved pipe 509, and the first electrical contact body 516 will separate from the second electrical contact body 518. When the total control device detects the separation of the first electrical contact body 516 from the second electrical contact body 518, it can be known that there is a crack on the surface of the wood 9 here; when the needle rod 508 detects a crack, the movement of the curved piercing rod 514 will simultaneously cause the pry bar 519 to rotate, and the end of the pry bar 519 will drive the push plug column 527 to extend partially from the inside of the injector 525, so that the injector 525 is unblocked. At this time, the ink inside the liquid storage tank 520 will be pushed by the push plug 523 and extruded into the injector 525 by the elastic force of the spring 524, and then sprayed onto the surface of the wood 9 where the crack is located through the ink pipe 528 and the nozzle 529 to achieve the marking work.
[0069] Embodiment 4:
[0070] Refer to the appendix Figure 11, elastic telescopic rods two 606 are fixedly connected to the bottom ends on both sides of the connecting rod two 604, and a detection frame 607 is fixedly connected to the ends of adjacent two elastic telescopic rods two 606.
[0071] Refer to the appendix Figure 11 , detection touch rods 608 are rotationally connected to the surface of the detection frame 607 in an array manner, and distance-limiting plates 609 for limiting the extreme positions of the corresponding detection touch rods 608 are integrally arranged on the side wall of the detection frame 607 in an array manner. Conductive rods one 610 are fixedly arranged on the side walls of the detection touch rods 608 close to the transfer end. A housing 611 is integrally arranged on one side of the detection frame 607. Curved tubes two 612 are fixedly arranged on the surface of the housing 611 close to the detection touch rods 608 in an array manner. A conductive rod two 613 is elastically telescopically assembled in the interior of the curved tube two 612 through a curved spring two 614 arranged therein. A detection board 615 is fixedly installed inside the housing 611, and the conductive rods one 610 and the curved tubes two 612 are both connected to the detection board 615 through wires.
[0072] According to the above structure, when the scab detection assembly 6 moves along the surface of the wood 9, the bottom ends of the detection touch rods 608 are all in contact with the surface of the wood 9, and the conductive rods one 610 are in contact with the corresponding conductive rods two 613. The curved spring two 614 is used to ensure that the two are in close contact. After the position and angle of the scab detection assembly 6 are successfully set initially, the detection board 615 records the initial current magnitude flowing through the conductive rod two 613 and the conductive rod one 610 at this time. The current is guided to the conductive rod two 613 through the curved tube two 612, then to the conductive rod one 610, and finally back to the detection board 615. The amount of the part of the conductive rod two 613 extending out of the interior of the curved tube two 612, that is, the resistance magnitude encountered by the current when flowing through the conductive rod two 613, directly affects the magnitude of the current returning to the detection board 615. Therefore, when the detection touch rod 608 contacts the raised scab on the surface of the wood 9 during the movement of the scab detection assembly 6, the corresponding conductive rod two 613 will retract into the corresponding curved tube two 612, and a change in the current magnitude will be measured at the current measurement point of the detection touch rod 608 at this position on the detection board 615, and it can be determined that the raised scab is detected by the detection touch rod 608 at this place. In the above process, the setting of the scab detection assembly 6 can accurately and sensitively detect the raised parts on the surface of the wood 9. Since most of the raised parts on the surface of the wood 9 are the positions of diseased scabs, the scabs on the surface of the wood 9 can be detected, endowing the detection device with the function of detecting other defects and further expanding the use range of the device.
[0073] The working principle of the present invention is as follows: when the scab detection component 6 moves along the surface of the wood 9, the bottom ends of the detection touch rods 608 are all in contact with the surface of the wood 9, and each first conductive rod 610 is in contact with the corresponding second conductive rod 613. The curved spring two 614 is used to ensure that the two are closely attached. After the position and angle of the scab detection component 6 are successfully set initially, the detection board 615 records the initial current magnitude flowing through the second conductive rod 613 and the first conductive rod 610 at this time. The current is guided to the second conductive rod 613 through the curved tube two 612, then to the first conductive rod 610, and finally back to the detection board 615. The amount of the part of the second conductive rod 613 extending from the inside of the curved tube two 612 (i.e., the resistance magnitude encountered by the current when flowing through the second conductive rod 613) directly affects the magnitude of the current returning to the detection board 615. Therefore, when the detection touch rod 608 contacts the raised scab on the surface of the wood 9 during the movement of the scab detection component 6, the corresponding second conductive rod 613 will retract into the corresponding curved tube two 612, and a change in the current magnitude will be measured at the current measurement point of the detection touch rod 608 at this position on the detection board 615, and it can be determined that the raised scab is detected by the detection touch rod 608 at this place.
