Dual prevention mechanism informatization management platform for enterprise safety production management
By introducing a dual prevention mechanism information management platform in the enterprise safety production management system, the problem that existing systems cannot manage safety risks in real time is solved, and more accurate and efficient risk management and hidden danger management are achieved, which significantly reduces the probability of safety accidents.
Patent Information
- Application Number
- CN202411538044.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-03-18
AI Technical Summary
The existing enterprise safety production management system cannot manage the overall safety risks of the enterprise in real time and dynamically, resulting in lag in the investigation and management of hidden dangers, and it is difficult to detect and deal with safety monitoring risks in a single and timely manner.
It provides a dual prevention mechanism information management platform, including the management end and the user end, which interacts through the communication network, the management end is used to generate risk control measures, and the user end is used to receive inspection tasks and report governance situations. The platform includes a risk grading control module, a hidden danger investigation and control module, an integrated data module, a security module, an abnormal status warning module and a partition rectification unit.
It has achieved comprehensive management of the enterprise's production sites, improved the accuracy and efficiency of risk management, reduced the occurrence of safety accidents, improved the timeliness and accuracy of hidden danger management, and enhanced the overall prevention and safety level of the enterprise.
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Figure CN119648463A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of production safety management, and in particular to a double prevention mechanism for production safety management of enterprises. Background Art
[0002] With the expansion of enterprise production scale and the complexity of production processes, the safety production risks faced by enterprises are gradually increasing. Especially in high-risk industries such as chemical, metallurgical, and electric power, the management and control of safety production are urgent. Existing enterprise safety production management systems usually rely on manual operations or monitoring equipment, and cannot manage the overall safety risks of the enterprise in real time and dynamically. There is a lag in the investigation and treatment of hidden dangers, and it is difficult to single out and timely discover and deal with safety monitoring hidden dangers, which may lead to unforeseen safety accidents in the production process of the enterprise. In addition, the existing technology lacks effective means for hierarchical management, and the risk level assessment and control measures are not accurate enough, and comprehensive and scientific safety management cannot be achieved. Therefore, how to build a transformation platform that can conduct real-time monitoring, risk assessment, and waste gas investigation and treatment of the safety management system process that fully covers the production of the enterprise has become a technical problem that needs to be solved in the current field of safety production management. Summary of the invention
[0003] In order to solve the technical problems existing in the prior art, that the prior art lacks effective means for hierarchical management, the risk level assessment and control measures are not accurate enough, and comprehensive and scientific safety management cannot be achieved, the technical solution provided by the present invention is:
[0004] A dual mechanism prevention information management platform for enterprise safety production management, including a management end and a user end, wherein the management end and the user end exchange data through a communication network, the management end is used to generate risk control measures according to hidden danger investigation tasks and monitoring risk management conditions, and the user end is used to receive investigation tasks and report governance conditions.
[0005] The management end includes a risk classification control module and a hidden danger investigation and management module. The risk classification control module is used to perform classification management on the risk points of the target production site and generate risk control measures according to the risk level. The risk classification control module is used for stress investigation tasks and monitors the entire process of stress investigation and management in real time.
[0006] It also includes an integrated data module for accessing the company's existing real-time monitoring, video monitoring, personnel positioning and equipment status data, and generating a dynamic risk assessment report based on the status data.
[0007] Furthermore, a preferred implementation is provided, which also includes a security module, which ensures the integrity of data, the normal operation of the system and the security management needs of the enterprise through the preset security protection mechanism.
[0008] Furthermore, a preferred embodiment is provided, wherein the security module includes a data encryption unit for encrypting all security risk data transmitted between the management terminal and the user terminal.
[0009] Furthermore, a preferred implementation is provided, which also includes an abnormal state warning module, which issues a warning for potential abnormal states through specified state data in combination with a preset risk assessment model and sends the warning to the user end.
[0010] Furthermore, a preferred implementation is provided, in which the partition investigation and management module includes a partition rectification unit for receiving the progress of the partition rectification status submitted by the user end and tracking it in real time.
[0011] Furthermore, a preferred embodiment is provided, wherein the control measures include further engineering techniques, maintenance, operational behaviors and emergency measures.
[0012] Based on the same inventive concept, the present invention also provides a dual mechanism prevention information management method for enterprise production safety management. The method is implemented based on the above-mentioned management platform, including: receiving real-time monitoring data of the enterprise's production site, and generating control measures based on risk levels; checking vulnerable tasks, and tracking and reporting the progress of governance in real time; monitoring the safety data of the target production site, and generating early warning information when an abnormal state is detected; and generating a dynamic risk assessment based on the safety data of the target production site.
[0013] Based on the same inventive concept, the present invention also provides a preferred implementation manner, a computer storage medium, for storing a computer program, and when the computer reads the computer program, the computer executes the method.
[0014] Based on the same inventive concept, the present invention also provides a computer, including a processor and a storage medium. When the processor reads a computer program stored in the storage medium, the computer executes the method.
[0015] Based on the same inventive concept, the present invention also provides a computer program product, which is a computer program. When the computer program is executed, the method is implemented.
[0016] Compared with the prior art, the technical solution provided by the present invention is beneficial in that:
[0017] The risk classification control module realizes the comprehensive management of the enterprise's production sites, especially the risk control measures generated according to the risk level, which can take more prevention and control measures for different risk points. This hierarchical management method is based on the traditional unified management model, which improves the accuracy and efficiency of enterprise safety production, enables enterprises to adjust management strategies more flexibly and avoid waste of resources.
