An automatic climbing and fixing integrated intelligent bent cap hoop device

Abstract

The application discloses an automatic climbing and fixing integrated intelligent bent cap hoop device and relates to the field of bent cap hoops. The automatic climbing and fixing integrated intelligent bent cap hoop device comprises a first hoop, a second hoop and a pier column. The outer wall of the pier column is connected with the first hoop and the second hoop from top to bottom. The first hoop and the second hoop are both provided with a fixing clamp plate. The inner wall of the fixing clamp plate is provided with an electric control climbing clamp plate. The outer wall of the second hoop is provided with a plurality of driving assemblies. The output end of the driving assembly is connected with the outer wall of the first hoop. The electric control climbing clamp plate in the second hoop is in an open state, so that the second hoop at the bottom moves upward. The electric control climbing clamp plate in the first hoop is opened. The climbing cylinder is stretched to lift the first hoop at the bottom upward. When the gravity of the sand cylinder at the top becomes large, the sand cylinder slides to the inside of the support frame, so that the third inserting rod drives the fixing clamp plate to move inward, thereby realizing the stability of the first hoop on the outer wall of the pier column.

Description

TECHNICAL FIELD

[0001] The present application relates to the field of bent cap hoop, in particular to an automatic climbing and fixing integrated intelligent bent cap hoop device. BACKGROUND

[0002] The bent cap is a relatively important structure in the bridge component, which is a beam arranged on the top of the pile pier of the bent frame to support, distribute and transfer the load of the upper structure. Before the construction of the bent cap of the bridge, a support needs to be erected around the pier column to facilitate the cast-in-place of the bent cap by the workers. In the construction process of the bent cap, the hoop is sleeved on the outer side of the pier column, and a support is erected on the upper part of the hoop. This not only reduces the difficulty of engineering construction formwork, but also fully utilizes the role of the existing engineering structure in bearing, saves engineering measure cost, and is very suitable for supporting during the pouring of the beam.

[0003] The existing hoop needs to use large hoisting equipment when being installed on the pier column. The two groups of hoops are moved from the top of the pier column to the outer wall by the hoisting equipment, and then moved to the specified position. Workers install the two groups of hoops on the outer wall of the pier column by using the bolt assembly. Since the workers are in high-altitude operation during the installation process, the installation process is dangerous. In some complex terrain areas, large hoisting equipment is difficult to deploy for installation, which makes the overall installation process more complicated, wastes manpower and material resources, and reduces the overall practicality of the device.

[0004] In summary, the above-mentioned hoop has certain danger in the actual installation process, and when installed in a complex ground area, the overall installation process is more complicated, which reduces the overall practicality of the device. SUMMARY

[0005] Therefore, the purpose of the present application is to provide an automatic climbing and fixing integrated intelligent bent cap hoop device to solve the technical problem that the hoop has certain danger in the actual installation process, and when installed in a complex ground area, the overall installation process is more complicated, which reduces the overall practicality of the device.

[0006] To achieve the above-mentioned purpose, the present application provides the following technical scheme: an automatic climbing and fixing integrated intelligent bent cap hoop device, comprising a first hoop, a second hoop and a pier column, the outer wall of the pier column is connected from top to bottom with the first hoop and the second hoop, the first hoop and the second hoop are both provided with a fixed clamping plate, and an electric control climbing clamping plate is installed on the inner wall of the fixed clamping plate, the outer wall of the second hoop is symmetrically provided with a plurality of driving assemblies, and the output end of the driving assembly is connected with the outer wall of the first hoop;

[0007] The outer wall of the first hoop is symmetrically provided with a support frame, and a sand cylinder is slidably arranged at the top of the support frame, wherein the bottom end of the sand cylinder penetrates into the support frame and is connected with a special-shaped plug-in plate, and one end of the fixed clamping plate penetrates into the support frame and is connected with a third plug-in rod matched with the special-shaped plug-in plate.

[0008] By adopting the above technical scheme, the electric control climbing clamping plate in the second hoop is in an open state, at this time, under the contraction of the climbing cylinder, the bottom second hoop moves upward, then the electric control climbing clamping plate in the first hoop is opened, at this time, the climbing cylinder is stretched to lift the bottom first hoop upward, when the gravity of the top of the sand cylinder becomes larger, the sand cylinder slides to the inside of the support frame, the third plug-in rod drives the fixed clamping plate to move inward, thereby, when the force on the top of the sand cylinder is larger, the clamping force between the fixed clamping plate and the pier column is larger, and the stability of the first hoop on the outer wall of the pier column is ensured.

