Intelligent general-purpose umbrella fatigue testing machine and detection method thereof
The intelligent universal umbrella fatigue testing machine, which uses a motor-driven umbrella slide and grip clamping device, combined with the umbrella pole force, opening and closing force and slide stroke measurement mechanism, solves the problems of limited applicability and poor testing effect of existing equipment, and realizes automated testing and fault identification of umbrellas.
Patent Information
- Application Number
- CN202411818576.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2044-12-11
AI Technical Summary
Existing umbrella opening and closing devices cannot adapt to all umbrella types, lack testing for the opening and closing force and compression force of the umbrella pole as specified in national standards, lack automatic identification and judgment functions for umbrella malfunctions, are cumbersome to operate, have low efficiency, and have unsatisfactory clamping effects, which can easily cause damage to the umbrella.
A smart universal umbrella fatigue testing machine was designed, which adopts a motor-driven umbrella slide and grip clamping device, combined with an umbrella pole force, umbrella opening and closing force and slide stroke measurement mechanism, and equipped with a camera and PLC control system to realize automated detection and fault identification of umbrellas.
It achieves wide applicability to various types of umbrellas, improves testing accuracy and efficiency, can automatically identify umbrella faults, measure the opening and closing force and the compression force of the umbrella pole, and ensure the safety of umbrellas during the testing process.
Smart Images

Figure CN119666340B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of umbrella testing technology, specifically relating to an intelligent universal umbrella fatigue testing machine and its testing method. Background Technology
[0002] In the national standard GB / T 23147-2018 Umbrellas, the number of times the umbrella can be opened and closed, the force of the switch button, and the force of compressing the umbrella shaft are important indicators for judging whether the quality of the umbrella is qualified.
[0003] Current technologies include fixing the top of the umbrella with a pressing cylinder, clamping the umbrella head with a handle clamping mechanism, clamping the umbrella slide with a center groove clamp, and changing the umbrella angle through two dual-axis rotation mechanisms, a secondary angle adjuster, and an infrared sensor. This allows two industrial cameras to record and detect the opening and closing process of the umbrella, enabling testing of the opening and closing of different types of umbrellas. However, the overall size of the central slot clamp for the sliding sleeve is very large, which can obstruct the industrial camera's shooting and affect fault handling and judgment. When the umbrella is closed or open, it will interfere with the umbrella surface and ribs, causing damage. In addition, the central slot clamp lacks a locking or pressing mechanism for the buttons on the sliding sleeve, making it impossible to complete the opening and closing tests of manually opened folding umbrellas and manually opened straight umbrellas. Furthermore, the dual-axis rotation mechanism and secondary angle adjuster arranged on the three main mechanisms can only adjust a certain angle, making it difficult to adapt to some small or large umbrellas. Before testing the opening and closing of each umbrella, manual analysis is required to adjust the parameters of each motor and cylinder and the relative positions of each mechanism to adapt to different types of umbrellas and ensure test stability. The operation is cumbersome, inefficient, and lacks automation. It also lacks the function of measuring and judging whether the opening and closing force and the compression force of the umbrella pole as required by national standards.
[0004] The existing technology has several problems: 1. Most existing umbrella opening and closing devices cannot adapt to all umbrella types on the market (manually opened folding umbrellas, manually opened straight-handled umbrellas, self-opening umbrellas, and self-opening and self-closing umbrellas), and most can only be used for one or two types, resulting in a limited scope of application. 2. Existing umbrella opening and closing devices lack the function of measuring and determining the opening and closing force and the compression force of the umbrella pole as specified in section 5.8 of the national standard GB / T 23147-2018 Umbrellas. 3. The vast majority of existing umbrella opening and closing devices lack the function of automatically identifying and judging whether a fault has occurred during the opening and closing test of the umbrella. Faults can only be judged manually during the opening and closing test. Some devices use infrared sensors to detect whether the umbrella ribs are broken, but the detection type is limited, and the detection effect is affected by different specifications and types of umbrellas. 4. Existing umbrella opening and closing equipment mostly uses pneumatic methods, such as cylinders, for the drive devices of the switch button pressing, the sliding sleeve lifting, the umbrella tail fixing, and the umbrella pole compression. This results in low control precision, and the speed and stroke are not easily adjustable. It often requires manual adjustment of the positions of each mechanism to adapt to different umbrella specifications and types, making operation cumbersome and inefficient. This can easily lead to over-pressing of buttons and over-compression of the umbrella pole, affecting the opening and closing test results. 5. Existing umbrella opening and closing equipment lacks the ability to detect the opening and closing stroke of self-opening and self-closing umbrellas during the opening and closing test. It cannot determine whether the umbrella is fully opened, nor can it detect whether the springs of self-opening and self-closing umbrellas have failed. 6. Most existing umbrella head clamping devices use cylinders and V-blocks for clamping. The clamping effect is not ideal; the smaller the umbrella head diameter, the less clamping force is provided, and the worse the clamping effect. 7. Most existing umbrella slide clamping devices are large in overall size. When the umbrella is fully opened or closed, they are prone to interfering with the canopy and ribs. During opening and closing tests, with repeated use, they can easily damage the umbrella, affecting the final test results. Furthermore, most existing umbrella slide clamping devices rely on manual clamping and screw tightening, which is cumbersome. 8. Existing umbrella slide clamping devices all use rigid clamping, resulting in a small contact area with the slide, poor clamping effect, and difficulty in adapting to slides of different shapes and sizes, limiting their applicability. Summary of the Invention
[0005] To address the problems of existing umbrella opening and closing devices being unable to fully adapt to the opening and closing tests of all umbrella types specified in national standards, lacking the ability to test the opening and closing force and compression force of the umbrella pole as specified in national standards, lacking the function of automatically identifying and judging umbrella malfunctions, having low equipment versatility, low efficiency, and poor test results, an intelligent universal umbrella fatigue testing machine and its testing method are proposed.
[0006] The technical solution of the present invention is as follows:
[0007] I. A smart universal umbrella fatigue testing machine
[0008] The device includes a frame; an opening and closing mechanism installed in the middle of the frame and detachably connected to the umbrella for controlling the opening and closing of the umbrella; a compression rod force measuring mechanism installed at the upper end of the frame and positioned above the opening and closing mechanism, abutting against the top of the umbrella, for measuring the rod force when the top of the umbrella is pressed; an opening and closing stroke measuring mechanism installed at the bottom end of the frame and fixedly connected to the opening and closing mechanism, positioned below the opening and closing mechanism, for measuring the travel stroke of the umbrella sleeve when the opening and closing mechanism opens and closes the umbrella; and an opening and closing force measuring mechanism installed in the middle of the frame and positioned on one side of the opening and closing mechanism, abutting against the umbrella switch button, for measuring the button force when the umbrella switch button is pressed.
[0009] The opening and closing mechanism includes a handle clamping assembly, a drive assembly, and a sliding sleeve clamping assembly. The drive assembly is installed in the middle of the frame and is used to drive the sliding sleeve clamping assembly to move up and down. The sliding sleeve clamping assembly is fixedly installed on the upper end of the drive assembly and detachably connected to the umbrella sliding sleeve, and is used to clamp the umbrella sliding sleeve. The handle clamping assembly is fixedly installed in the middle of the frame and arranged on one side of the drive assembly and abuts against the umbrella handle, and is used to clamp and fix the umbrella handle.