[0074] Embodiment Five:
[0075] Refer to the appendix Figure 4 , on the back of the top end of the notch ring 305, a third elastic telescopic rod 10 is fixedly installed, and a hard row brush 1001 for cleaning the surface of the wood 9 is fixedly installed at the telescopic end of the third elastic telescopic rod 10.
[0076] The working principle of the present invention is as follows: when the notch ring 305 moves around the surface of the wood 9, the setting of the third elastic telescopic rod 10 can ensure that the hard row brush 1001 is closely attached to the surface of the wood 9. When the notch ring 305 moves, the hard row brush 1001 can brush off the sundries attached to the surface of the wood 9 in a spiral path manner, thereby avoiding the influence of surface foreign matters on the detection work and ensuring the authenticity and accuracy of the detection results.
[0077] An oil wood pole defect detection method, the specific steps are as follows:
[0078] Step 1: Pass the wood 9 through the top machine plate 301, and use the round wood clamp 2 to fix the end of the wood 9;
[0079] Step 2: First start the second motor 7 and control the rotation of the notch ring plate two 402, and control all the crack detection components 5 and scab detection components 6 to move together towards the wood 9 until the bottom surface of the arc hook plate 510 and the bottom ends of the detection touch rods 608 are in contact with the surface of the wood 9;
[0080] Step 3: Then start the third motor 8 and control the rotation of the notch ring plate three 403 to adjust the angles of all the first connecting frames 504 and the second connecting frames 604;
[0081] Step 4: Drive the detection rack 3 to move linearly through the orbiting machine, and at the same time drive the driving crawler 303 through the first motor 302. Then, the notch ring 305 will carry the distance adjustment ring group 4, the crack detection assembly 5, and the scab detection assembly 6 to simultaneously perform a circular motion around the surface of the wood 9, so as to realize the detection of the surface quality of the wood 9;
[0082] Step 5: Collect the detection results and process the defective parts of the wood 9.
[0083] The above is only the preferred embodiment of the present invention. It should be noted that for those of ordinary skill in the art in this technical field, without departing from the principle of the present invention, several improvements and refinements can also be made, and these improvements and refinements should also be regarded as the protection scope of the present invention. The structures, devices, and operation methods not specifically described and explained in the present invention, unless otherwise specified and limited, are implemented according to the conventional means in the art.
Claims
1. A device for detecting defects in oiled wood poles, characterized in that: include: A ground rail (1), a round material clamp (2), a detection frame (3) and a piece of wood (9), wherein two round material clamps (2) are fixedly arranged at two ends of the ground rail (1) and are used to clamp two ends of the wood (9), the detection frame (3) is slidably assembled on the surface of the ground rail (1), and a top machine plate (301) is fixedly installed on the top of the detection frame (3), a notch ring (305) is rotatably assembled on the front of the top machine plate (301), and a distance adjustment ring group (4) is fixedly assembled on the side surface of the notch ring (305), and a crack detection assembly (5) and a scab detection assembly (6) are assembled in an array on the inner edge of the distance adjustment ring group (4), and the crack detection assembly (5) and the scab detection assembly (6) are arranged in an alternating manner; The crack detection assembly (5) comprises a rotating frame (501), one end of the rotating frame (501) is fixedly connected to a penetration rod (502), one end of the rotating frame (501) away from the penetration rod (502) is rotatably assembled with a connecting frame (504), the bottom ends of both sides of the connecting frame (504) are fixedly connected to elastic telescopic rods (506), the ends of two adjacent elastic telescopic rods (506) are fixedly connected to hook frames (507), one end of the hook frame (507) is rotatably assembled with a needle rod (508), the hook-shaped end of the hook frame (507) is integrally provided with a curved tube (509) and an arc hook plate (510), and the end of the needle rod (508) movably passes through the arc hook plate (510); The distance and angle between the crack detection component (5), the scab detection component (6) and the wood (9) are adjusted by means of a distance adjustment ring assembly (4); Cracks on the surface of the wood (9) are detected by the crack detection component (5), and protrusions on the surface of the wood (9) are detected by the scab detection component (6).
