A blended fertilizer raw material potassium fertilizer and a preparation method thereof

By using blended fertilizers with specific components and specially designed equipment for granulation, the problems of uneven mixing and caking of blended fertilizers have been solved, achieving efficient fertilizer production and crop growth promotion effects.

CN119661287BActive Publication Date: 2025-11-07SHANDONG NEW CHAOYANG CROP NUTRITION CO LTD
View PDF 5 Cites 0 Cited by

Patent Information

Application Number
CN202411892776.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2025-11-07
Estimated Expiration
2044-12-20

AI Technical Summary

Technical Problem

Existing blended fertilizers are unevenly mixed, have low production efficiency, and are prone to caking and clogging.

Method used

The blended fertilizer, which uses potassium sulfate, magnesium sulfate heptahydrate, sodium octaborate tetrahydrate, DA-7 and seaweed polysaccharide as the main components, is mixed and granulated by a combination of elevator and hydraulic extruder. The design of the impact plate and limit slider prevents the material from caking and clogging.

Benefits of technology

It improves fertilizer nutrient utilization, promotes crop growth, enhances stress resistance, increases production efficiency, prevents material caking and blockage, and improves overall production efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119661287B_ABST
    Figure CN119661287B_ABST
Patent Text Reader

Abstract

The application discloses a kind of blending fertilizer raw material potash fertilizer and its preparation method, including the following weight parts of raw materials: 980 parts of potassium sulfate powder, 3 parts of zinc sulfate monohydrate, 10 parts of magnesium sulfate heptahydrate, 2 parts of sodium octaborate tetrahydrate, 1 part of DA-7, 4 parts of alginic polysaccharide.Seven water magnesium sulfate replenishes magnesium element, promotes the synthesis of carbohydrates, fats and proteins, is essential to maintain the green and healthy growth of crop leaves, and is conducive to improving the overall growth vigor and yield of crops.Four water sodium octaborate provides boron element, can promote pollen germination and pollen tube elongation, improve the flowering rate of crops, reduce the phenomenon of flower and fruit drop, DA-7 can promote plant cell division and elongation, improve the photosynthetic efficiency of plants, enhance the stress resistance and nutrient absorption capacity of plants, make crops grow more robustly, and improve fertilizer utilization.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of production and processing of mixed fertilizer, and particularly relates to a mixed fertilizer raw material potassium fertilizer and a preparation method thereof. BACKGROUND

[0002] The mixed fertilizer is a fertilizer formed by mixing two or more than two granular raw materials with fertilizer effect through a physical method.

[0003] The inventor finds that the existing mixed fertilizer has limited growth nutrients for plants, resulting in poor effect of the fertilizer use; and in the production and processing process of the existing mixed fertilizer, only a simple method of feeding the raw materials into a mixer is used for mixing, and in this way, uneven distribution is prone to occur, so that the raw materials are not fully mixed, the raw material mixing time is relatively long, which seriously affects the overall production efficiency, and since the raw materials are prone to be damp and be hardened, the raw materials are prone to be blocked during discharging, which also greatly affects the overall production efficiency.

[0004] Therefore, the existing structure and defects are improved, and the mixed fertilizer raw material potassium fertilizer and the preparation method thereof are provided, so as to achieve the purpose of being more practical. SUMMARY

[0005] In view of at least one problem in the prior art, one purpose of the present application is to provide a mixed fertilizer raw material potassium fertilizer and a preparation method thereof.

[0006] In order to achieve the above purpose, the present application adopts the following technical solutions:

[0007] A mixed fertilizer raw material potassium fertilizer comprises the following raw materials by weight: 900-980 parts of potassium sulfate powder, 1-6 parts of zinc sulfate monohydrate, 8-15 parts of magnesium sulfate heptahydrate, 1-4 parts of sodium octaborate tetrahydrate, 1-2 parts of DA-7, and 2-8 parts of alginic polysaccharide.

[0008] A preparation method of a mixed fertilizer raw material potassium fertilizer comprises the following steps:

[0009] S1 rapidly feeds the raw materials of potassium sulfate powder, zinc sulfate monohydrate, magnesium sulfate heptahydrate, sodium octaborate tetrahydrate, DA-7, and alginic polysaccharide from the discharge port at the bottom of the raw material box into the discharge conveying belt below, and conveys the raw materials to the feeding end of the first elevator through the discharge conveying belt;

[0010] S2 feeds the raw materials into the mixer through the first elevator, repeatedly mixes and uniformly mixes the multiple raw materials, and pours the mixed materials into the feeding end of the second elevator;

[0011] S3 through the second elevator to the material delivery to the hydraulic extruder feed end, material extrusion granulation, form a fertilizer particles, and then can be packed out of the warehouse.