[0010] The drive assembly includes a rack, rack carrier, gears, servo motor, and reducer; the sliding sleeve clamping assembly includes a clamping motor, clamping gear set, clamping gear one, clamping gear two, clamping arm, and flexible belt; the grip clamping assembly includes a cylinder, cylinder seat, connector, pin, two rotating arms, two rotating arm bearings, several rotating arm pins, several grippers, and gripper seat.
[0011] The rack frame is fixedly installed in the middle of the frame. The gear is arranged inside the rack frame and meshes with the rack. One end of the rack passes through the rack frame and is movably connected to the clamping arm. The rack is vertical and parallel to the direction of the umbrella rod. The clamping arm can swing around the rack axis. The output side of the reducer is fixedly connected to the rack frame. The servo motor is fixedly installed on the input side of the reducer. The output shaft of the servo motor is drivenly connected to the input shaft of the reducer. The output shaft of the reducer is drivenly connected to the gear inside the rack frame.
[0012] The clamping motor is fixedly installed on one side of the clamping arm. The clamping gear set, clamping gear one, and clamping gear two are all arranged inside the clamping arm. The output shaft of the clamping motor is meshed with the clamping gear set. The clamping gear set is also meshed with clamping gear one. Clamping gear one is also meshed with clamping gear two. The two ends of the flexible belt wrap around the umbrella slide and then pass through the slit between clamping gear one and clamping gear two. The slit is the gap formed by the meshing connection of clamping gear one 233 and clamping gear two 234.
[0013] The cylinder is fixedly mounted in the middle of the frame via a cylinder seat. One end of the connector is hinged to the output shaft of the cylinder, and the other end of the connector is hinged to the middle of the pin. The pin is perpendicular to the connector, and the two ends of the pin are respectively hinged to the driving ends of the two rotating arms. Each rotating arm has a limiting port for opening and closing the gripper at its driven end. The gripper seat is fixed on the frame, and a ring of internal teeth is formed inside the gripper seat. All grippers are evenly arranged circumferentially, and each gripper is not radially arranged. Each gripper has a toothed end and a biting end. The teeth at the toothed end of each gripper bend and extend towards the biting end. The toothed end of each gripper meshes with the internal teeth of the gripper seat. A rotating arm bearing and a rotating arm are arranged sequentially on both sides of the gripper. Each gripper is fixedly connected to the rotating arms on both sides via its own rotating arm pin and rotating arm bearing.
[0014] The compressed umbrella pole force measuring mechanism includes a synchronous lifting compression assembly and an umbrella pole force measuring assembly; the synchronous lifting compression assembly is installed at the upper end of the frame and arranged above the clamping arm, and is used to control the up and down movement of the umbrella pole force measuring assembly; the umbrella pole force measuring assembly is installed on the synchronous lifting compression assembly and abuts against the top of the umbrella, and is used to measure the umbrella pole force when the top of the umbrella is pressed.
[0015] The synchronous lifting and compression assembly includes a lifting rod, a dual-axis motor, two vertical fixed rods, two sliders, two synchronous belts, four pulleys, two connecting rods, and two couplings; the umbrella pole force measurement assembly includes an umbrella pole force sensor, an umbrella pole force sensor base, and an umbrella top pressure head.
[0016] Two vertical fixing rods are respectively installed vertically on both sides of the frame. A pulley is arranged at the upper and lower ends of each vertical fixing rod. The pulley at the upper end of each vertical fixing rod is connected to one end of a connecting shaft. The other ends of the two connecting shafts are connected to the output shafts at both ends of the dual-axis motor through their respective couplings. The upper and lower pulleys of each vertical fixing rod are connected by their respective synchronous belts. A slider is fixedly connected to each of the two synchronous belts. The two sliders are on the same horizontal line and are fixedly connected to both ends of the lifting rod. One end of the umbrella pole force sensor is fixedly connected to the lower middle part of the lifting rod through the umbrella pole force sensor base. The other end of the umbrella pole force sensor is fixedly connected to one end of the umbrella top pressure head. The other end of the umbrella top pressure head abuts against the top of the umbrella.
[0017] The opening and closing stroke measuring mechanism includes a stroke measuring sensor, a roller U-shaped frame, and a steel wire rope. The stroke measuring sensor is installed at the bottom of the frame and is used to measure the movement stroke of the steel wire rope. The roller U-shaped frame is installed at the bottom of the frame and is kept in a vertical direction with the sliding sleeve clamping assembly. One end of the steel wire rope is wound inside the stroke measuring sensor, and the other end of the steel wire rope is vertically fixed to the clamping arm of the sliding sleeve clamping assembly after passing through the roller U-shaped frame.
[0018] The umbrella switch force measuring mechanism includes a pressing head, a force sensor, an electric push rod, and an electric push rod sleeve. The force sensor is installed inside the electric push rod sleeve. The output rod of the electric push rod extends into the interior of one end of the electric push rod sleeve and abuts against one end of the force sensor. One end of the pressing head extends into the interior of the other end of the electric push rod sleeve and abuts against the other end of the force sensor. The other end of the pressing head abuts against the umbrella switch button.
[0019] The intelligent universal umbrella fatigue testing machine also includes a camera, a host computer, and a PLC control system. The camera is installed in the middle of the frame and arranged on one side of the umbrella opening and closing force measuring mechanism to photograph the inner surface of the umbrella after it is opened. The camera is electrically connected to the host computer. The PLC control system is electrically connected to the servo motor of the drive component, the clamping motor of the sliding sleeve clamping component, the cylinder of the grip clamping component, the dual-axis motor of the synchronous lifting and compression component, the umbrella pole force sensor of the umbrella pole force measuring component, and the electric push rod of the umbrella opening and closing force measuring mechanism. The PLC control system is also communicatively connected to the host computer.
[0020] The host computer is equipped with an algorithm for umbrella fault identification and detection.
[0021] II. A testing method for an intelligent universal umbrella fatigue testing machine
[0022] The testing methods include a fatigue testing method for a manual umbrella and a fatigue testing method for an automatic umbrella.
[0023] The fatigue testing method for the manual umbrella under test includes a handle fixing stage, an umbrella top fixing stage, an umbrella slide travel measurement stage, and an umbrella opening and closing cycle test stage; the fatigue testing method for the automatic umbrella under test includes a handle fixing stage, an umbrella top fixing stage, an opening and closing pole force measurement stage, an umbrella slide travel measurement stage, a compression pole force measurement stage, and an umbrella opening and closing cycle test stage.
[0024] The specific method for fatigue testing of the manual umbrella under test is as follows:
[0025] S1, Handle Fixing Stage: Control the grippers to hold and fix the handle of the manual umbrella to be tested.
[0026] S2, Umbrella Top Fixing Stage: If the manual umbrella under test is a straight-rib umbrella, the lifting rod is controlled to drive the umbrella top pressure head to press against the umbrella top; if the manual umbrella under test is a folding umbrella, the umbrella top is not fixed.
[0027] S3, Umbrella Slipper Stroke Measurement Stage: When the manual umbrella under test is opened, the control rack drives the flexible belt to align with the umbrella slipper, and the rotation of the control clamping gear one and clamping gear two drives the flexible belt to clamp the umbrella slipper. The position of the servo motor is the umbrella slipper opening position; the control rack drives the flexible belt to move the umbrella slipper downwards until the manual umbrella under test is closed. The position of the servo motor is the umbrella slipper closing position.
