A method for pressing and forming corrugated cardboard
Through the integrated detection equipment with breaking, stretching and side pressure mechanisms, the synchronous detection of various mechanical properties of corrugated cardboard is achieved, which solves the problems of many equipment, cumbersome operation and heavy labor burden, improves detection efficiency and reduces costs.
Patent Information
- Application Number
- CN202411841357.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2044-12-13
AI Technical Summary
In the prior art, multiple equipment is required for the detection of the puncture resistance, tensile resistance and edge pressure resistance of corrugated cardboard, which leads to the equipment taking up a large space, high cost, cumbersome operation, heavy labor burden, and low detection efficiency.
It adopts a detection device, which integrates breaking, stretching and side pressure mechanisms, and realizes synchronous detection of multiple mechanical properties through the driving mechanism, and is equipped with an automatic loading and unloading system to reduce the number of equipment and simplify the operation steps.
The synchronous detection of various mechanical properties of corrugated cardboard is realized, which reduces equipment costs and space occupation, improves detection efficiency, reduces manual operation burden, and reduces labor costs.
Smart Images

Figure CN119659093B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of corrugated cardboard pressing and forming processing, and specifically provides a corrugated cardboard pressing and forming processing method. Background Art
[0002] Corrugated cardboard is a multi-layer laminate composed of at least one layer of corrugated core paper sandwiched between and one layer of cardboard. It usually has relatively high mechanical strength and can withstand collisions and drops during handling. In the prior art, after corrugated cardboard is pressed and formed, it is usually necessary to detect its mechanical properties such as puncture resistance, tensile resistance, and edge compression resistance to ensure the quality of the formed corrugated cardboard.
[0003] However, the traditional methods for detecting the mechanical properties of corrugated cardboard have the following problems: 1. In the prior art, when detecting the mechanical properties such as puncture resistance, tensile resistance, and edge compression resistance of formed corrugated cardboard, since the equipment required for each detection is different, the number of equipment required for detecting multiple mechanical properties of formed corrugated cardboard is large and each piece of equipment needs to be operated separately, resulting in a large overall space occupied by the detection equipment, high overall space cost and equipment maintenance cost, and the overall steps of operating multiple pieces of equipment separately are cumbersome and the detection efficiency is low; 2. In the prior art, when detecting the mechanical properties of corrugated cardboard specimens through detection equipment, it is usually necessary to manually position the corrugated cardboard specimens during feeding and clean and discharge the damaged corrugated cardboard specimens later. When a large number of corrugated cardboard specimens need to be detected, it will result in a heavy overall operation burden on the manual labor, high labor cost, and low overall feeding and discharging efficiency of the corrugated cardboard specimens. Summary of the Invention
[0004] To achieve the above object, the present invention provides the following technical solution: A corrugated cardboard pressing and forming processing method, which includes the following steps:
[0005] Step 1, Raw material preparation: Prepare the face paper as the outer and inner layers of the corrugated cardboard, and prepare the core paper for making the corrugated structure.
[0006] Step 2, Corrugation forming: First, press the heated core paper into a corrugated shape through a corrugating roll, and then bond the face paper on both sides of the core paper with glue to form a double-sided corrugated cardboard.
[0007] Step 3, Performance detection: Cut the formed corrugated cardboard into specimens required for detection. The specimen sizes corresponding to different mechanical properties are different, and perform mechanical detection on the corresponding specimens through detection equipment.
[0008] Step 4: Transportation and storage: After all the mechanical property tests of the corrugated board specimens are qualified, stack the corrugated boards formed by pressing and transport them to a dry and well-ventilated warehouse for storage.
[0009] In the above Step 3, a detection device is used to detect multiple mechanical properties of the corrugated board formed by pressing. The detection device includes a detection table. On the upper side of the detection table, a bursting strength mechanism, a tensile strength mechanism, and an edge crush strength mechanism are sequentially arranged from left to right. A driving mechanism for driving the bursting strength mechanism, the tensile strength mechanism, and the edge crush strength mechanism is also arranged on the detection table.
[0010] The bursting strength mechanism includes a first support table and a second support table fixedly arranged on the upper side of the detection table front and back. An upper feeding component one is arranged on the upper side of the first support table. A first hole slot is opened on the second support table. A first detection component is arranged above the second support table.
[0011] The tensile strength mechanism includes a bottom plate and a fixing frame fixedly arranged on the upper side of the detection table front and back. An upper feeding component two is arranged on the upper side of the bottom plate. A second detection component is arranged on the fixing frame. A linkage component is jointly arranged on the upper feeding component two and the second detection component.
[0012] The edge crush strength mechanism includes an upper feeding component three, a limiting component arranged on the upper side of the detection table, and a pressing plate that moves up and down behind the upper feeding component three and the limiting component. A pressure sensor three is installed in the pressing plate.
[0013] The driving mechanism includes a first driving component and a second driving component arranged on the detection table front and back.
[0014] Preferably, the upper feeding component one includes a limiting frame that moves back and forth. A rotating plate is rotatably arranged on the lower side of the limiting frame. The right end of the limiting frame is hinged to the right end of the lower rotating plate. A second hole slot that penetrates up and down is opened on the rotating plate. A first flat supporting plate that moves left and right is arranged on the lower right side of the rotating plate. A first baffle plate is fixedly arranged on the front side of the limiting frame. A first feeding box fixedly connected to the detection table through a left connecting frame one is arranged above the limiting frame. The lower end of the first feeding box is aligned with the limiting frame. Specimens one are arranged horizontally up and down in the first feeding box.
[0015] Preferably, the first detection component includes a lower pressing rod that moves up and down. A cone head is fixedly arranged at the lower end of the lower pressing cylinder. A pressure sensor one is installed in the cone head. An elastic cover is elastically slidably arranged on the outer side of the cone head. A positioning plate is fixedly arranged on the lower side of the elastic cover. A third hole slot for the cone head to pass through is opened on the positioning plate.
