Tool handle angle adjusting device and using method thereof

By using transmission devices and positioning devices such as servo motors, couplings and ball screws on the tool handle, the precise adjustment of the tool handle angle is achieved, and the problems of inaccurate adjustment and low efficiency in the prior art are solved.

CN119658602APending Publication Date: 2025-03-21JIANGSU HONGBAO HARDWARE
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Patent Information

Application Number
CN202411654152.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-03-21

AI Technical Summary

Technical Problem

The existing tool handle angle adjustment method is difficult to accurately control the handle angle, and the adjustment time efficiency is low.

Method used

A tool handle angle adjustment device is adopted, including a base, a transmission device and a positioning device. Accurate angle adjustment of tool handles is achieved through components such as servo motors, couplings and ball screws. The servo motor 2 drives the turntable to rotate simultaneously and adjust it with the push rod to ensure that the left handle is subjected to uniform force.

Benefits of technology

The precise adjustment of the angle of the tool handle is achieved, which improves the adjustment time efficiency and ensures that the handle is subjected to uniform force.

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Abstract

The invention relates to the technical field of tool machining, in particular to a tool handle angle adjusting device and a using method thereof.The tool handle angle adjusting device is characterized by comprising a base; the transmission device comprises a first servo motor, and the first servo motor is arranged on the base; the coupler is arranged on the servo motor I; the transmission assembly is arranged at the other end of the coupler, and the transmission assembly is used for adjusting the tool handle; the positioning device comprises a second servo motor, and the second servo motor is arranged on the right side of the transmission device; the rotating disc is arranged on the left side of the second servo motor, a plurality of pin holes are formed in the rotating disc, the circle centers of the pin holes are located on the same circle, and the rotating disc is used for containing tools; and the positioning piece is arranged on the turntable. The problem that an existing adjusting method is difficult to accurately control the included angle of the handle is solved, and the effect of accurately adjusting the included angle of the tool handle is achieved.
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Description

Technical Field

[0001] The present application relates to the field of tool processing technology, and in particular to a tool handle angle adjustment device and a method of using the same. Background Art

[0002] When assembling various types of tool pliers such as diagonal pliers, wire cutters and needle-nose pliers, the left and right pliers are generally riveted together by rivets. However, during the riveting process, an axial force is applied to the rivet, causing the rivet to deform and expand radially after being stressed, resulting in the increase in the diameter of the rivet to fix the left and right pliers. Therefore, when workers adjust the opening and closing angles of the pliers handles, they need to apply a very large force to the tool handles to make the adjustment.

[0003] Usually, workers will simply stand the tool pliers on their side so that the outer side of the handle on one side is perpendicular to the workbench, and then use a hammer to hit the handle on the other side to adjust the angle of the handle. However, the impact force of this method, on the one hand, is likely to cause the shape of the pliers handle to change, and on the other hand, it is difficult to accurately control the specific angle of the handle, and the time efficiency of the adjustment is also relatively low.

[0004] Therefore, we need a tool handle angle adjustment device and a method of using the same to solve the problem that the existing adjustment method is difficult to accurately control the handle angle. Summary of the invention

[0005] The purpose of the present application is to provide a tool handle angle adjustment device and a method of using the same, so as to solve the problem that the existing adjustment method is difficult to accurately control the handle angle.