[0009] The present application further provides that the fixed clamping plate is elastically provided with a transmission column in the interlayer, and a first plug-in rod matched with the transmission column is arranged in the fixed clamping plate on one side of the electric control climbing clamping plate, the other end of the transmission column is elastically provided with a second plug-in rod, and a roller set is connected to the other end of the second plug-in rod.

[0010] As a preferred, the first plug-in rod moves the transmission column upward to eject the roller set at one end of the second plug-in rod, thereby the roller set contacts the outer wall of the pier column, in this process, the stability of the hoop during the sliding adjustment process is ensured, and the hoop itself slides in a vertical state, preventing the hoop from tilting during the climbing process, causing damage to the output end of the climbing cylinder, and further improving the service life of the whole device.

[0011] The present application further provides that the transmission column is symmetrically provided with an elastic assembly on both sides, and the elastic assembly is arranged in the fixed clamping plate, and a compression spring is slidably arranged on the outer wall of the second plug-in rod.

[0012] As a preferred, when the electric control climbing clamping plate slides to the inside of the fixed clamping plate, the transmission column moves upward to eject the second plug-in rod to one side, at this time, the elastic assembly is in a compressed state, and the compression spring is in a stretched state, the elastic assembly drives the transmission column to reset downward, and the compression spring drives the second plug-in rod to recover the roller set inward, in this process, it is ensured that only one set of the roller set and the electric control climbing clamping plate will be connected with the outer wall of the pier column.

[0013] The present application further provides that the driving assembly is a climbing cylinder, and the climbing cylinder is used to pull the first hoop and the second hoop to slide in a vertical direction.

[0014] As a preferred, the first hoop and the second hoop orderly climb on the outer wall of the pier column under the action of the climbing cylinder.

[0015] The fixed clamping plate is symmetrically provided with a clamping cylinder on the inner side, and an electric control climbing clamping plate is connected to the output end of the clamping cylinder.

[0016] As preferred, when the first or second hoop needs to be fixed, the electric control climbing clamping plate is moved to one side by starting the clamping cylinder, so that the inner wall of the electric control climbing clamping plate is in close contact with the outer wall of the pier.

[0017] The electric control climbing clamping plate is further provided with a slot for sliding out the roller set, and the slot is provided in an open shape.

[0018] As preferred, the slot is provided to facilitate the sliding out of the roller set through the electric control climbing clamping plate, so that it is effectively in contact with the outer wall of the pier, and the open slot facilitates the guiding of the roller set itself.

[0019] The inner wall of the electric control climbing clamping plate is provided with a rubber pad, and the rubber pad is coated with an anti-corrosion coating.

[0020] As preferred, when the rubber pad is clamped between the pier, the friction effect is increased, the overall clamping stability is ensured, and the anti-corrosion coating slows down the corrosion rate of the surface of the rubber pad, prolonging the overall service life.

[0021] The roller set comprises a connecting frame and a roller, and the connecting frame and the roller are provided with a damping structure at the connection, and the outer wall of the roller is provided in a smooth shape.

[0022] As preferred, the damping structure between the two can effectively prevent the roller from being displaced on the outer wall of the pier, further improving the overall practicality of the device.

[0023] The first, second and third insertion rods and the two ends of the transmission column are arc-shaped.

[0024] As preferred, the arc-shaped setting prevents the first, second, third insertion rods and transmission column from being stuck during extrusion, ensuring the stability of the overall adjustment process of the device.

[0025] The first and second hoops are connected by a bolt assembly.

[0026] As preferred, the first and second hoops are installed at the bottom of the pier by the bolt assembly, which facilitates the overall disassembly of the subsequent workers.

[0027] In summary, the present application mainly has the following beneficial effects:

[0028] 1、The first hoop and the second hoop are clamped on the outer wall of the pier column, then the electric control climbing clamping plate in the first hoop is started to clamp the outer wall of the pier column, the electric control climbing clamping plate in the second hoop is in an open state, at this time, the second hoop at the bottom is moved upward under the contraction of the climbing cylinder, then the electric control climbing clamping plate in the second hoop clamps the outer wall of the pier column, the electric control climbing clamping plate in the first hoop is opened, at this time, the first hoop at the bottom is lifted upward by the stretching of the climbing cylinder, the above working process is repeated, and the first hoop and the second hoop are climbed to the specified area of the pier column on the outer wall of the pier column, without using large lifting equipment in the process, a large amount of manpower and material resources are saved, and the device is suitable for installation work in different terrain areas;