[0016] Preferably, the second feeding component includes an aggregate box that moves back and forth. A through slot that penetrates up and down is provided in the aggregate box. An L-shaped baffle is fixedly arranged at the upper end of the aggregate box. A U-shaped frame 1 with an opening facing left is fixedly arranged on the right side of the aggregate box. Two rods are symmetrically and slidably arranged on the U-shaped frame 1 in the front-back direction. The left ends of the two rods symmetrically arranged in the front-back direction are fixedly connected together to form a clamping plate 1 that slides through the aggregate box from left to right. The right ends of the two rods symmetrically arranged in the front-back direction are fixedly connected together to form a connecting plate 1. Above the aggregate box, there is a second feeding box fixedly connected to the first feeding box through a connecting frame 2 on the left side. The bottom surface of the inner surface of the second feeding box is an inclined surface, and the first discharge port on the second feeding box is located at the lower end of the inclined surface. A second sample is arranged in the second feeding box in a vertical and left-right manner along the inclined surface. On the lower side of the second feeding box and symmetrically on both sides of the first discharge port, there are two plate members fixedly arranged.
[0017] Preferably, the second detection component includes guide rods symmetrically and fixedly arranged on the fixed frame in the left-right direction. A clamping table that moves up and down is slidably arranged on the two guide rods symmetrically arranged in the left-right direction. A second pressure sensor is installed in the clamping table. A clamping plate 2 is fixedly arranged on the front side of the clamping table. A guide rail is fixedly arranged on the front side of the clamping table and on the right side of the clamping plate 2. A clamping plate 3 that moves left and right is slidably arranged on the guide rail. A T-shaped sliding column is fixedly arranged on the right side of the clamping plate 3. A first rack is fixedly arranged on the rear side of the clamping table. A gear that meshes with the first rack is rotatably arranged on the rear side of the fixed frame through a support 1 and is located behind the first rack. A second rack that moves up and down is meshed with the rear side of the gear.
[0018] Preferably, the linkage component includes an L-shaped bracket fixedly arranged on the right side of the connecting plate 1. A first wedge block with an inclined surface at the rear end is fixedly arranged at the upper end of the vertical section of the L-shaped bracket. On the right side of the fixed frame, two first spring rods are symmetrically and elastically slidably arranged up and down through a support 2. The right ends of the two first spring rods symmetrically arranged up and down are fixedly connected together to form a second wedge block with an inclined surface at the front. The left ends of the two first spring rods symmetrically arranged up and down are fixedly connected together to form a limiting platform. A linear groove that slidably connects with the T-shaped sliding column is provided on the left side of the limiting platform. Among them, on the contact surface between the clamping plate 3 and the limiting platform, two balls for reducing friction are symmetrically and rotatably arranged in the front-back direction.
[0019] Preferably, the third feeding component includes a second U-shaped frame that moves back and forth and has an opening facing right. A first fixed platform is fixedly arranged on the upper side of the second U-shaped frame. Second spring rods are symmetrically and elastically slidably arranged on the first fixed platform in the front and back directions. A first side baffle is fixedly arranged at the right ends of the second spring rods that are symmetrically arranged in the front and back directions. A second baffle plate is fixedly arranged on the front side of the second U-shaped frame. The second baffle plate is composed of an inclined plate at the rear and a horizontal plate at the front. Above the second U-shaped frame, there is a third feeding box fixedly connected to the second feeding box through a third left connecting frame. The right side of the third feeding box is fixedly connected to the detection table through a fourth connecting frame. The bottom surface of the inner surface of the third feeding box is an inclined surface, and the second feeding port on the third feeding box is located at the lower end of the inclined surface. A third specimen is arranged in the third feeding box and is vertically placed left and right along the inclined surface. On the lower side of the third feeding box and symmetrically fixedly arranged on both sides of the second feeding port, there are third plate members.
[0020] Preferably, the limiting component includes a second fixed platform fixedly arranged on the upper side of the detection table and on the right side of the second U-shaped frame. Third spring rods are symmetrically and elastically slidably arranged on the second fixed platform in the front and back directions. An L-shaped supporting plate located below the second U-shaped frame is fixedly arranged at the right ends of the third spring rods that are symmetrically arranged in the front and back directions. The rear end of the horizontal section of the L-shaped supporting plate is an inclined surface. A second side baffle that moves left and right is arranged on the right side of the L-shaped supporting plate and the second U-shaped frame. A second flat supporting plate located below the second U-shaped frame is fixedly arranged on the left side of the second side baffle.
[0021] Preferably, the first driving component includes a first air cylinder fixedly arranged on the lower side of the detection table through a third support. The telescopic end of the first air cylinder is fixedly provided with a second connecting plate that moves back and forth through a fourth plate member. On the rear side of the second connecting plate, a third rod connecting the limiting frame, a fourth rod connecting the aggregate box, and a fifth rod connecting the second U-shaped frame are fixedly arranged in sequence from left to right. A third connecting plate is fixedly arranged on the right side of the second connecting plate. A second air cylinder is fixedly arranged on the right side of the third connecting plate. The telescopic end of the second air cylinder is fixedly provided with a fourth connecting plate that moves left and right. The left side of the fourth connecting plate is fixedly connected to the second side baffle through symmetrically arranged sixth rods in the front and back directions. The front side of the fourth connecting plate is fixedly provided with a main connecting rod that extends left and right through a first straight connecting rod. On the rear side of the main connecting rod, a second straight connecting rod fixedly connected to the front end of the first connecting plate and an L-shaped connecting rod fixedly connected to the front end of the second flat supporting plate are fixedly arranged in sequence from right to left.
[0022] Preferably, the second driving component includes a third U-shaped frame fixedly arranged on the upper side of the detection table and with an opening facing downwards. A third air cylinder is fixedly arranged on the upper side of the horizontal section of the third U-shaped frame. The telescopic end of the third air cylinder is fixedly provided with a fifth connecting plate that moves up and down. The right end of the fifth connecting plate is fixedly connected to the pressing plate through a seventh rod. The upper end of the lower pressing rod is fixedly connected to the left end of the fifth connecting plate. A sixth connecting plate is fixedly arranged on the rear side of the fifth connecting plate. The rear end of the sixth connecting plate is fixedly connected to a second rack through an eighth rod.
[0023] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0024] 1. The present invention can synchronously detect multiple mechanical properties of corrugated board, such as puncture resistance, tensile resistance, and edge compressive strength, through one device, reducing the number of detection devices and the space occupied by the overall equipment, thereby reducing the overall space cost and the maintenance cost of the equipment. Moreover, it greatly simplifies the operation steps required for multiple detections as a whole, improving the overall detection efficiency of the corrugated board.