[0012] Preferably, the raw material box is multiple, and the raw material boxes are connected with each other, the bottom of the raw material box is provided with an inverted four-prism table-shaped discharge hopper, the discharge port is arranged at the bottom of the discharge hopper, the outer side wall of the discharge hopper is provided with fixedly connected fixing plates at the upper and lower ends, the fixing plates are provided with sliding grooves, the outer side wall of the discharge hopper is further provided with a retractable knocking plate, the two ends of the knocking plate are movably arranged in the corresponding sliding grooves, the knocking plate is provided with a through limiting groove, the limiting groove is provided with a limiting slider which can move back and forth, the limiting slider is provided with a fixedly connected knocking motor, and the knocking motor output end is provided with a knocking cam for knocking the side wall of the discharge hopper.

[0013] Preferably, the sliding grooves are provided with flow guide grooves on the inner walls, the flow guide grooves are provided with flow guide plates which are slidingly connected, the flow guide plates are provided with rotating shafts which are rotatably connected, the rotating shafts are connected with the corresponding knocking plates, the sliding grooves are provided with fixed blocks which are matched and fixedly connected, the fixed blocks are provided with adjusting shafts which can move back and forth at the upper and lower ends, and the adjusting shafts are respectively connected with the corresponding flow guide plates.

[0014] Preferably, the knocking plate comprises a first sub-plate, a second sub-plate and a third sub-plate, the second sub-plate and the third sub-plate are fixedly connected, one end of the third sub-plate is matched and connected with the corresponding sliding groove, one end of the first sub-plate is provided with a first sub-groove, the extension end of the second sub-plate is slidingly connected with the first sub-groove, the other end of the first sub-plate is matched and connected with the corresponding sliding groove, and the limiting groove is arranged in the first sub-groove.

[0015] Preferably, the limiting grooves are provided with limiting sub-grooves on the two side walls, the limiting sub-grooves are slidingly connected between the two ends of the limiting slider, the limiting sub-grooves are provided with reciprocating rods which can synchronously rotate, the reciprocating rods are provided with first reciprocating threads, and the limiting slider is provided with reciprocating holes which are used for the reciprocating rods to pass through and are matched and connected with the first reciprocating threads.

[0016] Preferably, the limiting sub-grooves are provided with driving shafts which are rotatably connected, the limiting slider is provided with a driving hole which is through and is used for the driving shaft to pass through, the limiting slider is provided with a driving ring plate which is rotatably connected, the driving shaft is provided with a synchronous groove, the driving shaft passes through the middle of the driving ring plate, the inner wall of the driving ring plate is provided with a synchronous block which is fixedly connected and slidingly connected with the synchronous groove, the driving shaft and the reciprocating rod are connected with a first synchronous chain, the output shaft of the knocking motor is provided with an output shaft, the output shaft is connected with the knocking cam, and the output shaft and the corresponding driving ring plate are connected with a second synchronous chain.

[0017] Preferably, the adjusting shaft is provided with a second reciprocating thread, the fixed block is provided with an adjusting hole for the adjusting shaft to pass through and match the second reciprocating thread, and the knocking plate is provided with a driving mechanism for driving the adjusting shaft to rotate.

[0018] Preferably, the driving mechanism comprises a driving rack and a driving gear, both ends of the knocking plate are provided with a through-type communication groove for the adjacent adjusting shafts to communicate, the communication groove is provided with a driving gear connected in rotation, the middle part of the driving gear is provided with a central shaft connected in one-way rotation, the central shaft and the corresponding adjusting shaft are provided with a third synchronous chain connected therebetween, the knocking plate is provided with a transverse groove transversely crossing the communication groove, and the driving rack is movably arranged in the transverse groove and engaged with the corresponding driving gear.

[0019] Preferably, one of the transverse grooves is communicated with one end of the corresponding limiting sub-groove, the end of the driving rack is located in the limiting sub-groove, the other transverse groove is arranged in the third plate, the other transverse groove is provided with a first hydraulic telescopic rod fixedly connected therein, the end of the first hydraulic telescopic rod is fixedly connected with the corresponding driving rack, the other side of the limiting sub-groove is provided with a second hydraulic telescopic rod fixedly connected therewith, the first sub-groove is provided with a connecting hose, one end of the connecting hose is communicated with the first hydraulic telescopic rod, and the other end of the connecting hose is communicated with the second hydraulic telescopic rod, and the two transverse grooves are both provided with a reset spring for automatically restoring the driving rack to the initial position.

