Steel grating shearing mechanism
By designing steel grating shear mechanisms suitable for different specifications, including shear components, limiting mechanisms and other components, the production efficiency problem caused by the unadjustment of tools in existing equipment is solved, and efficient and stable steel grating shearing and handling safety is achieved.
Patent Information
- Application Number
- CN202411905573.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-03-21
AI Technical Summary
Due to the unadjustable tool position of existing steel grating shearing equipment, different tools need to be replaced for steel gratings of different specifications, which reduces production efficiency.
A steel grating shear mechanism is designed, including a shear component, a limiting mechanism, an ejection assembly, a moving knife assembly and a fixed knife assembly. The shearing components are suitable for gratings of different specifications through fixed tool assemblies, allowing the movable tool to shear steel gratings of different specifications without the need for multiple tool replacements. The limiting mechanism and clamping assembly are used to secure the steel grating to ensure that it remains stable during shearing.
It realizes efficient shearing of steel gratings of different specifications, reduces the frequency of tool replacement, improves production efficiency, and reduces the safety risks of workers during handling through grinding functions.
Smart Images

Figure CN119657994A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of circuit breakers, in particular to a steel grating shearing mechanism. Background Art
[0002] Steel grating is a steel product made of flat steel arranged crosswise at a certain interval and cross bars, which is welded into a square grid in the middle by a pressure welding machine or manually. Steel grating is mainly used to make ditch covers, steel structure platform plates, steel ladder treads, etc. The long steel grating produced by mechanical pressure resistance welding equipment needs to be sent to the designated position, fixed by hand or with a clamp, and then the flat steel is cut. The cut steel grating is removed, and the next part of the long steel grating is sent to the designated position and waits for the next cutting.
[0003] A hydraulically driven cutter is used to shear the flat steel, but since the position of the cutter is not adjustable, different cutters need to be replaced for steel gratings of different specifications, which reduces production efficiency. Summary of the invention
[0004] In view of the shortcomings of the prior art, the present invention solves the technical problems by adopting a technical solution: a steel grating shearing mechanism, comprising: an operating table, a collecting bucket is fixedly connected to the bottom of the operating table, a lifting column is symmetrically arranged on the top of the operating table, and a mounting frame is fixedly connected to the top of the lifting column;
[0005] The steel grating shearing mechanism also includes:
[0006] A shearing component, the outer wall of which is slidably connected to the inner wall of the mounting frame;
[0007] The shearing component comprises a driving block, the bottom of which is slidably connected to the inner wall of the mounting frame, the bottom of which is fixedly connected to a pop-up assembly, the inner wall of which is away from the pop-up assembly is fixedly connected to a moving knife assembly, the inner wall of which is away from the moving knife assembly is rotatably connected to a fixed knife assembly, to ensure that the steel grating is sheared thoroughly before the staff removes the material, to avoid danger to the workers during transportation caused by incomplete separation of the two sections of the steel grating, and to involve the unsheared steel grating, to grind the fractures of the two sections of the steel grating respectively, to reduce burrs, and to further maintain the safety of the staff during transportation, the fixed knife assembly is suitable for clamping gratings of different specifications, so that the moving knife can shear steel gratings of different specifications without the need to replace the knife multiple times;
[0008] A limiting mechanism, the outer wall of which is fixedly connected to the inner wall of the operating table;
[0009] The limiting mechanism includes a hydraulic column, one end of which is fixedly connected to the inner wall of the operating table, and the other end of the hydraulic column is fixedly connected to a limiting rod, the top of the limiting rod is fixedly connected to a telescopic column, the top of the telescopic column is slidably connected to a connecting frame, a shell is symmetrically arranged at the bottom of the connecting frame, and clamping components are evenly arranged on the inner wall of the shell.
[0010] Furthermore, the bottom of the lifting column is fixedly connected to the top of the operating table, a discharge port is provided on one side of the top of the operating table close to the collecting bucket, two limit rods are symmetrically arranged, and two lifting columns are symmetrically arranged.