[0018] The defect troubleshooting and management module can achieve real-time defect tracking and defect management feedback, greatly improving the time cycle from defect discovery to processing. Compared with the traditional method that relies on manual reporting and tracking, this automated operation improves the timeliness and accuracy of the defect troubleshooting module and reduces potential safety risks in the production process.
[0019] The integrated data module generates dynamic risk assessment reports by accessing the company's existing real-time monitoring, video surveillance, personnel positioning and equipment status data, providing a comprehensive and real-time grasp of the company's security status. Compared with the traditional analysis method of multiple data sources that require manual summary, the module's automatic generation of assessment reports greatly improves the efficiency of data analysis and helps companies make decisions faster.
[0020] The abnormal risk status warning module realizes automatic warning of potential abnormal conditions by combining the preset evaluation model and real-time data monitoring. This function is more accurate than the previous method that relies on manual judgment, and can manage personnel in time before an accident occurs, thereby effectively reducing the safety hazards caused by delayed response.
[0021] The security module ensures the limitation and security of data transmission during system operation through data encryption and multi-level security mechanism protection. Compared with the existing single security measure system, this mechanism provides more comprehensive security protection and reduces the possibility of security management interruption due to data leakage or system failure.
[0022] The integrated data module can effectively integrate the existing real-time monitoring, video monitoring, personnel positioning, equipment status and other data sources within the enterprise, solving the problem of data dispersion and difficulty in unified management in the existing technology. The system can update and synchronize various monitoring data in real time, greatly improving the timeliness and accuracy of data acquisition, so that subsequent risk assessment and hidden danger investigation work can be carried out based on the latest and most comprehensive basic data.
[0023] The risk classification and control module provides dynamic assessment and classification management, and can automatically adjust risk classification and control measures according to real-time monitoring data. Compared with the static classification method in the prior art, the solution of the present invention makes risk management more flexible and accurate, can respond to changes in the production site in real time, improves the dynamic and predictive nature of risk management, and significantly reduces the probability of high-risk events.
[0024] The neighbor investigation and management module realizes the whole process monitoring of neighbor management by automatically generating neighbor investigation tasks and tracking the management progress in real time. Compared with the traditional manual investigation method, the system can record the discovery, handling and rectification process of neighbors in real time, ensure the execution of neighbor investigation tasks, avoid hidden danger handling problems caused by information lag or human negligence, and thus improve the efficiency and accuracy of timely hidden danger management.
[0025] The abnormal state warning module can issue warnings before potential dangerous events occur by dynamically monitoring various types of safety data and combining them with the analysis of risk assessment models. Compared with existing technologies that rely on experience judgment or post-processing, this module predicts potential problems in advance through systematic data analysis, greatly improving the transparency and initiative of enterprise safety management, effectively reducing the occurrence of emergencies, and improving the overall safety level of the enterprise.
[0026] The security module ensures the limitation and transmission security of enterprise data through multi-level security protection mechanisms, including data encryption, identity authentication, and permission management. Compared with traditional single encryption or protection measures, the security mechanism of the present invention can not only prevent data leakage, but also ensure the normal operation of the system under high load or emergency conditions, avoid the risk of security management being interrupted due to system failure, and improve the stability and reliability of the entire system.
[0027] Through the coordination of the hidden danger investigation and management module and the risk classification and control module, the platform can adjust the risk level and control measures in real time and respond to hidden danger investigation tasks. Compared with the existing decentralized management method, this integrated management model greatly improves the coordination and response efficiency of the system, can quickly respond to sudden risks in the enterprise production environment, and improves the linkage efficiency of debt governance and risk control.
[0028] The system's data integration and real-time multi-source data analysis can provide early warnings before they are fully awakened. Compared with traditional detector response strategies, this mechanism of proactive early warning significantly improves the accuracy of early warning investigation and early warning, helping enterprises take preventive measures in advance to avoid the expansion or deterioration of security incidents, thereby enhancing the overall response capabilities of enterprises.
[0029] It is suitable for application in the double prevention work of enterprise safety production management. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 This is a system architecture diagram of a double prevention mechanism information management platform for enterprise safety production management.
[0031] Figure 2 This is the workflow diagram of the risk classification control module. DETAILED DESCRIPTION
[0032] In order to make the advantages and benefits of the technical solution provided by the present invention more clearly reflected, the technical solution provided by the present invention is now further described in detail with reference to the accompanying drawings, specifically:
[0033] The dual prevention mechanism information management platform aims to realize the automation and automation of enterprise safety production management through real-time monitoring, risk classification management, hidden danger investigation and governance, abnormal warning and data security mechanism.
[0034] The functional modules of the technical solution are implemented in steps as follows. The output of each module is the input of the next module to ensure the integrity and coordination of the entire system. Data collection and integration: The platform first accesses the company's existing monitoring system through the integrated data module, including real-time monitoring, video monitoring, personnel positioning, equipment status and other data. The integration module obtains dynamic data related to production safety from these data sources to ensure that all types of data are updated in real time and accurately synchronized. Data integration is the foundation of the system and provides data support for subsequent risk assessment and control.
[0035] Risk classification control: Through the real-time data input by the data integration module, the classification control module evaluates the risk points of the target production site and divides the risks into different levels according to the classification standards of the location. According to the risk level, the system automatically generates corresponding risk classification control measures to ensure that high-risk points are monitored and managed. The output of this module is the generated risk control measures and the corresponding risk level.