[0025] 2. The present invention can also realize automatic feeding and stable positioning of the corrugated board specimens required for detecting various mechanical properties synchronously, and can uniformly perform automatic cleaning and discharging after the destruction of each corrugated board specimen. Therefore, when detecting a large number of corrugated board specimens, it greatly reduces the overall burden of manual operation, reduces the labor cost, and improves the efficiency of loading and unloading the corrugated board specimens as a whole. Description of the Drawings
[0026] Figure 1 It is a flow chart of the corrugated board pressing and forming process.
[0027] Figure 2 It is a partial sectional view of the structure of the present invention from the first perspective.
[0028] Figure 3 It is a partial sectional view of the structure of the present invention from the second perspective.
[0029] Figure 4 It is a partial sectional view of the structure of the bursting strength mechanism.
[0030] Figure 5 It is a partial sectional view of the structure of the feeding component II.
[0031] Figure 6 It is a partial sectional view of the structure of the linkage component.
[0032] Figure 7 It is a partial sectional view of the structure of the detection component II.
[0033] Figure 8 It is a partial sectional view of the structure of the feeding component III.
[0034] Figure 9 It is a partial sectional view of the structure of the limiting component.
[0035] In the figure: 1, detection table; 2, bursting strength mechanism; 21, first supporting table; 22, first feeding assembly; 221, limiting frame; 222, rotating plate; 223, first flat supporting plate; 224, first material blocking plate; 225, first blanking box; 226, first sample; 23, second supporting table; 24, first detection assembly; 241, pressing rod; 242, conical head; 243, elastic cover; 244, positioning plate; 3, stretching mechanism; 31, bottom plate; 32, second feeding assembly; 321, aggregate box; 322, L-shaped material blocking plate; 323, first U-shaped frame; 324, first clamping plate; 325, first connecting plate; 326, second blanking box; 327, second sample; 33, fixing frame; 34, second detection assembly; 341, guiding rod; 342, clamping table; 343, second clamping plate; 344, guide rail; 345, third clamping plate; 346, T-shaped sliding column; 347, first rack; 348, gear; 349, second rack; 35, linkage assembly; 351, L-shaped bracket; 352, first wedge block; 353, first spring rod; 354, second wedge block; 355, limiting table; 356, linear groove; 4, edge pressing mechanism; 41, third feeding assembly; 411, second U-shaped frame; 412, first fixing table; 413, second spring rod; 414, first side baffle; 415, second material blocking plate; 416, third blanking box; 417, third sample; 42, limiting assembly; 421, second fixing table; 422, third spring rod; 423, L-shaped supporting plate; 424, second side baffle; 425, second flat supporting plate; 43, pressing plate; 5, driving mechanism; 51, first driving assembly; 511, first air cylinder; 512, second connecting plate; 513, third connecting plate; 514, second air cylinder; 515, fourth connecting plate; 516, first straight connecting rod; 517, main connecting rod; 518, second straight connecting rod; 519, L-shaped connecting rod; 52, second driving assembly; 521, third U-shaped frame; 522, third air cylinder; 523, fifth connecting plate; 524, sixth connecting plate. Detailed implementation manners
[0036] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0037] Please refer to Figure 1 , a corrugated cardboard pressing and forming processing method, which includes the following steps:
[0038] Step 1, raw material preparation: Prepare the face paper as the outer layer and the inner layer of the corrugated cardboard, and prepare the core paper for making the corrugated structure.
[0039] Step 2, corrugation forming: First, pass the heated core paper through corrugating rolls to press it into a corrugated shape, and then bond the face paper on both sides of the core paper with glue to form a double-sided corrugated cardboard.
[0040] Step 3, performance testing: Cut the formed corrugated cardboard into specimens required for testing. The specimen sizes corresponding to different mechanical properties are different, and use testing equipment to conduct mechanical tests on the corresponding specimens.
[0041] Step 4, transportation and storage: After all the mechanical property tests of the corrugated cardboard specimens are qualified, stack the formed corrugated cardboard and transport it to a dry and well-ventilated warehouse for storage.
[0042] Please refer to Figure 2 and Figure 3 In the above Step 3, a testing equipment is used to test multiple mechanical properties of the formed corrugated cardboard. The testing equipment includes a testing table 1. On the upper side of the testing table 1, a bursting strength mechanism 2, a tensile mechanism 3, and an edge crush mechanism 4 are sequentially arranged from left to right. A driving mechanism 5 for driving the bursting strength mechanism 2, the tensile mechanism 3, and the edge crush mechanism 4 is also arranged on the testing table 1.
[0043] Please refer to Figure 2 and Figure 3 The bursting strength mechanism 2 includes a first support table 21 and a second support table 23 fixedly arranged on the upper side of the testing table 1 front and back. An upper feeding assembly 22 is arranged on the upper side of the first support table 21. A first hole slot is opened on the second support table 23. A first testing assembly 24 is arranged above the second support table 23.
[0044] Please refer to Figure 4 The upper feeding assembly 22 includes a limiting frame 221 that moves back and forth. A rotating plate 222 is rotatably arranged on the lower side of the limiting frame 221. The right end of the limiting frame 221 is hinged to the right end of the lower rotating plate 222. A second hole slot that penetrates up and down is opened on the rotating plate 222. A first flat support plate 223 that moves left and right is arranged on the lower right side of the rotating plate 222. A first baffle plate 224 is fixedly arranged on the front side of the limiting frame 221. A first feeding box 225 fixedly connected to the testing table 1 through a left connecting frame 1 is arranged above the limiting frame 221. The lower end of the first feeding box 225 is aligned with the limiting frame 221. A first specimen 226 is arranged horizontally up and down in the first feeding box 225.
[0045] Please refer to Figure 4 The first testing assembly 24 includes a downward pressing rod 241 that moves up and down. A conical head 242 is fixedly arranged at the lower end of the downward pressing cylinder. A first pressure sensor is installed in the conical head 242. An elastic cover 243 is elastically slidably arranged on the outside of the conical head 242. A positioning plate 244 is fixedly arranged on the lower side of the elastic cover 243. A third hole slot for the conical head 242 to pass through is opened on the positioning plate 244.
