Atomization powder making equipment capable of ensuring safety by using inert gas
By designing a continuous loading and replacement mechanism, boosting member and auxiliary discharge member for automatic replacement of rods in the atomization and powder making equipment, the shutdown, cost and safety problems caused by metal rod replacement in the prior art are solved, and an efficient and safe atomization and powder making process is achieved.
Patent Information
- Application Number
- CN202411903739.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-03-21
AI Technical Summary
When replacing metal rods, existing electrode induction atomization equipment may cause shutdowns, increase costs and time, and there is a risk of inert gas leakage.
A atomized powder making equipment including a continuous loading and replacement mechanism of automatic replacement rods is designed. The rotary replacement member and the lifting member realize the continuous loading of multiple metal rods, reducing the need for shutdown and replacement, and improving the powder making efficiency and safety through the booster member and auxiliary cutting member.
Continuous loading of metal rods is achieved, cost and time of shutdown and replacement is reduced, inert gas leakage is avoided, efficiency and safety of atomized powder making, and the quality of powder making is improved.
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Figure CN119657933A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of electrode induction gas atomization equipment, in particular to an atomization powder making equipment which utilizes inert gas to ensure safety. Background Art
[0002] The electrode induction gas atomization equipment is based on a vertically oriented rotating electrode. By using the controlled movement of a specially designed conical induction coil, the electrode is continuously melted in an inert gas environment without a ceramic crucible. The molten metal is converted into a high-speed gas flow using an inert gas nozzle to atomize the melt. While moving down the atomization tower, the micro-droplet spray solidifies to form a spherical fine powder and is collected in a vacuum-sealed powder container.
[0003] For example, an anti-bias clamping device for rotating rods in an electrode induction aerosolization device with a publication number of CN220050048U mainly includes a connecting shaft, a double-section universal joint, a cylindrical pin, an elastic retaining ring, an insulating connection assembly, a rod, an insulating guide sleeve, and a heating coil; the insulating connection assembly includes an upper connecting plate, screws, spring washers, flat washers, insulating ceramic sleeves, insulating ceramic pads, and a rod mounting seat; the second elastic washer and the upper connecting plate are provided with flat washers; the insulating ceramic sleeve is nested on the screws; the insulating ceramic pad is arranged between the upper connecting plate and the rod mounting seat; the rod is connected to the rod mounting seat; the rod is located in the insulating guide sleeve, and a heating coil is arranged at the bottom.
[0004] The above patent can only clamp and fix a single rod, while the replacement of rods in the electrode induction gas atomization equipment may require shutdown, which increases the cost of stopping production to replace rods and consumes more time to replace rods, reduces the work efficiency of atomization powder making, and there may be a risk of inert gas leakage when stopping production to replace rods. Summary of the invention
[0005] The present invention aims to solve at least one of the technical problems existing in the prior art; to this end, the present invention proposes an atomization powder making device that utilizes inert gas to ensure safety.
[0006] An atomization powder making device using inert gas to ensure safety, comprising:
[0007] An atomizing tower, wherein an exhaust pipe is arranged on the bottom side of the atomizing tower;
[0008] A smelting furnace installed on the top of the atomizing tower, wherein a continuous loading and replacing mechanism for automatically replacing material rods is provided inside the smelting furnace;
[0009] An inert gas nozzle installed between the atomizing tower and the melting furnace;
[0010] The continuous loading and replacing mechanism comprises a material rod assembly for loading a plurality of material rods, a heating coil for melting the material rods, a rotating replacement component for rotating and replacing the material rods, and a lifting component for changing the melting height of the material rods.
[0011] Preferably, the material bar assembly comprises:
[0012] An annular heat-insulating shell is fixed to the inner wall of the smelting furnace, a notch is provided on the left side of the annular heat-insulating shell, the right end of the heating coil is installed on the inner surface of the annular heat-insulating shell and the left end is located at the notch;
[0013] A mounting disc is located at the top of the annular heat-insulating shell, wherein an annular shielding plate is arranged on the lower surface of the mounting disc, and a plurality of metal rods are arranged on the circumference of the lower surface of the annular shielding plate, wherein one of the metal rods is located in the notch.
[0014] Preferably, the annular heat-insulating shell is a hollow annular structure with openings on the upper surface and the side surfaces, the circumferential surface of the annular baffle plate fits the inner wall of the annular heat-insulating shell, and a plurality of heat-insulating vertical plates are vertically arranged on the lower surface of the annular baffle plate, and the heat-insulating vertical plates fit the inner wall of the annular heat-insulating shell.