[0036] This module automatically checks and manages neighbors: The risk control measures generated by the risk classification control module are input into the hidden danger inspection and management module. This module automatically sends neighbor inspection tasks to the user end, and tracks the progress of neighbor inspection and management in real time to ensure that the inspection tasks are handled in a timely manner. It automatically records the inspection progress and the implementation of rectification measures to provide data support for subsequent analysis.
[0037] Dynamic risk assessment and early warning: The data and status information generated by the financial investigation and governance module are input into the abnormal status early warning module. The system combines real-time data with the preset risk assessment model to automatically warn of potential abnormal conditions. When an abnormality is detected, the early warning information is promptly and proactively transmitted to the management and user ends to remind relevant personnel to take action.
[0038] Data security and system protection: All data in the system are processed by the data encryption unit of the security module when they are transmitted between the data management end and the user end to ensure the integrity and security of the data. In addition, the security module uses a multi-level protection mechanism to ensure the stable operation of the system under high load or emergency conditions and avoid security management interruptions.
[0039] Specific:
[0040] The dual prevention mechanism information system can improve the management of production safety in hazardous chemical enterprises, and effectively identify safety risks according to the safety risk classification control and hidden danger investigation and treatment mechanism construction, so as to carry out classification control and prevent the occurrence of hidden danger accidents. It ensures the efficiency of enterprise safety management and reduces a lot of human, material, financial and energy investment.
[0041] The digital management platform of the dual prevention mechanism can understand the operating status of the mechanism at any time by tracking risk classification control and hidden danger investigation and treatment, constantly discover the defects between the two, reduce the occurrence of accidents, and formulate accident emergency decision-making plans that are scientific, targeted and operational.
[0042] The goal of building a dual prevention mechanism information system is to develop a digital management platform for the dual prevention mechanism, realize risk classification control and hidden danger investigation and governance management, strengthen the understanding of risks, conduct hierarchical control from the source, monitor the situation of hidden danger investigation and governance in real time, and improve the efficiency of enterprise safety management. Therefore, the functions that the dual prevention mechanism information management system needs to achieve are:
[0043] The system is generally implemented with a B / S structure, and special maintenance and management functions are implemented with a C / S structure. The preliminary design divides the system into a user end and a management end. The computer end has six functional modules, namely, monitoring risk classification control, hidden danger investigation task push, hidden danger investigation and governance supervision, mechanism operation effect evaluation, assessment and reward and punishment management, and abnormal state automatic warning; the ordinary user end has five functional modules, namely, hidden danger investigation task and warning information reception, real-time reporting of on-site hidden danger investigation, full tracking of hidden danger governance, and safety education and training.
[0044] The construction of the double prevention mechanism information management platform has realized the closed-loop management of enterprise safety risks and hidden dangers. It consists of risk identification, risk assessment, risk classification, risk responsibility determination, hidden danger investigation, hidden danger management, and continuous improvement. Based on this management method, the on-site safety situation can be dynamically grasped anytime and anywhere, the safety awareness of personnel can be enhanced, the job safety responsibilities can be implemented, and the whole process risk control can be realized.
[0045] This system is designed with risk classification management and hidden danger investigation and treatment as the core. The risk classification management module realizes the batch import function of risk objects, which is divided into four levels of management and control: factory level, workshop level, team level, and position level. It provides a standard evaluation for the identified risks. After risk identification and evaluation, it is presented in the form of a four-color chart, and corresponding control measures are formulated. The hidden danger investigation and treatment module realizes the full tracking of the hidden danger investigation and treatment status, and the online business flow of hidden danger investigation, treatment, and acceptance is completed, completing paperless office.
[0046] The two are interconnected and coordinated, which improves the efficiency of enterprise safety management and promotes the development of enterprises. Risk classification management comes first, followed by hidden danger investigation and treatment, which greatly reduces the occurrence of safety accidents.
[0047] System design:
[0048] Enterprises should build a dual prevention information platform that integrates online and offline, including management and user ends. The management end has the functions of dynamically monitoring the implementation of risk control measures, pushing hidden danger investigation tasks, tracking and supervising hidden danger investigation and governance, evaluating the effectiveness of mechanism operation, automatic warning of abnormal status, and assessment and reward and punishment; the user end has the functions of receiving hidden danger investigation tasks and warning information, real-time reporting of on-site hidden danger investigation, and tracking the entire process of hidden danger governance.
[0049] Enterprises allocate hidden danger tasks through the information platform management end, clarify specific job responsibilities, inspection cycles, etc. Job responsibilities receive hidden danger inspection tasks through the user end, and conduct hidden danger inspections as required. They report the hidden dangers found on site by scanning QR codes, taking photos, or locating personnel, and complete the full process management of hidden danger treatment. The management end receives the completion of hidden danger inspection tasks and the closed-loop status of hidden danger rectification from the user end, and conducts tracking supervision, statistical analysis, and score assessment. It automatically warns of abnormal conditions and sends warning information to the user receiving end.
[0050] Enterprises should determine the construction and deployment methods of the dual prevention information platform according to the data exchange specifications of the dual prevention mechanism for hazardous chemicals enterprises. Enterprises that have already established information systems can upgrade and transform existing systems to achieve unified data standards; enterprises that have not yet built information systems can build or deploy a mature dual prevention information platform.
[0051] Overall architecture:
[0052] The information management platform for the double prevention mechanism of chemical enterprises should be designed in accordance with the industrial Internet platform architecture, and a unified standard and specification system and security assurance system should be established to ensure the standardized, safe and stable operation of the platform.