[0020] Compared with the prior art, the present application has the following technical effects:

[0021] Potassium sulfate as the main source of potassium fertilizer, can provide potassium for crop growth, enhance the stress resistance of crops (such as drought resistance, cold resistance, resistance to lodging, etc.), promote the transport and transformation of photosynthetic products, improve crop quality and yield, especially suitable for crops with high potassium demand such as tobacco, fruit trees, vegetables, etc. Zinc sulfate monohydrate provides zinc element, zinc is the component or activator of many enzymes, involved in plant growth hormone synthesis, photosynthesis, respiration and other physiological processes, helps to promote the development of crop growth points, prevent zinc deficiency symptoms such as leaflet disease, and improve the setting rate and fruiting rate of crops. Magnesium sulfate heptahydrate supplements magnesium element, magnesium is an important component of chlorophyll, which can ensure normal photosynthesis of plants, and also participates in the activation of various enzymes in the plant body, promoting the synthesis of carbohydrates, fats and proteins, which is crucial for maintaining the greenness of crop leaves and healthy growth, and is conducive to improving the overall growth vigor and yield of crops. Sodium octaborate tetrahydrate provides boron element, boron has a significant impact on the reproductive growth of crops, can promote pollen germination and pollen tube elongation, improve the flowering and fruiting rate of crops, and reduce the phenomenon of flower and fruit drop, which is particularly important for flowering and fruiting crops such as fruit trees and rapeseed, and can significantly improve their yield and fruit quality. DA-7 is a plant growth regulator analogue that can promote cell division and elongation, improve photosynthetic efficiency, enhance stress resistance and nutrient absorption capacity, making crops grow more robustly and improving fertilizer utilization. Seaweed polysaccharide has multiple biological activities, can improve soil structure, increase soil water and fertilizer retention capacity, promote soil microbial reproduction and activity, and create a good soil environment for crop growth. At the same time, seaweed polysaccharide can also stimulate crop growth, improve crop immunity, and reduce the occurrence of diseases and pests.

[0022] The design of the raw material box, discharge port and discharge conveyor belt can make the rotation of the discharge conveyor belt realize the conveying of the material, and by designing the size of the discharge port flow, different materials can be layered on the discharge conveyor belt during the rotation and conveying of the discharge conveyor belt. Such design can mix the materials to a certain extent during conveying, which can greatly reduce the mixing and stirring time of the materials in the mixing machine and improve the overall production efficiency.

[0023] The design of the knocking plate, the limiting sliding block, the knocking motor and the knocking cam can realize the vibration of the discharge hopper through the rotation of the knocking cam, and the vibration can effectively prevent the material from hardening or the discharge opening from being blocked. The two ends of the knocking plate are movably arranged in the corresponding sliding grooves, and the knocking cam can vibrate the one side of the discharge hopper more uniformly, so that the knocking of the material hardening is more thorough, the material can be broken better, the discharge is better, the efficiency of processing the hardened material is improved, and the overall production efficiency is improved.

[0024] Specific embodiments of the application are disclosed below with reference to the accompanying drawings and description, indicating the ways in which the principles of the application can be employed. It should be understood, however, that the embodiments of the application are not limited in scope to the specific embodiments described.

[0025] Features described and / or illustrated with respect to one embodiment can be used in the same or similar manner in one or more other embodiments, in combination with or in place of features in other embodiments.

[0026] It should be emphasized that the term "comprises / comprising" when used in this specification is taken to mean the presence of stated features, integers, steps or components but not the exclusion of one or more other features, integers, steps, components or groups thereof. BRIEF DESCRIPTION OF DRAWINGS

[0027] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced below. Obviously, the drawings in the following description only constitute some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained from these drawings without creative labor.

[0028] Figure 1 The process flow chart provided by the present application.

[0029] Figure 2 The raw material box, the mixing machine and the hydraulic extruder provided by the present application are shown in the three-dimensional structure schematic diagram.

[0030] Figure 3 The fixed plate, the knocking plate and the limiting sliding block provided by the present application are shown in the three-dimensional connection structure schematic diagram.

[0031] Figure 4 The fixed block, the adjusting shaft and the guide plate provided by the present application are shown in the three-dimensional connection structure schematic diagram.

[0032] Figure 5The knocking plate three-dimensional structure schematic diagram provided by the present application.

[0033] Figure 6 The limit sliding block, reciprocating rod and driving shaft three-dimensional connection structure schematic diagram provided by the present application.

[0034] Figure 7 The limit slot one end and communication groove cross section connection structure schematic diagram provided by the present application.

[0035] Figure 8 The limit slot other end and communication groove cross section connection structure schematic diagram provided by the present application.