[0046] When the puncture resistance of the formed corrugated cardboard is to be detected, under the drive of the drive mechanism 5, first align the lower end of the limit frame 221 with the lower end of the first blanking box 225. Then, the lowermost first sample 226 in the first blanking box 225 stably falls into the limit frame 221 under the action of gravity and fits on the upper surface of the rotating plate 222. At this time, the first support table 21 can limit the lower surface of the rotating plate 222 to prevent the rotating plate 222 from flipping downward. Then, move the first flat support plate 223 to the left to fit on the lower surface of the rotating plate 222 and also limit the rotating plate 222. Then, drive the limit frame 221 and the rotating plate 222 to drive the first sample 226 inside to move backward synchronously. The first flat support plate 223 moves backward synchronously and always limits the rotating plate 222. The first baffle plate 224 also moves backward synchronously and blocks and limits the remaining first samples 226 in the first blanking box 225 to prevent the first samples 226 from sliding downward from the first blanking box 225. As the limit frame 221 and the rotating plate 222 continue to move backward until the second hole groove on the rotating plate 222 is aligned with the first hole groove on the second support table 23 and the third hole groove on the positioning plate 244. At this time, drive the pressing rod 241 to drive the cone head 242 and the elastic cover 243 to move downward synchronously. The positioning plate 244 then presses and positions on the upper surface of the first sample 226 positioned in the limit frame 221. As the pressing rod 241 continues to move downward, the cone head 242 extends downward out of the third hole groove and applies a downward pressure on the upper surface of the first sample 226 until the cone head 242 completely punctures the first sample 226. Thus, the puncture resistance of the first sample 226 can be obtained through the first pressure sensor installed in the cone head 242. The first hole groove and the second hole groove can allow the cone head 242 to pass through to avoid damaging the cone head 242.
[0047] When the damaged first sample 226 is to be discharged, under the drive of the drive mechanism 5, move the rotating plate 222 forward until it disengages from the second support table 23. At this time, move the first flat support plate 223 to the right to release the limit on the rotating plate 222. The rotating plate 222 then rotates downward, and the first sample 226 inside the limit frame 221 automatically falls and is discharged under the action of gravity. When the discharging of the first sample 226 is completed, move the first flat support plate 223 to the left again to gradually contact the lower surface of the rotating plate 222 until it drives the rotating plate 222 to rotate upward again to return to the horizontal state. Finally, move the limit frame 221 and the rotating plate 222 forward to return to the upper side of the first support table 21. At this time, the lower end of the limit frame 221 is aligned with the lower end of the first blanking box 225 again. Then, the lowermost first sample 226 in the first blanking box 225 can stably fall into the limit frame 221 under the action of gravity and fit on the upper surface of the rotating plate 222.
[0048] Please refer to Figure 2 and Figure 3, the stretching mechanism 3 includes a bottom plate 31 fixedly arranged on the upper side of the detection table 1 from front to back and a fixing frame 33. On the upper side of the bottom plate 31, a second feeding component 32 is arranged. On the fixing frame 33, a second detection component 34 is arranged. A linkage component 35 is jointly arranged on the second feeding component 32 and the second detection component 34.
[0049] Please refer to Figure 5 , the second feeding component 32 includes an aggregate box 321 that moves back and forth. A through groove that penetrates up and down is formed in the aggregate box 321. An L-shaped baffle 322 is fixedly arranged at the upper end of the aggregate box 321. A U-shaped frame one 323 with an opening facing left is fixedly arranged on the right side of the aggregate box 321. Two rods are symmetrically arranged in the front and back on the U-shaped frame one 323 and slide. The left ends of the two rods symmetrically arranged in the front and back are jointly fixedly provided with a clamping plate one 324 that slides left and right through the aggregate box 321. The right ends of the two rods symmetrically arranged in the front and back are jointly fixedly provided with a connecting plate one 325. Above the aggregate box 321, there is a second feeding box 326 fixedly connected to the first feeding box 225 through a left connecting frame two. The bottom surface of the inner surface of the second feeding box 326 is an inclined surface, and the first discharge port on the second feeding box 326 is located at the lower end of the inclined surface. A second specimen 327 is arranged in the second feeding box 326 in a vertical and left-right manner along the inclined surface. On the lower side of the second feeding box 326 and symmetrically fixed on both sides of the first discharge port are two plate members.
[0050] Please refer to Figure 6 and Figure 7 , the second detection component 34 includes guide rods 341 symmetrically fixed on the fixing frame 33 from left to right. A clamping table 342 that moves up and down is jointly arranged and slides on the guide rods 341 symmetrically fixed on the left and right. A second pressure sensor is installed in the clamping table 342. A clamping plate two 343 is fixedly arranged on the front side of the clamping table 342. A guide rail 344 is fixedly arranged on the front side of the clamping table 342 and on the right side of the clamping plate two 343. A clamping plate three 345 that moves left and right slides on the guide rail 344. A T-shaped sliding column 346 is fixedly arranged on the right side of the clamping plate three 345. A first rack 347 is fixedly arranged on the rear side of the clamping table 342. On the rear side of the fixing frame 33 and behind the first rack 347, a gear 348 meshing with the first rack 347 is rotatably arranged through a support one. A second rack 349 that moves up and down is meshed and connected to the rear side of the gear 348.
[0051] Please refer to Figure 5 , Figure 6 and Figure 7, the linkage assembly 35 includes an L-shaped bracket 351 fixedly arranged on the right side of the first connecting plate 325. The upper end of the vertical section of the L-shaped bracket 351 is fixedly provided with a first wedge block 352 with an inclined surface at the rear end. The right side of the fixed bracket 33 is elastically and slidably provided with a first spring rod 353 symmetrically up and down through a second support. The right ends of the symmetrically arranged first spring rods 353 up and down are fixedly provided with a second wedge block 354 with an inclined surface at the front side. The left ends of the symmetrically arranged first spring rods 353 up and down are fixedly provided with a limiting platform 355. A linear groove 356 slidably connected to the T-shaped sliding column 346 is opened on the left side of the limiting platform 355. Among them, anti-friction balls are symmetrically arranged in the front and rear directions on the contact surface between the third clamping plate 345 and the limiting platform 355 to reduce the friction force.
