Pork jerky snack production automated pickling and baking equipment

Abstract

The invention discloses an integrated automatic pickling and baking device for making pork jerky snacks, the structure of which comprises a bottom plate, a baking box, a pickling barrel, a baking tray, a supporting frame, a swivel, a connection control frame and a slide rail. The baking box and the pickling barrel are installed on the same plane of the bottom plate, the baking tray is assembled between two supporting frames, the supporting frame is installed on the outer surface of the swivel, the swivel is connected to the connection control frame, and the connection control frame is fixed in the baking box. The baking tray comprises a flat plate, an elastic body, a top hole, a limiting block, a gravity balance plate, a pocket plate and a mounting block. The elastic body is supported between the flat plate and the gravity balance plate. When the raw materials are placed on the surface of the flat plate for baking, in order to ensure that the bottom thereof is also heated and baked at the same time, holes are opened. If the raw materials are in a drooping state before baking and are adhered to the holes of the flat plate, after baking, the flat plate is pressed to push the top hole toward the hole of the flat plate, so that the baked pork jerky can be completely separated from the flat plate.

Description

Technical Field

[0001] The invention belongs to the field of baking, and more specifically, especially relates to an integrated automatic pickling and baking device for making pork jerky snacks. Background Art

[0002] Baking pork jerky snacks is a key step in the production process. It is necessary to remove moisture from the marinated meat slices to extend the shelf life and make the meat firmer. The baking equipment can use hot air circulation, microwaves, etc. After baking, it needs to be cooled naturally or forcedly to prevent the product from getting damp.

[0003] Based on the above findings, the existing pork jerky baking equipment has the following main shortcomings, such as:

[0004] In order to ensure the baking effect of pork jerky, holes are usually designed at the bottom of the tray so that hot air can penetrate evenly to ensure that the bottom is fully heated. Since the texture of the raw materials before baking is relatively soft, they are easy to sag at the holes, causing them to stick to the holes during continuous baking, increasing the difficulty of taking out the finished product. In addition, the fixed position design of the existing baking tray may lead to uneven hot air distribution, which in turn causes inconsistent baking temperature, affecting the taste and quality stability of the product.

[0005] Therefore, it is necessary to propose an automated marinating and baking integrated equipment for making pork jerky snacks. Summary of the invention

[0006] In order to solve the above technical problems, the purpose and effect of the automatic pickling and baking integrated equipment for making pork jerky snacks of the present invention are achieved by the following specific technical means:

[0007] Its structure includes a bottom plate, a baking box, a pickling barrel, a baking tray, a support frame, a swivel, a connection control frame, and a slide rail. The baking box and the pickling barrel are installed on the same plane of the bottom plate, the baking tray is assembled between two support frames, the support frame is installed on the outer surface of the swivel, the swivel is connected to the connection control frame, the connection control frame is fixed inside the baking box, the slide rail is fixed on the upper surface of the bottom plate, and the pickling barrel moves along the slide rail. The characteristics are:

[0008] The baking tray comprises a flat plate, an elastic body, a top hole, a limiting block, a gravity balance plate, a scoop plate, and a mounting block. The elastic body is supported between the flat plate and the gravity balance plate. The top hole and the gravity balance plate are an integrated structure. The limiting blocks are located on both sides of the flat plate for limiting. The mounting block is fixed to the outer surface of the gravity balance plate. The scoop plate is mounted on the lower surface of the gravity balance plate.

[0009] The gravity balance plate maintains a horizontal state as a whole through its own balanced gravity, and the elastic body supports the distance between the flat plate and the gravity balance plate through its own elastic effect. The mounting block assists the overall assembly between the two support frames and can be easily rotated to maintain a horizontal state. The middle of the top hole is a through hole so that it will not block the heat below. The top hole corresponds to the hole position of the flat plate. When the flat plate is pressed down, the limit block moves downward along the outer side of the gravity balance plate. The baking tray is installed in the mounting groove of the support frame with a certain micro-elastic effect, and the baking tray can be easily disassembled and assembled.

[0010] As a further improvement of the present invention, the scoop plate includes a support rod, a scraper, a bracket, a hanging block, a moving path, a drag rod, an arc plate, an outer drag rod, and a main frame. The support rod is fixed to the upper surface of the main frame. The bracket is connected to the outer drag rod through the drag rod. The hanging block passes through the bracket and is connected to the scraper. The bracket and the scraper are inserted into the moving path for movement. The hanging block can move up and down along the limit of the bracket. The scraper is in contact with the upper surface of the arc plate. The hanging block itself has a certain gravity that can continuously maintain the downward pressure of gravity on the scraper.