[0006] To achieve the above-mentioned purpose, the embodiment of the present application adopts the following technical scheme: a tool handle angle adjustment device, comprising: a base; a transmission device, the transmission device comprising: a servo motor 1, the servo motor 1 is arranged on the base, and the servo motor 1 is used to provide power; a coupling, the coupling is arranged on the servo motor 1, one end of the coupling is connected to the servo motor, and the coupling is used to connect different parts for transmission; a transmission assembly, the transmission assembly is arranged at the other end of the coupling, the transmission assembly is connected to the servo motor 1 through the coupling, and the transmission assembly is used to adjust the tool handle; a positioning device, the positioning device comprising: a servo motor 2, the servo motor 2 is arranged on the right side of the transmission device, and the servo motor 2 is connected to the servo motor 1. The servo motor is used to drive the positioning device to rotate; the turntable is arranged on the left side of the servo motor 2, and the turntable is provided with pin holes, there are multiple pin holes, the centers of the pin holes are located on the same circle, and the turntable is used to place tools; the positioning piece is arranged on the turntable, there are multiple positioning pieces, the positioning piece is placed in the pin hole of the turntable, and the positioning piece is used to fix the tool; by placing the tool on the turntable, and then placing the positioning piece on the outside and inside of the right side of the tool handle, the positioning piece is fit with the tool handle, and then the power of the servo motor 1 is transmitted to the transmission assembly through the coupling to adjust the angle of the tool handle. During adjustment, the servo motor 2 drives the turntable to rotate synchronously to assist in adjustment.

[0007] In the above technical scheme, the embodiment of the present application passes the right handle of the tool through the pin shaft turntable, and then rotates through the servo motor, and then drives the screw nut on the ball screw to move to the right through the coupling, and synchronously controls the push rod connected to the screw nut to move to the right, so that the front roller of the push rod contacts the left handle of the tool, and adjusts the angle of the tool handle through the push rod, and synchronously rotates the turntable, and adjusts with the push rod, so that the push rod moves along the left handle of the tool, so that the left handle can be evenly stressed and easy to adjust. After the adjustment is completed, the push rod is moved to the left, and then the positioning piece is pulled out, the tool is unloaded, and then the turntable is returned to the original position when the origin positioning device is controlled by the origin switch of the turntable to wait for the next tool. The problem that the existing adjustment method is difficult to accurately control the handle angle is solved, and the effect of being able to accurately adjust the tool handle angle is achieved.

[0008] Further, according to an embodiment of the present application, the base is horizontally arranged, and the transmission device and the positioning device are arranged at intervals, and the intervals do not exceed the length of the transmission assembly.

[0009] Further, according to an embodiment of the present application, the transmission assembly includes: Ball screw, which is arranged at the other end of the coupling and is used to control the angle adjustment; The screw mounting seat is arranged at both ends of the ball screw. There are two screw mounting seats, one of which is arranged between the coupling and the ball screw to assist the ball screw in fixed connection, and the other is arranged at the other end of the ball screw to limit the ball screw and assist the ball screw in rotation; The screw nut is arranged on the ball screw, and the screw nut moves left and right through the rotation of the ball screw; Push rod: The push rod is set on the screw nut and is used to push the handle on the left side of the tool for adjustment.

[0010] Further, according to an embodiment of the present application, when the push rod is adjusted, the servo motor provides power to drive the coupling to transmit, so that the ball screw connected to the other end of the coupling rotates, thereby controlling the push rod fixed on the screw nut to move left and right for angle adjustment.

[0011] Further, according to an embodiment of the present application, the force point where the push rod contacts the tool is on the same line as the force point on the outside of the right side handle of the positioning member fixing tool.

[0012] Further, according to an embodiment of the present application, eight pin holes are provided on the turntable.

[0013] Further, according to an embodiment of the present application, the turntable is disc-shaped with step holes therebetween, and a plurality of small pin holes are also provided in the steps. An origin positioning device is provided on the left side of the turntable so that it can be accurately returned to its original position after adjustment.

[0014] Further, according to an embodiment of the present application, the positioning member is a pin.

[0015] Further, according to an embodiment of the present application, the positioning member can adjust the position and quantity of the adjusters according to different types, so that the turntable can place and fix different tools.