[0052] When the anti-tensile performance of the formed corrugated cardboard needs to be detected, under the drive of the drive mechanism 5, first move the aggregate box 321 to the upper side of the bottom plate 31, and align the through groove inside the aggregate box 321 with the first discharge port of the second discharge box 326. The leftmost second sample 327 in the second discharge box 326 then falls into the aggregate box 321 and is supported by the bottom plate 31 below it. The remaining second samples 327 in the second discharge box 326 will then slide synchronously to the left along the inclined surface at the bottom of the second discharge box 326 to make up the position. Then, drive the first connecting plate 325 to drive the first clamping plate 324 to move leftward through the second rod until the lower end of the second sample 327 in the aggregate box 321 is clamped and fixed. The L-shaped bracket 351 synchronously drives the first wedge block 352 to move leftward by a certain distance and aligns the inclined surface at the rear end of the first wedge block 352 with the inclined surface at the front end of the second wedge block 354. Then, drive the aggregate box 321 to drive the second sample 327 inside it to move backward between the second clamping plate 343 and the third clamping plate 345. The L-shaped baffle 322 synchronously moves backward and closes the first discharge port on the second discharge box 326. The first wedge block 352 also synchronously moves backward and drives the limiting platform 355 and the third clamping plate 345 to move leftward along the guide rail 344 through the pressing cooperation with the second wedge block 354, so that when the second sample 327 inside the aggregate box 321 moves between the second clamping plate 343 and the third clamping plate 345, its upper end is just clamped and fixed. At this time, move the second rack 349 downward to engage with the gear 348 for transmission. The gear 348 also simultaneously engages with the first rack 347 for transmission. The first rack 347 drives the clamping table 342 to move upward along the guide rod 341 and applies an upward pulling force to the clamped second sample 327 through the second clamping plate 343 and the third clamping plate 345 until the second sample 327 is completely broken. Thus, the anti-tensile performance of the second sample 327 can be obtained through the second pressure sensor installed in the clamping table 342. Among them, when the third clamping plate 345 moves upward, the T-shaped sliding column 346 synchronously moves upward along the linear groove 356, and the friction resistance between the third clamping plate 345 and the limiting platform 355 can be reduced by the anti-friction balls.
[0053] When blanking the damaged specimen two 327, move the aggregate box 321 forward. Consequently, the first wedge block 352 disengages from the second wedge block 354, and the limiting platform 355 moves to the right to reset under the action of the first spring rod 353. Simultaneously, it drives the T-shaped sliding column 346 and the third clamping plate 345 to move to the right along the guide rail 344 to release the clamping of the upper half of the damaged specimen two 327, enabling this part to automatically fall for blanking. Then, move the first clamping plate 324 to the right to release the clamping of the lower half of the damaged specimen two 327 in the aggregate box 321, allowing this part to automatically slide down and fall from the lower end of the aggregate box 321. After completing the blanking of the specimen two 327, move the aggregate box 321 forward again until it aligns with the first blanking port. The leftmost specimen two 327 in the second blanking box 326 then falls into the aggregate box 321. Since the first clamping plate 324 and the first flat supporting plate 223 move synchronously, and the first flat supporting plate 223 needs to move to the left again before the rotating plate 222 moves forward and resets to the upper side of the first supporting platform 21 to press and reset the downwardly flipped rotating plate 222, the first clamping plate 324 is at the leftmost end and inside the aggregate box 321 at this time. Finally, after the horizontally positioned rotating plate 222 resets to the upper side of the first supporting platform 21, move the first flat supporting plate 223 and the first clamping plate 324 synchronously to the right, causing the first clamping plate 324 to move out of the aggregate box 321. At this time, the specimen two 327 that has fallen into the aggregate box 321 continues to fall until it is supported by the bottom plate 31 below it.
[0054] Please refer to Figure 2 and Figure 8 As shown in FIGS. and, the edge pressing mechanism 4 includes a third feeding component 41 and a limiting component 42 arranged on the upper side of the detection table 1, and a pressing plate 43 that moves up and down behind the third feeding component 41 and the limiting component 42. A third pressure sensor is installed inside the pressing plate 43.
[0055] Please refer to Figure 8 and Figure 9, the feeding component three 41 includes a U-shaped frame two 411 that moves back and forth and has an opening facing right. A fixed platform one 412 is fixedly arranged on the upper side of the U-shaped frame two 411. Spring rods two 413 are symmetrically and elastically slidably arranged on the fixed platform one 412 in the front and back directions. The right ends of the front and back symmetric spring rods two 413 are jointly fixedly provided with a side baffle one 414. A baffle plate two 415 is fixedly arranged on the front side of the U-shaped frame two 411. The baffle plate two 415 is composed of an inclined plate at the rear and a horizontal plate at the front. Above the U-shaped frame two 411, there is a feeding box three 416 fixedly connected to the feeding box two 326 through a left connecting frame three. The right side of the feeding box three 416 is fixedly connected to the detection table 1 through a connecting frame four. The bottom surface of the inner surface of the feeding box three 416 is an inclined surface, and the second feeding port on the feeding box three 416 is located at the lower end of the inclined surface. A sample three 417 is arranged in the feeding box three 416 in a vertical and left-right arrangement along the inclined surface. On the lower side of the feeding box three 416 and symmetrically fixedly arranged on both sides of the second feeding port are plate members three.
[0056] Please refer to Figure 8 and Figure 9 , the limiting component 42 includes a fixed platform two 421 fixedly arranged on the upper side of the detection table 1 and located on the right side of the U-shaped frame two 411. Spring rods three 422 are symmetrically and elastically slidably arranged on the fixed platform two 421 in the front and back directions. The right ends of the front and back symmetric spring rods three 422 are jointly fixedly provided with an L-shaped support plate 423 located under the U-shaped frame two 411. The rear end of the horizontal section of the L-shaped support plate 423 is an inclined surface. A side baffle two 424 that moves left and right is arranged on the right side of the L-shaped support plate 423 and the U-shaped frame two 411. A flat support plate two 425 located under the U-shaped frame two 411 is fixedly arranged on the left side of the side baffle two 424.