[0053] The platform relies on the company's existing system data and connects to the company's real-time monitoring, video surveillance, personnel positioning, equipment status, special operations and other data to achieve informatization, digitization, networking and intelligentization of basic functions such as basic safety management information, major hazard source safety management, double prevention mechanism, special operation permits and operation process management, intelligent inspection, personnel positioning, etc.
[0054] Basic requirements for platform construction:
[0055] The main body of the chemical enterprise dual prevention mechanism information management platform adopts B / S architecture and mainstream, open platform application framework, which meets the performance requirements of reliability, integration, compatibility, scalability, maintainability, and security, supports the information and digital application needs of enterprise safety risk management and control, and meets but is not limited to the following requirements:
[0056] Business process coverage, supporting the basic functions required by this guideline;
[0057] Functional modular design and platform-based construction, each module can be used separately;
[0058] Integration: providing open interfaces to facilitate integration with other existing information systems of the enterprise;
[0059] Compatibility, focusing on integrating the company's existing systems to achieve functional complementarity and data interconnection;
[0060] Scalability: enterprises can expand innovative applications and scenarios according to their own construction requirements;
[0061] Support cross-platform and cross-system operation, support computer and IoT devices;
[0062] Data standardization, standardize the metadata and coding rules of various types of information resources, and unify data processing mechanisms.
[0063] Network architecture:
[0064] The overall architecture of the information management platform for the dual prevention mechanism of chemical enterprises is divided into six layers: edge layer, network layer, IaaS layer, DaaS layer, PaaS layer, and SaaS layer. It is guided by industrial Internet standards and guaranteed by the industrial Internet security system. It relies on data flow, information flow, and business flow to achieve the connection and optimization of the entire process and all elements of enterprise safety production, and enhance the enterprise's safety risk management capabilities.
[0065] Edge layer: The edge layer builds an accurate, real-time, and efficient massive industrial data collection and analysis system through protocol conversion and edge computing by networking the enterprise's production site equipment, IoT terminal equipment, etc., or installing networked intelligent monitoring equipment. It accesses, converts, preprocesses, stores, and analyzes data, configures edge computing equipment, and reasonably arranges computing power and models. It can support fast and convenient iteration through edge containers, obtain accurate information about the operating status of equipment and environmental changes in real time, provide edge intelligent services nearby, and grasp the security situation.
[0066] Network layer: Through the application of new-generation communication technologies such as F5G, 5G, NB-IoT, LoRa, IPv6, WiFi6, TSN, etc. on the device and controller ends, the enterprise industrial control network, management local area network and wireless local area network are transformed and connected under the premise of ensuring security, and an IT-OT integrated network is built. With geographic space as the reference system, it helps enterprises establish a basic network with wider coverage, more connections and larger bandwidth, and applies new-generation communication protocols such as IPv6 to realize the collection, aggregation and analysis of massive process data.
[0067] The intelligent safety risk management and control platform for hazardous chemical enterprises collects equipment data, sensor data, video data, etc., and combines the actual business data and business processes of each link of production, transportation and storage of business systems such as ERP and MES to realize the whole process management of enterprise safety production. It also opens interfaces and integrates with the chemical park platform to enhance the cross-level safety production linkage and control capabilities.
[0068] The intelligent safety risk management and control platform for hazardous chemical enterprises is interconnected with the edge platform deployed in the workshop or factory through a private network to achieve cloud-edge collaboration; the way to access equipment or sensors on the workshop or factory side can be divided into two networking methods: 5G and non-5G.
[0069] Platform data system:
[0070] Build a data system for the intelligent safety risk management and control platform for hazardous chemical companies, formulate enterprise data collection and industrial Internet identification standards, and continuously carry out data governance to ensure the integrity and consistency of data. The construction of the data governance system should meet but not be limited to the following requirements:
[0071] Improve the data standard specification system and compile application data collection standards;
[0072] Unify data exchange and sharing rules and edit data exchange interface specifications;
[0073] Supports data encapsulation in the form of data services and provides unified data development and sharing capabilities;
[0074] Formulate enterprise Internet identification resolution specifications based on national industrial Internet identification standards and the actual conditions of enterprises;
[0075] Improve data mining and analysis capabilities, and provide decision-making assistance for enterprise safety production management based on IoT data;
[0076] Use professional data extraction, cleaning, and integration tools to carry out data cleaning, supplementation, quality inspection, and other data governance work to ensure data integrity and consistency;
[0077] Unified resource catalog management supports unified metadata management, including metadata model design, model review, model release, model change, as well as model version management, relationship management, etc.
[0078] Platform security system:
[0079] The system security system is the basic guarantee for the safe and reliable operation of the intelligent management and control platform for safety risks of hazardous chemical enterprises. It comprehensively considers key security protection objects and scenarios such as physical environment security, network and communication security, boundary security, terminal security, cloud security, application system security, data security, device and equipment security, disposal and recovery security, and provides security hardware and software supporting facilities and services.
[0080] Through security measures such as firmware security enhancement, vulnerability repair and reinforcement, patch upgrade management, security monitoring and auditing, strengthening authentication and authorization, deployment of distributed denial of service (DDoS) defense system, industrial application security, host intrusion monitoring and protection, vulnerability scanning, resource access control, information integrity protection, etc., we ensure the secure flow of core data and the normal operation of the platform, and make physical, network, system, application, data and user security manageable and controllable, create a security technology system and security management mechanism that meets the security management needs of the enterprise, and realize the true integration of network security and physical security.