[0016] In order to achieve the above-mentioned purpose, the embodiment of the present application further discloses a method for using a tool handle angle adjustment device, comprising the following steps: Fixing, place the tool on the turntable, then select different numbers of positioning pieces according to the right handle, and place the positioning pieces on different pin holes on the turntable so that the right handle of the tool can be fixed by the positioning pieces; Push. When the tool is fixed, the servo motor rotates, and then drives the ball screw connected by the coupling to rotate in place, thereby driving the screw nut on the ball screw to move to the right, and synchronously controlling the push rod connected to the screw nut to move to the right, so that the front roller of the push rod contacts the left handle of the tool, and the force point of the push rod is on the same line as the force point of the outer positioning piece, and the angle of the tool handle is adjusted by the push rod; Rotate. When the push rod adjusts the angle of the tool handle, rotate the turntable synchronously to cooperate with the push rod to adjust, so that the push rod moves along the left handle of the tool, so that the left handle can be evenly stressed and easy to adjust; Return to position. After the adjustment is completed, move the push rod to the left, then pull out the positioning piece, unload the tool, and then control the origin positioning device through the turntable's origin switch to return the turntable to wait for the next tool.

[0017] Compared with the prior art, the present application has the following beneficial effects: the present application adopts a tool handle angle adjustment device and a method of using the same, wherein the right handle of the tool passes through the pin shaft turntable, and then the servo motor rotates, and then the screw nut on the ball screw is driven to move to the right through the coupling, and the push rod connected to the screw nut is synchronously controlled to move to the right, so that the front roller of the push rod contacts the left handle of the tool, and the angle of the tool handle is adjusted by the push rod, and the turntable is rotated synchronously, and the push rod is adjusted in conjunction with the push rod, so that the push rod moves along the left handle of the tool, so that the left handle can be evenly stressed and convenient to adjust, and after the adjustment is completed, the push rod is moved to the left, and then the positioning piece is pulled out, the tool is unloaded, and then the turntable is returned to its position when the origin positioning device is controlled by the origin switch of the turntable to wait for the next tool. The problem that the existing adjustment method is difficult to accurately control the handle angle is solved, and the effect of being able to accurately adjust the tool handle angle is achieved. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The present application is further described below in conjunction with the accompanying drawings and embodiments.

[0019] Figure 1 The present invention is a schematic structural diagram of a tool handle angle adjustment device according to an embodiment.

[0020] Figure 2 It is a schematic diagram of the structure of the positioning device of the embodiment.

[0021] Figure 3 2. It is a schematic diagram of the structure of the transmission device of the embodiment.

[0022] Figure 4 It is a schematic diagram of the force of the tool pliers in the embodiment. DETAILED DESCRIPTION

[0023] In order to make the purpose and technical solution of the present invention clearly and completely described, and the advantages more clearly understood, the embodiments of the present invention are further described in detail with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are part of the embodiments of the present invention, rather than all of the embodiments, and are only used to explain the embodiments of the present invention, and are not used to limit the embodiments of the present invention. All other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0024] In the description of the present invention, it should be noted that the terms "center", "middle", "upper", "lower", "left", "right", "inner", "outer", "top", "bottom", "side", "vertical", "horizontal" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "one", "first", "second", "third", "fourth", "fifth", "sixth" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0025] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0026] For the purpose of simplicity and illustration, the principles of the embodiments are mainly described by reference to examples. In the following description, many specific details are proposed to provide a thorough understanding of the embodiments. However, it is obvious that for those of ordinary skill in the art, these embodiments may not be limited to these specific details in practice. In some instances, known methods and structures are not described in detail to avoid making these embodiments unnecessarily difficult to understand. In addition, all embodiments can be used in combination with each other. Example