2. The oil wood pole defect detection device according to claim 1, characterized in that: The front side of the top machine plate (301) is rotatably assembled with auxiliary wheels (304) in an annular array, and the notch ring (305) is rotatably assembled on the front side of the top machine plate (301) via the auxiliary wheels (304); the top of the front side of the top machine plate (301) is assembled with a driving crawler (303) via a crawler wheel; the driving crawler (303) is in contact with the edge surface of the notch ring (305) and is used to drive the notch ring (305) to rotate; a motor 1 (302) for driving the driving crawler (303) is fixedly installed on the top of the back side of the top machine plate (301); and a screw-mounted plate (306) is fixedly installed on the front side of the notch ring (305) in an annular array.
3. The oil wood pole defect detection device according to claim 2, characterized in that: The distance adjustment ring assembly (4) is composed of a notch ring plate 1 (401), a notch ring plate 2 (402) and a notch ring plate 3 (403); a screw hole plate (404) is integrally provided on the back of the notch ring plate 1 (401) and at a position corresponding to the screw-mounted plate (306); the screw-mounted plate (306) and the corresponding screw hole plate (404) are fixedly assembled by screws (307); a straight groove (407) is integrally provided on the inner side of the notch ring plate 1 (401) in an annular array manner; and an arc groove 1 (405) for mounting the notch ring plate 2 (402) and an arc groove 2 (406) for mounting the notch ring plate 3 (403) are provided in an annular array manner on the front side of the notch ring plate 1 (401).
4. The oil wood pole defect detection device according to claim 3, characterized in that: The inner side of the notched ring plate 2 (402) is provided with a curved groove (408) in an annular array, and one side of the outer edge of the notched ring plate 2 (402) is provided with a side ring tooth 1 (409) in an array. One side of the motor 1 (302) is fixedly mounted with a motor 2 (7), and the output shaft of the motor 2 (7) is fixedly mounted with a gear 1 (701), and the gear 1 (701) is meshed with the side ring tooth 1 (409); The back of the notched ring plate three (403) is provided with arm ring teeth two (410) in an annular array, and one side of the outer edge of the notched ring plate three (403) is provided with side ring teeth two (411) in an integrated array, the other side of the motor one (302) is fixedly mounted with motor three (8), and the output shaft of the motor three (8) is fixedly mounted with gear two (801), and the gear two (801) is meshed with the side ring teeth two (411); A limited rotation slider (503) is integrally arranged in the middle of the penetration rod (502), the penetration rod (502) movably passes through the corresponding curved groove (408) and the limited rotation slider (503) is slidably assembled inside the corresponding straight groove (407), and a long gear (505) is fixedly installed on the top of the central axis of the connecting frame (504), and the long gear (505) is meshed with the corresponding arm ring gear (410); The scab detection assembly (6) comprises a rotating frame (601), one end of which is fixedly connected to a penetration rod (602), and a limited rotation slider (603) is integrally provided at the end of the penetration rod (602), the penetration rod (602) movably passes through the corresponding curved groove (408) and the limited rotation slider (603) is slidably assembled inside the corresponding straight groove (407), and one end of the rotating frame (601) away from the penetration rod (602) is rotatably assembled with a connecting frame (604), and a long gear (605) is fixedly installed at the top end of the central axis of the connecting frame (604), and the long gear (605) is meshed with the corresponding arm ring gear (410).
5. The oil wood pole defect detection device according to claim 4, characterized in that: Baffle plates 1 (511) are fixedly welded to both sides of the middle outer wall of the needle rod (508); baffle plates 2 (512) are fixedly welded to both sides of the middle outer wall of the curved tube 1 (509); a curved spring 1 (513) in a compressed state is connected between the baffle plates 1 (511) and the corresponding baffle plates 2 (512); a curved penetrating rod (514) is fixedly welded to the middle outer wall of the needle rod (508); and the curved penetrating rod (514) movably penetrates the curved tube 1 (509). An end plate 1 (515) is fixedly provided at the end of the curved through rod (514), and an electric connection body 1 (516) is installed at one end of the surface of the end plate 1 (515); curved side rods (517) are fixedly welded to the sides of the two baffle plates 2 (512) facing away from the curved spring 1 (513), and the ends of the two adjacent curved side rods (517) are fixedly provided with an end plate 2, and an electric connection body 2 (518) is installed on the surface of the end plate 2 and near the position of the electric connection body 1 (516); The spherical end of the needle rod (508) moves in contact with the surface of the wood (9). When encountering a crack, the end of the needle rod (508) is pushed into the crack on the surface of the wood by the curved spring 1 (513), and the first power connector (516) is separated from the second power connector (518). When the master control device detects that the first power connector (516) is separated from the second power connector (518), it is known that there is a crack on the surface of the wood (9) at this location.