[0015] Preferably, the lifting member for changing the height of the mounting disc comprises:
[0016] A lifting cylinder is installed on the upper surface of the smelting furnace, wherein a telescopic rod is arranged inside the lifting cylinder and passes through the smelting furnace, and a top seat is arranged at the lower end of the telescopic rod;
[0017] A sealing bellows is sleeved on the telescopic rod, and two ends of the sealing bellows are respectively fixed to the upper surface of the top seat and the inner wall of the smelting furnace.
[0018] Preferably, the rotating replacement member for changing the angle of the mounting disc comprises:
[0019] A mounting shaft mounted on the upper surface of the mounting disc and rotatably connected to the top seat, wherein a linear gear is disposed on the mounting shaft;
[0020] A rotating gear meshing with the linear gear is connected to a driving motor box mounted on the inner wall of the smelting furnace.
[0021] Preferably, a pressurizing component for pressurizing the inert gas is provided on the left side of the smelting furnace, and the pressurizing component comprises:
[0022] A booster box located on the left side of the smelting furnace, with an air intake pipe arranged between the two;
[0023] A piston plate is located inside the booster box, and a driving screw is installed on the upper surface of the piston plate. The upper end of the driving screw passes through the booster box and is exposed outside.
[0024] Preferably, a hand wheel is provided at the upper end of the driving screw, and the left side of the booster box is connected to the air pipe.
[0025] Preferably, a collecting tank is provided below the material discharging hopper at the bottom of the atomizing tower, and an auxiliary material discharging component for scraping the inner wall of the atomizing tower is provided between the two, and the auxiliary material discharging component comprises:
[0026] A connecting sleeve sleeved on the hopper under the atomizing tower, with an annular guide rail arranged between the two connecting sleeves;
[0027] A scraper rod installed on the inner circumferential surface of the annular guide rail, wherein the upper end of the scraper rod extends into the interior of the atomizing tower;
[0028] A supporting sliding sleeve is sleeved on the annular guide rail, and a connecting plate connected to the outer surface of the connecting sleeve is arranged on the outer surface of the supporting sliding sleeve.
[0029] Preferably, the lower surface of the annular guide rail is provided with an annular sleeve sleeved on the lower connecting sleeve, the annular sleeve is provided with a gear ring, and a rotating gear is meshedly provided on the outer side of the gear ring.
[0030] Preferably, the bottom of the rotating gear is connected to a rotating motor installed on the surface of a connecting sleeve below, and the inner circumferential surface of the annular guide rail is provided with a spherical seat for supporting the lower end of the scraper rod.
[0031] Compared with the prior art, the present invention has the following beneficial effects:
[0032] (1) The present invention does not affect the smelting process of metal rods, and can realize the continuous loading of multiple metal rods, thereby increasing the continuity of the powder making process of the entire atomizing powder making equipment, reducing the cost of stopping work to replace metal rods and saving the time for replacing metal rods, and there will be no leakage of inert gas caused by replacing metal rods, thereby improving the efficiency and safety of atomizing powder making.
[0033] (2) The booster component designed in the present invention can temporarily store the inert gas that initially enters, and change the internal space of the booster box to increase the internal pressure, so that the gas can reach the pressure that can atomize the metal solution at the moment of final discharge. The situation that the inert gas pressure is insufficient at the beginning and affects the atomization effect of the metal solution will not occur, thereby improving the powder making quality.