[0028] S4. Parachute opening and closing cycle test phase:
[0029] S41. Initialize the number of opening and closing loop tests.
[0030] S42, control the servo motor to move to the umbrella slide opening position.
[0031] S43. The camera takes a picture of the umbrella and transmits the picture to the host computer for umbrella fault identification and detection: if a fault is detected, the umbrella opening and closing cycle test ends; if no fault is detected, the servo motor is controlled to move to the umbrella slide sleeve to the umbrella closing position, thus completing one opening and closing cycle test and updating the number of opening and closing cycle tests.
[0032] S44. If the number of opening and closing cycle tests is greater than or equal to the preset opening and closing cycle test threshold, the umbrella opening and closing cycle test ends, and the manual umbrella under test is a standard umbrella. If the number of opening and closing cycle tests is less than the opening and closing cycle test threshold, repeat the above steps S42-S43 until the umbrella opening and closing cycle test ends.
[0033] The specific method for fatigue testing of the automatic umbrella under test is as follows:
[0034] D1. Handle fixing stage: Control the gripper to hold and fix the handle of the automatic umbrella under test.
[0035] D2. Umbrella Top Fixing Stage: If the automatic umbrella under test is a straight-rib umbrella, the lifting rod is controlled to drive the umbrella top pressure head to press against the umbrella top; if the automatic umbrella under test is a folding umbrella, the umbrella top is not fixed.
[0036] D3. Umbrella switch force measurement stage: When the control press head presses the umbrella switch button to open the automatic umbrella under test, the force sensor measures the button force as the opening force; when the control press head presses the umbrella switch button to close the automatic umbrella under test, the force sensor measures the button force as the closing force; after the press head is finished pressing, the electric push rod is returned to its original position.
[0037] D4. Umbrella Slipper Stroke Measurement Stage: When the automatic umbrella under test opens, the control rack drives the flexible belt to align with the umbrella slipper. The rotation of clamping gear one and clamping gear two drives the flexible belt to clamp the umbrella slipper. The position of the servo motor is the umbrella slipper opening position. The control rack drives the flexible belt to move downwards while clamping the umbrella slipper until the automatic umbrella under test closes. The position of the servo motor is the umbrella slipper closing position. The stroke measurement sensor measures the umbrella slipper stroke of the automatic umbrella under test.
[0038] D5. Compression Force Measurement Stage: If the automatic umbrella under test is a folding umbrella, the lifting rod is controlled to drive the umbrella top pressure head to press against the automatic umbrella under test. The position of the dual-axis motor is the starting position of the compression rod. The compression of the automatic umbrella under test continues until the automatic umbrella under test is closed. The position of the dual-axis motor is the ending position of the compression rod. During the compression process, the umbrella rod force sensor measures the compression force of the umbrella rod. After the compression is completed, the lifting rod returns to its original position. If the automatic umbrella under test is a straight-rib umbrella, the compression force of the umbrella rod is not measured.
[0039] D6. Parachute opening and closing cycle test phase:
[0040] D61. Initialize the number of times the parachute opens and closes in a loop test.
[0041] D62. Control the electric push rod to move to the umbrella opening button position; the stroke measurement sensor measures the travel of the umbrella sleeve of the automatic umbrella under test.
[0042] D63. If the umbrella slide travel of the automatic umbrella under test is less than the preset umbrella slide travel threshold, the umbrella opening and closing cycle test ends; if the umbrella slide travel of the automatic umbrella under test is greater than or equal to the preset umbrella slide travel threshold, the test continues.
[0043] D64. The camera takes pictures of the umbrella and transmits them to the host computer for umbrella fault identification and detection: If a fault is detected, the umbrella opening and closing cycle test ends; if no fault is detected, if the automatic umbrella under test is a folding umbrella, the dual-axis motor is controlled to move to the end position of the compressed umbrella rod. If the compressed umbrella rod force is greater than the preset compressed umbrella rod force threshold, the umbrella opening and closing cycle test ends; if the compressed umbrella rod force is less than or equal to the preset compressed umbrella rod force threshold, one opening and closing cycle test is completed, and the number of opening and closing cycle tests is updated; if the automatic umbrella under test is a straight-rib umbrella, the servo motor is controlled to move to the sliding sleeve closing position, one opening and closing cycle test is completed, and the number of opening and closing cycle tests is updated.
[0044] D65. If the number of opening and closing cycle tests is greater than or equal to the preset opening and closing cycle test threshold, the umbrella opening and closing cycle test ends, and the automatic umbrella under test is an umbrella that meets the national standard. If the number of opening and closing cycle tests is less than the opening and closing cycle test threshold, repeat the above steps D62-D64 until the umbrella opening and closing cycle test ends.
[0045] The beneficial effects of this invention are:
[0046] 1. This invention is applicable to various types of umbrellas, and is suitable for fatigue testing of four types of umbrellas: manual straight umbrellas, manual folding umbrellas, automatic straight umbrellas, and automatic folding umbrellas. This makes the invention widely applicable and of higher value.
[0047] 2. The present invention adopts motor drive for the driving devices of umbrella sleeve clamping, umbrella switch button pressing, umbrella top fixing and umbrella pole compression, which makes the overall control accuracy of the device more precise and the speed and stroke more convenient to adjust.
[0048] 3. The clamping structure of the umbrella slide and the umbrella handle adopted in this invention has a better clamping effect and more precise clamping control.
[0049] 4. In the fatigue test of automatic umbrellas, the present invention can still measure the travel of the umbrella slide to determine whether the umbrella is fully opened and whether the spring at the top of the umbrella pole has failed, thus solving the defects in the prior art.
[0050] 5. This invention also provides for measuring the force of the switch button and the force of the compressed umbrella pole, which solves the shortcomings of the prior art and brings about the advancement of umbrella fatigue testing technology in industry. Attached Figure Description
[0051] Figure 1 This is a schematic diagram of the overall structure of the present invention;
[0052] Figure 2 This is a structural diagram of the grip clamping assembly of the present invention;
[0053] Figure 3 This is an exploded view of the grip clamping assembly of the present invention;
[0054] Figure 4 This is a structural diagram of the compression umbrella pole force measuring mechanism of the present invention;
[0055] Figure 5 This is a structural diagram of the umbrella force measuring mechanism of the present invention;
[0056] Figure 6 This is a structural diagram of the sliding sleeve clamping assembly of the present invention;
[0057] Figure 7 This is an exploded view of the sliding sleeve clamping assembly of the present invention;
[0058] Figure 8 This is an exploded view of the driving component of the present invention. Detailed Implementation
[0059] The present invention will now be described in more detail with reference to the accompanying drawings and embodiments. However, the present invention is not limited thereto. For those skilled in the art, several improvements and modifications can be made without departing from the principles of the present invention, and these improvements and modifications are also considered to be within the scope of protection of the present invention. Contents not described in detail in this specification are prior art known to those skilled in the art.