[0011] As a further improvement of the present invention, the arc plate is an arc-shaped structure that can assist the gas to flow back upwards, and the pendant block is pressed on the upper end of the scraper by its own gravity, so that the scraper can maintain contact with the arc plate. The scraper changes according to the arc shape of the arc plate, and its pendant block will move up and down along the bracket for adjustment. When the scraper moves in contact with the arc plate, it can scrape the juice dripping from above.

[0012] As a further improvement of the present invention, the baking oven includes a baking body, a movable box, a movable rail, a magnetic body, a handle, and a closed door. The movable box is located inside the baking body and can be moved within a limited position. The closed door is located on the movable rail and moves. The handle is fixed to the outer surface of the closed door. The magnetic body is assembled between the two closed doors. The movable box can be moved into the baking body when the equipment is in a closed state, so as to facilitate operation of the interior.

[0013] As a further improvement of the present invention, the pickling barrel includes a fixed frame, a placement groove, a stirring barrel, a rotating rod, a cover, a control box, and a fixed table. The stirring barrel is assembled between the fixed frame and the control box, the rotating rod is connected to the cover, the cover is sleeved on the outer surface of the stirring barrel, the placement groove and the fixed table are an integrated structure, and the placement groove is used to place a baking tray for processing.

[0014] As a further improvement of the present invention, the control box controls the rotation of the mixing barrel so that the opening of the mixing barrel covered by its cover can be rotated at the upper and lower ends; when the opening of the mixing barrel is facing upward, the required raw materials can be placed inside for mixing and marinating; when the opening of the mixing barrel is facing downward, the cover can be rotated to release the marinated raw materials inside and spread them evenly on the baking tray; the placement groove is placed above the disassembled baking tray and aligned with the downward opening of the mixing barrel for easy processing.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] First, the baking tray can always maintain a horizontal state according to the balanced gravity of the gravity balance plate itself and rotate at a constant speed inside the baking box with the support frame, so that the baking tray can continuously change the baking position during the baking process, and the baking effect can be more uniform, avoiding static placement causing inconsistent baking temperatures in different positions and affecting the baking time and quality.

[0017] Secondly, the support frame is evenly distributed in a circular shape, so that a larger number of baking trays can be assembled, and the number can be increased or decreased according to the required number. It can save more space than a normal push-pull frame, and a larger number of trays can be assembled without affecting the baking effect.

[0018] Third, each baking tray is independent, and the arc plate at the bottom can collect the juice of the raw materials for subsequent unified processing. The arc shape of the arc plate can guide the upward reflux of the gas, and the holes opened on the flat plate can allow the bottom of the raw materials to be heated and baked at the same time.

[0019] Fourthly, when the raw materials are placed on the surface of the flat plate for baking, in order to ensure that the bottom is also heated and baked at the same time, the holes opened, if the raw materials are drooping before baking and stick to the holes of the flat plate, after baking, press the flat plate to push the top hole toward the hole of the flat plate, so that the baked pork jerky can be completely separated from the flat plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the structure of the automated pickling and baking integrated equipment for making pork jerky snacks of the present invention.

[0021] Figure 2 It is a structural schematic diagram of the connection control frame of the present invention.

[0022] Figure 3 It is a structural schematic diagram of the baking tray of the present invention.

[0023] Figure 4 It is a schematic diagram of the cross-sectional structure of the baking tray of the present invention.

[0024] Figure 5 It is a structural schematic diagram of the scoop tray of the present invention.

[0025] Figure 6 It is a structural schematic diagram of the baking oven of the present invention.

[0026] Figure 7 It is a schematic diagram of the structure of the pickling barrel of the present invention.

[0027] In the figure: bottom plate 1, baking box 2, pickling barrel 3, baking tray 4, supporting frame 5, swivel 6, connection control frame 7, slide rail 8, paving plate 41, elastic body 42, top hole 43, limit block 44, gravity balance plate 45, scoop plate 46, mounting block 47, supporting rod 61, scraper 62, bracket 63, hanging block 64, moving track 65, drag rod 66, arc plate 67, outer drag rod 68, main frame 69, baking body 21, moving box 22, moving rail 23, magnetic body 24, handle 25, closed door 26, fixed frame 31, placement slot 32, mixing barrel 33, rotating rod 34, cover 35, control box 36, fixed table 37. DETAILED DESCRIPTION

[0028] The present invention is further described below in conjunction with the accompanying drawings:

[0029] Embodiment 1: As attached Figure 1 To Attachment Figure 6 As shown:

[0030] The present invention provides an integrated automatic pickling and baking device for making pork jerky snacks, the structure of which includes a bottom plate 1, a baking box 2, a pickling barrel 3, a baking tray 4, a support frame 5, a swivel 6, a connection control frame 7, and a slide rail 8. The baking box 2 and the pickling barrel 3 are installed on the same plane of the bottom plate 1, the baking tray 4 is assembled between two support frames 5, the support frame 5 is installed on the outer surface of the swivel 6, the swivel 6 is connected to the connection control frame 7, the connection control frame 7 is fixed inside the baking box 2, the slide rail 8 is fixed on the upper surface of the bottom plate 1, and the pickling barrel 3 moves along the slide rail 8. The invention is characterized in that:

[0031] The baking tray 4 includes a flat plate 41, an elastic body 42, a top hole 43, a limit block 44, a gravity balance plate 45, a pan 46, and a mounting block 47. The elastic body 42 is supported between the flat plate 41 and the gravity balance plate 45. The top hole 43 and the gravity balance plate 45 are an integrated structure. The limit blocks 44 are located on both sides of the flat plate 41 for limiting. The mounting block 47 is fixed to the outer surface of the gravity balance plate 45. The pan 46 is installed on the lower surface of the gravity balance plate 45.

[0032] The gravity balance plate 45 maintains the overall horizontal state through its own balanced gravity, and the elastic body 42 supports the distance between the tiling plate 41 and the gravity balance plate 45 through its own elastic effect. The mounting block 47 assists the overall assembly between the two support frames 5 and can be easily rotated to maintain a horizontal state. The middle of the top hole 43 is a through hole state, so that it will not block the heat below. The top hole 43 corresponds to the hole position of the tiling plate 41. When the tiling plate 41 is pressed down, the limit block 44 moves downward along the outer side of the gravity balance plate 45. The baking tray 4 is installed in the mounting groove of the support frame 5 with a certain micro-elastic effect, and the baking tray 4 can be easily disassembled and assembled. The support frame 5 can adjust the baking tray 4 according to the quantity required. There are a total of ten support frames 5, two in a group, and they are evenly distributed in a circular shape on the surface of the swivel 6.

[0033] The scooping plate 46 includes a support rod 61, a scraper 62, a bracket 63, a hanging block 64, a moving path 65, a drag rod 66, an arc plate 67, an outer drag rod 68, and a main frame 69. The support rod 61 is fixed to the upper surface of the main frame 69. The bracket 63 is connected to the outer drag rod 68 through the drag rod 66. The hanging block 64 penetrates the bracket 63 and is connected to the scraper 62. The bracket 63 and the scraper 62 are inserted into the moving path 65 for movement. The hanging block 64 can move up and down along the limit of the bracket 63. The scraper 62 abuts against the upper surface of the arc plate 67. The hanging block 64 itself has a certain gravity that can continuously maintain the gravity downward pressure on the scraper 62. When the outer drag rod 68 is dragged outward, its scraper 62 will scrape out the juice collected by the arc plate 67. The outer drag rod 68 moves in the horizontal direction.

[0034] Among them, the arc plate 67 is an arc-shaped structure that can assist the gas to flow back upward. The hanging block 64 is pressed on the upper end of the scraper 62 by its own gravity, so that the scraper 62 can maintain contact with the arc plate 67. The scraper 62 changes according to the arc shape of the arc plate 67, and its hanging block 64 will move up and down along the bracket 63 for adjustment. When the scraper 62 moves along the arc plate 67 for contact, it can scrape the juice dripping from the top. The arc plate 67 can guide the airflow at the lower end of the gravity balance plate 45, and can collect the juice dripping from the marinated pork jerky.

[0035] Among them, the baking oven 2 includes a baking body 21, a movable box 22, a movable rail 23, a magnetic body 24, a handle 25, and a closed door 26. The movable box 22 is inside the baking body 21 and can be limited and moved. The closed door 26 is located on the movable rail 23 and moves. The handle 25 is fixed to the outer surface of the closed door 26. The magnetic body 24 is assembled between the two closed doors 26. The movable box 22 can be moved into the baking body 21 when the device is in a closed state, which is convenient for operating the interior. The magnetic body 24 can be adsorbed to each other more firmly when the closed door 26 is in a closed state.