[0027] like Figure 1-4As shown, the present application discloses a tool handle angle adjustment device, which is characterized in that it includes: a base 1; a transmission device 2, the transmission device 2 includes: a servo motor 21, the servo motor 21 is arranged on the base 1, and the servo motor 21 is used to provide power; a coupling 22, the coupling 22 is arranged on the servo motor 21, one end of the coupling 22 is connected to the servo motor, and the coupling 22 is used to connect different parts for transmission; a transmission assembly 23, the transmission assembly 23 is arranged at the other end of the coupling 22, the transmission assembly 23 is connected to the servo motor 21 through the coupling 22, and the transmission assembly 23 is used to adjust the tool handle; a positioning device 3, the positioning device 3 includes: a servo motor 31, the servo motor 31 is arranged on the right side of the transmission device 2, and the servo motor is used To drive the positioning device 3 to rotate; a turntable 32, which is arranged on the left side of the servo motor 2 31, and a pin hole is arranged on the turntable 32, and there are multiple pin holes, and the centers of the pin holes are located on the same circle, and the turntable 32 is used to place tools; a positioning member 33, which is arranged on the turntable 32, and there are multiple positioning members 33, and the positioning member 33 is placed in the pin hole of the turntable 32, and the positioning member 33 is used to fix the tool; by placing the tool on the turntable 32, and then placing the positioning member 33 on the outside and inside of the right side handle of the tool, the positioning member 33 is fitted with the tool handle, and then the power of the servo motor 21 is transmitted to the transmission component 23 through the coupling 22 to adjust the angle of the tool handle. During the adjustment, the servo motor 2 31 drives the turntable 32 to rotate synchronously to assist in the adjustment.

[0028] Specifically, the base 1 is horizontally arranged, and the transmission device 2 and the positioning device 3 are spaced apart, and the spacing does not exceed the length of the transmission assembly 23 .

[0029] Specifically, the transmission assembly 23 includes: a ball screw 231, which is arranged at the other end of the coupling 22, and the ball screw 231 is used to control the angle adjustment; a screw mounting seat 232, which is arranged at both ends of the ball screw 231, and there are two screw mounting seats 232, one of which is arranged between the coupling 22 and the ball screw 231, and is used to assist the ball screw 231 to be fixedly connected, and the other is arranged at the other end of the ball screw 231 to limit the ball screw 231 and assist the ball screw 231 to rotate; a screw nut 233, which is arranged on the ball screw 231, and the screw nut 233 moves left and right through the rotation of the ball screw 231; a push rod 234, which is arranged on the screw nut 233, and the push rod 234 is used to push the left handle of the tool for adjustment.

[0030] Specifically, when adjusting, the push rod 234 is powered by the servo motor to drive the coupling 22 to transmit, so that the ball screw 231 connected to the other end of the coupling 22 rotates, thereby controlling the push rod 234 fixed on the screw nut 233 to move left and right for angle adjustment. The force point where the push rod 234 contacts the tool is on the same line as the force point on the outside of the right handle of the positioning member 33 fixing the tool.

[0031] Specifically, eight pin holes are provided on the turntable 32. The turntable 32 is in the shape of a disk, with step holes between it, and multiple small pin holes are also provided in the steps. An origin positioning device 353 is provided on the left side of the turntable 32, so that it can be accurately returned to its original position after adjustment. A reducer 34 is also provided on the turntable 32, and the reducer 34 is provided between the turntable 32 and the servo motor 2 31. By reducing the speed and increasing the torque, a stable speed and accurate torque output are provided to ensure that the turntable 32 can rotate stably.

[0032] Specifically, the positioning member 33 is a pin. The positioning member 33 can adjust the position and quantity of the tool according to different types, so that the turntable 32 can place and fix different tools.

[0033] Specifically, a groove is provided at the front end of the push rod 234, and through holes are provided on both sides of the groove. A roller 235 is provided at the front end of the push rod 234, and the roller 235 is fixed to the front end of the push rod 234 through a connecting shaft. The force point where the roller 235 contacts the tool is on the same line as the force point of the positioning piece 33 on the outside of the fixed tool, ensuring that when the push rod 234 pushes the left handle of the tool pliers, the roller 235 rolls with the rotation of the turntable 32, and the sliding friction between the push rod 234 and the tool is changed to rolling friction, so that the push rod 234 will not form scratches on the left handle of the tool pliers, thereby protecting the tool pliers and being able to smoothly and conveniently adjust the angle, thereby achieving the effect of being able to accurately adjust the angle of the tool handle.

[0034] Specifically, Figure 4 As shown, the push rod 234 is pushed from left to right, and the turntable 32 rotates clockwise. Assuming that the force angle between the right handle of the pliers and the upper right positioning pin of the turntable 32 is θ, the combined force on the left and right handles of the side pliers is: F=F1+F2*cosθ.