[0036] Label explanation in the figure: 1, raw material box; 11, support frame; 12, discharge hopper; 13, fixed plate; 131, sliding groove; 132, locking hole; 133, flow guide groove; 14, locking bolt; 15, knocking plate; 151, first sub-plate; 152, second sub-plate; 153, third sub-plate; 154, limit slot; 155, rotating shaft; 156, limit slot; 157, transverse slot; 158, communication groove; 159, first slot; 1591, connecting hose; 1592, second hydraulic telescopic rod; 1593, first hydraulic telescopic rod; 16, limit sliding block; 161, knocking cam; 162, knocking motor; 163, output shaft; 164, driving ring plate; 165, second synchronous chain; 166, synchronous groove; 167, first synchronous chain; 168, reciprocating rod; 1681, first reciprocating thread; 169, driving shaft; 17, fixed block; 171, bolt hole; 172, second reciprocating thread; 173, flow guide plate; 174, adjusting shaft; 175, third synchronous chain; 176, driving gear; 177, central shaft; 178, driving rack; 1781, reset block; 1782, reset slot; 1783, reset spring; 2, discharge conveyor belt; 3, first elevator; 4, mixer; 5, second elevator; 6, hydraulic extruder. DETAILED DESCRIPTION

[0037] In order to make the person skilled in the art better understand the technical solutions in the present application, the technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all. Based on the embodiments in the present application, all other embodiments obtained by the person skilled in the art without creative labor should belong to the protection scope of the present application.

[0038] It should be noted that when an element is referred to as being "set on" another element, it can be directly on the other element or may be interposed with another element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or may be interposed with another element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementations.

[0039] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0040] Example 1: A blended fertilizer raw material potassium fertilizer, comprising the following raw materials in parts by weight: 980 parts potassium sulfate powder, 3 parts zinc sulfate monohydrate, 10 parts magnesium sulfate heptahydrate, 2 parts sodium octaborate tetrahydrate, 1 part DA-7, and 4 parts seaweed polysaccharide.

[0041] Please see Figure 1 , Figure 2 A method for preparing a blended fertilizer raw material, potassium fertilizer, includes the following steps:

[0042] S1 rapidly feeds 980 parts of potassium sulfate powder, 3 parts of zinc sulfate monohydrate, 10 parts of magnesium sulfate heptahydrate, 2 parts of sodium octaborate tetrahydrate, 1 part of DA-7, and 4 parts of seaweed polysaccharide raw materials from the discharge port at the bottom of the raw material box 1 into the discharge conveyor belt 2 below, and the raw materials are transported to the feed end of the first elevator 3 by the discharge conveyor belt 2.

[0043] S2 feeds the raw materials into the mixer 4 through the first elevator 3, so that the multiple raw materials are repeatedly mixed evenly, and the mixed material is poured into the feed end of the second elevator 5.

[0044] S3 conveys the material to the feed end of the hydraulic extruder 6 via the second elevator 5, extrudes and granulates the material to form individual fertilizer granules, which can then be packaged and shipped out.

[0045] The design of the raw material bin 1, the discharge port, and the discharge conveyor belt 2 enables the material to be transported by rotating the discharge conveyor belt 2. Furthermore, by designing different discharge port flow rates, different materials can be layered on the discharge conveyor belt 2 during its rotation. This design allows the materials to be mixed to a certain extent during the transport process, which greatly reduces the mixing time of materials in the mixer 4 and improves the overall production efficiency.

[0046] Referring to Figure 2 and Figure 3 In this embodiment, the raw material box 1 is multiple, and the raw material box 1 is connected with each other, the bottom of the raw material box 1 is provided with an inverted four-prism table-shaped discharge hopper 12, the discharge port is arranged at the bottom of the discharge hopper 12, the outer side wall of the discharge hopper 12 is provided with a fixed plate 13 fixedly connected at the upper and lower ends, the fixed plate 13 is provided with a sliding groove 131, the outer side wall of the discharge hopper 12 is further provided with a knock plate 15 which can be extended and retracted, the two ends of the knock plate 15 are movably arranged in the corresponding sliding groove 131, and the knock plate 15 is provided with a through limiting groove 154, the limiting groove 154 is provided with a limiting sliding block 16 which can reciprocate, and the limiting sliding block 16 is provided with a knock motor 162 fixedly connected, and the output end of the knock motor 162 is provided with a knock cam 161 for knocking the side wall of the discharge hopper 12.

[0047] The design of the knock plate 15, the limiting sliding block 16, the knock motor 162 and the knock cam 161 can realize the vibration of the discharge hopper 12 through the rotation of the knock cam 161, and through the vibration mode, the material hardening or the discharge port blockage can be effectively prevented, and the two ends of the knock plate 15 are movably arranged in the corresponding sliding groove 131, which cooperates with the reciprocating movement of the limiting sliding block 16, so that the vibration of the knock cam 161 on one side of the discharge hopper 12 is more uniform, and the vibration and knocking of each place of the side wall of the discharge hopper 12 can be well performed, so that the knocking of the material hardening is more thorough, the material can be better broken, the discharge is better, and the efficiency of processing the hardening material can be improved.