[0081] Strengthen the security protection of industrial control systems, clearly define the boundaries of network security areas, establish and improve isolation measures, adopt methods such as anomaly monitoring and network auditing that deeply analyze industrial control communication protocols, achieve the security of industrial control system communication networks, strengthen the security of industrial control hosts, and comprehensively improve the comprehensive security protection capabilities of industrial control systems.
[0082] like Figure 1 As shown,
[0083] Infrastructure layer: The infrastructure layer mainly consists of basic hardware and basic software, which provide basic hardware and software environment support for the business operation of the system. Basic hardware mainly includes servers, minicomputers, storage devices, network devices, PCs, notebooks, mobile phones, tablets and other basic hardware equipment and facilities equipped by end users.
[0084] The basic software mainly includes operating systems, GIS platforms, database management platforms, network publishing operating systems, document processing office software, other middleware and other basic software with third-party copyrights.
[0085] Resource pool layer: The resource pool layer is mainly supported by virtualization technology, which pools basic software, hardware, and data to provide the system with scalable computing, storage, network, and data resources, as well as management of pooled resources to support security supervision applications and services. It can also provide virtual computing resources, storage resources, data resources, and application hosting services to governments and enterprises at all levels related to the operation of this project.
[0086] At the same time, it provides access management for virtual resources of manufacturers such as Microsoft and VMWare to make full use of various existing resources, including pipeline professional database, management setting database, basic topographic maps and remote sensing images in GIS database, resource equipment database, organization / team and personnel database, risk database, model method database, laws, regulations and standards database, etc.
[0087] Resource management includes resource monitoring management, resource request management, resource scheduling management, resource usage measurement and other resource management and services, which makes it easier for the government to fully grasp the usage and utilization efficiency of various resources such as data resources, computing resources, storage resources, etc.
[0088] Platform service layer: The platform service layer mainly provides general public basic support component services, data service platform, business collaboration service platform, and unified management of various services to provide underlying service support for building and accessing various business applications.
[0089] The general public basic support component services realize unified services, which include: organizational personnel services, system authority services, data dictionary services, log audit services, identity authentication services, key management services, and API services, providing basic services for unified application and service construction and access.
[0090] The data service platform provides data sharing services, data exchange services and big data analysis services based on data resources, and provides support for the mining, analysis, utilization, sharing, exchange, publication and construction of service systems for multi-level data and massive data.
[0091] The business collaboration service platform provides business process services, electronic form services, and map services. It is designed to build multi-level business collaborative business application systems such as oil and gas pipeline network supervision systems and emergency analysis and evaluation systems, and to access existing comprehensive supervision systems and business systems to achieve unified business management applications and comprehensive display systems. It provides application and service support based on cloud services and big data models for the construction of "one center, one map, and one system" for comprehensive supervision of oil and gas pipeline networks.
[0092] Service management provides service catalog, service monitoring, service log, service aggregation, tenant management and other service management functions, which provides visual support for monitoring and managing the usage of various services, and data support for service tuning. It also facilitates the government and managers at all levels to fully understand the usage and efficiency of various services.
[0093] Application service layer: The platform provides various applications and services to users at all levels in the system through the government intranet, oil and gas pipeline network dedicated business network, and the Internet. It includes comprehensive analysis services, data management, data exchange and services, and other application systems that need to be connected, providing different applications and services for various users.
[0094] User layer: mainly provides a unified service portal and application entrance for advanced users to meet the different business application and service needs of different users.
[0095] Terms and Definitions:
[0096] Risk: The combination of the possibility of an accident (incident) occurring in production and operation activities and the severity of the consequences of the accident (incident).
[0097] Risk: The combination of the possibility of an accident (incident) occurring in production and operation activities and the severity of the consequences of the accident (incident);
[0098] Risk analysis objects: production and storage facilities, locations, places and areas associated with risks;
[0099] Risk analysis unit: Based on the principles of relatively independent functions and ease of daily management, the risk analysis object is further divided into several relatively independent and easily identifiable units;
[0100] Major hazard source: a unit that produces, stores, uses and operates hazardous chemicals on a long-term or temporary basis, and the quantity of hazardous chemicals is equal to or exceeds the critical amount;
[0101] Risk event: an internal source, state, behavior or combination thereof that may cause an accident (incident) alone or together. That is, a source, state or behavior or a combination thereof that may cause personal injury and / or health damage and / or property loss;
[0102] The most serious accident event refers to the risk events such as fire, explosion, leakage, poisoning, etc. that may cause personal injury or major economic losses due to the failure of risk control measures of production equipment and storage facilities;
[0103] Risk control measures: the control methods and measures such as engineering technology, maintenance, operating behavior and emergency facilities taken by the enterprise to reduce risks to an acceptable level;
[0104] Risk hierarchical management and control: Determine the risk management and control methods at different levels according to the severity of the consequences that may be caused by risk events;
[0105] Hidden dangers: unsafe conditions of objects, unsafe behaviors of people and management defects caused by defects or omissions in control measures.
[0106] It is required that the safety risk management and control list be organized according to the structure of enterprise → safety risk analysis object → safety risk unit → safety risk event → safety risk management and control measures.
[0107] Safety risk analysis object: refers to the production, storage facilities, locations, places and regions with safety risks. The classification of safety risk analysis objects is required to be compatible with the classification of major hazard sources of the enterprise. If the area where the safety risk analysis object is located constitutes a major hazard source, the major hazard source shall be directly used as the safety risk analysis object. If the area does not constitute a major hazard source, it is also necessary to register as a "non-major hazard source" in the hazardous chemical registration information management system, and a unified hazard source coding management shall be carried out for the area;
[0108] Safety risk analysis unit: Decompose the safety risk analysis object into several relatively independent units based on the actual situation of the enterprise.