[0060] The embodiments of the present invention are as follows:
[0061] like Figure 1 As shown, the intelligent universal umbrella fatigue testing machine of the present invention includes a frame 1; an opening and closing mechanism 2, installed in the middle of the frame 1 and detachably connected to the umbrella, for controlling the opening and closing of the umbrella; a compression umbrella pole force measuring mechanism 3, installed at the upper end of the frame 1 and arranged above the opening and closing mechanism 2, abutting against the top of the umbrella, for measuring the force of the umbrella pole when the top of the umbrella is pressed; an opening and closing stroke measuring mechanism 4, installed at the bottom end of the frame 1 and fixedly connected to the opening and closing mechanism 2, and arranged below the opening and closing mechanism 2, for measuring the travel of the umbrella sleeve when the opening and closing mechanism 2 opens and closes the umbrella and detecting the travel of the sleeve during the automatic umbrella opening and closing cycle, thereby determining whether the umbrella pole spring has failed; and a switch umbrella force measuring mechanism 5, installed in the middle of the frame 1 and arranged on one side of the opening and closing mechanism 2, abutting against the umbrella switch button, for measuring the button force when the umbrella switch button is pressed.
[0062] The umbrella switch button is the button in an automatic umbrella that controls the opening and closing of the umbrella.
[0063] Umbrellas include manual straight umbrellas, manual folding umbrellas, automatic straight umbrellas, and automatic folding umbrellas.
[0064] The opening and closing mechanism 2 includes a handle clamping assembly, a drive assembly, and a sliding sleeve clamping assembly. The drive assembly is installed in the middle of the frame 1 and is used to drive the sliding sleeve clamping assembly to move up and down, thereby driving the opening and closing of the umbrella. The sliding sleeve clamping assembly is fixedly installed on the upper end of the drive assembly and is detachably connected to the umbrella sliding sleeve. It is used to clamp the umbrella sliding sleeve and make the umbrella sliding sleeve and the sliding sleeve clamping assembly move synchronously. The handle clamping assembly is fixedly installed in the middle of the frame 1 and arranged on one side of the drive assembly and abuts against the umbrella handle. It is used to clamp and fix the umbrella handle.
[0065] The umbrella handle is the part of the umbrella that the user holds and uses.
[0066] The umbrella slide is a component that connects the umbrella ribs and the umbrella pole. The opening and closing function of the umbrella is achieved by controlling the sliding of the umbrella slide on the umbrella pole.
[0067] like Figure 2 , Figure 3 , Figure 6 , Figure 7 and Figure 8 As shown, the drive assembly includes a rack 221, a rack carrier 222, a gear 223, a servo motor 224, and a reducer 225; the sliding sleeve clamping assembly includes a clamping motor 231, a clamping gear set 232, a clamping gear one 233, a clamping gear two 234, a clamping arm 235, and a flexible belt 236; the grip clamping assembly includes a cylinder 211, a cylinder seat 212, a connector 213, a pin 214, two rotating arms 215, two rotating arm bearings 216, several rotating arm pins 217, several grippers 218, and a gripper seat 219.
[0068] The rack frame 222 is fixedly installed in the middle of the frame 1. The gear 223 is arranged inside the rack frame 222 and meshes with the rack 221. One end of the rack 221 passes through the rack frame 222 and is movably connected to the clamping arm 235. The direction of the rack 221 is vertical and parallel to the direction of the umbrella rod. The clamping arm can swing around the rack axis. The output side of the reducer 225 is fixedly connected to the rack frame 222. The servo motor 224 is fixedly installed on the input side of the reducer 225. The output shaft of the servo motor 224 is drivenly connected to the input shaft of the reducer 225. The output shaft of the reducer 225 is drivenly connected to the gear 223 inside the rack frame 222.
[0069] A clamping motor 231 is fixedly mounted on one side of a clamping arm 235. A clamping gear set 232, a first clamping gear 233, and a second clamping gear 234 are all arranged inside the clamping arm 235. The output shaft of the clamping motor 231 is meshed with the clamping gear set 232, which is also meshed with the first clamping gear 233. The first clamping gear 233 is also meshed with the second clamping gear 234. The flexible belt 236 wraps around the umbrella slide sleeve at both ends and then passes through the slit between the first clamping gear 233 and the second clamping gear 234. The slit is the gap formed at the meshing connection between the first clamping gear 233 and the second clamping gear 234. The flexible belt 236 is tightened or loosened by the combined rotation of the first clamping gear 233 and the second clamping gear 234.
[0070] Cylinder 211 is fixedly mounted in the middle of frame 1 via cylinder seat 212. One end of connector 213 is hinged to the output shaft of cylinder 211, and the other end of connector 213 is hinged to the middle of pin 214. Pin 214 is perpendicular to connector 213. The two ends of pin 214 are respectively hinged to the driving ends of two rotating arms 215. Each driven end of rotating arm 215 has a limiting opening for opening and closing of gripper 218. Gripper seat 219 is fixed on frame 1. A ring of internal teeth is formed inside gripper seat 219. All grippers 218 are evenly arranged circumferentially, and each gripper is arranged non-radially inclined. Each gripper 218 has a toothed end and a biting end. The toothed end of each gripper 218 bends and extends towards the biting end. The toothed end of each gripper 218 is engaged with the internal toothed end of the gripper seat 219. A swivel bearing 216 and a swivel arm 215 are arranged sequentially on both sides of the gripper 218. Each gripper 218 is fixedly connected to the swivel arms 215 on both sides through its own swivel pin 217 via the swivel bearing 216. Each swivel pin 217 is vertically fixedly connected to one swivel arm 215, two swivel bearings 216, one gripper 218 and another swivel arm 215 in sequence.
[0071] like Figure 4 As shown, the compression umbrella pole force measuring mechanism 3 includes a synchronous lifting compression assembly 31 and an umbrella pole force measuring assembly 32; the synchronous lifting compression assembly 31 is installed on the upper end of the frame 1 and arranged above the clamping arm 235, and is used to control the up and down movement of the umbrella pole force measuring assembly 32; the umbrella pole force measuring assembly 32 is installed on the synchronous lifting compression assembly 31 and abuts against the top of the umbrella, and is used to measure the umbrella pole force when the top of the umbrella is pressed.
[0072] The synchronous lifting and compression assembly 31 includes a lifting rod 311, a dual-axis motor 312, two vertical fixing rods 313, two sliders 314, two synchronous belts 315, four pulleys 316, two connecting rods 317, and two couplings 318; the umbrella pole force measuring assembly 32 includes an umbrella pole force sensor 321, an umbrella pole force sensor base 322, and an umbrella top pressure head 323.
[0073] Two vertical fixing rods 313 are vertically installed on both sides of the frame 1. A pulley 316 is arranged at the upper and lower ends of each vertical fixing rod 313. The pulley 316 at the upper end of each vertical fixing rod 313 is vertically connected to one end of a connecting shaft. The other ends of the two connecting shafts are connected to the output shafts at both ends of the dual-axis motor 312 through their respective couplings 318. The upper and lower pulleys 316 of each vertical fixing rod 313 are connected through their respective synchronous belts 315. A slider 314 is fixedly connected to each of the two synchronous belts 315. The two sliders 314 are on the same horizontal line and are fixedly connected to both ends of the lifting rod 311. One end of the umbrella pole force sensor 321 is fixedly connected to the lower middle part of the lifting rod 311 through the umbrella pole force sensor base 322. The other end of the umbrella pole force sensor 321 is fixedly connected to one end of the umbrella top pressure head 323. The other end of the umbrella top pressure head 323 abuts against the top of the umbrella.