[0036] The specific usage and function of this embodiment are as follows:

[0037] In the present invention, the prepared raw materials are laid on the flat plate 41. The holes opened in the flat plate 41 can allow the back of the raw materials to be ventilated for baking. After the raw materials are laid and arranged, they are inserted into the slots between the two support frames 5 through the mounting block 47 for installation. The baking trays 4 are installed in the slots on the support frames 5 according to the required number. After the baking trays 4 are assembled, the moving box 22 is pulled out along the baking body 21 so that the whole can wrap the support frame 5 and the baking tray 4 inside. The handle 25 is pushed to move the closed door 26 along the moving rail 23. , the support frame 5 and the baking tray 4 are fixed to each other by the magnetic body 24 in the middle, so that the support frame 5 and the baking tray 4 are integrally located inside the baking oven 2, and the baking tray 4 inside is baked by the baking oven 2. When the equipment is started, the baking oven 2 controls the swivel 6 to rotate at a uniform speed through the connection control frame 7, so that the baking tray 4 is rotated inside the baking oven 2. While the support frame 5 rotates, the gravity balance plate 45 keeps the whole in a horizontal state through its own balanced gravity and will not flip with the support frame 5. The baking tray 4 can keep a horizontal state and rotate with the support frame 5. The overall heating can be more uniform. While the baking tray 4 is being baked, the juice of the raw materials will drip into the arc plate 67 through the top hole 43 and be collected. The arc plate 67 is a curved surface structure, which can guide the airflow at the lower end of the gravity balance plate 45 to flow back upward. After the baking is completed and the cooling is completed, the closed door 26 is opened, and the moving box 22 is pushed into the baking body 21 so that the support frame 5 can be exposed. When the baked pork jerky is taken out, the flat plate 41 is pressed to squeeze the elastic body 42, and the limit block 44 is limited and moved downward to allow the top The hole 43 can be pushed up along the hole position of the flat plate 41, so that the pork jerky can be smoothly detached from the flat plate 41 and removed. After the support frame 5 is manually rotated to take out all the pork jerky, when the basket plate 46 is to be cleaned, the outer drag rod 68 is pulled outward, and the drag rod 66 will drive the bracket 63 and the scraper 62 to move outward along the moving path 65. The hanging block 64 presses the scraper 62 to continuously contact the surface of the arc plate 67 through its own gravity, and the juice on the arc plate 67 is scraped out through the shape of the scraper 62 itself, and then the outer drag rod 68 is pushed back to its original position.

[0038] Embodiment 2: As attached Figure 7 As shown:

[0039] Among them, the pickling barrel 3 includes a fixed frame 31, a placement groove 32, a mixing barrel 33, a rotating rod 34, a cover 35, a control box 36, and a fixed platform 37. The mixing barrel 33 is assembled between the fixed frame 31 and the control box 36. The rotating rod 34 is connected to the cover 35. The cover 35 is sleeved on the outer surface of the mixing barrel 33. The placement groove 32 and the fixed platform 37 are an integrated structure. The placement groove 32 is used to place the baking tray 4 for processing. The rotating rod 34 is forced to swing to open the cover 35 to cover the opening of the mixing barrel 33.

[0040] Among them, the control box 36 controls the rotation of the mixing barrel 33 so that the opening of the mixing barrel 33 covered by the cover 35 can be rotated at the upper and lower ends. When the opening of the mixing barrel 33 faces upward, the required raw materials can be placed inside for stirring and marinating. When the opening of the mixing barrel 33 faces downward, the cover 35 can be rotated to release the marinated raw materials inside and spread them on the baking tray 4. The placement groove 32 is placed above the disassembled baking tray 4 to align with the downward opening of the mixing barrel 33 for easy processing. The marinating barrel 3 can be moved along the slide rail 8 to adjust the required position.

[0041] The specific usage and function of this embodiment are as follows:

[0042] In the present invention, the control box 36 controls the rotation of the mixing barrel 33, and the two sides are supported and controlled by the fixing frame 31 and the control box 36. The outlet of the mixing barrel 33 is turned to the upper end, and the rotating rod 34 is swung to move the cover 35 away from the outlet. The raw materials and ingredients to be marinated are placed through the outlet of the mixing barrel 33, and the cover 35 is turned back to its original position. The control box 36 controls the rotation and stirring inside the mixing barrel 33 to marinate it, and the baking tray 4 is placed on the placement groove 32. The control box 36 controls the marinated mixing barrel 33 to turn the opening downward to align with the baking tray 4, and the rotating rod 34 and the cover 35 are manually opened to place the raw materials on the baking tray 4. The raw materials are processed and smoothed. The placement groove 32 can help the baking tray 4 to be placed and taken better.