[0011] Furthermore, the limiting mechanism also includes an extruding wheel, an outer wall of the extruding wheel is rotatably connected to the inner wall of the limiting rod, the top of the shell is rotatably connected to the bottom of the mounting frame, and the outer wall of the clamping assembly is socketed with the inner wall of the shell, so that the steel grating can remain in the middle of the operating table during loading, and the airflow drives the clamping assembly to support the inside of the steel grating. Steel gratings of different models and grid sizes can be fixed and the steel grating can be kept from warping during shearing, so that the steel grating maintains the same direction during loading and shearing, thereby enhancing stability.
[0012] Furthermore, the pop-up assembly includes a mounting plate, the outer wall of the mounting plate is fixedly connected to the inner wall of the driving block, the outer wall of the mounting plate is rotatably connected to a connecting rod, the end of the connecting rod away from the mounting plate is fixedly connected to a rubber block, the outer wall of the rubber block is symmetrically provided with openings, the bottom of the mounting plate is evenly provided with elastic rods, the outer wall of the elastic rods is fixedly connected to the outer wall of the mounting plate, the end of the elastic rods away from the mounting plate is fixedly connected to an anti-sliding block, the elastic rods are squeezed, so that the protective block generates a clamping force between the rubber block under the squeezing force of the elastic rods, so that the steel grating near the shearing opening is fixed, and the stability during shearing is enhanced. When the shearing is completed, after the movable knife assembly and the fixed knife assembly grind the shearing opening, the rubber block is lifted upward, and the squeezed elastic rod pushes the steel grating outward during the process of returning to its original state, which can not only help workers judge whether the steel grating is completely cut off, but also keep the cut steel grating away from the uncut steel grating for easy transportation.
[0013] Furthermore, the movable knife assembly includes a hydraulic rod, the top of the hydraulic rod is fixedly connected to the top of the inner wall of the driving block, the bottom of the hydraulic rod is fixedly connected to a cutter, the top of the cutter is fixedly connected to a Y-shaped air pipe, the inner wall of the cutter is fixedly connected to a grinding plate, the top of the cutter is symmetrically provided with springs, the top of the spring is fixedly connected to the outer wall of the cutter, the bottom of the spring is fixedly connected to a cleaning block, the outer wall of the cleaning block contacts the outer wall of the cutter, reducing adhesion to the steel grating, so that burrs and sharp parts at the shearing edge are polished flat, the shearing edge of the steel grating is flat, and the damage to workers during transportation is reduced. In the process of retracting the movable knife, the spring drives the cleaning block to clean the grinding plate from top to bottom, thereby extending the service life of the grinding plate, saving the material requirements of the tool, and maintaining the shearing effect.
[0014] Furthermore, the fixed knife assembly includes a rotating shaft, the outer wall of the rotating shaft is rotatably connected to the inner wall of the driving block, the outer wall of the rotating shaft is fixedly connected with a bent rod, the end of the bent rod away from the rotating shaft is fixedly connected with a mounting block, the outer wall of the mounting block is symmetrically provided with fixed knives, the outer wall of the fixed knife is rotatably connected to the outer wall of the mounting block, the inner wall of the fixed knife is rotatably connected with a cleaning plate, and the cleaning plate cleans the other side of the grinding plate. After use, the rotating shaft drives the fixed knife to be retracted into the driving block, and the tip is hidden to avoid scratches on equipment or staff due to external force during storage. Different types of steel gratings can be clamped and sheared in cooperation with the moving knife, thereby reducing the frequency of tool replacement, and the other end of the grinding plate is cleaned to maintain the grinding effect of the grinding plate.
[0015] Furthermore, the clamping assembly includes a pipe, the outer wall of the pipe is socketed with the inner wall of the shell, the inner wall of the pipe is provided with a groove, the inner wall of the groove is slidably connected with an extrusion block, the outer wall of the extrusion block is evenly provided with connecting rods, one end of the connecting rod is fixedly connected to the outer wall of the extrusion block, the end of the connecting rod away from the extrusion block is fixedly connected with a pad, the outer wall of the pipe is evenly provided with a protective hose, the outer wall of the protective hose is fixedly connected to the outer wall of the pipe, the inner wall of the protective hose is socketed with the outer wall of the connecting rod, so that the steel grating is fully fixed on the operating table under the supporting force of the shell and the pad, which is suitable for steel gratings of different specifications, and the deformation of the steel grating is reduced through flexible clamping to maintain stability during shearing.