[0074] The opening and closing stroke measuring mechanism 4 includes a stroke measuring sensor 41, a roller U-shaped frame 42, and a steel wire rope 43. The stroke measuring sensor 41 is installed at the bottom of the frame 1 and is used to measure the travel of the steel wire rope 43, thereby obtaining the travel of the umbrella slide when the opening and closing mechanism 2 opens and closes the umbrella. The roller U-shaped frame 42 is installed at the bottom of the frame 1, and the roller U-shaped frame 42 and the slide clamping assembly are kept in the same vertical direction. The roller U-shaped frame 42 is used to change the direction of the tension of the steel wire rope 43 emitted from the stroke measuring sensor 41 on the slide clamping assembly, so that the direction of the tension of the steel wire rope 43 connected to the slide clamping assembly always remains vertical. One end of the steel wire rope 43 is wound inside the stroke measuring sensor 41, and the other end of the steel wire rope 43 is vertically fixed to the clamping arm 235 of the slide clamping assembly after passing through the roller U-shaped frame 42.
[0075] like Figure 5 As shown, the umbrella switch force measuring mechanism 5 includes a pressing head 51, a force sensor 52, an electric push rod 53, and an electric push rod sleeve 54. The force sensor 52 is installed inside the electric push rod sleeve 54. The output rod of the electric push rod 53 extends into the interior of one end of the electric push rod sleeve 54 and abuts against one end of the force sensor 52. One end of the pressing head 51 extends into the interior of the other end of the electric push rod sleeve 54 and abuts against the other end of the force sensor 52. The other end of the pressing head 51 abuts against the umbrella switch button.
[0076] The intelligent universal umbrella fatigue testing machine also includes a camera, a host computer, and a PLC control system. The camera is installed in the middle of the frame 1 and arranged on one side of the umbrella opening and closing force measuring mechanism 5. It is used to photograph the inner surface of the umbrella after it is opened. The camera is electrically connected to the host computer. The PLC control system is electrically connected to the servo motor 224 of the drive component, the clamping motor 231 of the sliding sleeve clamping component, the cylinder 211 of the grip clamping component, the dual-axis motor 312 of the synchronous lifting compression component 31, the umbrella pole force sensor 321 of the umbrella pole force measuring component 32, and the electric push rod 53 of the umbrella opening and closing force measuring mechanism 5. The PLC control system is also communicatively connected to the host computer.
[0077] The host computer is equipped with an algorithm for identifying and detecting umbrella malfunctions.
[0078] Specific embodiments of the present invention are carried out according to the following detection methods:
[0079] The detection methods in the embodiments include a fatigue testing method for a manual umbrella under test and a fatigue testing method for an automatic umbrella under test.
[0080] The fatigue testing method for the manual umbrella under test includes the handle fixing stage, the umbrella top fixing stage, the umbrella slide travel measurement stage, and the umbrella opening and closing cycle test stage; the specific fatigue testing method for the manual umbrella under test is as follows:
[0081] S1, Grip Fixation Phase:
[0082] The canopy of the manual umbrella to be tested is fully opened and installed on the intelligent universal umbrella fatigue testing machine. The grip of the manual umbrella to be tested is clamped and fixed by controlling the grip clamping component 218 of the opening and closing mechanism 2.
[0083] S2, Umbrella Top Fixing Stage:
[0084] If the manual umbrella under test is a straight-rib umbrella, the lifting rod 311 of the synchronous lifting and compression assembly 31 is controlled to drive the umbrella top pressure head 323 to press against the umbrella top, so as to stabilize the umbrella top of the manual umbrella under test.
[0085] If the manual umbrella to be tested is a folding umbrella, then the top of the umbrella is not fixed.
[0086] S3, Umbrella Slipper Stroke Measurement Stage:
[0087] The PLC control system drives the rack 221 upward by controlling the servo motor 224 of the drive component, which in turn drives the flexible belt 236 upward, aligning the flexible belt 236 precisely with the umbrella slide sleeve. The PLC control system then controls the rotation of the clamping motor 231 of the slide sleeve clamping component, which in turn drives the clamping gear 233 and clamping gear 234 to rotate together, thereby tightening the flexible belt 236 and fully clamping the umbrella slide sleeve. The PLC control system records the position of the servo motor 224 as the umbrella slide sleeve opening position. The PLC control system then controls the rotation of the servo motor 224 of the drive component, which drives the rack 221 downward, which in turn drives the flexible belt 236 to clamp the umbrella slide sleeve downward, until the manual umbrella under test is closed. The PLC control system records the position of the servo motor 224 as the umbrella slide sleeve closing position.
[0088] S4. Parachute opening and closing cycle test phase:
[0089] S41. Initialize the number of opening and closing loop tests.
[0090] S42, the PLC control system controls the servo motor 224 of the drive component to move to the umbrella slide opening position, so that the manual umbrella under test is fully opened.
[0091] The S43 PLC control system transmits a photo-taking signal to the host computer, which then controls the camera to take a picture. The camera transmits the photo back to the host computer, which then performs umbrella fault identification and detection on the photo.
[0092] When a fault is detected, the host computer transmits an alarm and shutdown command to the PLC control system, the umbrella opening and closing cycle test ends, and the manual umbrella under test is marked as a faulty umbrella.
[0093] If the test shows no fault, the PLC control system controls the servo motor 224 of the drive component to move to the umbrella closing position, so that the flexible belt 236 drives the umbrella sliding sleeve to move downward, thereby making the manual umbrella under test close, which completes one opening and closing cycle test, and the number of opening and closing cycle tests is incremented by one.
[0094] S44. Determine whether the number of opening and closing cycle tests is greater than or equal to the preset opening and closing cycle test threshold:
[0095] If the number of opening and closing cycle tests is greater than or equal to the preset opening and closing cycle test threshold, the umbrella opening and closing cycle test ends, and the manual umbrella under test is marked as an umbrella that meets the national standard.
[0096] If the number of opening and closing cycle tests is less than the preset opening and closing cycle test threshold, repeat steps S42-S43 above until the umbrella opening and closing cycle test ends.
[0097] The fatigue testing method for an automatic umbrella under test according to an embodiment of the present invention is as follows:
[0098] The fatigue testing method for the automatic umbrella under test includes the handle fixing stage, the umbrella top fixing stage, the opening and closing force measurement stage, the umbrella sleeve travel measurement stage, the compression force measurement stage, and the umbrella opening and closing cycle test stage.
[0099] D1. Grip Fixation Stage:
[0100] The closed automatic umbrella to be tested is installed on the intelligent universal umbrella fatigue testing machine, and the gripper 218 of the handle clamping assembly of the opening and closing mechanism 2 is controlled to clamp and fix the umbrella handle of the automatic umbrella to be tested.
[0101] D2. Umbrella Top Fixing Stage:
[0102] If the automatic umbrella under test is a straight-rib umbrella, the lifting rod 311 of the synchronous lifting and compression assembly 31 is controlled to make the umbrella top pressure head 323 press against the umbrella top to stabilize the umbrella top of the automatic umbrella under test.
[0103] If the automatic umbrella under test is a folding umbrella, then the umbrella top is not fixed.