[0109] Safety risk events: events with the most serious consequences of production safety accidents such as leakage, fire, explosion or leakage and poisoning that can cause personal injury or major economic losses. Enterprises can also upload other safety risk events according to actual needs.
[0110] Safety risk control measures: For the safety risk events of the unit, identify and evaluate the corresponding control measures from the aspects of engineering technology, maintenance, operating behavior, emergency measures, etc., and formulate corresponding hidden danger investigation content for each control measure.
[0111] Data requirements for hidden danger investigation and control: Enterprises should formulate hidden danger investigation plans based on the control measures in the safety risk management and control list, and determine the person responsible for the investigation, the investigation cycle, and the method, etc.
[0112] According to the hidden danger detection standards and safety risk control measures, the enterprise shall carry out hidden danger detection in accordance with the hidden danger detection plan, adopt corresponding detection methods, compile a hidden danger treatment list, and organize relevant personnel to inspect and accept the hidden danger treatment situation.
[0113] In order to avoid the phenomenon of "two skins" of safety risks and hidden dangers, it is required that the data of the hidden danger investigation and control list be associated with the data of the safety risk classification and control list, that is, the hidden danger information needs to be strongly associated with the safety risk analysis object.
[0114] like Figure 2As shown, a security risk analysis object can have multiple security risk analysis units, including information such as the analysis unit name and description. Data update frequency: once a day, synchronized according to the modification time increment.
[0115] Stores the security risk event information of the security risk analysis unit. Generally, a security risk analysis unit needs to upload at least one of the most serious production safety accident events. Data update frequency: once a day, synchronized according to the modification time increment.
[0116] The control measures corresponding to the storage security risk events, including information such as the classification, description, and hidden danger investigation content of the measures. Data update frequency: once a day, synchronized according to the modification time increment.
[0117] The hidden danger investigation tasks corresponding to the storage security risk control measures include control measures, hidden danger investigation content, inspection cycle, investigation results and other information. Data update frequency: once a day, synchronized according to the modification time increment.
[0118] Conduct regular inspections on each task according to the inspection cycle set for the hidden danger inspection task, and record and report the inspection results. Data update frequency: once a day, synchronized according to the modification time increment.
[0119] The hidden danger content includes: corresponding control measures, hidden danger name, governance type, hidden danger level, hidden danger source, hidden danger description, cause analysis, hidden danger status, registration time, registrant, governance period, rectification person in charge and other information. The hidden danger source includes hidden dangers found during the hidden danger investigation task investigation process, and hidden dangers associated with the safety risk analysis object found during other investigation processes. Data update frequency: once / day, synchronized according to the modification time increment.
[0120] Detailed display of platform functions:
[0121] Production safety information management
[0122] The basic information of enterprise safety management includes but is not limited to the following: relevant certificates and reports of safety production licenses, basic information of production processes, basic information of equipment and facilities, basic information of enterprise personnel, basic information management of third-party personnel, etc. The basic information of enterprise platform safety management serves as the data source of the park platform on the one hand, and also promotes the digitalization and intelligent upgrading of enterprises through informatization on the other hand.
[0123] Early warning information management
[0124] Based on the basic data of major hazardous sources and dynamic monitoring data, the risk warning value of major hazardous sources is calculated through the risk warning model to achieve major hazardous source risk warning and enterprise risk warning, and automatically generate and push warning reports according to the warning trigger mechanism at all levels, and the enterprises will process and feedback the results. At the same time, a feedback scoring mechanism is established to urge enterprises to implement rectification.
[0125] Based on the risk warning model, the system automatically generates warning information for major hazardous sources, and realizes the query and statistics of major hazardous source monitoring and warning information. The main information includes the unit, major hazardous source name, monitoring position number, monitoring indicator type, warning level, warning start time, warning end time and other information.
[0126] Real-time data management
[0127] This function can be used to manage real-time monitoring data (temperature, pressure, liquid, combustible gas concentration, toxic gas concentration), and can query and analyze historical data by time, unit, indicator type, major hazard source, etc.
[0128] Safety management of major hazardous sources
[0129] It is mainly used for the implementation of safety guarantee responsibilities for major hazardous sources of hazardous chemicals, online monitoring and early warning, risk control, evaluation / assessment report management and hidden danger management, etc. The function should be connected and integrated with the national hazardous chemical production safety risk monitoring and early warning system.
[0130] Implementation of safety guarantee responsibilities for major hazardous sources
[0131] The structured electronic records of the performance of safety responsibility of the main person in charge, technical person in charge, and operation person in charge of major hazardous sources are realized, which can be queried and traced. The safety management organization of the enterprise is supported to conduct online assessment of the performance of the person in charge of safety responsibility, and the assessment report is automatically generated regularly.
[0132] Online monitoring
[0133] Real-time monitoring: gathers real-time monitoring data and alarm data of liquid level, temperature, pressure and flammable and toxic gas concentration of existing equipment, hazardous chemical warehouses, etc., supports information query, historical data query, multi-dimensional comparison, statistical analysis, and realizes alarm monitoring, alarm management, operation monitoring, alarm disposal, alarm analysis, real-time (SMS) notification, equipment management, early warning management and other functions.