[0016] The beneficial effects of the present invention are as follows:
[0017] 1. A hydraulically driven cutter is used to shear the flat steel, but since the position of the cutter cannot be adjusted, different cutters need to be replaced for steel gratings of different specifications, which reduces production efficiency. The present invention provides a shearing component to ensure that the steel grating is sheared thoroughly before the staff removes the material, thereby avoiding danger to workers during transportation due to incomplete separation of the two sections of the steel grating, involving the unsheared steel grating. The fracture surfaces of the two sections of the steel grating are polished separately to reduce burrs, thereby further maintaining the safety of the staff during transportation. The fixed knife assembly is suitable for clamping gratings of different specifications, so that the movable knife can shear steel gratings of different specifications without the need to replace the cutter multiple times.
[0018] 2. The present invention provides a pop-up assembly so that the protective block generates a clamping force with the rubber block under the squeezing force of the elastic rod, so that the steel grating near the shearing opening is fixed, and the stability during shearing is enhanced. When the shearing is completed, the movable knife assembly and the fixed knife assembly grind the shearing opening, and the rubber block is lifted upward. The squeezed elastic rod pushes the steel grating outward during the process of returning to its original state, which can not only help workers determine whether the steel grating is completely cut, but also keep the cut steel grating away from the uncut steel grating for easy transportation.
[0019] 3. The present invention can clamp and shear different types of steel gratings by arranging a moving knife assembly and a fixed knife assembly, so that the burrs and sharp parts at the shearing edges can be polished flat, making the shearing edges of the steel gratings smooth and reducing injuries to workers during transportation. During the process of retracting the moving knife, the spring drives the cleaning block to clean the grinding plate from top to bottom, thereby extending the use time of the grinding plate, saving the material requirements of the tool, and maintaining the shearing effect.
[0020] 4. The present invention can fix steel gratings of different models and lattice sizes by setting a limiting mechanism, and keep the steel gratings from warping during shearing, so that the steel gratings can maintain an unchanged direction during loading and shearing, reduce the deformation of the steel gratings through flexible clamping, and maintain stability during the shearing process. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the structure of the present invention;
[0022] Figure 2 is a rear view of the present invention;
[0023] Figure 3 It is a structural schematic diagram of the shearing component of the present invention;
[0024] Figure 4 It is a structural schematic diagram of the limiting mechanism of the present invention;
[0025] Figure 5 is a schematic structural diagram of a pop-up assembly of the present invention;
[0026] Figure 6 It is a structural schematic diagram of the movable knife assembly of the present invention;
[0027] Figure 7 It is a structural schematic diagram of the fixed knife assembly of the present invention;
[0028] Figure 8 It is a structural schematic diagram of the clamping assembly of the present invention.
[0029] In the figure: 1, operating table; 2, collecting bucket; 3, lifting column; 4, mounting frame; 5, shearing component; 501, driving block; 502, ejection assembly; 5021, mounting plate; 5022, connecting rod; 5023, rubber block; 5024, opening; 5025, elastic rod; 5026, anti-sliding block; 503, moving knife assembly; 5031, hydraulic rod; 5032, Y-shaped air pipe; 5033, cutting knife; 5034, grinding plate; 5035, spring; 5036, cleaning block; 504 , fixed knife assembly; 5041, rotating shaft; 5042, bending rod; 5043, mounting block; 5044, fixed knife; 5045, cleaning plate; 6, limiting mechanism; 601, hydraulic column; 602, limiting rod; 603, extrusion wheel; 604, telescopic column; 605, connecting frame; 606, shell; 607, clamping assembly; 6071, pipeline; 6072, groove; 6073, extrusion block; 6074, connecting rod; 6075, pad; 6076, protective hose; 7, discharge port. DETAILED DESCRIPTION
[0030] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
[0031] Example 1, please refer to Figure 1-Figure 4 The present invention provides a technical solution: a steel grating shearing mechanism is described as follows.