[0034] (3) The auxiliary discharge component designed in the present invention does not affect the normal discharge of spherical fine powder, but can also rotate and scrape the fine powder attached to the inner wall of the atomizing tower. The fine powder is scraped and piled together as it rotates, increasing the weight of the accumulated fine powder and being discharged from the hopper below the atomizing tower under the action of gravity, thereby increasing the cleanliness of the fine powder discharge. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] Figure 1 It is a structural schematic diagram of the atomization powder making equipment of the present invention;
[0036] Figure 2 For the present invention Figure 1 A cross-sectional view of the melting furnace;
[0037] Figure 3 For the present invention Figure 2 Structural diagram of the continuous feeding and changing mechanism;
[0038] Figure 4 For the present invention Figure 3 Exploded view of the middle bar assembly;
[0039] Figure 5 For the present invention Figure 3 A schematic diagram of the structure of the lifting component;
[0040] Figure 6 For the present invention Figure 5 A magnified image of area A;
[0041] Figure 7 For the present invention Figure 2 A schematic diagram of the structure of the middle boost component;
[0042] Figure 8 For the present invention Figure 1 Structural schematic diagram of the auxiliary blanking component;
[0043] Fig. 9 For the present invention Figure 8 A cross-sectional view of the auxiliary blanking component;
[0044] In the figure: 100, atomizing tower; 101, smelting furnace; 102, inert gas nozzle; 103, collecting tank; 200, continuous feeding and changing mechanism; 201, rotating changing component; 2011, mounting shaft; 2012, linear gear; 2013, rotating gear; 2014, driving motor box; 202, lifting component; 2021, lifting cylinder; 2022, stand; 2023, telescopic rod; 2024, sealing bellows; 2025, top seat; 203, material rod assembly; 2031, mounting disc; 2032, annular shielding plate; 2033, material rod holder; 20 34. Metal material rod; 2035. Annular heat-insulating shell; 2036. Heat-insulating vertical plate; 204. Heating coil; 205. Support plate; 300. Auxiliary unloading component; 301. Connecting sleeve; 302. Annular guide rail; 303. Support sleeve; 304. Connecting plate; 305. Annular sleeve; 306. Gear ring; 307. Rotating motor; 308. Rotating gear; 309. Scraper rod; 310. Spherical seat; 400. Boosting component; 401. Boosting box; 402. Intake pipe; 403. Cross plate; 404. Piston plate; 405. Drive screw; 406. Hand wheel. DETAILED DESCRIPTION
[0045] The technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0046] Embodiment 1
[0047] See also Figure 1 - Figure 6 The present application provides an atomization powder making device that uses inert gas to ensure safety, including:
[0048] Atomizing tower 100, an exhaust pipe is arranged on the bottom side of atomizing tower 100, so that the inert gas can be discharged through the exhaust pipe, and the exhaust pipe is connected to the existing device for continuously collecting the inert gas;
[0049] The smelting furnace 101 is installed on the top of the atomizing tower 100. A continuous loading and replacing mechanism 200 for automatically replacing material rods is arranged inside the smelting furnace 101. The continuous loading and replacing mechanism 200 does not affect the smelting process of the metal material rods 2034, and can realize continuous loading of multiple metal material rods 2034, thereby increasing the continuity of the powder making process of the entire atomizing powder making equipment, reducing the cost of stopping work to replace the metal material rods 2034, and preventing inert gas leakage caused by replacing the metal material rods 2034, thereby improving the efficiency and safety of atomizing powder making;
[0050] An inert gas nozzle 102 installed between the atomizing tower 100 and the smelting furnace 101 atomizes the molten metal;
[0051] The continuous loading and replacing mechanism 200 includes a material bar assembly 203 for loading a plurality of material bars, a heating coil 204 for melting the material bars, a rotating replacement component 201 for rotating and replacing the material bars, and a lifting component 202 for changing the melting height of the material bars.
[0052] In this embodiment, preferably, the material rod assembly 203 includes:
[0053] An annular heat-insulating shell 2035 is fixed to the inner wall of the smelting furnace 101, a support plate 205 is arranged between the lower surface of the annular heat-insulating shell 2035 and the inner wall of the smelting furnace 101, a notch is opened on the left side of the annular heat-insulating shell 2035, so that the metal rod 2034 is located above the heating coil 204, and the right end of the heating coil 204 is installed on the inner surface of the annular heat-insulating shell 2035 and the left end is located at the notch;
[0054] A mounting disc 2031 is located on the top of the annular heat-insulating shell 2035, and an annular baffle plate 2032 is arranged on the lower surface of the mounting disc 2031 to protect the metal material rods 2034 from above. A plurality of metal material rods 2034 are arranged on the circumference of the lower surface of the annular baffle plate 2032, and a material rod holder 2033 is arranged on the lower surface of the annular baffle plate 2032 to fix the metal material rods 2034, and one of the metal material rods 2034 is located in the notch.