[0043] Utilizing the technical solution of the present invention, or those skilled in the art designing similar technical solutions inspired by the technical solution of the present invention to achieve the above-mentioned technical effects, all fall within the protection scope of the present invention.

Claims

1. An automated pickling and baking integrated device for making pork jerky snacks, the structure of which comprises a base plate (1), a baking box (2), a pickling barrel (3), a baking tray (4), a support frame (5), a swivel (6), a connection control frame (7), and a slide rail (8), wherein the baking box (2) and the pickling barrel (3) are installed on the same plane of the base plate (1), the baking tray (4) is assembled between two support frames (5), the support frame (5) is installed on the outer surface of the swivel (6), the swivel (6) is connected to the connection control frame (7), the connection control frame (7) is fixed inside the baking box (2), the slide rail (8) is fixed on the upper surface of the base plate (1), and the pickling barrel (3) moves along the slide rail (8), characterized in that: The baking tray (4) comprises a flat plate (41), an elastic body (42), a top hole (43), a limiting block (44), a gravity balance plate (45), a scoop plate (46), and a mounting block (47); the elastic body (42) is supported between the flat plate (41) and the gravity balance plate (45); the top hole (43) and the gravity balance plate (45) are an integrated structure; the limiting blocks (44) are located on both sides of the flat plate (41) for limiting; the mounting block (47) is fixed to the outer surface of the gravity balance plate (45); and the scoop plate (46) is mounted on the lower surface of the gravity balance plate (45); The gravity balance plate (45) is kept in a horizontal state as a whole by its own balanced gravity, the elastic body (42) supports the distance between the paving plate (41) and the gravity balance plate (45) by its own elastic effect, the mounting block (47) assists the whole to be assembled between the two support frames (5) and can be easily rotated to keep the horizontal state, the middle of the top hole (43) is in a through hole state so that it will not block the heat below, the top hole (43) corresponds to the hole position of the paving plate (41), and the limit block (44) moves downward along the outer side of the gravity balance plate (45) when the paving plate (41) is pressed down; The scoop plate (46) comprises a support rod (61), a scraper (62), a bracket (63), a hanging block (64), a moving path (65), a drag rod (66), an arc plate (67), an outer drag rod (68), and a main frame (69); the support rod (61) is fixed to the upper surface of the main frame (69); the bracket (63) is connected to the outer drag rod (68) through the drag rod (66); the hanging block (64) penetrates the bracket (63) and is connected to the scraper (62); the bracket (63) and the scraper (62) are inserted into the moving path (65) for movement; the hanging block (64) can move up and down along the limit of the bracket (63); and the scraper (62) contacts the upper surface of the arc plate (67); The arc plate (67) is an arc-shaped structure capable of assisting the gas to flow upwards. The hanging block (64) is pressed on the upper end of the scraper (62) by its own gravity, so that the scraper (62) can maintain contact with the arc plate (67). The scraper (62) will move up and down along the bracket (63) according to the arc shape change of the arc plate (67).

2. The automatic pickling and baking integrated equipment for making pork jerky snacks according to claim 1 is characterized by: The baking oven (2) comprises a baking body (21), a movable box (22), a movable rail (23), a magnetic body (24), a handle (25), and a closed door (26); the movable box (22) is located inside the baking body (21) and can move within a limited position; the closed door (26) is located on the movable rail (23) and can move; the handle (25) is fixed to the outer surface of the closed door (26); and the magnetic body (24) is mounted between the two closed doors (26).

3. The automatic pickling and baking integrated equipment for making pork jerky snacks according to claim 1, characterized in that: The pickling barrel (3) comprises a fixing frame (31), a placement groove (32), a stirring barrel (33), a rotating rod (34), a sealing cover (35), a control box (36), and a fixing table (37); the stirring barrel (33) is assembled between the fixing frame (31) and the control box (36); the rotating rod (34) is connected to the sealing cover (35); the sealing cover (35) is sleeved on the outer surface of the stirring barrel (33); and the placement groove (32) and the fixing table (37) are an integrated structure.

4. The automatic pickling and baking integrated equipment for making pork jerky snacks according to claim 3 is characterized by: The control box (36) controls the rotation of the stirring barrel (33) so that the opening of the stirring barrel (33) covered by the cover (35) can be rotated at the upper and lower ends. When the stirring barrel (33) is opened upward, the required raw materials can be placed inside for stirring and marinating. When the stirring barrel (33) is opened downward, the cover (35) can be rotated to release the marinated raw materials inside and spread them evenly on the baking tray (4).

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