[0104] D3. Measurement of umbrella pole force during the switch operation:
[0105] Umbrella opening force measurement: The PLC control system controls the movement of the electric push rod 53 of the umbrella opening force measuring mechanism 5, which in turn drives the pressing head 51 to press the switch button of the automatic umbrella under test. The force sensor 52 measures the button force in real time. When the stroke measuring sensor 41 detects that the automatic umbrella under test suddenly opens, the button force measured by the force sensor is the umbrella opening force. The PLC control system records the position of the electric push rod 53 as the umbrella opening button position and controls the electric push rod 53 to retract to its original position.
[0106] Umbrella closing force measurement: The PLC control system controls the movement of the electric push rod 53 of the umbrella opening and closing force measuring mechanism 5, which in turn drives the pressing head 51 to press the opening and closing button of the automatic umbrella under test. The force sensor 52 measures the button force in real time. When the stroke measuring sensor 41 detects that the automatic umbrella under test suddenly closes, the button force measured by the force sensor is the umbrella closing force. The PLC control system records the position of the electric push rod 53 as the umbrella closing button position and controls the electric push rod 53 to retract to its original position.
[0107] D4. Umbrella Slipper Stroke Measurement Stage:
[0108] When the automatic umbrella under test opens, the PLC control system drives the rack 221 upward by controlling the transmission of the servo motor 224 of the drive component, which in turn drives the flexible belt 236 upward, so that the flexible belt 236 is aligned with the position of the umbrella slide sleeve. The PLC control system controls the rotation of the clamping motor 231 of the slide sleeve clamping component, which drives the clamping gear 1 233 and clamping gear 234 to rotate together, thereby tightening the flexible belt 236 so that the flexible belt 236 completely clamps the umbrella slide sleeve. The PLC control system records the position of the servo motor 224 as the umbrella slide sleeve opening position during the opening and closing cycle measurement stage. The PLC control system controls the transmission of the servo motor 224 of the drive component to drive the rack 221 downward, which in turn drives the flexible belt 236 to clamp the umbrella slide sleeve downward, so that the automatic umbrella under test closes. The PLC control system records the position of the servo motor 224 as the umbrella slide sleeve closing position during the opening and closing cycle measurement stage. The stroke measurement sensor 41 measures the umbrella slide sleeve stroke of the automatic umbrella under test.
[0109] D5. Measurement of compression parachute pole force:
[0110] If the automatic umbrella under test is a folding umbrella, the rotation of the dual-axis motor 312 of the synchronous lifting and compression assembly 31 drives the lifting rod 311 downward, which in turn drives the umbrella top pressure head 323 of the umbrella pole force measuring assembly 32 downward. When the umbrella pole force sensor 321 detects a change in the umbrella pole force as the umbrella under test compresses downward, the PLC control system records the position of the dual-axis motor 312 as the starting position of the compressed umbrella pole. The PLC control system continues to control the rotation of the dual-axis motor 312 of the synchronous lifting and compression assembly 31 to drive the lifting rod 311 downward, which in turn drives the umbrella top pressure head 323 of the umbrella pole force measuring assembly 32 downward. When the automatic umbrella under test is fully closed, the PLC control system records the position of the dual-axis motor 312 as the ending position of the compressed umbrella pole. The maximum value measured by the umbrella pole force sensor 321 during the compression process is taken as the compressed umbrella pole force. After compression is completed, the synchronous lifting and compression assembly 31 is controlled to return to its original position. If the automatic umbrella under test is a straight-rib umbrella, the compressed umbrella pole force is not measured.
[0111] D6. Parachute opening and closing cycle test phase:
[0112] D61. Initialize the number of times the umbrella opens and closes in a loop test.
[0113] D62, the PLC control system controls the electric push rod 53 to move to the umbrella opening button position, the umbrella surface is fully opened, and the stroke measurement sensor 41 measures the travel of the umbrella sleeve of the automatic umbrella under test.
[0114] D63. Determine whether the travel of the umbrella sleeve of the automatic umbrella under test is less than the preset umbrella sleeve travel threshold:
[0115] If the umbrella slide travel of the automatic umbrella under test is less than the preset umbrella slide travel threshold, the umbrella opening and closing cycle test ends and the automatic umbrella under test is marked as a faulty umbrella.
[0116] If the umbrella slide travel of the automatic umbrella under test is greater than or equal to the preset umbrella slide travel threshold, the test continues.
[0117] The D64 PLC control system transmits the image capture signal to the host computer, which then controls the camera to take a picture. The camera transmits the image back to the host computer, which performs fault identification and detection on the image.
[0118] When a fault is detected, the host computer transmits an alarm and stop command to the PLC control system. The umbrella opening and closing cycle test ends, and the automatic umbrella under test is marked as a faulty umbrella.
[0119] If the test shows no fault, and the umbrella under test is a folding umbrella, the PLC control system controls the dual-axis motor 312 to move to the end position of the compressed umbrella rod, and determines whether the compressed umbrella rod force is greater than the preset compressed umbrella rod force: if the compressed umbrella rod force is greater than the preset compressed umbrella rod force threshold, the umbrella opening and closing cycle test ends, and the umbrella under test is marked as a faulty umbrella; if the compressed umbrella rod force is less than or equal to the preset compressed umbrella rod force threshold, one opening and closing cycle test is completed, and the number of opening and closing cycle tests is incremented by one; if the umbrella under test is a straight-rib umbrella, the PLC control system controls the servo motor 224 of the drive component to move to the sliding sleeve closing position, and the umbrella under test completes the closure, thus completing one opening and closing cycle test, and the number of opening and closing cycle tests is incremented by one.
[0120] D65. Determine whether the number of opening and closing cycle tests is greater than or equal to the preset opening and closing cycle test threshold:
[0121] If the number of opening and closing cycle tests is greater than or equal to the preset opening and closing cycle test threshold, the umbrella opening and closing cycle test ends, and the automatic umbrella under test is marked as an umbrella that meets the national standard.
[0122] If the number of opening and closing cycle tests is less than the preset opening and closing cycle test threshold, repeat steps D62-D64 above until the umbrella opening and closing cycle test ends.