[0055] In the present embodiment, preferably, the annular heat-insulating shell 2035 is a hollow annular structure with openings on the upper surface and the side surfaces. The internal space of the annular heat-insulating shell 2035 is sufficient for a plurality of metal rods 2034 to rotate. The circumferential surface of the annular baffle plate 2032 fits in contact with the inner wall of the annular heat-insulating shell 2035. The installation height position of the annular baffle plate 2032 can be adapted to the lifting height of the installation disc 2031 and is designed according to actual production needs. A plurality of heat-insulating vertical plates 2036 are vertically arranged on the lower surface of the annular baffle plate 2032. The heat-insulating vertical plates 2036 fit in contact with the inner wall of the annular heat-insulating shell 2035. The length of the heat-insulating vertical plates 2036 can be set to be retractable as needed.
[0056] In summary, when one of the metal rods 2034 is smelted in the heating coil 204, the other metal rods 2034 are all located in the annular heat-insulating shell 2035, and the adjacent metal rods 2034 are blocked by the heat-insulating vertical plate 2036. At this time, the annular shielding plate 2032 is located inside the annular heat-insulating shell 2035 to shield and insulate the metal rods 2034 from above. After the smelting of the metal rods 2034 is completed, the rotating replacement component 201 and the lifting component 202 are used to drive the installation disk 2034 to rotate. 31 rotates. During the lifting and lowering process of the mounting disc 2031, the heat insulating vertical plate 2036 and the annular baffle plate 2032 move upward for a certain distance. The heat entering from the gap between the annular heat insulating shell 2035 will not affect the metal material rod 2034. The new metal material rod 2034 is separated from the annular heat insulating shell 2035 and is located at the gap and above the heating coil 204, while the remaining metal material rods 2034 continue to be shielded and protected, thereby achieving safety and convenience in continuous loading of the metal material rods 2034.
[0057] In this embodiment, preferably, the lifting member 202 for changing the height of the mounting disc 2031 includes:
[0058] A lifting cylinder 2021 is installed on the upper surface of the smelting furnace 101. A stand 2022 is provided between the lifting cylinder 2021 and the smelting furnace 101 to stably support the lifting cylinder 2021. A telescopic rod 2023 is provided inside the lifting cylinder 2021 and passes through the smelting furnace 101. A top seat 2025 is provided at the lower end of the telescopic rod 2023.
[0059] The sealing bellows 2024 sleeved on the telescopic rod 2023 will not be affected by the heating coil 204, and the two ends of the sealing bellows 2024 are respectively fixed to the upper surface of the top seat 2025 and the inner wall of the smelting furnace 101, which will neither affect the movement of the telescopic rod 2023 nor cause leakage of inert gas during the movement, thereby increasing the safety of inert gas filling.
[0060] In summary, when replacing the metal material rod 2034, the telescopic rod 2023 inside the lifting cylinder 2021 is retracted, driving the top seat 2025 to move upward, and the sealing bellows 2024 contracts. The top seat 2025 moves upward, driving the mounting disc 2031 and the metal material rod 2034 set thereon to move upward and be located above the heating coil 204. Then, the rotating replacement component 201 is used to rotate the mounting disc 2031, and the new metal material rod 2034 is located above the heating coil 204. The telescopic rod 2023 inside the lifting cylinder 2021 is extended, driving the metal material rod 2034 to move downward and be re-located in the heating coil 204, and the metal material rod 2034 is melted and processed.
[0061] In this embodiment, preferably, by using the rotating replacement component 201, after the previous metal material rod 2034 is smelted, the mounting disc 2031 can be rotated to change the position of the metal material rod 2034, so that the new metal material rod 2034 can be re-positioned in the heating coil 204 for smelting and processing, thereby reducing the trouble of manual replacement. The rotating replacement component 201 for changing the angle of the mounting disc 2031 includes:
[0062] The mounting shaft 2011 mounted on the upper surface of the mounting disc 2031 and rotatably connected to the top seat 2025 does not affect the rotation of the mounting shaft 2011 and the linear gear 2012. The mounting shaft 2011 is provided with a linear gear 2012, and the height of the linear gear 2012 is sufficient to adapt to the height of the mounting disc 2031;
[0063] The rotating gear 2013 meshes with the linear gear 2012 , and the rotating gear 2013 is connected to a driving motor box 2014 installed on the inner wall of the smelting furnace 101 . The driving motor box 2014 consists of a heat-insulating shell and a driving motor, and will not be affected by the heating coil 204 .