[0057] When detecting the edge compressive performance of the formed corrugated cardboard, driven by the driving mechanism 5, first move the second U-shaped frame 411 to the upper side of the horizontal section of the L-shaped support plate 423, and align the second U-shaped frame 411 with the second material discharge port of the third material discharge box 416. The leftmost sample three 417 in the third material discharge box 416 then falls into the inner side of the second U-shaped frame 411 and is supported by the L-shaped support plate 423 below it. The remaining samples three 417 in the third material discharge box 416 will then slide synchronously to the left along the inclined plane at the bottom of the third material discharge box 416 to fill the position. Next, move the second side baffle 424 to the left to fit the sample three 417 inside the second U-shaped frame 411, and make the second side baffle 424 and the first side baffle 414 only limit the left and right positions of the sample three 417 instead of tightly fitting and clamping it, so as to avoid the clamping force of the second side baffle 424 and the first side baffle 414 affecting the final detection result of the edge compressive performance of the sample three 417. The second flat support plate 425 then moves synchronously to the left and pushes the L-shaped support plate 423 to the left until the second flat support plate 425 replaces the L-shaped support plate 423 to support the sample three 417. Then, drive the second U-shaped frame 411 and the second flat support plate 425 to move the sample three 417 backward synchronously until the sample three 417 is directly below the pressing plate 43. The second material blocking plate 415 then closes the second material discharge port through the front horizontal plate. At this time, move the pressing plate 43 downward to apply a downward pressure to the upper edge of the sample three 417 until a significant deformation is pressed out on the upper edge of the sample three 417, so that the edge compressive performance of the sample three 417 can be obtained through the third pressure sensor installed in the pressing plate 43. Among them, the first side baffle 414 can displace to the left through the third spring rod 422 to avoid hindering the compressive deformation of the sample three 417, thus ensuring the accuracy of the detection result of the edge compressive performance of the sample three 417.
[0058] When discharging the damaged sample three 417, move the second side baffle 424 and the second flat support plate 425 synchronously to the right until the second flat support plate 425 no longer supports the sample three 417, and the sample three 417 then automatically falls and discharges. When the discharging of the sample three 417 is completed, move the second U-shaped frame 411 and the second side baffle 424 forward again to reset. Since the second side baffle 424 and the second flat support plate 425 also move synchronously with the first flat support plate 223, the second flat support plate 425 is also at the leftmost end at this time. And at this time, the L-shaped support plate 423 is reset to the rightmost end under the action of the third spring rod 422. The forward-moving second flat support plate 425 then cooperates with the inclined plane at the rear end of the horizontal section of the L-shaped support plate 423, so that the L-shaped support plate 423 moves to the left again. Finally, move the first flat support plate 223 and the second flat support plate 425 synchronously to the right. At this time, the second U-shaped frame 411 is aligned with the second material discharge port, and the leftmost sample three 417 in the third material discharge box 416 falls into the inner side of the second U-shaped frame 411 and is supported by the L-shaped support plate 423.
[0059] Please refer toFigure 2 and Figure 3 The driving mechanism 5 includes a first driving component 51 and a second driving component 52 which are arranged front and back on the detection table 1.
[0060] Please refer to Figure 2 、 Figure 4 、 Figure 5 、 Figure 8 and Figure 9 The first driving component 51 includes a pneumatic cylinder 511 fixedly arranged on the lower side of the detection table 1 through a third support. The telescopic end of the pneumatic cylinder 511 is fixedly provided with a connecting plate 512 that moves back and forth through a fourth plate member. On the rear side of the connecting plate 512, a third rod connecting the connecting limit frame 221, a fourth rod connecting the aggregate box 321, and a fifth rod connecting the second U-shaped frame 411 are fixedly arranged in sequence from left to right. On the right side of the connecting plate 512, a third connecting plate 513 is fixedly arranged. On the right side of the third connecting plate 513, a pneumatic cylinder 514 is fixedly arranged. The telescopic end of the pneumatic cylinder 514 is fixedly provided with a connecting plate 515 that moves left and right. The left side of the connecting plate 515 is fixedly connected to the second side baffle 424 through symmetric front and rear sixth rods. The front side of the connecting plate 515 is fixedly provided with a first straight connecting rod 516 to fixedly arrange a total connecting rod 517 that extends left and right. On the rear side of the total connecting rod 517, a second straight connecting rod 518 fixedly connected to the front end of the first connecting plate 325 and an L-shaped connecting rod 519 fixedly connected to the front end of the first flat support plate 223 are fixedly arranged in sequence from right to left.
[0061] Please refer to Figure 3 、 Figure 4 and Figure 7 The second driving component 52 includes a third U-shaped frame 521 fixedly arranged on the upper side of the detection table 1 with an opening facing downwards. On the upper side of the horizontal section of the third U-shaped frame 521, a pneumatic cylinder 522 is fixedly arranged. The telescopic end of the pneumatic cylinder 522 is fixedly provided with a connecting plate 523 that moves up and down. The right end of the connecting plate 523 is fixedly connected to the pressing plate 43 through a seventh rod. The left end of the connecting plate 523 is fixedly connected to the upper end of the lower pressing rod 241. On the rear side of the connecting plate 523, a sixth connecting plate 524 is fixedly arranged. The rear end of the sixth connecting plate 524 is fixedly connected to the second rack 349 through an eighth rod.
[0062] When corresponding tests need to be carried out on different corrugated cardboard specimens synchronously, first, the air cylinder 511 drives the connecting plate 512 to move to the forefront. At this time, the specimen 226 at the lowermost side in the blanking box 225 falls into the limiting frame 221 and fits on the upper surface of the rotating plate 222. The specimen 227 at the leftmost side in the blanking box 326 falls into the aggregate box 321 and is supported by the bottom plate 31 below it. The specimen 227 at the leftmost side in the blanking box 416 falls into the inner side of the U-shaped frame 411 and is supported by the L-shaped support plate 423 below it. Then, the air cylinder 514 drives the connecting plate 515 to move leftward. The connecting plate 515 drives the side baffle 424 and the straight connecting rod 516 to move leftward accordingly. The main connecting rod 517 drives the connecting plate 325 and the flat support plate 223 to move leftward synchronously through the straight connecting rod 518 and the L-shaped connecting rod 519 respectively, so that the flat support plate 425 supports the specimen 417, the clamping plate 324 clamps the specimen 327, and the flat support plate 223 limits the rotating plate 222. Then, the air cylinder 511 drives the connecting plate 512 to move to the rearmost end, aligning the hole groove 2 with the hole groove 1 and the hole groove 3, enabling the clamping plate 343 and the clamping plate 345 to clamp the upper end of the specimen 327, and making the specimen 417 located below the pressing plate 43. Then, the air cylinder 522 drives the pressing rod 241, the rack 349, and the pressing plate 43 to move downward synchronously until all the corresponding specimens 226, 327, and 417 are damaged and the corresponding mechanical property test results are obtained. The above detection method can realize the synchronous detection of multiple mechanical properties such as puncture resistance, tensile resistance, and edge compression resistance of corrugated cardboard by one device, reducing the number of detection devices and the space occupied by the overall equipment, thus reducing the overall space cost and the maintenance cost of the equipment, and greatly simplifying the operation steps required for multiple detections, improving the overall detection efficiency of corrugated cardboard.