[0032] The operating platform 1 comprises: an operating table 1, a collecting bucket 2 is fixedly connected to the bottom of the operating table 1, a lifting column 3 is symmetrically arranged on the top of the operating table 1, a mounting frame 4 is fixedly connected to the top of the lifting column 3, and the mounting frame 4 is adapted to the shearing component 5, and different numbers of shearing components 5 can be placed as needed;
[0033] The steel grating shearing mechanism also includes:
[0034] The shearing component 5, the outer wall of the shearing component 5 is slidably connected to the inner wall of the mounting frame 4, and a corresponding number of shearing components 5 are installed according to the number of grids of the steel grating, and are placed in the mounting frame 4 and fixed to a determined position, and then fixed for unified shearing;
[0035] A limiting mechanism 6, the outer wall of the limiting mechanism 6 is fixedly connected to the inner wall of the operating table 1;
[0036] The bottom of the lifting column 3 is fixedly connected to the top of the operating platform 1. A discharge port 7 is provided on one side of the top of the operating platform 1 close to the collecting bucket 2. The discharge port 7 is located directly below the shearing component 5. Two limit rods 602 are symmetrically arranged, and two lifting columns 3 are symmetrically arranged.
[0037] When working, the worker places the steel grating on the operating table 1, and pushes the steel grating as needed so that the position to be sheared is located directly below the shearing component 5. The limiting mechanism 6 limits the steel grating so that the steel grating remains placed in the positive direction when approaching the shearing component 5. After reaching the specified position, the limiting mechanism 6 fixes one end of the steel grating to prevent the steel grating from tilting. Then, the shearing component 5 is driven by the lifting column 3 to move downward toward the steel grating, so that the shearing component 5 shears the steel grating, pushes the cut steel grating away, and then grinds the shearing surface. Finally, the cut steel grating is removed by the staff.
[0038] The shearing component 5 includes a driving block 501. The shape of the driving block 501 is adapted to the mounting frame 4. The driving block 501 can slide freely on the mounting frame 4 and be fixed at any position. The bottom of the driving block 501 is slidably connected to the inner wall of the mounting frame 4. The bottom of the driving block 501 is fixedly connected to a pop-up assembly 502. The inner wall of the driving block 501 away from the pop-up assembly 502 is fixedly connected to a moving knife assembly 503. The inner wall of one end of the driving block 501 away from the moving knife assembly 503 is rotatably connected to a fixed knife assembly 504.
[0039] After the steel grating strip is sheared to the position directly below the driving block 501, the lifting column 3 drives the driving block 501 to move downward. During the downward process, the fixed knife assembly 504 is inserted into the space of the steel grating and clamps the flat steel at both ends of the grid. The pop-up assembly 502 is inserted into the middle of the steel grating in front of the space to fix the steel grating near the shearing opening. Then the driving block 501 drives the moving knife assembly 503 to move downward and cooperates with the fixed knife assembly 504 to cut the flat steel. The fixed knife assembly 504 and the moving knife assembly 503 cut the fractures of the two steel gratings respectively. The cut steel grating is polished at the place where it is needed, and after the polishing is completed, the pop-up component 502 pushes out the cut steel grating to separate the two pieces of steel grating, ensuring that the steel grating is sheared completely before the staff moves away for unloading, to avoid the two pieces of steel grating being not completely separated, causing danger to the workers during transportation, and involving the unsheared steel grating. The fracture surfaces of the two sections of steel grating are polished separately to reduce burrs, further maintaining the safety of the staff during transportation, and the fixed knife component 504 is suitable for clamping gratings of different specifications, so that the moving knife can cut steel gratings of different specifications without the need to replace the knife multiple times.