[0064] In summary, when in use, multiple metal rods 2034 are installed in the rod holder 2033, one of the metal rods 2034 is located in the heating coil 204, the metal rod 2034 is smelted and processed, and the inert gas is converted into a high-speed airflow by the inert gas nozzle 102 to atomize the molten metal. After the smelting of this metal rod 2034 is completed, the telescopic rod 2023 in the lifting cylinder 2021 drives the mounting disc 2031 to move upward and separate from the heating coil 204, driving the motor box 2014 to work, driving the rotating gear 2013 to rotate, and the linear gear 2012 meshing with it rotates, driving the mounting disc 2031 to rotate. The new metal material rod 2034 is positioned above the heating coil 204, the drive motor box 2014 stops working, the mounting disc 2031 stops rotating, the telescopic rod 2023 inside the lifting cylinder 2021 extends out to drive the mounting disc 2031 and the metal material rod 2034 to move downward and be positioned in the heating coil 204, and the lifting cylinder 2021 stops working, thereby realizing automatic replacement of the metal material rod 2034. During the replacement process of the metal material rod 2034, the atomizing powder making equipment will not be shut down, thus reducing the shutdown cost, and there will be no leakage of inert gas due to the shutdown for replacing the material rod, thus increasing the safety of the entire powder making equipment and improving the powder making efficiency.
[0065] Embodiment 2
[0066] Reference Figure 7 , which is the second embodiment of the present invention.
[0067] In this embodiment, preferably, a pressurizing component 400 for pressurizing the inert gas is provided on the left side of the smelting furnace 101. By providing the pressurizing component 400, the initially introduced inert gas can be temporarily stored, and the internal space of the pressurizing box 401 can be changed to increase the internal pressure, so that the gas can reach the pressure for atomizing the molten metal at the moment of final discharge, and the situation that the inert gas pressure is insufficient at the beginning and the atomization effect of the molten metal will not be affected, the powder making quality is improved, and the pressurization process is safe and stable. The pressurizing component 400 includes:
[0068] A booster box 401 is located on the left side of the smelting furnace 101, and an air inlet pipe 402 is arranged between the booster box 401. A horizontal plate 403 supporting the booster box 401 is arranged on the surface of the booster box 401, and the horizontal plate 403 is fixed on the outer surface of the smelting furnace 101;
[0069] The piston plate 404 is located inside the boost box 401, and a driving screw 405 is installed on the upper surface of the piston plate 404. The lower end of the driving screw 405 is rotatably connected to the piston plate 404, and the upper end of the driving screw 405 passes through the boost box 401 and is exposed to the outside. A handwheel 406 is provided at the upper end of the driving screw 405, and the handwheel 406 can be replaced with an electric drive structure as needed. The left side of the boost box 401 is connected to the air pipe, and valves are provided on the air pipe and the air inlet pipe 402.
[0070] In summary, when in use, the inert gas supply system connected to the atomizing powder making equipment is connected. At the moment the inert gas supply system is turned on, the pressure of the inert gas discharged at the beginning is transmitted to the metal solution, and the gas pressure may be insufficient, which has a poor effect on the atomization of the metal solution and affects the powder making quality. Therefore, in order to maintain sufficient inert gas pressure, the inert gas provided by the inert gas supply system first enters the boosting box 401 through the air pipe, and the valve on the air inlet pipe 402 is closed to prevent the inert gas from being discharged when it does not reach sufficient pressure. At the same time, the driving screw 405 can be rotated to drive the piston plate 404 to move downward, thereby reducing the internal space of the boosting box 401 and increasing the pressure. When the pressure is sufficient, the valve on the air inlet pipe 402 is opened, and the pressure of the inert gas discharged instantly from the boosting box 401 is sufficient to meet the requirements of the atomization of the metal solution, thereby improving the atomization powder making quality of the molten metal.
[0071] Embodiment 3
[0072] Reference Figure 8 and Fig. 9 , which is the third embodiment of the present invention.