[0134] Intelligent analysis of video surveillance data: gathers video surveillance information within the enterprise, realizes intelligent analysis of surveillance videos of key places (such as ammonium nitrate warehouses and central control rooms) and key parts (such as major hazardous source sites), and supports comprehensive identification and early warning of fires, smoke, personnel violations (off-duty in the central control room), etc.
[0135] Monitoring risk classification control
[0136] Supervise and manage the entire process of safety risk classification control, and update risk control information in real time so that risks can be identified and classified according to the latest content to effectively prevent the occurrence of hidden dangers and accidents.
[0137] Risk control data management
[0138] The content of risk control data management mainly involves the management of safety risk analysis units and safety risk lists. According to the principle of "functional independence, moderate size, and easy management", all risk points that may appear in all production equipment, storage facilities, locations, areas, etc. are selected for division. The division of these risk points is called the division of risk analysis units.
[0139] The information of the safety risk list is composed of the safety risk analysis object, responsible department, responsible person, safety risk analysis unit, and safety risk event, where the analysis object is a subdivision of the risk unit. The statistical safety risk list and risk point list are uploaded in the form of files, and the safety risk list can be added, deleted, modified, and queried.
[0140] Risk distribution management
[0141] Upload the company's floor plan and circle some management areas. According to the risk level in the area, a red, orange, yellow and blue map can be dynamically generated to display the risk situation of each area of the company in real time. When the mouse is placed on an area, the number of risk points, the number of risks of each level, the number of hidden dangers and the number of hidden dangers that have not been rectified can be displayed. The risks and hidden dangers of the company can be displayed through this map. Figure 1 The contents in the diagram can be added, deleted, modified, and queried.
[0142] Hierarchical control management
[0143] Enterprises are subject to hierarchical control, which is divided into factory level, workshop level, team level, and position level. Each level has its own control area, and corresponding control measures are formulated according to the control area. The control measures are divided into engineering technology, maintenance, personnel operation, and emergency measures. A safety risk hierarchical control list will be formulated based on the data. The background can add, delete, modify, and query its content, update the hierarchical control list in real time, and correct deviations in time.
[0144] Push of hidden danger investigation tasks
[0145] The system divides the risk points, sets specific risk points and manages them. According to the risk points and personnel, inspection tasks are set, and inspectors and inspection frequencies are designated. The system automatically generates inspection tasks and pushes them to the inspector's user management page. Task reminders are automatically pushed every day. When the task is overdue, overdue reminders are sent and pushed to superiors. After receiving the message, the user A arranges time reasonably to carry out inspections for hidden dangers.
[0146] Push information management
[0147] The pushed inspection tasks include inspectors, inspection cycles, inspection frequencies, inspection departments, etc. The inspection cycles are in hours, days, months, and years. The system can add, delete, and other inspection tasks.
[0148] Hidden danger investigation and control supervision
[0149] If the inspector finds any abnormality during the inspection, he / she shall communicate with the investigation department in a timely manner. The person in charge of the investigation shall arrange time reasonably for the investigation to ensure that the investigation is completed within the effective time. If any hidden dangers are found during the investigation, the team and post shall immediately rectify them if they can be rectified. If they cannot be rectified or are beyond the rectification capacity, they shall be reported in accordance with the procedures. The hidden danger investigation organizing department shall issue a hidden danger rectification notice, and further hidden danger treatment shall be started according to the rectification suggested measures. The progress of hidden danger treatment shall be tracked and supervised at all times, the results of hidden danger rectification shall be accepted, and the occurrence of major hidden danger accidents shall be prevented.
[0150] Hidden danger entry information management
[0151] The system will design an interface for entering hidden danger information. The hidden danger entry information includes the inspection department, inspector, inspection results, hidden danger name, hidden danger level, hidden danger classification, on-site photos, hidden danger description, governance period, governance feedback and other information. The inspection time is the most recent inspection time, and the inspection result is also the most recent one, which is divided into normal, hidden danger exists, and uninspected. The inspection department is divided into several categories such as company, factory, work area, and team. The interface will be displayed on the user side, and the inspector will fill in and submit them in sequence, and the background will manage the filled-in content.
[0152] Hidden danger rectification information management
[0153] After the hidden danger inspection is completed, if the inspector cannot rectify it immediately, the superior department will issue a hidden danger rectification notice. The rectification notice contains the hidden danger description, the discoverer, the rectification deadline, rectification measures, rectification pictures, rectification responsible persons, etc. The description of the hidden danger is analyzed and the hidden danger treatment is implemented. If it is not completed within the deadline, the rectification completion status will be fed back to the rectification department to follow up the progress of hidden danger treatment at all times. The rectification responsible person on the user side will check the rectification notice, fill in and upload the rectification content, and the system will add, delete, modify and query the filled in information.
[0154] Mechanism operation effect evaluation
[0155] Enterprises should evaluate the operation effect of the dual prevention mechanism in a timely manner. When there are new or changed laws and regulations or other requirements, changes in operating conditions or processes, technical transformation projects, new understandings of incidents or other information, major adjustments to organizational structures, etc., they should conduct timely evaluation and improvement. Through the construction of risk classification control and hidden danger investigation and treatment dual prevention mechanism, enterprises should make improvements in certain aspects and formulate corresponding evaluation standards to improve the operation efficiency of the mechanism.
[0156] Automatic warning of abnormal status
[0157] Through various monitoring means, relevant information and operation data are obtained, and the data is processed and analyzed. Through appropriate evaluation methods, a preliminary judgment is made on future trends. When the judgment result meets the requirements of the early warning criteria, the alarm system is triggered, and the alarm system issues an accident alarm according to the pre-set alarm level, effectively preventing hidden dangers from being discovered in time and causing major accidents.