[0040] The limiting mechanism 6 includes a hydraulic column 601, one end of which is fixedly connected to the inner wall of the operating table 1, and the other end of the hydraulic column 601 is fixedly connected to the limiting rod 602. The top of the limiting rod 602 is fixedly connected to a telescopic column 604, and the top of the telescopic column 604 is slidably connected to a connecting frame 605. The bottom of the connecting frame 605 is symmetrically provided with a shell 606. The clamping component 607 can move freely up and down inside the shell 606. When the shell 606 is driven by the connecting frame 605 to rotate, it drives the clamping component 607 to contact the grid of the steel grating. When it is located in the middle of the grid, the clamping Component 607 can fall onto the operating table 1 and is located inside the grid. The inner wall of the shell 606 is evenly provided with clamping components 607; the limiting mechanism 6 also includes an extrusion wheel 603, and multiple groups of extrusion wheels 603 are arranged at both ends of the limiting plate. The extrusion wheel 603 is made of hard rubber. The outer wall of the extrusion wheel 603 is rotatably connected to the inner wall of the limiting rod 602, and the top of the shell 606 is rotatably connected to the bottom of the mounting frame 4. The outer wall of the clamping component 607 is socketed with the inner wall of the shell 606. The top of the clamping component 607 is externally connected to an air pump, and the clamping component 607 and the air pump are connected by a pipe 6071.
[0041] When the steel grating is moved toward the shearing component 5, the limit rod 602 and the extrusion wheel 603 can keep the force on both ends of the steel grating uniform, so that the steel grating can remain in the middle of the operating table 1 during loading. When reaching the specified position, the telescopic column 604 drives the connecting frame 605 to move downward, so that the bottom of the shell 606 contacts the steel grating. Driven by the connecting frame 605, the clamping assembly 607 is placed in the middle of the grid of the steel grating, and then the air pump blows air, and the airflow drives the clamping assembly 607 to support the inside of the grid of the steel grating. Steel gratings of different models and grid sizes can be fixed and kept from warping during shearing, so that the steel grating maintains the same direction during loading and shearing, thereby enhancing stability.
[0042] Example 2, please refer to Figure 1-Figure 8 The present invention provides a technical solution: on the basis of Example 1, the pop-up component 502 includes a mounting plate 5021, the outer wall of the mounting plate 5021 is fixedly connected to the inner wall of the driving block 501, the outer wall of the mounting plate 5021 is rotatably connected to a connecting rod 5022, the connecting rod 5022 drives the rubber block 5023 to open and close freely, the end of the connecting rod 5022 away from the mounting plate 5021 is fixedly connected to the rubber block 5023, the outer wall of the rubber block 5023 is symmetrically provided with openings 5024, the bottom of the mounting plate 5021 is evenly provided with elastic rods 5025, the elastic rods 5025 are made of elastic material, the outer wall of the elastic rods 5025 is fixedly connected to the outer wall of the mounting plate 5021, and the end of the elastic rods 5025 away from the mounting plate 5021 is fixedly connected to an anti-sliding block 5026.
[0043] After the steel grating is moved to the appropriate position, the driving block 501 gradually approaches the steel grating, so that the mounting plate 5021 drives the connecting rod 5022, and the rubber block 5023 is inserted into the middle of the steel grating and pressed downward, so that the opening 5024 of the rubber block 5023 clamps the flat steel to increase the friction. At the same time, the elastic rod 5025 drives the protective block to be inserted into the gap of the steel grating. The protective block is against the inside of the flat steel, so that the elastic rod 5025 is squeezed, so that the protective block generates a clamping force with the rubber block 5023 under the squeezing force of the elastic rod 5025, so that the steel grating near the shearing mouth is fixed, and the stability during shearing is enhanced. When the shearing is completed, the movable knife assembly 503 and the fixed knife assembly 504 grind the shearing mouth, and the rubber block 5023 is lifted up. The squeezed elastic rod 5025 pushes the steel grating outward during the process of returning to its original state, which can not only help workers judge whether the steel grating is completely cut, but also keep the cut steel grating away from the uncut steel grating for easy transportation.