[0029] 2、The supporting frame is symmetrically arranged on the two sides of the first hoop, after the subsequent hoop is fixed and installed, the sand cylinder extends upward to install the processing table, when the gravity at the top of the sand cylinder becomes larger, the sand cylinder slides to the inside of the supporting frame, the third inserting rod drives the fixed clamping plate to move inward in the process of downward sliding of the special-shaped inserting plate, so that the clamping force between the fixed clamping plate and the pier column becomes larger when the stress at the top of the sand cylinder is larger, and the stability of the first hoop on the outer wall of the pier column is ensured;

[0030] 3、The first inserting rod is arranged at the back end of the electric control climbing clamping plate, when the electric control climbing clamping plate slides to the fixed clamping plate, the first inserting rod drives the transmission column to move upward, the roller set at one end of the second inserting rod is ejected, so that the roller set contacts the outer wall of the pier column, the stability of the hoop in the sliding adjustment process is ensured, the hoop itself slides in a vertical state, the inclination of the hoop itself in the climbing process is prevented, the output end of the climbing cylinder is prevented from being damaged, and the service life of the whole device is further improved. BRIEF DESCRIPTION OF DRAWINGS

[0031] Figure 1 It is a schematic view of the hoop pier column structure of the present application;

[0032] Figure 2 It is a schematic view of the first hoop and the second hoop structure of the present application;

[0033] Figure 3 It is a top view of the present application;

[0034] Figure 4 It is a side view of the first hoop and the second hoop of the present application;

[0035] Figure 5 It is a schematic view of the local structure of the first hoop of the present application;

[0036] Figure 6 For the present invention Figure 2 Enlarged view of A in the middle;

[0037] Figure 7 This is a cross-sectional view of the fixing clamp of the present invention;

[0038] Figure 8 For the present invention Figure 7 Enlarged view of B in the middle;

[0039] Figure 9 This is a cross-sectional view of the support frame of the present invention.

[0040] Explanation of reference numerals in the attached figures:

[0041] 1. First clamp; 2. Second clamp; 3. Pier column; 4. Support frame; 5. Sand cylinder; 6. Climbing cylinder; 7. Roller assembly; 8. Fixed clamp; 9. Electrically controlled climbing clamp; 10. Slot; 11. Transmission column; 12. First insert rod; 13. Clamping cylinder; 14. Second insert rod; 15. Elastic component; 16. Irregularly shaped insert plate; 17. Third insert rod. Detailed Implementation

[0042] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.

[0043] The embodiments of the present invention will now be described.

[0044] First embodiment:

[0045] Please see Figures 1-9 The automatic climbing and fixing integrated intelligent cap beam clamp device shown includes a first clamp 1, a second clamp 2, a pier column 3, a transmission mechanism, a clamping mechanism, and a climbing mechanism. The first clamp 1 and the second clamp 2 are connected by bolt assemblies. During operation, the first clamp 1 and the second clamp 2 are installed on the bottom of the pier column 3 by bolt assemblies. Since a fixing plate 8 is provided between the first clamp 1 and the second clamp 2, and an electrically controlled climbing plate 9 is installed on the inner wall of the fixing plate 8, after the first clamp 1 and the second clamp 2 are installed, the electrically controlled climbing plate 9 in the first clamp 1 is activated, so that the first clamp 1 is clamped on the outer wall of the pier column 3, while the electrically controlled climbing plate 9 in the second clamp 2 is in an open state on the pier column 3.

[0046] As the outer wall of the second hoop 2 is symmetrically provided with a plurality of climbing cylinders 6, and the output end of the climbing cylinder 6 is connected to the outer wall of the first hoop 1, the climbing cylinder 6 is started, and at this time the climbing cylinder 6 is retracted to drive the second hoop 2 at the bottom to move upward on the outer wall of the pier 3, after the movement is completed, the electric control climbing clamp plate 9 in the second hoop 2 is closed, so that the second hoop 2 is located on the outer wall of the pier 3 to clamp, and the electric control climbing clamp plate 9 in the first hoop 1 is opened, at this time the climbing cylinder 6 is stretched, and the first hoop 1 at the output end is lifted upward, the above working process is repeated, and the first hoop 1 and the second hoop 2 are climbed to the specified area of the pier 3 on the outer wall of the pier 3, without using large lifting equipment in the process, saving a lot of manpower and material resources, and ensuring that the device is suitable for installation work in different terrain areas;