[0048] Referring to Figure 3 and Figure 4 In this embodiment, the sliding groove 131 is provided with a flow guide groove 133 on the inner walls at the upper and lower ends, the flow guide groove 133 is provided with a flow guide plate 173 which is slidingly connected, the flow guide plate 173 is provided with a rotating shaft 155 which is rotatably connected, the rotating shaft 155 is connected with the corresponding knock plate 15, the sliding groove 131 is provided with a fixed block 17 which is fixedly connected and matched, the fixed block 17 is provided with an adjusting shaft 174 which can reciprocate at the upper and lower ends, and the adjusting shaft 174 is connected with the corresponding flow guide plate 173 at the end.

[0049] The design of the flow guide groove 133, the flow guide plate 173, the rotating shaft 155 and the adjusting shaft 174 can realize the reciprocating movement of the flow guide plate 173 through the reciprocating movement of the adjusting shaft 174, so as to realize the reciprocating movement of the two ends of the knock plate 15, and the design of the rotating shaft 155 and the flow guide plate 173 can ensure the stable operation of the knock plate 15 through the rotation of the rotating shaft 155 when the two ends of the knock plate 15 move asynchronously.

[0050] In the embodiment, please refer to Figure 3 , Figure 4 and Figure 5 , the knocking plate 15 comprises a first sub-plate 151, a second sub-plate 152 and a third sub-plate 153, the second sub-plate 152 is fixedly connected with the third sub-plate 153, one end of the third sub-plate 153 is matchedly connected with the corresponding sliding groove 131, one end of the first sub-plate 151 is provided with a first sub-groove 159, the extension end of the second sub-plate 152 is slidably connected with the first sub-groove 159, the other end of the first sub-plate 151 is matchedly connected with the corresponding sliding groove 131, and a limiting groove 154 is arranged in the first sub-groove 159. The design of the first sub-plate 151, the second sub-plate 152 and the third sub-plate 153 can ensure that the knocking plate 15 can rotate and stably operate when the displacement amounts of the two ends of the knocking plate 15 are different.

[0051] In the embodiment, please refer to Figure 5 , Figure 6 , the two side walls of the limiting groove 154 are each provided with a limiting sub-groove 156, the two ends of the limiting sliding block 16 are slidably connected with the limiting sub-groove 156, a reciprocating rod 168 that can synchronously rotate is arranged in the limiting sub-groove 156, the reciprocating rod 168 is provided with a first reciprocating thread 1681, and the limiting sliding block 16 is provided with a reciprocating hole through which the reciprocating rod 168 passes and which is matchedly connected with the first reciprocating thread 1681. Through the rotation of the reciprocating rod 168, the periodic reciprocating movement of the limiting sliding block 16 in the limiting groove 154 is automatically realized by using the characteristics of the reciprocating thread.

[0052] In the embodiment, please refer to Figure 5 , Figure 6 , a driving shaft 169 that is rotationally connected is arranged in the limiting sub-groove 156, the limiting sliding block 16 is provided with a driving hole through which the driving shaft 169 passes, the limiting sliding block 16 is provided with a driving ring plate 164 that is rotationally connected, the driving shaft 169 is provided with a synchronous groove 166, the driving shaft 169 passes through the middle part of the driving ring plate 164, the inner wall of the driving ring plate 164 is provided with a synchronous block that is fixedly connected and slidably connected with the synchronous groove 166, the first synchronous chain 167 that is connected is arranged between the adjacent driving shaft 169 and the reciprocating rod 168, the output shaft 163 is arranged at the output end of the knocking motor 162, the output shaft 163 is connected with the knocking cam 161, and the second synchronous chain 165 that is connected is arranged between the output shaft 163 and the corresponding driving ring plate 164.

[0053] The design of the driving shaft 169, the driving ring plate 164, the synchronous block and the synchronous slot 166 can enable the driving ring plate 164 to reciprocate along the driving shaft 169 during rotation. The design of the first synchronous chain 167 between the driving shaft 169 and the reciprocating rod 168 and the second synchronous chain 165 between the output shaft 163 and the driving ring plate 164 can enable the driving motor to drive the knocking cam 161 to rotate, and at the same time, drive the driving ring plate 164 to rotate through the second synchronous chain 165. The rotation of the driving ring plate 164 can drive the driving shaft 169 to rotate, and the rotation of the driving shaft 169 can continuously drive the reciprocating rod 168 to rotate. In combination with the characteristics of the reciprocating thread, the limiting sliding block 16 can automatically reciprocate in the limiting slot 154, so that the knocking cam 161 can reciprocate while knocking.