[0044] The movable knife assembly 503 includes a hydraulic rod 5031, the top of the hydraulic rod 5031 is fixedly connected to the top of the inner wall of the driving block 501, the bottom of the hydraulic rod 5031 is fixedly connected to a cutter 5033, the top of the cutter 5033 is fixedly connected to a Y-shaped air pipe 5032, the Y-shaped air pipe 5032 is externally connected to an air blowing device for blowing air to a grinding plate 5034, the inner wall of the cutter 5033 is fixedly connected to the grinding plate 5034, the top of the cutter 5033 is symmetrically provided with springs 5035, the top of the spring 5035 is fixedly connected to the outer wall of the cutter 5033, the bottom of the spring 5035 is fixedly connected to a cleaning block 5036, the outer wall of the cleaning block 5036 is in contact with the outer wall of the cutter 5033, and protruding rods are provided at both ends of the cleaning block 5036, and the length of the rods is greater than the grating length of the steel grating.
[0045] After the fixed knife 5044 clamps the flat steel at both ends of a grid of the steel grating, the hydraulic rod 5031 drives the cutting knife 5033 to move downward. After the cleaning block 5036 contacts the flat steel, it squeezes the spring 5035 in the process of gradually moving downward, and the movable knife continues to move downward. The flat steel on both sides of a grid is cut off by the shear force between it and the fixed knife 5044, and then continues to move downward under the drive of the hydraulic rod 5031, so that the grinding plate 5034 contacts the shearing edge and generates friction. The Y-shaped air pipe 5032 blows air to make the dust generated by grinding downward, reducing the dust attached to the steel grating, so that the burrs and sharp parts at the shearing edge are polished flat, making the shearing edge of the steel grating flat, and reducing the harm to workers during transportation. In the process of retracting the movable knife, the spring 5035 drives the cleaning block 5036 to clean the grinding plate 5034 from top to bottom, thereby extending the use time of the grinding plate 5034, saving the material requirements of the tool, and maintaining the shearing effect.
[0046] The fixed knife assembly 504 includes a rotating shaft 5041, the outer wall of the rotating shaft 5041 is rotatably connected to the inner wall of the driving block 501, the outer wall of the rotating shaft 5041 is fixedly connected to a bent rod 5042, the end of the bent rod 5042 away from the rotating shaft 5041 is fixedly connected to a mounting block 5043, the outer wall of the mounting block 5043 is symmetrically provided with fixed knives 5044, the fixed knives 5044 are provided in two groups, and when in use, they are respectively located outside two adjacent flat steels, so that the two groups of fixed knives 5044 are separated by two flat steels, the outer wall of the fixed knife 5044 is rotatably connected to the outer wall of the mounting block 5043, and the inner wall of the fixed knife 5044 is rotatably connected to a cleaning plate 5045.
[0047] As the driving block 501 gradually approaches the steel grating, the rotating shaft 5041 drives the mounting block 5043 to rotate 90 degrees, and then the mounting block 5043 drives the fixed knife 5044 to rotate, so that the fixed knife 5044 remains in a vertical state, and driven by the mounting block 5043, the fixed knife 5044 is located outside the two flat steels, and after being fixed, the moving knife is moved downward to achieve shearing. After the shearing is completed, the grinding plate 5034 grinds the shearing edge, and the cleaning plate 5045 cleans the other side of the grinding plate 5034. After use, the rotating shaft 5041 drives the fixed knife 5044 to retract into the driving block 501, and hides the tip to avoid scratches on equipment or staff due to external force during storage. Different types of steel gratings can be clamped and sheared with the moving knife to reduce the frequency of tool replacement, and the other end of the grinding plate 5034 is cleaned to maintain the grinding effect of the grinding plate 5034.
[0048] The clamping assembly 607 includes a pipe 6071, the outer wall of the pipe 6071 is sleeved with the inner wall of the shell 606, the inner wall of the pipe 6071 is provided with a groove 6072, the inner diameter of the groove 6072 is the same as the diameter of the extrusion block 6073 after being extruded, the inner wall of the groove 6072 is slidably connected with the extrusion block 6073, the outer wall of the extrusion block 6073 is evenly provided with connecting rods 6074, one end of the connecting rod 6074 is fixedly connected to the outer wall of the extrusion block 6073, and the end of the connecting rod 6074 away from the extrusion block 6073 is fixedly connected with a pad 6075, the pad 6075 is made of rubber, the outer wall of the pipe 6071 is evenly provided with a protective hose 6076, the protective hose 6076 is made of rubber, the outer wall of the protective hose 6076 is fixedly connected to the outer wall of the pipe 6071, and the inner wall of the protective hose 6076 is sleeved with the outer wall of the connecting rod 6074.