[0047] After the first hoop 1 and the second hoop 2 are moved to the specified area of the pier 3, the electric control climbing clamp plate 9 in the first hoop 1 and the second hoop 2 is clamped, and the support frame 4 is symmetrically arranged on the outer wall of the first hoop 1, and the sand cylinder 5 is slidably arranged on the top of the support frame 4. Workers extend the support and build the processing table on the top of the sand cylinder 5. When the processing table on the top of the sand cylinder 5 becomes larger, the sand cylinder 5 will slide to the inside of the support frame 4. Since the special-shaped plug plate 16 is connected in the support frame 4 at the bottom of the sand cylinder 5, and one end of the fixed clamp plate 8 is connected with the third plug rod 17 matched with the special-shaped plug plate 16 in the support frame 4, at this time the special-shaped plug plate 16 slides downward to extrude the third plug rod 17, so that the fixed clamp plate 8 drives the electric control climbing clamp plate 9 in the first hoop 1 to clamp the pier 3, thereby realizing that the greater the force on the top of the sand cylinder 5, the greater the clamping force between the fixed clamp plate 8 and the pier 3, and ensuring the stability of the first hoop 1 on the outer wall of the pier 3.

[0048] In the above embodiment, please refer to Figure 7 , wherein the clamping cylinder 13 is symmetrically arranged on the inner side of the fixed clamp plate 8, and the electric control climbing clamp plate 9 is connected to the output end of the clamping cylinder 13. When it is necessary to fix the first hoop 1 or the second hoop 2, the clamping cylinder 13 is started to move the electric control climbing clamp plate 9 to one side, so that the inner wall of the electric control climbing clamp plate 9 is in close contact with the outer wall of the pier 3.

[0049] In the above embodiment, please refer to Figure 3 , a rubber pad is arranged on the inner wall of the electric control climbing clamp plate 9, and an anti-corrosion coating is applied on the rubber pad. When the rubber pad is clamped between the electric control climbing clamp plate 9 and the pier 3, the friction effect of the rubber pad is increased, the stability of the whole clamping is ensured, and the anti-corrosion coating slows down the corrosion speed of the surface of the rubber pad, prolonging the service life of the whole.

[0050] Second embodiment:

[0051] Please refer to Figure 2 and Figure 7 The automatic climbing and fixing integrated intelligent cap beam hoop device is shown in the drawings, and the overall structure is similar to that of the first embodiment. An elastic transmission column 11 is arranged in the clamping layer of the fixed clamping plate 8, and a first insertion rod 12 matched with the transmission column 11 is arranged in the fixed clamping plate 8 and penetrates to one side of the electric control climbing clamping plate 9. An elastic second insertion rod 14 is arranged at the other end of the transmission column 11, and a roller set 7 is connected to the other end of the second insertion rod 14. The first insertion rod 12 moves upward to push out the roller set 7 at one end of the second insertion rod 14, so that the roller set 7 contacts the outer wall of the pier column 3. In this process, the stability of the hoop during the sliding adjustment process is ensured, and the hoop itself slides in a vertical state to prevent the hoop from tilting during the climbing process, which causes damage to the output end of the climbing cylinder 6, and further improves the service life of the overall device.

[0052] In the above embodiment, specifically, please refer to Figure 7 Elastic components 15 are symmetrically arranged at both sides of the transmission column 11, and the elastic components 15 are arranged in the fixed clamping plate 8. Compression springs are arranged in sliding mode on the outer wall of the second insertion rod 14. When the electric control climbing clamping plate 9 slides to the inner side of the fixed clamping plate 8, the transmission column 11 moves upward to push out the second insertion rod 14 to one side. At this time, the elastic components 15 are in a compressed state, and the compression springs are in a stretched state. Subsequently, the elastic components 15 drive the transmission column 11 to reset downward, and the compression springs drive the second insertion rod 14 to recover the roller set 7 inward. In this process, it is ensured that only one set of roller set 7 will be connected with the outer wall of the pier column 3 between the roller set 7 and the electric control climbing clamping plate 9. The slot 10 is arranged to slide out the roller set 7 on the electric control climbing clamping plate 9, and the slot 10 is arranged in an open mode. The slot 10 is arranged to facilitate the roller set 7 to slide out of the electric control climbing clamping plate 9, so that the roller set 7 effectively contacts the outer wall of the pier column 3. The open slot 10 facilitates the guiding of the roller set 7 itself.