[0073] In this embodiment, preferably, a collecting tank 103 is provided below the bottom hopper of the atomizing tower 100, and an auxiliary unloading component 300 for scraping the inner wall of the atomizing tower 100 is provided between the two. By providing the auxiliary unloading component 300, the normal dropping of the spherical fine powder is not affected, and the fine powder attached to the inner wall of the atomizing tower 100 can be scraped and accumulated together with the rotation, the weight of the fine powder accumulation is increased and discharged from the hopper of the atomizing tower 100 under the action of gravity, and the cleanliness of the fine powder discharge is increased. The auxiliary unloading component 300 includes:
[0074] A connecting sleeve 301 is sleeved on the lower hopper of the atomizing tower 100, and an annular guide rail 302 is arranged between the two connecting sleeves 301. The two connecting sleeves 301 will not affect the rotation of the annular guide rail 302. The lower connecting sleeve 301 is connected to the collecting tank 103, which is convenient for collecting fine powder;
[0075] A scraper rod 309 is installed on the inner circumference of the annular guide rail 302, the upper end of the scraper rod 309 extends into the interior of the atomization tower 100, and the shape of the scraper rod 309 fits the inner wall of the atomization tower 100;
[0076] The supporting sleeve 303 is sleeved on the annular guide rail 302 , the cross section of the annular guide rail 302 is T-shaped, and the outer surface of the supporting sleeve 303 is provided with a connecting plate 304 connected to the outer surface of the connecting sleeve 301 , and the connecting plate 304 can realize the connection between the two connecting sleeves 301 .
[0077] In this embodiment, preferably, an annular sleeve 305 is provided on the lower surface of the annular guide rail 302 and is sleeved on the lower connecting sleeve 301. The inner surface of the annular sleeve 305 does not contact the connecting sleeve 301. A gear ring 306 is provided on the annular sleeve 305. A rotating gear 308 is meshingly provided on the outer side of the gear ring 306. The bottom of the rotating gear 308 is connected to a rotating motor 307 installed on the surface of the lower connecting sleeve 301. The rotating motor 307 can drive the rotating gear 308 to rotate. A spherical seat 310 is provided on the inner circumferential surface of the annular guide rail 302 to support the lower end of the scraper rod 309, so as to support and fix the scraper rod 309.
[0078] In summary, when fine powder is discharged, the rotating motor 307 works, driving the rotating gear 308 to rotate, and driving the gear ring 306 meshing therewith to rotate. The gear ring 306 is installed on the annular sleeve 305, and the annular sleeve 305 drives the annular guide rail 302 to rotate. The supporting sleeve 303 supports the annular guide rail 302 without affecting the rotation of the annular guide rail 302. The rotation of the annular guide rail 302 drives the scraper rod 309 arranged on the inner surface to rotate against the inner wall of the atomizing tower 100, and the fine powder attached to the inner wall of the atomizing tower 100 is scraped off or accumulated while rotating, thereby increasing the overall weight of the accumulated fine powder. The fine powder falls under the action of gravity, passes through the connecting sleeve 301 and the annular guide rail 302, and is collected by the collection tank 103. The whole process increases the cleanliness and convenience of fine powder collection.
[0079] Embodiment 4
[0080] This embodiment is obtained by combining the first embodiment, the second embodiment and the third embodiment.
[0081] When in use, the boosting component 400 is used to boost the pressure of the inert gas just discharged to reach the atomization pressure of the metal solution. During the smelting process of the metal solution, the lifting component 202 and the rotating replacement component 201 are used to drive the mounting disc 2031 to rotate, thereby changing the positions of the plurality of metal rods 2034 to facilitate smelting processing in the heating coil 204. When the atomized metal solution moves downward along the atomizing tower 100, the micro-droplet spray solidifies to form spherical fine powder, which is collected by the collecting tank 103 in cooperation with the auxiliary unloading component 300.
[0082] The above embodiments are only used to illustrate the technical method of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical method of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical method of the present invention.
Claims
1. An atomization powder making device that uses inert gas to ensure safety, characterized in that: include: An atomizing tower (100), wherein an exhaust pipe is arranged on a side of the bottom of the atomizing tower (100); A smelting furnace (101) installed on the top of the atomizing tower (100), wherein a continuous loading and replacing mechanism (200) for automatically replacing material rods is arranged inside the smelting furnace (101); an inert gas nozzle (102) installed between the atomizing tower (100) and the smelting furnace (101); The continuous loading and replacement mechanism (200) comprises a material bar assembly (203) for loading a plurality of material bars, a heating coil (204) for melting the material bars, a rotating replacement component (201) for rotating and replacing the material bars, and a lifting component (202) for changing the melting height of the material bars.