[0054] In the embodiment, please refer to Figure 4 、 Figure 7 The adjusting shaft 174 is provided with a second reciprocating thread 172, the fixed block 17 is provided with an adjusting hole through which the adjusting shaft 174 passes and which is matched with the second reciprocating thread 172, the knocking plate 15 is provided with a driving mechanism for driving the adjusting shaft 174 to rotate, the driving mechanism comprises a driving rack 178 and a driving gear 176, the knocking plate 15 is provided with a through-type communication slot 158 at each end for communicating with the adjacent adjusting shaft 174, the communication slot 158 is provided with the driving gear 176 which is rotatably connected, the driving gear 176 is provided with a central shaft 177 which is rotatably connected, the central shaft 177 and the corresponding adjusting shaft 174 are provided with the third synchronous chain 175 which is connected, the knocking plate 15 is provided with a transverse slot 157 which transversely passes through the communication slot 158, the driving rack 178 is movably arranged in the transverse slot 157, and the driving rack 178 is engaged with the corresponding driving gear 176. Since the discharge hopper 12 is in the shape of an inverted quadrangular prism, the side surface of the discharge hopper 12 is in the shape of a trapezoid, so that during the movement of the knocking plate 15, the displacement of the upper end of the knocking plate 15 is greater than that of the lower end of the knocking plate 15 each time. The different displacement can be controlled by setting different pitches of the second reciprocating thread 172, so as to realize better movement of the two ends of the knocking plate 15 to one side.

[0055] The movement of the driving rack 178 drives the driving gear 176 to rotate through the engagement of the gear, and the rotation of the driving gear 176 drives the adjusting shaft 174 to rotate through the central shaft 177 and the third synchronous chain 175, so that the adjusting shaft 174 is automatically rotated. In combination with the characteristics of the reciprocating thread, the position of one end of the knocking plate 15 is automatically changed, and the end of the knocking plate 15 can automatically move back to the set position.

[0056] In the embodiment, please refer toFigure 7 、 Figure 8 One of the transverse grooves 157 communicates with one end of the corresponding limiting sub-groove 156, and the end of the drive rack 178 is located in the limiting sub-groove 156. The other transverse groove 157 is arranged in the third plate, and the first hydraulic telescopic rod 1593 fixedly connected is arranged in the other transverse groove 157. The end of the first hydraulic telescopic rod 1593 is fixedly connected with the corresponding drive rack 178. The second hydraulic telescopic rod 1592 fixedly connected is arranged on the other side of the limiting sub-groove 156. The connecting hose 1591 is arranged in the first sub-groove 159. One end of the connecting hose 1591 communicates with the first hydraulic telescopic rod 1593, and the other end of the connecting hose 1591 communicates with the second hydraulic telescopic rod 1592. Reset springs 1783 for driving the drive rack 178 to automatically return to the initial position are arranged in the two transverse grooves 157. The automatic extrusion of the drive rack 178 can be realized by the movement of the limiting sliding block 16 to both ends of the limiting sub-groove 156, so that the automatic change of the positions of both ends of the knocking plate 15 is realized. The reset groove 1782 is arranged on the side wall of the transverse groove 157. The reset block 1781 slidingly connected is arranged in the reset groove 1782. The reset block 1781 is fixedly connected with the drive rack 178. The reset spring 1783 is arranged in the reset groove 1782, and the reset spring 1783 is used to drive the reset block 1781 to automatically return to the initial position.

[0057] In this embodiment, please refer to Figure 2 、 Figure 3 The sides of the plurality of discharge hoppers 12 are flush. The support frames 11 fixedly connected are arranged between the plurality of raw material boxes 1. The fixed plates 13 are fixedly connected with the corresponding support frames 11 at both ends, and are arranged on the same side of the discharge hoppers 12 which are flush. The plurality of locking holes 132 are arranged on the fixed plates 13. The locking bolts 14 are arranged in the locking holes 132. The bolt holes 171 matched with the locking bolts 14 are arranged on the fixed blocks 17. Since not all raw material boxes 1 will be cemented at the same time, such a design can realize that only one knocking motor 162 is needed to knock the discharge hoppers 12 of the plurality of raw material boxes 1, thereby reducing the overall cost.

[0058] In use, the embodiment has the following advantages:

[0059] When one of the discharge hoppers 12 is cemented and the discharge port is blocked, the locking bolt 14 is first rotated to release the fixation between the fixed block 17 and the sliding groove 131. Then the knocking plate 15 is moved to the blocked discharge hopper 12, and the fixed block 17 and the sliding groove 131 are fixedly connected through the threaded connection of the locking bolt 14 and the bolt hole 171.