[0158] Personnel positioning
[0159] By deploying multiple positioning base stations to communicate with the signal tags carried by personnel, combined with the personnel positioning algorithm, the position of the signal tag is calculated to locate the personnel. According to the actual application scenarios of the enterprise, a personnel positioning system with a reasonable base station layout and accurate positioning accuracy is constructed to realize the functions of receiving and sending alarm information, visual display, personnel quantity statistics analysis, personnel activity trajectory analysis, storage and query. It supports linkage with alarm information, intelligent inspection, special operation management, emergency evacuation, emergency drills, and docking with the intelligent safety risk management and control platform of the chemical park. It is constructed in accordance with the "Industrial Internet + Hazardous Chemical Safety Production" Personnel Positioning System Construction and Application Guide (Trial)".
[0160] Safety risk classification management
[0161] Divide safety risk analysis units: Enterprises should decompose safety risk analysis objects into several relatively independent safety risk analysis units according to the production process sequence or equipment and facility layout, and all major equipment and facilities should be included in the safety risk analysis units. Functions include risk classification control, risk analysis objects, risk analysis units, etc.
[0162] Identify and evaluate safety risks: Enterprises should organize relevant departments, professions, and positions to apply SCL, JHA, HAZOP and other methods to identify safety risks in safety risk analysis units and evaluate the possible consequences of accidents. According to the results of safety risk identification, select the time that may cause serious consequences as the key safety risk events to be controlled, and establish a safety risk list. Functions include risk identification, risk analysis events, risk classification control, etc.
[0163] Draw a spatial distribution map of safety risks: Enterprises should classify safety risk analysis objects according to the severity of the consequences that safety risk events may cause, and divide them into four levels from high to low: major risk, relatively large risk, general risk and low risk, marked in red, orange, yellow and blue. Functions include four-color risk analysis maps.
[0164] Formulate control measures: Enterprises should identify and evaluate the effectiveness of existing control measures from aspects such as engineering technology, maintenance, personnel operation, and emergency measures. According to the operation status, control measures should be continuously updated and deviations should be corrected in a timely manner. Functions include risk assessment, control measures, etc.
[0165] Implement hierarchical control: Enterprises should decompose the control measures corresponding to safety risk events to various levels such as company leaders, departments, workshops, teams and post personnel to ensure the effective implementation of safety risk control measures. Functions include risk control classification, control measures, etc.
[0166] The technical solution provided by the present invention is further described in detail above through several specific implementation modes in order to highlight the advantages and benefits of the technical solution provided by the present invention. However, the several specific implementation modes described above are not intended to be used as limitations on the present invention. Any reasonable modification and improvement of the present invention, combination of implementation modes and equivalent substitution within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A dual prevention mechanism information management platform for enterprise safety production management, including a management end and a user end, wherein the management end and the user end exchange data through a communication network, the management end is used to generate risk control measures according to hidden danger investigation tasks and monitoring risk management conditions, and the user end is used to receive investigation tasks and report governance conditions, characterized in that: The management end includes a risk classification control module and a hidden danger investigation and management module. The risk classification control module is used to perform classification management on the risk points of the target production site and generate risk control measures according to the risk level. The risk classification control module is used for stress investigation tasks and monitors the entire process of stress investigation and management in real time. It also includes an integrated data module for accessing the company's existing real-time monitoring, video monitoring, personnel positioning and equipment status data, and generating a dynamic risk assessment report based on the status data.
2. According to claim 1, a dual prevention mechanism information management platform for enterprise production safety management is characterized in that: It also includes a security assurance module, which ensures the integrity of data, the normal operation of the system and the security management needs of the enterprise through a preset security protection mechanism.
3. According to claim 2, a dual prevention mechanism information management platform for enterprise production safety management is characterized in that: The security assurance module includes a data encryption unit for encrypting all security risk data transmitted between the management terminal and the user terminal.
4. According to claim 1, a dual prevention mechanism information management platform for enterprise production safety management is characterized in that: It also includes an abnormal state warning module, which uses the state data in combination with a preset risk assessment model to warn of potential abnormal states and send the warning to the user end.
5. According to claim 1, a dual prevention mechanism information management platform for enterprise production safety management is characterized in that: The hidden danger investigation and management module includes a hidden danger rectification unit, which is used to receive the progress of the hidden danger rectification status submitted by the user end and track it in real time.
6. The dual prevention mechanism information management platform for enterprise production safety management according to claim 1 is characterized in that: Risk management and control measures include engineering technology, maintenance, operational behavior and measures.
7. A dual prevention mechanism information management method for enterprise safety production management, characterized in that: The method is implemented based on the management platform of claim 1, and includes: Receive real-time monitoring data from the company's production sites and generate control measures based on risk levels; Investigate hidden danger tasks and track the progress of hidden danger management in real time; Steps for monitoring safety data at target production sites and generating warning information when abnormal conditions are detected; The step of generating a dynamic risk assessment report based on the target production site safety data.
8. A computer storage medium for storing a computing program, characterized in that: When the computer reads the computer program, the computer executes the method of claim 7.
9. A computer, comprising a processor and a storage medium, characterized in that: When the processor reads the computer program stored in the storage medium, the computer executes the method of claim 7 .
10. A computer program product, being a computer program, characterized in that When the computer program is executed, the method of claim 7 is implemented.
Citation Information
Cited By
Special operation management and control system for chemical industry park
CN120669654A