2. The atomization powder making equipment using inert gas to ensure safety according to claim 1, characterized in that: The material rod assembly (203) comprises: An annular heat-insulating shell (2035) is fixed to the inner wall of the smelting furnace (101), a notch is provided on the left side of the annular heat-insulating shell (2035), and the right end of the heating coil (204) is installed on the inner surface of the annular heat-insulating shell (2035) and the left end is located at the notch; A mounting disc (2031) is located on the top of the annular heat-insulating shell (2035), wherein an annular baffle plate (2032) is arranged on the lower surface of the mounting disc (2031), and a plurality of metal rods (2034) are arranged on the circumference of the lower surface of the annular baffle plate (2032), wherein one of the metal rods (2034) is located in the notch.
3. The atomization powder making equipment using inert gas to ensure safety according to claim 2, characterized in that: The annular heat-insulating shell (2035) is a hollow annular structure with openings on the upper surface and the side surfaces; the circumferential surface of the annular baffle plate (2032) fits the inner wall of the annular heat-insulating shell (2035); a plurality of heat-insulating vertical plates (2036) are vertically arranged on the lower surface of the annular baffle plate (2032); and the heat-insulating vertical plates (2036) fit the inner wall of the annular heat-insulating shell (2035).
4. The atomization powder making equipment using inert gas to ensure safety according to claim 2, characterized in that: The lifting member (202) for changing the height of the mounting disc (2031) comprises: A lifting cylinder (2021) is installed on the upper surface of the smelting furnace (101), wherein a telescopic rod (2023) penetrating the smelting furnace (101) is arranged inside the lifting cylinder (2021), and a top seat (2025) is arranged at the lower end of the telescopic rod (2023); A sealing bellows (2024) is sleeved on the telescopic rod (2023), and two ends of the telescopic rod (2023) are respectively fixed to the upper surface of the top seat (2025) and the inner wall of the smelting furnace (101).
5. The atomization powder making equipment using inert gas to ensure safety according to claim 4, characterized in that: The rotating replacement component (201) for changing the angle of the mounting disc (2031) comprises: A mounting shaft (2011) mounted on the upper surface of the mounting disc (2031) and rotatably connected to the top seat (2025), wherein a linear gear (2012) is provided on the mounting shaft (2011); A rotating gear (2013) meshed with the linear gear (2012), wherein the rotating gear (2013) is connected to a driving motor box (2014) mounted on the inner wall of the smelting furnace (101).
6. The atomization powder making equipment using inert gas to ensure safety according to claim 1, characterized in that: A pressurizing component (400) for pressurizing the inert gas is disposed on the left side of the smelting furnace (101), and the pressurizing component (400) comprises: A booster box (401) is located on the left side of the smelting furnace (101), and an air intake pipe (402) is arranged between the two; A piston plate (404) is located inside the booster box (401), and a driving screw (405) is installed on the upper surface of the piston plate (404). The upper end of the driving screw (405) passes through the booster box (401) and is exposed outside.
7. The atomization powder making equipment using inert gas to ensure safety according to claim 6, characterized in that: A hand wheel (406) is provided at the upper end of the driving screw rod (405), and the left side of the booster box (401) is connected to the air pipe.
8. The atomization powder making equipment using inert gas to ensure safety according to claim 1, characterized in that: A collecting tank (103) is arranged below the material discharge hopper at the bottom of the atomizing tower (100), and an auxiliary material discharge component (300) for scraping the inner wall of the atomizing tower (100) is arranged between the two. The auxiliary material discharge component (300) comprises: A connecting sleeve (301) sleeved on the lower hopper of the atomizing tower (100), wherein an annular guide rail (302) is provided between two connecting sleeves (301); A scraper rod (309) is installed on the inner circumferential surface of the annular guide rail (302), and the upper end of the scraper rod (309) extends into the interior of the atomization tower (100); A supporting sleeve (303) is sleeved on the annular guide rail (302), wherein the outer surface of the supporting sleeve (303) is provided with a connecting plate (304) connected to the outer surface of the connecting sleeve (301).
9. The atomization powder making equipment using inert gas to ensure safety according to claim 8, characterized in that: The lower surface of the annular guide rail (302) is provided with an annular sleeve (305) sleeved on the lower connecting sleeve (301), the annular sleeve (305) is provided with a gear ring (306), and a rotating gear (308) is meshedly provided on the outer side of the gear ring (306).
10. The atomization powder making equipment using inert gas to ensure safety according to claim 9, characterized in that: The bottom of the rotating gear (308) is connected to a rotating motor (307) mounted on the surface of the lower connecting sleeve (301), and the inner circumferential surface of the annular guide rail (302) is provided with a spherical seat (310) supporting the lower end of the scraper rod (309).
Citation Information
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