[0049] When the shell 606 drives the pipe 6071 to move, when the bottom of the pipe 6071 enters the grid, the pipe 6071 will fall downward due to the gravity of the pipe 6071, and then the air pump is turned on to pressurize the inside of the pipe 6071, so that the extrusion block 6073 is squeezed downward by the force of the air pressure, and the connecting rod 6074 is pushed outward, so that the pad 6075 contacts and supports the inner wall of the grid, so that the steel grating is fully fixed on the operating table 1 under the support force of the shell 606 and the pad 6075. It is suitable for steel gratings of different specifications, and the deformation of the steel grating is reduced through flexible clamping to maintain stability during the shearing process.
[0050] The specific workflow is as follows:
[0051] During work, the worker places the steel grating on the operating table 1, and pushes the steel grating as needed, so that the position to be sheared is located directly below the shearing component 5. When the steel grating is moved toward the shearing component 5, the limit rod 602 and the extrusion wheel 603 can keep the force on both ends of the steel grating uniform, so that the steel grating can be kept in the middle of the operating table 1 when loading. When reaching the designated position, the telescopic column 604 drives the connecting frame 605 to move downward, so that the bottom of the shell 606 contacts the steel grating. Driven by the connecting frame 605, the clamping assembly 607 is placed in the middle of the grid of the steel grating, and then the air pump blows air, and the airflow drives the clamping assembly 607 to support the inside of the grid of the steel grating.
[0052] After the shearing position of the steel grating is moved to just below the driving block 501, the lifting column 3 drives the driving block 501 to move downward. During the downward process, the fixed knife assembly 504 is inserted into the space of the steel grating and clamps the flat steels at both ends of the grating. The pop-up assembly 502 is inserted into the middle of the steel grating in front of the space to fix the steel grating near the shearing opening. Then the driving block 501 drives the moving knife assembly 503 to move downward and cooperates with the fixed knife assembly 504 to cut the flat steel. The fixed knife assembly 504 and the moving knife assembly 503 grind the fracture of the two sections of the steel grating respectively. After the grinding is completed, the pop-up assembly 502 pushes out the cut steel grating to separate the two sections of the steel grating, ensuring that the steel grating is completely sheared before the staff moves the material away, avoiding the incomplete separation between the two sections of the steel grating causing danger to the workers during transportation, involving the unsheared steel grating, and grinding the fractures of the two sections of the steel grating respectively, and finally the staff removes the sheared steel grating.
[0053] Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention are implemented according to the conventional means in the field unless otherwise specified and limited.
Claims
1. A steel grating shearing mechanism, specifically comprising: An operating table (1), characterized in that: a collecting bucket (2) is fixedly connected to the bottom of the operating table (1), a lifting column (3) is symmetrically arranged on the top of the operating table (1), and a mounting frame (4) is fixedly connected to the top of the lifting column (3); The steel grating shearing mechanism also includes: A shearing component (5), wherein the outer wall of the shearing component (5) is slidably connected to the inner wall of the mounting frame (4); The shearing component (5) comprises a driving block (501), the bottom of the driving block (501) is slidably connected to the inner wall of the mounting frame (4), the bottom of the driving block (501) is fixedly connected to a pop-up assembly (502), the inner wall of the driving block (501) away from the pop-up assembly (502) is fixedly connected to a moving knife assembly (503), and the inner wall of one end of the driving block (501) away from the moving knife assembly (503) is rotatably connected to a fixed knife assembly (504); A limiting mechanism (6), wherein the outer wall of the limiting mechanism (6) is fixedly connected to the inner wall of the operating table (1); The limiting mechanism (6) comprises a hydraulic column (601), one end of which is fixedly connected to the inner wall of the operating table (1), and the other end of which is fixedly connected to a limiting rod (602), the top of which is fixedly connected to a telescopic column (604), the top of which is slidably connected to a connecting frame (605), a shell (606) being symmetrically arranged at the bottom of the connecting frame (605), and a clamping assembly (607) being evenly arranged on the inner wall of the shell (606).