[0053] In specific work, when in use, the first hoop 1 and the second hoop 2 are installed on the outer wall of the pier column 3 from top to bottom. Then, the electric control climbing clamping plate 9 in the first hoop 1 is started to fix the first hoop 1 on the outer wall of the pier column 3, and the electric control climbing clamping plate 9 in the second hoop 2 is in an open state. Under the contraction of the climbing cylinder 6, the second hoop 2 slides upward on the outer wall of the pier column 3. Then, the electric control climbing clamping plate 9 in the first hoop 1 is in an open state, and the electric control climbing clamping plate 9 in the second hoop 2 is clamped and fixed on the outer wall of the pier column 3. At this time, the first hoop 1 at the top is lifted by the stretching of the climbing cylinder 6. The above working process is repeated to complete the climbing of the first hoop 1 and the second hoop 2 on the outer wall of the pier column 3, and then the climbing is completed to the specified area of the pier column 3.

[0054] At this time, the electric control climbing clamping plate 9 in the first hoop 1 and the second hoop 2 clamps the pier column 3, and then the extension support is installed on the top of the sand cylinder 5. When the self-gravity of the processing table gradually increases, the sand cylinder 5 at the bottom is extruded, so that the special-shaped plugboard 16 at the bottom end slides inward, thereby realizing that the special-shaped plugboard 16 extrudes the third plug rod 17, so that the fixed clamping plate 8 moves inward, and the clamping force between the fixed clamping plate 8 and the pier column 3 is further increased. The greater the stress on the top of the sand cylinder 5 in the process, the greater the clamping force between the fixed clamping plate 8 and the pier column 3, which ensures the stability of the first hoop 1 on the outer wall of the pier column 3.

[0055] Although the embodiments of the present application have been shown and described, the specific embodiments are only an explanation of the present application, and are not a limitation of the application. The specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner, and those skilled in the art can make modifications, replacements and variations of the embodiments without creative contribution after reading the specification, as long as they are within the scope of the claims of the present application.

Claims

1. An automatic climbing and fixing integrated intelligent cap beam clamp device, comprising a first clamp, a second clamp, and a pier column, wherein the first clamp and the second clamp are clamped to the outer wall of the pier column from top to bottom, characterized in that: A fixed clamp is provided between the first clamp and the second clamp, and an electrically controlled climbing clamp is installed on the inner wall of the fixed clamp. An array of driving components is symmetrically arranged on the outer wall of the second clamp, and the output end of the driving components is connected to the outer wall of the first clamp. A transmission column is elastically arranged in the interlayer of the fixed clamp, and a first insert rod that cooperates with the transmission column is provided through the fixed clamp on one side of the electrically controlled climbing clamp. A second insert rod is elastically arranged at the other end of the transmission column, and a roller group is connected to the other end of the second insert rod. Elastic components are symmetrically arranged on both sides of the transmission column, and the elastic components are located in the fixed clamp. At the same time, a compression spring is slidably arranged on the outer wall of the second insert rod. The outer wall of the first clamp is symmetrically provided with a support frame, and a sand cylinder is slidably provided at the top of the support frame. The bottom end of the sand cylinder passes through the support frame and is connected to a shaped insert plate. One end of the fixing clamp passes through the support frame and is connected to a third insert rod that cooperates with the shaped insert plate. The inner side of the fixing clamp is symmetrically provided with a clamping cylinder, and an electrically controlled climbing clamp is connected at the output end of the clamping cylinder. The electrically controlled climbing clamp has a slot through which the roller assembly slides out, and the slot is open.

2. The automatic climbing and fixing integrated intelligent cap beam clamp device according to claim 1, characterized in that: The driving component climbing cylinder is used to pull the first clamp (1) and the second clamp to slide vertically.

3. The automatic climbing and fixing integrated intelligent cap beam clamp device according to claim 1, characterized in that: The inner wall of the electrically controlled climbing clamp is provided with a rubber pad, and an anti-corrosion coating is applied to the rubber pad.

4. The automatic climbing and fixing integrated intelligent cap beam clamp device according to claim 2, characterized in that: The roller assembly includes a connecting frame and rollers. A damping structure is provided at the connection between the connecting frame and the rollers, and the outer wall of the rollers is smooth.

5. The automatic climbing and fixing integrated intelligent cap beam clamp device according to claim 2, characterized in that: One end of the first, second, and third insert rods, as well as both ends of the transmission column, are all arc-shaped.

6. The automatic climbing and fixing integrated intelligent cap beam clamp device according to claim 1, characterized in that: The first clamp and the second clamp are connected by bolt assemblies.

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