[0063] When cutting materials for different damaged corrugated cardboard specimens, first, the air cylinder 511 drives the limit frame 221, the aggregate box 321, and the U-shaped frame II 411 to move forward, and the air cylinder 514 drives the flat support plate I 223, the clamping plate I 324, and the flat support plate II 425 to move to the right, so as to synchronously cut the materials of the damaged specimen I 226, specimen II 327, and specimen III 417. Then, the air cylinder 514 drives the flat support plate I 223 to move to the left to limit the rotating plate 222, and the clamping plate I 324 and the flat support plate II 425 move to the left synchronously. Then, the air cylinder 511 drives the limit frame 221, the aggregate box 321, and the U-shaped frame II 411 to move forward and reset to the front end. Finally, the air cylinder 514 drives the flat support plate I 223, the clamping plate I 324, and the flat support plate II 425 to move to the right and reset again. At this time, the lowermost specimen I 226 in the material cutting box I 225 falls into the limit frame 221 and fits on the upper surface of the rotating plate 222, the leftmost specimen II 327 in the material cutting box II 326 falls into the aggregate box 321 and is supported by the bottom plate 31 below it, and the leftmost specimen III 417 in the material cutting box III 416 falls into the inner side of the U-shaped frame II 411 and is supported by the L-shaped support plate 423 below it. The above operation method can realize the synchronous automatic feeding and stable positioning of the corrugated cardboard specimens required for various mechanical property tests, and can automatically clean and cut the materials uniformly after the damage of each corrugated cardboard specimen. Therefore, when detecting a large number of corrugated cardboard specimens, the overall burden of manual operation is greatly reduced, the labor cost is reduced, and the efficiency of the overall feeding and cutting of the corrugated cardboard specimens is improved.
[0064] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A corrugated cardboard pressing and forming processing method, characterized in that: The corrugated cardboard pressing and forming processing method includes the following steps: Step 1, raw material preparation: Prepare the face paper as the outer layer and the inner layer of the corrugated cardboard, and prepare the core paper for making the corrugated structure; Step 2, corrugation forming: First, press the heated core paper into a corrugated shape through a corrugating roll, and then bond the face paper on both sides of the core paper with glue to form a double-sided corrugated cardboard; Step 3, performance testing: Cut the formed corrugated cardboard into specimens required for testing. The specimen sizes corresponding to different mechanical properties are different, and the corresponding specimens are subjected to mechanical testing through testing equipment; Step 4, transportation and storage: After all the mechanical properties of the corrugated cardboard specimens are qualified, stack the pressed corrugated cardboard and transport it to a dry and well-ventilated warehouse for storage; In the above step 3, a testing equipment is used to test multiple mechanical properties of the pressed corrugated cardboard. The testing equipment includes a testing table. On the upper side of the testing table, a bursting strength mechanism, a tensile mechanism, and an edge crush mechanism are arranged in sequence from left to right. A driving mechanism for driving the bursting strength mechanism, the tensile mechanism, and the edge crush mechanism is also arranged on the testing table; The bursting strength mechanism includes a first supporting table and a second supporting table fixedly arranged on the upper side of the testing table from front to back. An upper feeding component one is arranged on the upper side of the first supporting table. A first hole groove is opened on the second supporting table, and a first testing component is arranged above the second supporting table; The tensile mechanism includes a bottom plate and a fixing frame fixedly arranged on the upper side of the testing table from front to back. An upper feeding component two is arranged on the upper side of the bottom plate. A second testing component is arranged on the fixing frame. A linkage component is jointly arranged on the upper feeding component two and the second testing component; The edge crush mechanism includes an upper feeding component three, a limiting component arranged on the upper side of the testing table, and a pressing plate that moves up and down behind the upper feeding component three and the limiting component. A third pressure sensor is installed in the pressing plate; The driving mechanism includes a first driving component and a second driving component arranged on the testing table from front to back; The upper feeding component two includes an aggregate box that moves back and forth. A U-shaped frame one with an opening facing left is fixedly arranged on the right side of the aggregate box. Two rods are symmetrically slidably arranged on the U-shaped frame one from front to back. The right ends of the two symmetric rods from front to back are jointly fixedly arranged with a connecting plate one. Above the aggregate box, a second feeding box fixedly arranged with a first feeding box through a left connecting frame two is arranged. Specimens two are arranged vertically left and right along the inclined plane in the second feeding box; The second testing component includes guide rods symmetrically fixedly arranged on the fixing frame from left to right. A clamping table is slidably arranged on the two symmetric guide rods. A second clamping plate is fixedly arranged on the front side of the clamping table. A guide rail is fixedly arranged on the front side of the clamping table and on the right side of the second clamping plate. A third clamping plate that moves left and right is slidably arranged on the guide rail. A T-shaped sliding column is fixedly arranged on the right side of the third clamping plate; The linkage component includes an L-shaped bracket fixedly arranged on the right side of the connecting plate one. The upper end of the vertical section of the L-shaped bracket is fixedly arranged with a first wedge block with an inclined rear end. The right side of the fixing frame is symmetrically elastically slidably provided with two first spring rods through a second support. The right ends of the two symmetric first spring rods are jointly fixedly arranged with a second wedge block with an inclined front end. The left ends of the two symmetric first spring rods are jointly fixedly arranged with a limiting table. A linear groove for sliding connection with the T-shaped sliding column is opened on the left side of the limiting table. Among them, rolling balls for reducing friction are symmetrically arranged on the contact surface between the third clamping plate and the limiting table.