6. The oil wood pole defect detection device according to claim 5, characterized in that: The middle part of the hook-shaped rod of the hook frame (507) is rotatably assembled with a pry bar (519), and one end of the end plate (515) is connected to the pry bar (519), and a liquid storage tank (520) and a liquid injector (525) are fixedly installed on the outer side of the rod of the hook frame (507), and a push plug (523) is elastically assembled inside the liquid storage tank (520) through a spring (524) provided, and a liquid infusion tube (521) is fixedly connected to the side wall of the liquid storage tank (520) near one end of the liquid injector (525), and the end of the liquid infusion tube (521) is fixedly connected to the side wall of the liquid storage tank (520) near the liquid injector (525). The end of the liquid injection device (525) is screwed with a tube cap (522), the liquid storage tank (520) is connected to the liquid injection device (525) through a connecting tube (526), the interior of the liquid injection device (525) is telescopically assembled with a plunger (527) for controlling the ink ejection, and one end of the plunger (527) extending out of the interior of the liquid injection device (525) is connected to an end of the pry rod (519) away from the end plate (515), one end of the liquid injection device (525) is connected to an ink tube (528), and the end of the ink tube (528) is assembled with a nozzle (529).
7. The oil wood pole defect detection device according to claim 6, characterized in that: A connecting rope (530) is connected to the side wall of the middle part of the needle rod (508); a winding wheel (531) for winding up the connecting rope (530) is rotatably mounted on one side of the top of the hook frame (507); a clamping wheel shaft (532) is movably inserted at the axis of the center of the winding wheel (531); and a clamping plate (533) for clamping the clamping wheel shaft (532) is provided on the outer wall of the top of the hook frame (507).
8. The oil wood pole defect detection device according to claim 7, characterized in that: The bottom ends of both sides of the second connecting frame (604) are fixedly connected to elastic telescopic rods (606), and the ends of two adjacent elastic telescopic rods (606) are fixedly connected to detection frames (607); The surface of the detection frame (607) is rotatably connected with detection feeler rods (608) in an array, and the side wall of the detection frame (607) is integrally provided with a distance limiting plate (609) for limiting the extreme position of the corresponding detection feeler rod (608) in an array. The side wall of the detection feeler rod (608) close to the adapter end is fixedly provided with a conductive rod 1 (610). A device shell (611) is integrally provided on one side of the detection frame (607). A curved tube 2 (612) is fixedly provided on the surface of the device shell (611) close to the detection feeler rod (608) in an array. The inside of the curved tube 2 (612) is elastically and telescopically assembled with a conductive rod 2 (613) through a curved spring 2 (614) in a compressed state. A detection plate (615) is fixedly installed inside the device shell (611), and the conductive rod 1 (610) and the curved tube 2 (612) are connected to the detection plate (615) through electric wires. The detection plate (615) is used to record the change in the magnitude of the current flowing through the second conductive rod (613) and the first conductive rod (610) when the detection contact rod (608) contacts the raised scab.
9. The oil wood pole defect detection device according to claim 8, characterized in that: An elastic telescopic rod three (10) is fixedly mounted on the back side of the top end of the notch ring (305), and a hard brush (1001) for cleaning the surface of the wood (9) is fixedly mounted on the telescopic end of the elastic telescopic rod three (10).
10. A method for detecting defects in oiled wood poles, using the oiled wood pole defect detection device as claimed in claim 9, characterized in that: The specific steps are as follows: Step 1: Pass the wood (9) through the top machine plate (301), which uses the round wood clamp (2) to fix the end of the wood (9); Step 2: First, start the second motor (7) and control the notch ring plate (402) to rotate, and control all the crack detection components (5) and scab detection components (6) to move together toward the wood (9) until the bottom surface of the arc hook plate (510) and the bottom end of the detection feeler rod (608) are in contact with the surface of the wood (9); Step 3: Restart the motor three (8) and control the notch ring plate three (403) to rotate, thereby adjusting the angles of all the connecting frames one (504) and two (604), pulling out the clamping wheel shaft (532) and releasing the restriction of the winding wheel (531), so that the needle rod (508) can move adaptively when encountering a crack; Step 4: The detection frame (3) is driven by the track machine to move linearly, and the drive track (303) is driven by the motor 1 (302) at the same time, and the notch ring (305) then carries the distance adjustment ring assembly (4), the crack detection assembly (5) and the scab detection assembly (6) to simultaneously perform circular motion around the surface of the wood (9), thereby realizing the detection of the surface quality of the wood (9); Step 5: Collect the test results and treat the defects of the wood (9).
Citation Information
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