[0060] At this time, the knocking motor 162 is started to drive the rotation of the knocking cam 161, and the side wall of the discharge hopper 12 is vibrated and knocked. The rotation of the knocking cam 161 can drive the rotation of the output shaft 163, the rotation of the driving ring plate 164 is driven by the second synchronous chain 165, the synchronous rotation of the driving shaft 169 is driven by the synchronous block, and the synchronous rotation of the driving shaft 169 can drive the synchronous rotation of the reciprocating rod 168 through the first synchronous chain 167. The output shaft 163 of the knocking motor 162 rotates, and the reciprocating rod 168 also synchronously and continuously rotates. Under the action of the first reciprocating thread 1681, the limiting slide block 16 moves from one end of the limiting groove 154 to the other end, so that the knocking cam 161 vibrates and knocks synchronously with the movement of the limiting slide block 16;

[0061] When the limiting slide block 16 moves to one end of the limiting groove 154, the limiting slide block 16 extrudes the driving rack 178, drives the driving gear 176 to rotate through the meshing of the gear, and then drives the adjusting shaft 174 on the same side to synchronously rotate through the center shaft 177 and the third synchronous chain 175. The synchronous rotation of the adjusting shaft 174 makes the adjusting shaft 174 elongate under the action of the second reciprocating thread 172, so that one end of the knocking plate 15 is automatically displaced by a set amount. When the limiting slide block 16 moves towards the other end and separates from the driving rack 178, the return spring 1783 can drive the driving rack 178 to automatically restore to the initial position, and since the center shaft 177 is connected with the driving gear 176 in one-way rotation, the adjusting shaft 174 will not be rotated;

[0062] When the limiting slide block 16 moves to the other end of the limiting groove 154, the limiting slide block 16 will automatically extrude the second hydraulic telescopic rod 1592, drive the first hydraulic telescopic rod 1593 to automatically elongate through the hydraulic transmission of the connecting hose 1591, so that the driving rack 178 moves, thereby driving the adjusting shaft 174 on the other end to synchronously rotate, so that the other end of the knocking plate 15 can automatically move by a set displacement. When the limiting slide block 16 separates, the return spring 1783 can automatically drive the corresponding driving rack 178 to restore to the initial position, and since the center shaft 177 is connected with the driving gear 176 in one-way rotation, the adjusting shaft 174 will not be rotated, waiting for the next extrusion;

[0063] In this way, the knocking cam 161 can knock and vibrate the side of the discharge hopper 12 in all directions, so that the broken material is more completely and efficiently broken.

[0064] All articles and references, including patent applications and publications, disclosed herein are incorporated by reference for all purposes. The term "consisting essentially of to describe a combination shall include the elements, ingredients, components or steps identified, and such other elements, ingredients, components or steps that do not materially affect the basic and novel characteristics of the combination. The use of the term "comprising" or "including" to describe combinations of elements, ingredients, components or steps herein also is taken to mean that other elements, ingredients, components or steps are optional in an embodiment of the disclosure and exist in addition to the elements, ingredients, components or steps that are recited. Use of the term "may" to describe any aspect of this disclosure is intended to mean that such aspect is optional.

[0065] Plural elements, ingredients, components or steps can be provided by single integrated elements, ingredients, components or steps. Alternatively, a single integrated element, ingredient, component or step might be divided into separate plural elements, ingredients, components or steps. To "comprise" or "comprising" as used in describing the components of the present disclosure means that the described component is present, but does not exclude the presence of other components.

[0066] It is understood that the above description is intended to be illustrative and not restrictive. Many embodiments and applications other than the examples provided would be apparent to those of skill in the art upon reading the above description. The scope of the application should be determined, not with reference to the above description, but should instead be determined with reference to the appended claims, along with the full scope of equivalents to which such claims are entitled. The disclosures of all articles and references, including patent applications and publications, are incorporated by reference for all purposes. The omission of any aspect of the subject matter disclosed herein does not preclude coverage of that aspect, nor does it relinquish any right to use such subject matter under the field of patent, equity, or other laws.