[0035] Specifically, Figure 4As shown, the ball screw 231 uses a 3205 screw, that is, the screw diameter is 32mm, the lead is 5mm, and its mechanical efficiency is 90%. A 1.5kw servo motor is used, and the torque is about 4.76Nm. Then the thrust of the push rod 234 is F1=4.76 / 5*1000*90%=856N. Adding the rotational thrust of the turntable 32, a 1.5kw servo motor is also selected, and the turntable 32 with a 1:100 reducer 34 has a rotational thrust of F2=4.76*100=470N. Therefore, the resultant force on the pliers handle is F=F1+F2*cosθ=85+470*cosθ.

[0036] Specifically, the present invention is to move the right handle of the tool through the pin shaft turntable 32, and then rotate the servo motor 21, and then drive the screw nut 233 on the ball screw 231 to move to the right through the coupling 22, and synchronously control the push rod 234 connected to the screw nut 233 to move to the right, so that the front roller 235 of the push rod 234 contacts the left handle of the tool, and adjust the angle of the tool handle through the push rod 234, and synchronously rotate the turntable 32, and adjust with the push rod 234, so that the push rod 234 moves along the left handle of the tool, so that the left handle can be evenly stressed and convenient for adjustment. After the adjustment is completed, the push rod 234 is moved to the left, and then the positioning member 33 is pulled out to unload the tool, and then the turntable 32 is controlled by the origin switch of the turntable 32. The turntable 32 returns to its position and waits for the next tool. The problem that the existing adjustment method is difficult to accurately control the handle angle is solved, and the effect of being able to accurately adjust the tool handle angle is achieved. Example

[0037] The present application also discloses a method for using a tool handle angle adjustment device, comprising the following steps: Fixing, placing the tool on the turntable 32, and then selecting different numbers of positioning members 33 according to the right handle, placing the positioning members 33 on different pin holes on the turntable 32, so that the right handle of the tool can be fixed by the positioning members 33; Push, when the tool is fixed, the servo motor 21 rotates, and then drives the ball screw 231 connected by the coupling 22 to rotate in place, thereby driving the screw nut 233 on the ball screw 231 to move to the right, and synchronously controlling the push rod 234 connected to the screw nut 233 to move to the right, so that the front end roller 235 of the push rod 234 contacts the left handle of the tool, and the force point of the push rod 234 is on the same line as the force point of the outer positioning member 33, and the angle of the tool handle is adjusted by the push rod 234; Rotate, when the push rod 234 adjusts the angle of the tool handle, the turntable 32 is rotated synchronously to cooperate with the push rod 234 to adjust, so that the push rod 234 moves along the left handle of the tool, so that the left handle can be evenly stressed and easy to adjust; Return to the original position. After the adjustment is completed, move the push rod 234 to the left, then pull out the positioning member 33, unload the tool, and then control the origin positioning device 353 through the origin switch of the turntable 32 to return to the original position and wait for the next tool.

[0038] Although the above describes the illustrative specific implementation methods of the present application so that technicians in this technical field can understand the present application, the present application is not limited to the scope of the specific implementation methods. For ordinary technicians in this technical field, as long as various changes are within the spirit and scope of the present application defined and determined by the attached claims, all application creations using the concept of the present application are protected.