2. A corrugated cardboard pressing and forming processing method according to claim 1, characterized in that: The feeding component 1 includes a limiting frame that moves back and forth. A rotating plate is rotatably provided on the lower side of the limiting frame. The right end of the limiting frame is hinged to the right end of the lower rotating plate. A through hole slot 2 is formed in the rotating plate. A flat supporting plate 1 that moves left and right is provided on the lower right side of the rotating plate. A material blocking plate 1 is fixedly provided on the front side of the limiting frame. Above the limiting frame, there is a feeding box 1 fixedly connected to the detection table through a left connecting frame 1. The lower end of the feeding box 1 is aligned with the limiting frame. Specimen 1 is placed horizontally up and down in the feeding box 1.
3. A corrugated cardboard pressing and forming processing method according to claim 1, characterized in that: The detection component 1 includes a pressing rod that moves up and down. A conical head is fixedly provided at the lower end of the pressing cylinder. A pressure sensor 1 is installed inside the conical head. An elastic cover is elastically slidably provided on the outside of the conical head. A positioning plate is fixedly provided on the lower side of the elastic cover. A through hole slot 3 for the conical head to pass through is formed in the positioning plate.
4. A corrugated cardboard pressing and forming processing method according to claim 2, characterized in that: A through slot that penetrates up and down is formed in the aggregate box. An L-shaped material blocking plate is fixedly provided at the upper end of the aggregate box. The left ends of the symmetrically arranged front and rear rods 2 are jointly fixedly provided with a clamping plate 1 that slides left and right through the aggregate box. The bottom surface of the inner surface of the feeding box 2 is an inclined surface, and the feeding port 1 on the feeding box 2 is located at the lower end of the inclined surface. Plate members 2 are symmetrically and fixedly provided on both sides of the lower side of the feeding box 2 and on both sides of the feeding port 1.
5. A corrugated cardboard pressing and forming processing method according to claim 4, characterized in that: A pressure sensor 2 is installed inside the clamping table. A rack 1 is fixedly provided on the rear side of the clamping table. A gear that meshes with the rack 1 is rotatably provided on the rear side of the fixed frame through a support 1 and is located behind the rack 1. A rack 2 that moves up and down is meshed with the rear side of the gear.
6. A corrugated cardboard pressing and forming processing method according to claim 4, characterized in that: The feeding component 3 includes a U-shaped frame 2 that moves back and forth and has an opening facing right. A fixed table 1 is fixedly provided on the upper side of the U-shaped frame 2. Spring rods 2 slide elastically and symmetrically in the front and rear directions on the fixed table 1. The right ends of the symmetrically arranged front and rear spring rods 2 are jointly fixedly provided with a side baffle 1. A material blocking plate 2 is fixedly provided on the front side of the U-shaped frame 2. The material blocking plate 2 is composed of an inclined plate at the rear and a horizontal plate at the front. Above the U-shaped frame 2, there is a feeding box 3 fixedly connected to the feeding box 2 through a left connecting frame 3. The right side of the feeding box 3 is fixedly connected to the detection table through a connecting frame 4. The bottom surface of the inner surface of the feeding box 3 is an inclined surface, and the feeding port 2 on the feeding box 3 is located at the lower end of the inclined surface. Specimen 3 is placed vertically left and right along the inclined surface in the feeding box 3. Plate members 3 are symmetrically and fixedly provided on both sides of the lower side of the feeding box 3 and on both sides of the feeding port 2.
7. A corrugated cardboard pressing and forming processing method according to claim 6, characterized in that: The limiting component includes a fixed table 2 fixedly provided on the upper side of the detection table and located on the right side of the U-shaped frame 2. Spring rods 3 slide elastically and symmetrically in the front and rear directions on the fixed table 2. The right ends of the symmetrically arranged front and rear spring rods 3 are jointly fixedly provided with an L-shaped supporting plate located below the U-shaped frame 2. The rear end of the horizontal section of the L-shaped supporting plate is an inclined surface. A side baffle 2 that moves left and right is provided on the right side of the L-shaped supporting plate and the U-shaped frame 2. A flat supporting plate 2 located below the U-shaped frame 2 is fixedly provided on the left side of the side baffle 2.
8. A corrugated cardboard pressing and forming processing method according to claim 7, characterized in that: The first driving component includes a pneumatic cylinder one fixedly arranged on the lower side of the detection table through a support three. The telescopic end of the pneumatic cylinder one is fixedly provided with a connecting plate two that moves back and forth through a plate four. On the rear side of the connecting plate two, a rod three connecting the limiting frame, a rod four connecting the aggregate box, and a rod five connecting the U-shaped frame two are fixedly arranged in sequence from left to right. A connecting plate three is fixedly arranged on the right side of the connecting plate two. A pneumatic cylinder two is fixedly arranged on the right side of the connecting plate three. The telescopic end of the pneumatic cylinder two is fixedly provided with a connecting plate four that moves left and right. The left side of the connecting plate four is fixedly connected to the side baffle two through symmetric front and rear rods six. The front side of the connecting plate four is fixedly provided with a main connecting rod extending left and right through a straight connecting rod one. On the rear side of the main connecting rod, a straight connecting rod two fixedly connected to the front end of the connecting plate one and an L-shaped connecting rod fixedly connected to the front end of the flat supporting plate one are fixedly arranged in sequence from right to left.
9. A corrugated cardboard pressing and forming processing method according to claim 5, characterized in that: The second driving component includes a U-shaped frame three fixedly arranged on the upper side of the detection table with an opening facing downward. A pneumatic cylinder three is fixedly arranged on the upper side of the horizontal section of the U-shaped frame three. The telescopic end of the pneumatic cylinder three is fixedly provided with a connecting plate five that moves up and down. The right end of the connecting plate five is fixedly connected to the pressing plate through a rod seven. The left end of the connecting plate five is fixedly connected to the upper end of the pressing rod. A connecting plate six is fixedly arranged on the rear side of the connecting plate five. The rear end of the connecting plate six is fixedly connected to the rack two through a rod eight.
Citation Information
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