Claims

1. A method for preparing a blended potassium fertilizer, characterized in that, It comprises the following steps: S1, the potassium sulfate powder, zinc sulfate, magnesium sulfate heptahydrate, sodium octaborate tetrahydrate, DA-7, alginate polysaccharide raw materials from the bottom of the raw material box discharge port quickly sent to the discharge conveyor belt below, through the discharge conveyor belt to the first elevator feed end; S2, through the first elevator to send the raw materials into the mixer, so that a plurality of raw materials are repeatedly mixed uniformly, the mixed material is poured into the second elevator feed end; S3, through the second elevator to send the material to the hydraulic extruder feed end, extrude the material into granules, and then pack out of the warehouse; The raw material box is multiple, and the raw material boxes are connected with each other, the bottom of the raw material box is provided with an inverted quadrangular prism shaped discharge hopper, the discharge port is arranged at the bottom of the discharge hopper, the outer side wall of the discharge hopper is provided with fixedly connected fixed plates at the upper and lower ends, the fixed plates are provided with sliding grooves, the outer side wall of the discharge hopper is further provided with a retractable knocking plate, the two ends of the knocking plate are movably arranged in the corresponding sliding grooves, and the knocking plate is provided with a through limiting groove, the limiting groove is provided with a reciprocating limiting sliding block, the limiting sliding block is provided with a fixedly connected knocking motor, and the knocking motor output end is provided with a knocking cam for knocking the side wall of the discharge hopper; The upper and lower inner walls of the sliding groove are provided with flow guide grooves, the flow guide grooves are provided with slidingly connected flow guide plates, the flow guide plates are provided with rotatably connected rotating shafts, the rotating shafts are connected with the corresponding knocking plates, and the sliding groove is provided with a matching fixed block which is fixedly connected; The upper and lower ends of the fixed block are provided with reciprocating adjusting shafts, and the adjusting shafts are connected with the corresponding flow guide plates respectively; The knocking plate comprises a first sub-plate, a second sub-plate and a third sub-plate, the second sub-plate and the third sub-plate are fixedly connected, one end of the third sub-plate is matched with the corresponding sliding groove, one end of the first sub-plate is provided with a first groove, the extension end of the second sub-plate is slidingly connected with the first groove, the other end of the first sub-plate is matched with the corresponding sliding groove, and the limiting groove is arranged in the first groove; The adjusting shaft is provided with a second reciprocating thread, the fixed block is provided with an adjusting hole for the adjusting shaft to pass through and matched with the second reciprocating thread, and the knocking plate is provided with a driving mechanism for driving the adjusting shaft to rotate; The driving mechanism comprises a driving rack and a driving gear, the two ends of the knocking plate are provided with through grooves for communicating the adjacent adjusting shafts up and down, the driving gear is rotatably connected in the through groove, the center shaft is rotatably connected in the middle of the driving gear, the third synchronous belt is connected between the center shaft and the corresponding adjusting shaft, the knocking plate is provided with a transverse slot transversely penetrating the through groove, the driving rack is movably arranged in the transverse slot, and the driving rack is engaged with the corresponding driving gear.

2. The method of claim 1, wherein the method is characterized by: One of the transverse slot and the corresponding limit slot one end of the groove, the drive rack end located in the limit groove, another said transverse groove is provided in the third plate, another said transverse groove is provided with a fixed connection of the first hydraulic telescopic rod, the first hydraulic telescopic rod end and the corresponding drive rack fixed connection, the limit groove another side is provided with a fixed connection of the second hydraulic telescopic rod, the first groove is provided with a connecting hose, the connecting hose one end and the first hydraulic telescopic rod communication, and the connecting hose another end and the second hydraulic telescopic rod communication, two said transverse groove is provided with a reset spring for driving rack automatic recovery of the initial position.

3. The method of claim 1, wherein the method further comprises: The two side walls of the limiting groove are provided with limiting grooves, the limiting grooves are slidably connected between the two ends of the limiting slide block, the limiting grooves are provided with reciprocating rods that can rotate synchronously, the reciprocating rods are provided with first reciprocating threads, and the limiting slide blocks are provided with reciprocating holes for the reciprocating rods to pass through and match the first reciprocating threads. ​ 4. The method of claim 3, wherein the fertilizer is a potash fertilizer. The limiting grooves are provided with driving shafts that are rotatably connected, the limiting slide blocks are provided with driving holes that are through and used for the driving shafts to pass through, the limiting slide blocks are provided with driving ring plates that are rotatably connected, the driving shafts are provided with synchronous grooves, the driving shafts pass through the middle of the driving ring plates, the inner walls of the driving ring plates are provided with synchronous blocks that are fixedly connected and slidably connected with the synchronous grooves, the driving shafts and the reciprocating rods are provided with first synchronous chains that are connected, the output shafts of the knocking motors are provided with output shafts, the output shafts are connected with the knocking cams, and the output shafts and the corresponding driving ring plates are provided with second synchronous chains that are connected. The two side walls of the limiting groove are provided with limiting grooves, the limiting grooves are slidably connected between the two ends of the limiting slide block, the limiting grooves are provided with reciprocating rods that can rotate synchronously, the reciprocating rods are provided with first reciprocating threads, and the limiting slide blocks are provided with reciprocating holes for the reciprocating rods to pass through and match the first reciprocating threads.

Citation Information

Patent Citations

  • Seaweed potassium fertilizer and preparation method thereof

    CN106008094A

  • Special organic silicon compound fertilizer for rice

    CN113105290A

  • Concrete vibrating device for civil construction and processing method thereof

    CN118087530A

  • Single-screw extruder for waterproof roll production

    CN214000504U

  • Full-automatic production system for liquid organic water-soluble fertilizer

    CN216572857U