Claims
1. An intelligent universal umbrella fatigue testing machine, characterized in that: it comprises a frame (1); an opening and closing mechanism (2) is installed in the middle of the frame (1) and detachably connected with the umbrella, used for controlling the opening and closing of the umbrella; a compression umbrella rod force measuring mechanism (3) is installed at the upper end of the frame (1) and arranged above the opening and closing mechanism (2), abutting against the top end of the umbrella, used for measuring the umbrella rod force when pressing the top of the umbrella; an opening and closing stroke measuring mechanism (4) is installed at the bottom end of the frame (1) and fixedly connected with the opening and closing mechanism (2), arranged below the opening and closing mechanism (2), used for measuring the moving stroke of the umbrella sliding sleeve when the opening and closing mechanism (2) opens and closes the umbrella; a switch umbrella force measuring mechanism (5) is installed in the middle of the frame (1) and arranged on one side of the opening and closing mechanism (2), abutting against the switch button of the umbrella, used for measuring the button force when pressing the switch button of the umbrella; the opening and closing mechanism (2) comprises a handle clamping assembly, a driving assembly and a sliding sleeve clamping assembly; the driving assembly is installed in the middle of the frame (1) and used for driving the sliding sleeve clamping assembly to move up and down; the sliding sleeve clamping assembly is fixedly installed at the upper end of the driving assembly and detachably connected with the umbrella sliding sleeve, used for clamping the umbrella sliding sleeve; the handle clamping assembly is fixedly installed in the middle of the frame (1) and arranged on one side of the driving assembly, abutting against the handle of the umbrella, used for clamping and fixing the handle of the umbrella; the opening and closing stroke measuring mechanism (4) comprises a stroke measuring sensor (41), a roller U-shaped frame (42) and a steel wire rope (43); the stroke measuring sensor (41) is installed at the bottom end of the frame (1) and used for measuring the moving stroke of the steel wire rope (43); the roller U-shaped frame (42) is installed at the bottom end of the frame (1) and kept in a vertical direction with the sliding sleeve clamping assembly; one end of the steel wire rope (43) is wound in the stroke measuring sensor (41), and the other end of the steel wire rope (43) is fixedly connected with the clamping arm (235) of the sliding sleeve clamping assembly after passing through the roller U-shaped frame (42); the switch umbrella force measuring mechanism (5) comprises a pressing head (51), a force sensor (52), an electric push rod (53) and an electric push rod sleeve (54); the force sensor (52) is installed inside the electric push rod sleeve (54), the output rod of the electric push rod (53) extends into the inside of one end of the electric push rod sleeve (54) and abuts against one end of the force sensor (52), one end of the pressing head (51) extends into the inside of the other end of the electric push rod sleeve (54) and abuts against the other end of the force sensor (52), and the other end of the pressing head (51) abuts against the switch button of the umbrella. 2. The intelligent universal umbrella fatigue testing machine according to claim 1, characterized in that: The driving assembly comprises a rack (221), a rack frame (222), a gear (223), a servo motor (224) and a speed reducer (225); the slide sleeve clamping assembly comprises a clamping motor (231), a clamping gear set (232), a clamping gear one (233), a clamping gear two (234), a clamping arm (235) and a flexible belt (236); the handle clamping assembly comprises a cylinder (211), a cylinder seat (212), a joint (213), a pin shaft (214), two rotating arms (215), two rotating arm bearings (216), a plurality of rotating arm pin shafts (217), a plurality of clamping jaws (218) and a clamping jaw seat (219); the rack frame (222) is fixedly installed at the middle part of the rack (1), the gear (223) is arranged inside the rack frame (222) and is in meshing connection with the rack (221), one end of the rack (221) is in movable connection with the clamping arm (235) after penetrating through the rack frame (222), the output side of the speed reducer (225) is fixedly connected with the rack frame (222), the servo motor (224) is fixedly installed at the input side of the speed reducer (225), the output shaft of the servo motor (224) is in transmission connection with the input shaft of the speed reducer (225), and the output shaft of the speed reducer (225) is in transmission connection with the gear (223) inside the rack frame (222); The clamping motor (231) is fixedly installed on one side of the clamping arm (235), the clamping gear set (232), the clamping gear one (233) and the clamping gear two (234) are arranged in the interior of the clamping arm (235), the output shaft of the clamping motor (231) is meshed and connected with the clamping gear set (232), the clamping gear set (232) is also meshed and connected with the clamping gear one (233), the clamping gear one (233) is also meshed and connected with the clamping gear two (234), the both ends of the flexible belt (236) are wrapped around the umbrella sleeve and then pass through the slits of the clamping gear one (233) and the clamping gear two (234); The air cylinder (211) is fixedly installed in the middle of the rack (1) through the air cylinder seat (212), one end of the joint (213) is hinged with the output shaft of the air cylinder (211), the other end of the joint (213) is hinged with the middle part of the pin shaft (214), the pin shaft (214) is perpendicular to the joint (213), the both ends of the pin shaft (214) are hinged with the driving ends of the two swing arms (215) respectively, the driven ends of the two swing arms (215) are both provided with limiting openings for the opening and closing of the clamping jaws (218), the clamping jaw seat (219) is fixed on the rack (1), a circle of internal tooth is arranged in the interior of the clamping jaw seat (219), all the clamping jaws (218) are uniformly arranged along the circumference, each clamping jaw is arranged in a non-radial direction, each clamping jaw (218) is provided with a toothed end and a clamping end, the tooth of the toothed end of each clamping jaw (218) is curved and elongated towards the clamping end, the toothed end of each clamping jaw (218) is meshed and connected with the internal tooth of the clamping jaw seat (219), a swing arm bearing (216) and a swing arm (215) are sequentially arranged on the both sides of each clamping jaw (218), each clamping jaw (218) is fixedly connected with the two swing arms (215) through the swing arm pin shaft (217) and the swing arm bearing (216). 3.The intelligent universal umbrella fatigue testing machine according to claim 2, characterized in that: the compression umbrella rod force measuring mechanism (3) comprises a synchronous lifting compression assembly (31) and an umbrella rod force measuring assembly (32); the synchronous lifting compression assembly (31) is installed at the upper end of the rack (1) and above the clamping arm (235), and is used to control the up-down movement of the umbrella rod force measuring assembly (32); the umbrella rod force measuring assembly (32) is installed on the synchronous lifting compression assembly (31) and abuts against the top of the umbrella, and is used to measure the umbrella rod force when pressing the top of the umbrella. 4.The intelligent universal umbrella fatigue testing machine according to claim 3, characterized in that: The synchronous lifting and pressing assembly (31) comprises a lifting rod (311), a double-shaft motor (312), two vertical fixed rods (313), two sliding blocks (314), two synchronous belts (315), four pulleys (316), two connecting rods (317) and two shaft couplings (318); the umbrella rod force measuring assembly (32) comprises an umbrella rod force sensor (321), an umbrella rod force sensor base (322) and an umbrella top pressure head (323); the two vertical fixed rods (313) are vertically installed on the two sides of the rack (1) respectively, one pulley (316) is arranged at the upper and lower ends of each vertical fixed rod (313) respectively, the pulley (316) at the upper end of each vertical fixed rod (313) is in transmission connection with one end of a connecting shaft respectively, the other ends of the two connecting shafts are in transmission connection with the output shafts at the two ends of the double-shaft motor (312) through the respective shaft couplings (318), the upper and lower pulleys (316) of each vertical fixed rod (313) are in transmission connection through the respective corresponding synchronous belts (315), one sliding block (314) is fixedly connected on each synchronous belt (315), the two sliding blocks (314) are on the same horizontal line, and the two sliding blocks (314) are fixedly connected at the two ends of the lifting rod (311); one end of the umbrella rod force sensor (321) is fixedly connected to the lower middle part of the lifting rod (311) through the umbrella rod force sensor base (322), the other end of the umbrella rod force sensor (321) is fixedly connected with one end of the umbrella top pressure head (323), and the other end of the umbrella top pressure head (323) is in abutment with the top of the umbrella. 5.The intelligent universal umbrella fatigue testing machine according to claim 4, characterized in that: The intelligent universal umbrella fatigue testing machine further comprises a camera, an upper computer and a PLC control system; the camera is installed in the middle part of the rack (1) and arranged on one side of the switch umbrella force measuring mechanism (5), used for shooting the inner surface of the umbrella after being opened, and the camera is electrically connected with the upper computer; the PLC control system is electrically connected with the servo motor (224) of the driving assembly, the clamping motor (231) of the sliding sleeve clamping assembly, the air cylinder (211) of the handle clamping assembly, the double-shaft motor (312) of the synchronous lifting and pressing assembly (31), the umbrella rod force sensor (321) of the umbrella rod force measuring assembly (32) and the electric push rod (53) of the switch umbrella force measuring mechanism (5) respectively, and the PLC control system is further in communication connection with the upper computer. 6.A detection method using the intelligent universal umbrella fatigue testing machine according to claim 5, characterized in that: The detection method comprises a manual umbrella fatigue test method for a to-be-tested manual umbrella and an automatic umbrella fatigue test method for a to-be-tested automatic umbrella; the manual umbrella fatigue test method for the to-be-tested manual umbrella comprises a handle fixing stage, an umbrella top fixing stage, an umbrella sleeve stroke measurement stage and an umbrella opening and closing cycle test stage; and the automatic umbrella fatigue test method for the to-be-tested automatic umbrella comprises a handle fixing stage, an umbrella top fixing stage, an umbrella rod opening and closing force measurement stage, an umbrella sleeve stroke measurement stage, an umbrella rod compression force measurement stage and an umbrella opening and closing cycle test stage.