Claims

1. A tool handle angle adjustment device, characterized in that: include: Pedestal; A transmission device, the transmission device comprising: A servo motor 1, wherein the servo motor 1 is arranged on the base and is used for providing power; A coupling, wherein the coupling is arranged on the servo motor 1, one end of the coupling is connected to the servo motor, and the coupling is used to connect different parts for transmission; A transmission assembly, the transmission assembly is arranged at the other end of the coupling, the transmission assembly is connected to the servo motor through the coupling, and the transmission assembly is used to adjust the tool handle; A positioning device, the positioning device comprising: A second servo motor, wherein the second servo motor is arranged on the right side of the transmission device, and the servo motor is used to drive the positioning device to rotate; A turntable, the turntable is arranged on the left side of the servo motor 2, the turntable is provided with a pin hole, there are a plurality of pin holes, the centers of the pin holes are located on the same circle, and the turntable is used to place tools; A positioning member, the positioning member is arranged on the turntable, there are a plurality of the positioning members, the positioning member is placed in a pin hole of the turntable, and the positioning member is used to fix a tool; By placing the tool on the turntable, and then placing the positioning piece on the outside and inside of the right handle of the tool, the positioning piece is fit with the tool handle, and then the power of servo motor 1 is transmitted to the transmission assembly through the coupling to adjust the angle of the tool handle. During adjustment, servo motor 2 drives the turntable to rotate synchronously to assist in adjustment.

2. A tool handle angle adjustment device according to claim 1, characterized in that: The base is arranged horizontally, and the transmission device and the positioning device are arranged at intervals, and the intervals do not exceed the length of the transmission assembly.

3. A tool handle angle adjustment device according to claim 1, characterized in that: The transmission assembly comprises: A ball screw, which is arranged at the other end of the coupling and is used to control angle adjustment; A screw mounting seat, wherein the screw mounting seat is arranged at both ends of the ball screw, and the screw mounting seat has two, one of which is arranged between the coupling and the ball screw to assist the ball screw in fixed connection, and the other is arranged at the other end of the ball screw to limit the ball screw and assist the ball screw in rotation; A screw nut, wherein the screw nut is arranged on the ball screw, and the screw nut moves left and right through the rotation of the ball screw; A push rod is arranged on the screw nut and is used to push the left handle of the tool for adjustment.

4. A tool handle angle adjustment device according to claim 3, characterized in that: When the push rod is adjusted, the servo motor provides power to drive the coupling to transmit, so that the ball screw connected to the other end of the coupling rotates, thereby controlling the push rod fixed on the screw nut to move left and right for angle adjustment.

5. A tool handle angle adjustment device according to claim 3, characterized in that: The force point where the push rod contacts the tool is on the same line as the force point on the outside of the right handle of the positioning member fixing tool.

6. A tool handle angle adjustment device according to claim 1, characterized in that: The rotating disk is provided with eight pin holes.

7. A tool handle angle adjustment device according to claim 6, characterized in that: The turntable is in the shape of a disk with step holes between it, and a plurality of small pin holes are arranged in the steps. An origin positioning device is arranged on the left side of the turntable so that it can return to its original position accurately after adjustment.

8. A tool handle angle adjustment device according to claim 1, characterized in that: The positioning member is a pin.

9. A tool handle angle adjustment device according to claim 8, characterized in that: The positioning member can adjust the position and quantity of the adjuster according to different types, so that the turntable can place and fix different tools.

10. A method for using a tool handle angle adjustment device, characterized in that: A tool handle angle adjustment device applied to any one of claims 1 to 9, wherein the method for using the tool handle angle adjustment device comprises: Fixing, placing the tool on the turntable, then selecting different numbers of positioning pieces according to the right handle, and placing the positioning pieces on different pin holes on the turntable, so that the right handle of the tool can be fixed by the positioning pieces; Pushing, when the tool is fixed, the servo motor rotates, and then drives the ball screw connected by the coupling to rotate in place, thereby driving the screw nut on the ball screw to move to the right, and synchronously controlling the push rod connected to the screw nut to move to the right, so that the front end roller of the push rod contacts the left handle of the tool, and the force point of the push rod is on the same line as the force point of the positioning piece on the outside, and the angle of the tool handle is adjusted by the push rod; Rotate, when the push rod adjusts the angle of the tool handle, the turntable is rotated synchronously to cooperate with the push rod to adjust, so that the push rod moves along the left handle of the tool, so that the left handle can be evenly stressed and easy to adjust; Return to position. After the adjustment is completed, move the push rod to the left, then pull out the positioning piece, unload the tool, and then control the origin positioning device through the origin switch of the turntable to return the turntable to wait for the next tool.