2. The steel grating shearing mechanism according to claim 1 is characterized in that: The bottom of the lifting column (3) is fixedly connected to the top of the operating platform (1), a discharge port (7) is provided on one side of the top of the operating platform (1) close to the collecting bucket (2), two limit rods (602) are symmetrically arranged, and two lifting columns (3) are symmetrically arranged.
3. The steel grating shearing mechanism according to claim 1 is characterized in that: The limiting mechanism (6) also includes an extrusion wheel (603), the outer wall of the extrusion wheel (603) is rotatably connected to the inner wall of the limiting rod (602), the top of the shell (606) is rotatably connected to the bottom of the mounting frame (4), and the outer wall of the clamping assembly (607) is sleeved with the inner wall of the shell (606).
4. The steel grating shearing mechanism according to claim 1 is characterized in that: The pop-up assembly (502) comprises a mounting plate (5021), the outer wall of the mounting plate (5021) is fixedly connected to the inner wall of the driving block (501), the outer wall of the mounting plate (5021) is rotatably connected to a connecting rod (5022), one end of the connecting rod (5022) away from the mounting plate (5021) is fixedly connected to a rubber block (5023), the outer wall of the rubber block (5023) is symmetrically provided with openings (5024), elastic rods (5025) are evenly arranged at the bottom of the mounting plate (5021), the outer wall of the elastic rod (5025) is fixedly connected to the outer wall of the mounting plate (5021), and one end of the elastic rod (5025) away from the mounting plate (5021) is fixedly connected to an anti-sliding block (5026).
5. The steel grating shearing mechanism according to claim 1 is characterized in that: The movable knife assembly (503) comprises a hydraulic rod (5031), the top of the hydraulic rod (5031) is fixedly connected to the top of the inner wall of the driving block (501), the bottom of the hydraulic rod (5031) is fixedly connected to a cutter (5033), the top of the cutter (5033) is fixedly connected to a Y-shaped air pipe (5032), and the inner wall of the cutter (5033) is fixedly connected to a grinding plate (5034).
6. The steel grating shearing mechanism according to claim 5 is characterized in that: A spring (5035) is symmetrically arranged on the top of the cutter (5033), the top of the spring (5035) is fixedly connected to the outer wall of the cutter (5033), and a cleaning block (5036) is fixedly connected to the bottom of the spring (5035), and the outer wall of the cleaning block (5036) is in contact with the outer wall of the cutter (5033).
7. The steel grating shearing mechanism according to claim 1 is characterized in that: The fixed knife assembly (504) comprises a rotating shaft (5041), the outer wall of the rotating shaft (5041) is rotatably connected to the inner wall of the driving block (501), the outer wall of the rotating shaft (5041) is fixedly connected to a bent rod (5042), one end of the bent rod (5042) away from the rotating shaft (5041) is fixedly connected to a mounting block (5043), the outer wall of the mounting block (5043) is symmetrically provided with fixed knives (5044), the outer wall of the fixed knife (5044) is rotatably connected to the outer wall of the mounting block (5043), and the inner wall of the fixed knife (5044) is rotatably connected to a cleaning plate (5045).
8. The steel grating shearing mechanism according to claim 1 is characterized in that: The clamping assembly (607) includes a pipe (6071), the outer wall of the pipe (6071) is sleeved with the inner wall of the shell (606), the inner wall of the pipe (6071) is provided with a groove (6072), the inner wall of the groove (6072) is slidably connected with an extrusion block (6073), the outer wall of the extrusion block (6073) is evenly provided with connecting rods (6074), and one end of the connecting rod (6074) is fixedly connected to the outer wall of the extrusion block (6073).
9. The steel grating shearing mechanism according to claim 8, characterized in that: One end of the connecting rod (6074) away from the extrusion block (6073) is fixedly connected to a pad (6075), and the outer wall of the pipe (6071) is evenly provided with a protective hose (6076), the outer wall of the protective hose (6076) is fixedly connected to the outer wall of the pipe (6071), and the inner wall of the protective hose (6076) is sleeved with the outer wall of the connecting rod (6074).