7. The method of claim 6, wherein the method further comprises: The manual umbrella fatigue test method for the to-be-tested manual umbrella specifically comprises the following steps: S1, the handle fixing stage: control the clamping jaw (218) to clamp and fix the umbrella handle of the to-be-tested manual umbrella; S2, the umbrella top fixing stage: if the to-be-tested manual umbrella is a straight umbrella, control the lifting rod (311) to drive the umbrella top pressing head (323) to abut against the umbrella top; if the to-be-tested manual umbrella is a folding umbrella, do not perform the umbrella top fixing; S3, the umbrella sleeve stroke measurement stage: when the to-be-tested manual umbrella is opened, control the rack (221) to drive the flexible belt (236) to align with the umbrella sleeve, control the rotation of the clamping gear one (233) and the clamping gear two (234) to drive the flexible belt (236) to clamp the umbrella sleeve, and the position of the servo motor (224) is the umbrella sleeve opening position; control the rack (221) to drive the flexible belt (236) to move downwards while clamping the umbrella sleeve, until the to-be-tested manual umbrella is closed, and the position of the servo motor (224) is the umbrella sleeve closing position; S4, the umbrella opening and closing cycle test stage: S41, initialize the opening and closing cycle test number; S42, control the servo motor (224) to move to the umbrella sleeve opening position; S43, the camera takes a photo of the umbrella, and transmits the photo to the upper computer for umbrella fault recognition detection: if the detection is a fault, the umbrella opening and closing cycle test is ended; if the detection is no fault, control the servo motor (224) to move to the umbrella sleeve closing position, then complete one opening and closing cycle test, and update the opening and closing cycle test number; S44, if the opening and closing cycle test number is greater than or equal to a preset opening and closing cycle test threshold, the umbrella opening and closing cycle test is ended, and the to-be-tested manual umbrella meets the requirements; if the opening and closing cycle test number is less than the opening and closing cycle test threshold, repeat the steps S42-S43 until the umbrella opening and closing cycle test is ended.
8. The method of claim 6, wherein the method further comprises: The automatic umbrella fatigue test method for the to-be-tested automatic umbrella specifically comprises the following steps: D1, the handle fixing stage: control the clamping jaw (218) to clamp and fix the umbrella handle of the to-be-tested automatic umbrella; D2, the umbrella top fixing stage: if the to-be-tested automatic umbrella is a straight umbrella, control the lifting rod (311) to drive the umbrella top pressing head (323) to abut against the umbrella top; if the to-be-tested automatic umbrella is a folding umbrella, do not perform the umbrella top fixing; D3, the umbrella rod opening and closing force measurement stage: control the pressing head (51) to press the umbrella switch button to make the to-be-tested automatic umbrella just open, and the button force measured by the force sensor (52) is the umbrella opening force; control the pressing head (51) to press the umbrella switch button to make the to-be-tested automatic umbrella just close, and the button force measured by the force sensor (52) is the umbrella closing force; The electric push rod (53) is restored to the original position after the pressing head (51) is pressed to the end; D4, umbrella tool slide travel measurement stage: when the automatic umbrella to be measured is opened, the control rack (221) drives the flexible belt (236) to align the umbrella tool slide, the rotation of the control clamping gear one (233) and the clamping gear two (234) drives the flexible belt (236) to clamp the umbrella tool slide, and the position of the servo motor (224) is the umbrella tool slide opening position; the control rack (221) drives the flexible belt (236) to move downward while clamping the umbrella tool slide, until the automatic umbrella to be measured is closed, and the position of the servo motor (224) is the umbrella tool slide closing position. The travel measurement sensor (41) measures the umbrella tool slide travel of the automatic umbrella to be measured; D5, compression umbrella pole force measurement stage: if the automatic umbrella to be measured is a folding umbrella, the lifting rod (311) drives the umbrella top pressing head (323) to press against the automatic umbrella to be measured, the position of the double-shaft motor (312) is the compression umbrella pole starting position, the automatic umbrella to be measured is continuously compressed until the automatic umbrella to be measured is closed, the position of the double-shaft motor (312) is the compression umbrella pole ending position, the umbrella pole force sensor (321) measures the compression umbrella pole force during the compression, and the lifting rod (311) is restored to the original position after the compression is completed; if the automatic umbrella to be measured is a straight bone umbrella, the compression umbrella pole force is not measured; D6, umbrella tool opening and closing cycle test stage: D61, initialize the umbrella tool opening and closing cycle test times; D62, control the electric push rod (53) to move to the umbrella opening button position; the travel measurement sensor (41) measures the umbrella tool slide travel of the automatic umbrella to be measured; D63, if the umbrella tool slide travel of the automatic umbrella to be measured is less than the preset umbrella tool slide travel threshold, the umbrella tool opening and closing cycle test is ended; If the umbrella tool slide travel of the automatic umbrella to be measured is greater than or equal to the preset umbrella tool slide travel threshold, the test is continued; D64, the camera takes a photo of the umbrella tool and transmits the photo to the upper computer for umbrella tool fault identification detection: if the detection is a fault, the umbrella tool opening and closing cycle test is ended; If the detection is fault-free, if the automatic umbrella to be measured is a folding umbrella, the double-shaft motor (312) is controlled to move to the compression umbrella pole ending position, if the compression umbrella pole force is greater than the preset compression umbrella pole force threshold, the umbrella tool opening and closing cycle test is ended; if the compression umbrella pole force is less than or equal to the preset compression umbrella pole force threshold, one opening and closing cycle test is completed, and the opening and closing cycle test times are updated; if the automatic umbrella to be measured is a straight bone umbrella, the servo motor (224) is controlled to move to the slide closing position, one opening and closing cycle test is completed, and the opening and closing cycle test times are updated; D65, if the opening and closing cycle test times are greater than or equal to the preset opening and closing cycle test threshold, the umbrella tool opening and closing cycle test is ended, and the automatic umbrella to be measured meets the requirements; if the opening and closing cycle test times are less than the opening and closing cycle test threshold, the steps D62-D64 are repeated until the umbrella tool opening and closing cycle test is ended.